Error Message R70 digital 08

Error message at console

DISPLAY 1 (5) DISPLAY 2 (6) PRG

DISPLAY 3 (7) DISPLAY 4 (8) PRG

F2

F1
Console R 7052 / 56, 7054 / 58; R 7062 - 70; R 7084 - 86; R 7087 - 89

Console R 7201-03 / 05 - 07

1
Error Message R70 digital
Diagnose F1 under Service Address 150 , Value 01
No Signification
Information displayed in clear on the DISPLAY
12 Coolant temperature too high
71 Brake fluid level is low
148 Engine oil pressure
(engine running) is low
149 Coolant level is low
150 Switch, air cleaner
151 Switch, exhaust gas purifier
165 Temperature drive motor too high
167 Temperature generator too high
199 Generator brush wear
200 LH drive motor brush wear
201 RH drive motor brush wear
202 Drive motor/generator
temperature too high
Calibration faults
9 2-Pedal; Calibration error
44 Absence of engine rev signal
45 time out when accelerating in idle
(rate of accel. out of time limit)
46 time out when accelerating to
max. speed (rate of accel. Out of time limit)
47 Low idle <==> (clearance
between mech. stop & oper. lever too small)
50 Max. engine speed <==>
(clearance betw. mech. stop &
operating lever too small)
53 Resolution too small
72 Offset, tolerance brake sender too big
73 Offset, tolerance brake sender too small
212 Offset, tolerance hoist sender too big
213 Offset, tolerance hoist sender too small
214 Offset, tolerance tilt sender too big
215 Offset, tolerance tilt sender too small
216 Offset, tolerance 3rd hyd. function sender too big
217 Offset, tolerance 3rd hyd. function sender too small
218 Offset, tolerance 4th hyd. function sender too big
219 Offset, tolerance 4th hyd. Function sender too small
227 Supply voltage VCC servomotor
228 Servomotor position potentiometer
236/237 Interruption tacho
238 Parking brake released
239 Absence of 10 V supply voltage
for external sender
240 Display tachogenerator offset fault
2
08
Error message at console
Diagnose F1 under Service Address 150 , Value 01
No Signification
Drive pedal
1 Interruption GND potentiometer 1
2 Interruption VCC potentiometer 1
3 FGB configuration unknown
4 Plausibility error (2-Pedal)
5 Pedal switch does not close
6 Pedal switch does not open
7 Interruption GND potentiometer 2
8 Interruption VCC potentiometer 2
9 2-Pedal; calibration error
10 2-Pedal; parameter/values outside tolerance
(truck does not drive)
Coolant temperature
11 Interruption of sensor resistor
12 Coolant temperature too high
Supply voltages
13 Short-circuit current sensor
14 Short-circuit external supply
15 Overvoltage for switched 24V detected
16 10Vi supply transistor
17 10Vx supply transistor
18 D+ at generator 9G2 interrupted,
or no V-engine speed signal
19 Generator 9G2; no voltage
20 Switching high/low level
Shut-off valve and relay
22 Program sequence error ABS
Glow
24 Program sequence error GLR
Truck
26 Unknown V-engine
27 Set value for EMR missing
28 EMR faulty (=SERDIA/constant light)
29 EMR faulty (=SERDIA/flashing light)
Hardware
30 Driver start repeat block overcurrent
31 Emergency switch 7S14 set to ON
(7062-64,7068-70)
32 Driver start repeat block polarity reversal
33 Driver shut-off valve overcurrent
34 Driver shut-off relay overcurrent
35 Driver shut-off relay interruption
36 Shut-off relay V-engine incorrectly connected
37 NOTBETRIEB Fehler 37 erscheint blinkend
im Display - Abriss Retardersteuerung-
Fahrzeuggeschwindigkeit wird reduziert
Error Message R70 digital 08
Error message at console

Diagnose F2 under Service Address 150 , Value 01 Diagnose F2 under Service Address 150 , Value 01

