WS15SH DC& AC Parts Manual 2018-01

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2017-02
TRIAL MODE − a valid license will remove this message. See the keywords property of this PDF for more information.
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER
When ordering the parts, please supply part number, parts name, quantity, model and serial
number of your machine. Supplying this information will assure prompt, efficient handling of your
order.
Since your dealer carries many parts in stock and maintains up-to-date pries on all parts, he will be
able to process your order immediately. If, for some reasons, the parts is not in stock, he will order
it from the factor. In either event, he maintains a current file of service manuals, which give all
available parts ordering or technical information.
WHERE TO ORDER
Always order parts from the dealer who sold you the machine. If it is necessary for the dealer to
order parts from the factory, he is able to get prompt service for you. Parts are shipped in
accordance with shipping instructions given on the order.
INSTRCTIONA FOR RETURNING PARTS
Under NO CIRCUMSTANCES parts will be accepted at the factory for credit without prior approval.
We can not accept responsibility for parts returned without authorization.
If you have some parts which must be returned, contact your dealer. If he believes parts should be
returned, he will arrange for authorization to return the parts.
CHANGES
When changes are made to the machine, revised pages for this manual will be issued. These
pages must be inserted in your parts manual as soon as they are received. Failure to keep your
parts manuals up to date will result in confusion and may cause you to order wrong parts.
ALL RIGHT RESERVED COPYRIGHT
2017-02 1st EDITION
Table of contents
Chapter 1 Frame assembly...............................................................1
Chapter 2 Balance wheel...................................................................3
Chapter 3 Driving system..................................................................5
Chapter 4 Steering Control System...................................................7
Chapter 5 Switch Box Assembly........................................................9
Chapter 6 Hydraulic System............................................................11
Chapter 7 Pump & Motor Assembly.................................................13
Chapter 8 Control system................................................................15
Chapter 8 Lift System ..................................................................17
Chapter 9 Cylinder...........................................................................19
Chapter 10 Accessories...................................................................20
. .
Chapter 1 Frame assembly
Frame assembly parts list
Item Part number Part name Qty Applied date Remark
A 30-150-000-10 Balance Wheel Assembly 1
1 90-092-020-00 Washer D20 4
2 90-060-204-00 Bearing 6204-2RS 4
3 20-124-003-10 PU Wheel D80×60 2
4 20-120-003-10 Loading Wheel axle 2
5 90-052-004-30 Pin D4×30 4
6 90-072-18-00 Oilless Bearing1815 4
7 20-120-004-10 Splint 2
8 90-090-018-00 Circlip For Shaft D18 2
9 31-100-100-51 Frame 1
10 90-003-010-30 Screw M10×30 6
11 90-093-010-00 Spring Washer D10 6
12 90-092-010-00 Washer D10 6
Chapter 2 Balance wheel
Balance wheel parts list
1 30-150-001-10 Rubber Cover 1
2 90-030-035-00 Lock Nut M35×1.5 1
3 90-092-035-00 Washer D35 1
4 30-150-002-10 Washer 1
5 90-060-208-00 Bearing 6208 1
6 30-150-003-10 Base 1
7 90-070-208-00 Bearing 7208B 1
8 90-096-055-08 Oil Seal TC55×80×8 1
9 30-150-100-10 Bracket 1
10 90-030-014-00 Lock Nut M14×1.5 1
11 30-150-004-10 Washer D14 1
12 90-092-020-00 Washer D20 2
13 20-124-001-10 Dust Cover 2
14 20-124-002-10 Spacer Sleeve 2
15 90-060-204-00 Bearing 6204-2RS 2
16 30-150-200-10 Balance Wheel 1
17 30-150-005-10 Bolt 1
Chapter 3 Driving system
Driving system parts list
A 22-210-000-10 Transmission Assembly 1
1 22-210-001-10 Gear box 1
2 22-210-002-10 Magnetic Plug 1
3 90-097-135-03 Seal washer 135*3.1 1
4 22-210-003-10 Side cover 1
5 90-093-006-00 Washer M6 12
6 90-001-006-16 Screw M6*16 8
7 22-210-004-10 Washer Req.
8 90-067-320-09 Bearing 32009 2
9 22-210-018-10 Plug 1
10 22-210-005-10 Gear 1
11 22-210-006-10 Washer 1
12 22-210-007-10 Locker 1
13 90-003-008-25 Bolt M8*25 3
14 90-067-302-04 Bearing 30204 2
15 22-210-008-10 Gear 1
16 90-092-014-00 Washer 14 1
17 90-092-014-10 Lock Washer For Round Nut M14 1
18 90-033-014-00 Lock Nut M14*1.5 1
19 90-097-150-03 Seal washer 150*3.1 1
20 22-210-009-10 Upper Cover 1
21 22-210-010-10 Vent cap 1
22 22-210-011-10 Gear 1
23 90-096-080-08 Oil seal 80×65×8 1
24 22-210-012-10 Shaft 1
25 22-210-013-10 Double-head Bolt 5
26 90-093-012-00 Washer 12 5
27 90-035-012-00 Flange Nut M12 5
28 22-210-014-10 Washer Req.
29 22-210-015-10 Gear 1
30 22-210-016-10 Drive wheel 1
31 22-210-017-10 Drive motor(DC) 1
22-210-017-20 Drive motor(AC) 1
8
E
2 31-300-300-20 Handle tube 1
3 20-300-006-21 Handle assembly 1
4 20-300-005-10 Circuit board (for PG use) 1
5 90-001-008-20 Screw M8×20 1
6 90-030-008-00 Nut M8 1
7 90-090-020-00 Circlip D20 2
8 31-300-017-10 Shaft 1
9 90-095-020-12 Oilless Bearing 30×23×20×12 2
10 90-003-003-20 Screw M3×20 2
11 90-093-003-00 Washer D3 2
12 31-300-011-10 Inching switch Base 1
13 90-003-005-10 Screw M5×10 2
14 31-300-018-10 Inching switch 1
15 31-300-013-10 Pneumatic Spring 1
16 90-001-008-20 Screw M8×20 1
17 90-093-008-00 Washer D8 1
18 90-092-008-00 Spring Washer D8 2
19 90-003-008-25 Screw M8×25 2
20 90-030-008-00 Nut M8 2
21 32-300-001-10 Turning Base 1
22 90-003-008-25 Screw M8×25 3
23 90-060-910-10 Bearing 61910 1
24 32-300-100-10 Handler Base 1
25 90-003-010-16 Screw M10×16 2
26 90-093-010-00 Spring Washer D10 2
27 90-092-010-00 Washer D10 2
28 90-006-008-10 Screw M8×10 4
29 31-300-015-10 Lower Cover 1
30 31-300-014-10 Upper Cover 1
31 90-003-008-55 Screw M8×55 3
32 22-220-003-10 Brake 1
33 22-220-002-10 Brake pad 1
34 22-220-001-10 Friction Plate 1
35 22-220-004-10 Dust Cover 1
Chapter 5 Switch Box Assembly
10
1 22-310-001-10 Horn 1
2 22-310-002-10 Traveling switch 2
3 22-310-003-10 Lifting / Lowering Switch 2
4 22-310-004-10 Lifting / Lowering Switch Installation 2
5 22-310-006-10 Back Cover 1
6 22-310-006-10 Front Cover 1
7 22-310-005-10 Emergency Reverser Button 1
11
Chapter 6 Hydraulic System
12
Hydraulic System parts list
1 90-003-010-16 Screw M10×16 2
2 90-093-010-00 Lock Washer D10 2
3 90-092-010-00 Washer D10 2
4 31-400-100-10 Pump & Motor Unit 1
5 31-400-006-10 Washer D17 1
6 31-400-005-10 Joint 1
7 20-400-005-10 Oil Pipe 1
13
14
Chapter 8 Control system
Chapter 8.1 Electrical assembly
15
Electrical assembly parts list