No Signification No Signification

Regulation of servomotor position Pressure sensor

41 Position potentiometer servomotor VCC 97 Pressure sensor interruption VCC
interruption 98 Pressure sensor interruption GND
42 Position potentiometer servomotor GND
interruption Auxiliary electrics and relay boxes
43 Position potentiometer measuring circuit 100 Auxiliary electrics fault
44 No signal VBM speed
45 Bottom idling speed not reached 102 Relay box fault
46 Top idling speed not reached ASM control; fault classification only
47 Distance stop <==> UL too small possible with diagnostic program
50 Distance stop <==> NVBM -MAX too small 103 Communication converter<=>control
104 Converter fault
Servomotor current regulator 105 Control fault
48 Hardware signals overcurrent
49 Controller cannot adjust set value
Temperature measurement controller
51 Short-circuit temperature sensor controller CAN bus
52 Interruption temperature sensor controller 106 Error byte of CAN controller
53 Resolution too small 107 Error in CAN layer 0
Charge compensating circuit 108 Error in CAN layer 1
55 Error program sequence LAS 109 Error in CAN layer 2
56 Error GND measuring circuit 110 General error in CAN
57 Error 12V measuring circuit 113 Transfer EEPROM-STG -> console interrupted
58 Error 24V measuring circuit 118 CAN bus error
59 Error overvoltage
60 Errorr 12-Volt-Relais Console
61 Error controller IC not active 117 Fault in console
62 Error controller IC failed or no 24V supply 120
63 Charge 12V capacitors 121 Incorrect value from direction sensor
64 R12V too high 122 Work hour meter
65 12V relay LAS does not open 123 Fatal console starting error
124 Flash memory console faulty
125 EEPROM daten configuration error
126 Console starting communication error
Brake sender
69 Error brake sender interruption VCC
70 Error brake sender interruption GND Diagnostic
71 Brake fluid level too low 127 Diagnostic CAN connection error
72 Brake sender offset too large 128 General diagnostic error
73 Brake sender offset too small 129 Diagnostic language transfer error
Digital drive motor speed measurement
74 Too many disturbing pulses Combustion engine
75 Faulty speed signal 148 Oil return switch function
Sender for hydraulic functions 149 Coolant switch function
77 Lifting interruption VCC 150 Air filter switch function
78 Lifting interruption GND 151 Exhaust cleaner filter switch
79 Inclination interruption VCC 152
80 Inclination interruption GND 153
81 Additional sender 1 interruption VCC 154 EEPROM write error
82 Additional sender 1 interruption GND 155 J2C bus hardware fault
83 Additional sender 2 interruption VCC 156 EDA checksum not OK
84 Additional sender 2 interruption GND 157 BCC control-specific calibration value
Hydraulic controller (Joystick) 158
85 Max. idling too high; Set value control
86 Min. idling too low; set value control
87 Interruption driving direction V
88 Interruption driving direction R
3
Error Message R70 digital 08
Error message at console
Diagnose F2 under Service Address 150 , Value 01 Diagnose F2 under Service Address 150 , Value 01

No Signification No Signification

Motor temperature measurement Brush monitoring/temperature

159 Short-circuit generator temp. sensor measurement FM/Gen
160 Interruption generator temp. sensor 199 Brush fault generator
161 Short-cirtuit drive motor temp. sensor 200 Brush fault drive motor left
162 Interruption drive motor temp. sensor 201 Brush fault drive motor right
163 Short-circuit drive motor temp. sensor 202 Motor/generator temperature too high
164 Interruption drive motor temp. sensor
165 LH Drive motor temperature too high Connection to supervisory computer
166 LH Drive motor temperature too high 203 Incorrect address MBX2 model error
167 Generator overtemperature 205 Model error: Speed sensor/
168 Incorrect temperature motor setting measured value/motor field
current/aramture voltage/
Armature voltage adjustment
Drive motor field current controller 207 Error offset aramture
169 Controller cannot adjust set value voltage pseudo error to
170 Interruption VCC at current sensor display error message on console
171 Interruption GND at current sensor 208 for object 1 for error display
172 excessive current -> no operation 209 for object 2 for error display
210 for object 3 for error display
Generator field current controller
175 Controller cannot adjust set value 212 Offset lift sensor too large
176 Controller cannot adjust set value 213 Offset lift sensor too small
177 Interruption VCC at current sensor 214 Offset inclination sensor too large
178 Interruption GND at current sensor 215 Offset inclination sensor too small
179 Excessive current -> no operation 216 Offset auxiliary sensor 1 too large
180 Sensor monitor : no plausible values 217 Offset auxiliary sensor 1 too small
218 Offset auxiliary sensor 2 too large
Armature current control 219 Offset auxiliary sensor 2 too small
182 Interruption VCC at current sensor 1
183 Interruption GND at current sensor 1 Current sensor calibration
184 Excessive current -> no operation 220 Offset error IA sensor 1
185 Offset error at current sensor 2 221 Offset error motor field sensor
186 Interruption VCC at current sensor 2 222 Offset error generator field sensor
187 Interruption GND at current sensor 2 223 Display no calibration possible
188 Drive motor plausibility error
189 Plausibility error 1 current sensors Fan
190 Plausibility error 2 current sensors 224 Short-circuit fan switch
225 Transistor failed or cabling faulty
Field rheostat 226 Sustained short-circuit
193 Relay on field rheostat does not pick up
194 Short-circuit on field rheostat Calibration error
227 Position potentiometer servomotor
VCC interruption
228 Position potentiometer servomotor
GND interruption
ASM control; fault classification 229 Position potentiometer measuring circuit
only possible with diagnostics program 230
231
195 Fault ASM converter 232
196 Fault ASM controller
197 Fault ASM communication Tachogenerator calibration
198 Fault ASM parameter set 233 Offset too small
234 Offset too large
235 Offset too small
236/237 Interruption tacho

4
Error Message R70 digital 08
Error message at console
Diagnose F2 under Service Address 150 , Value 01 Diagnose F2 under Service Address 150 , Value 01

No Signification No Signification

237 Tachogenerator interruption Insignificant errors when truck function o.k.

238 Parking brake released
239 10V supply for external sensor missing 6 Pedal switch does not open
240 Display tachogenerator offset error 35 Driver shutdown relay interruption
49 Controller cannot adjust set value
CONSOLE (errors are generated from console) 60 Error 12V relay
61 Error controller IC not active
241 Write/read error EEPROM console 62 Error control IC failed or no 24V supply
242 Data error EEPROM console
243 Write/read error flash console 63 Charge 12V capacitators
244 Data error flash console 64 R12V voltage too high
245 Error display console 65 12V relay LAS does not open
246 Error ROM console 94 10ms grid
247 Error RAM console 107 Error in CAN layer 0
248 Error external RAM console 169 Controller cannot adjust set value
172 Excessive current-> no operation
Parameter backup 175 Controller cannot adjust set value
249 No memory block for parameter backup free 176 Controller cannot adjust set value
250 No valid parameter block available 179 Excessive current-> no operation
184 Excessive current-> no operation
ASM control; fault classification 188 Plausibility error drive motor
only possible with diagnostic program 203 Incorrect address MBX2
250 Converter signal 0-7 223 Display, no adjustment possible
251 Converter signal 0-7
Further errors from control
252 Parameter backup in flash
253 Parameter loading from flash
254 Unknown truck number: no parameters possible

256 Total number of errors

Other error messages (without plain text)

251 Unknown truck number and truck variant

Drive motor speed monitoring

253 Drive motor speed too high

Calibration
255 Display truck not calibrated

5
Error Message R70 digital 08
Error message at console
Supplementary descriptions to specific ASM
drive faults

Definition of terms used in the descriptions of the Description of error messages:

individual error messages:
CAN bus cable problem:
Mechanical damage of the cable, plug-in contacts of
the cable or the connector at the control unit or
converter.
Fault on starting:
A drop in the battery voltage during starting can give
rise to the generation of error messages. These error
messages can be ignored if the truck resumes nor-
mal operation after starting. Typical error messages
in this case are and
. CAN bus supply. Exact fault diagnosis is possible
Group error messages:
Group error messages can contain up to eight diffe-
rent error messages, which are each displayed
bitcoded.
Group errors can only be evaluated via the diagnostic
program.
Evaluation via the truck instrument panel is not
possible.
The entry in the error memory only provides the
information that a single error has occurred. The group
error messages can however support evaluation of
location of the fault occurred in the truck.
195 Fault in ASM drive.
ERR_ASM_Umrichter
This fault can affect the converter, braking resistor,
CAN bus connection to the converter, drive motor or
generator. Exact fault diagnosis is possible with the
group error messages.
This fault results in stoppage of the drive.
196 Fault in controller.
This fault can affect the software, hardware of the
computer/interface card or the unit for generating the
with the group error messages.
This fault results in stoppage of the drive.
197 Data exchange between controller and
converter disturbed.
ERR_ASM_CANBus
This fault can affect the CAN bus connection,
controller or converter. Exact fault diagnosis is
possible with the group error messages.
This fault results in stoppage of the drive.
198 Controller and converter parameters not
o.k.
ERR_ASM_Parameter
Only emergency operation is possible (reduced
speed).
This fault can be cleared by parameterisation of the
controller

7
Error Message R70 digital 08
Error message at console
Description of group error messages:

167 Has no significance for fault diagnosis 251 (Group error message)
ERR_asm_Umri_UeL: ERR_asm_Umri_FeH:

168 Has no significance for fault diagnosis Bit 0: Excessive drive motor speed
ERR_asm_Umri_UeH: ASM_UEBER_DREHZAHL

165 (group error message) Converter too h Bit 1: Converter or braking resistor can be faulty
ERR_asm_Umri_WaL: ASM_BALLAST_ERR
The converter reduces its power to protect itself. If
this measure does not suffice, the converter shuts Bit 2: No significance
down following the generation of an appropriate error
message (see ERR_asm_Umri_FeL). Bit 3: Converter faulty
ASM_END_MODUL_ERR
166 Has no significance for fault diagnosis
ERR_asm_Umri_WaH: Bit 4: No significance
Bit 5: No significance
250 (Group error message)
ERR_asm_Umri_FeL: Bit 6: CAN bus communication failure
ASM_UMR_BUSS_OFF
Bit 0: Converter too hot and shutdown This fault can occur during starting, in connection
ASM_TEMP_ENDSTUFE with a CAN bus cable problem or a faulty controller.
Bit 7: No significance
Bit 1: Converter or braking resistor can be faulty
ASM_UZK_UEBERSPANNUNG
Bit 2: No significance
Bit 3: No significance
Bit 4: No significance
Bit 5: No significance