1 20-510-008-10B Battery Indicator 1
2 20-510-010-10 Key switch Assembly 1
16
3 31-500-004-10 Emergency Stop Switch 1
4 22-500-007-11 Battery 210Ah 1
5 31-500-001-20 Charger 30A 1
6 90-003-008-20 Screw M8×20 4
7 90-093-008-00 Lock Washer D8 4
8 90-092-008-00 Washer D8 4
9 31-520-011-10 Mounting Plate 1
10 20-510-004-10 Fuse Seat 1
11 90-004-006-16 Screw M6×16 2
12 31-510-006-10 Fuse 1
13 90-092-006-00 Washer D6 4
14 90-093-006-00 Lock Washer D6 4
15 90-030-006-00 Nut M6 4
16 20-500-008-10 Contactor Bracket 1
17 90-003-006-12 Screw M6×12 2
18 90-030-006-00 Nut M6 2
19 31-500-002-10 Main Contactor 1
20 90-003-006-12 Screw M6×12 2
21 90-003-003-10 Screw M3×10 2
22 20-510-011-10 Buzzer 1
23 22-500-002-10 Controller (PG I180) 1 DC
21-500-204-10 Controller(PG-C3-200) 1 AC
24 90-093-004-00 Lock washer D4 4
25 90-003-004-35 Screw M4×35 4
26 Relay 1
27 90-003-004-12 Screw M4×12 2
17
Chapter 8 Lift System
18
Lift System parts list
A 31-400-200-10 Chain Assembly 2