Bit 6: Converter faulty (reset converter controller)

ASM_RECHNERFEHLER
This fault can also occur during starting or in
connection with a CAN bus cable problem or the CAN
bus supply generated by the truck controller.

Bit 7: CAN bus communication failure

ASM_UMR_WADO
This fault can occur during starting, in connection
with a CAN bus cable problem, the CAN bus supply
generated by the truck controller or a fault controller.

8
Error Message R70 digital 08
Error message at console
Description of group error messages:

103 (Group error message) 104 (Group error message)

ERR_asm_Kommu: ERR_asm_Umri:

Bit 0: Converter does not accept received data. Bit 0: Converter is not connected to CAN net-
ASM_DST_ANFO work
This fault can occur during starting, in connection ASM_NWS_TIOUT
with a faulty converter or converter or controller This fault indicates a defective CAN bus connection
software problem. or a faulty converter.
If this fault occurs several times in succession, it This fault results in the generation of an error mes-
results in the generation of an error message sage ERR_ASM_CANBus
ERR_ASM_CANBus and stoppage of the drive.
Bit 1: Controller software fault. Bit 1: Converter version incompatible with con-
ASM_CAN_QUEUE troller
This fault results in the generation of an error message ASM_KENNUNG
ERR_ASM_Steuergeraet and stoppage of the drive. This fault results in the generation of an error mes-
sage ERR_ASM_Umrichter
Bit 2: Converter does not acknowledge received
data. Bit 2: Parameters stored in converter not o.k.
ASM_NO_QUIT ASM_U_PAR_ERR
This fault can occur during starting, in connection The converter takes over the controller parameters
with a faulty converter or a CAN bus cable problem.
If this fault occurs several times in succession, it Bit 3: Converter does not release drive
results in the generation of an error message ASM_HWRE_FREI
ERR_ASM_CANBus and stoppage of the drive. This fault indicates a faulty converter.
Bit 3: Converter incorrectly acknowledges This fault results in the generation of an error mes-
received data. sage ERR_ASM_Umrichter
ASM_FAL_QUIT
This fault can occur during starting, in connection Bit 4: This fault indicates a faulty CAN bus con-
with a faulty converter or a converter or controller nection or a faulty converter.
software problem. ASM_SOLIST_WD
If this fault occurs several times in succession, it This fault results in the generation of an error mes-
results in the generation of an error message sage ERR_ASM_CANBus
ERR_ASM_CANBus and stoppage of the drive.
Bit 4: Controller detects faults on CAN bus cable Bit 5: Converter software fault
This fault can start during starting. ASM_SPO_DIEN
ASM_NWS_STOER This fault results in the generation of an error mes-
If this fault occurs several times in succession, it sage ERR_ASM_Umrichter
results in the generation of an error message
ERR_ASM_CANBus and stoppage of the drive. Bit 6: Converter does not release drive
Bit 5: No significance ASM_BER_TIOUT
Bit 6: No significance This fault indicates a faulty converter, a faulty brak-
Bit 7: No significance ing resistor or a faulty drive motor.
This fault results in the generation of an error mes-
sage ERR_ASM_Umrichter

Bit 7: Converter has blocked drive during opera-

tion
ASM_NOBEREIT
This fault indicates a faulty converter, a faulty brak-
ing resistor or a faulty drive motor.
This fault results in the generation of an error mes-
sage ERR_ASM_Umrichter

9
Error Message R70 digital 08
Error message at console
Description of group error messages:

105 (Group error message)

ERR_ASM_Steuer:

Bit 0: The unit in the controller responsible for

generation of the CAN bus supply is faulty
This fault results in the generation of an error mes-
sage ERR_ASM_Steuer

Bit 1: Uncritical fault in the controller software

ASM_SPOBUF_OV

Bit 2: The parameters stored in the controller

are not o.k.
ASM_S_PAR_ERR
The controller takes over the converter parameters

Bit 3: No significance

Bit 4: Controller software fault

ASM_INIT_TIO
This fault results in the generation of an error mes-
sage ERR_ASM_Steuer

Bit 5: No significance
Bit 6: No significance
Bit 7: No significance