1 31-680-000-10 Outer Mast 1
2 31-690-000-10 Inner Mast 1
3 31-670-000-10 Carriage 1
4 31-600-001-10 Main Wheel 8
5 90-003-008-30 Screw M8×30 1
6 90-093-008-00 Lock Washer D8 1
7 90-003-012-120 Screw M12×120 4
8 90-093-012-00 Lock Washer D12 4
9 90-003-014-15 Screw M14×1.5×45 2
10 90-092-014-00 Washer D14 2
11 90-093-014-00 Locker Washer D14 2
12 90-003-012-60 Screw M12×60 1
13 90-030-012-00 Nut M12 1
14 32-600-005-10 Spacer 1
15 90-035-012-00 Nut M12 2
16 90-030-012-00 Nut M12 n
17 31-400-300-10 Retaining Clip 1
18 31-520-011-10 Limitation Switch 1
19 90-003-006-20 Screw M6×20 2
20 90-032-016-00 Screw M16 2
21 32-600-003-10 Mounting Plate 1
22 31-600-002-10 Washer n
23 90-030-012-00 Nut M12 n
24 90-090-035-00 Circlip For Shaft D35 2
25 31-400-600-10 Roller 2
26 31-400-600-11 Bearing 2
19
20
21

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TRIAL MODE − a valid license will remove this message.

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INSTRCTIONA FOR RETURNING PARTS

2017-02 1st EDITION

Chapter 1 Frame assembly...............................................................1

Chapter 2 Balance wheel...................................................................3

Chapter 3 Driving system..................................................................5

Chapter 4 Steering Control System...................................................7

Chapter 5 Switch Box Assembly........................................................9

Chapter 6 Hydraulic System............................................................11

Chapter 7 Pump & Motor Assembly.................................................13

Chapter 8 Control system................................................................15

Chapter 8 Lift System ..................................................................17

A 30-150-000-10 Balance Wheel Assembly 1

1 90-092-020-00 Washer D20 4

2 90-060-204-00 Bearing 6204-2RS 4

3 20-124-003-10 PU Wheel D80×60 2

4 20-120-003-10 Loading Wheel axle 2

5 90-052-004-30 Pin D4×30 4

6 90-072-18-00 Oilless Bearing1815 4

8 90-090-018-00 Circlip For Shaft D18 2

10 90-003-010-30 Screw M10×30 6

11 90-093-010-00 Spring Washer D10 6

12 90-092-010-00 Washer D10 6

1 30-150-001-10 Rubber Cover 1

2 90-030-035-00 Lock Nut M35×1.5 1

3 90-092-035-00 Washer D35 1

5 90-060-208-00 Bearing 6208 1

7 90-070-208-00 Bearing 7208B 1

8 90-096-055-08 Oil Seal TC55×80×8 1

10 90-030-014-00 Lock Nut M14×1.5 1

11 30-150-004-10 Washer D14 1

12 90-092-020-00 Washer D20 2

13 20-124-001-10 Dust Cover 2

14 20-124-002-10 Spacer Sleeve 2

15 90-060-204-00 Bearing 6204-2RS 2

16 30-150-200-10 Balance Wheel 1

Item Part number Part name Qty Applied date Remark

Chapter 5 Switch Box Assembly

2 22-310-002-10 Traveling switch 2

3 22-310-003-10 Lifting / Lowering Switch 2

4 22-310-004-10 Lifting / Lowering Switch Installation 2

5 22-310-006-10 Back Cover 1

6 22-310-006-10 Front Cover 1

7 22-310-005-10 Emergency Reverser Button 1

Item Part number Part name Qty Applied date Remark

1 90-003-010-16 Screw M10×16 2

2 90-093-010-00 Lock Washer D10 2

3 90-092-010-00 Washer D10 2

4 31-400-100-10 Pump & Motor Unit 1

5 31-400-006-10 Washer D17 1

7 20-400-005-10 Oil Pipe 1

Item Part number Part name Qty Applied date Remark

Item Part number Part name Qty Applied date Remark

A 31-400-200-10 Chain Assembly 2

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