As D+ As P With Touchscreen

AS-D+ – AS-P
PSA Oxygen Generators

(with touchscreen)
INSTRUCTION MANUAL
ALPHA SERIES
Ownership Data
Please take a moment to note below important information about your AirSep®
Corporation PSA Oxygen Generator. Retain this instruction manual, along with your
invoice, to serve as a permanent record of your purchase.
PSA Oxygen Generator
Model Number
Serial Number
Invoice Date
Start-up Date
AirSep Representative
Company
Contact
Address
City/Town
State
Zip/Postal Code
Country
Fax
Phone
Cell
Before you attempt to install, operate, or repair the oxygen

generator, read and thoroughly understand this instruction manual.
Improper operation can result in severe bodily injury, damage to
the oxygen generator, or poor performance.
Symbols/Abbreviations
Symbols are frequently used on equipment in preference to words with the intention
of lessening any possibility of misunderstanding caused by language differences.
Symbols can also permit easier comprehension of a concept within a restricted space.
The following table is a list of symbols and definitions that may be used with AirSep’s
AS Series Nitrogen Generator. These symbols are referenced from the appropriate
International Electro-technical Commission (IEC) standards:
Symbol Description Symbol Description
ON (power switch on) 0 OFF (power switch off)
No smoking Do not disassemble
Date of manufacture Consult instructions for use
Warning – Describes a hazard or

unsafe practice that if not avoided
See Instructions
can result in severe bodily injury,
death or property damage
Complies with both the 2014/68/
Caution – Describes a hazard or EU Pressure Equipment Directive
unsafe practice that if not avoided 0029 PED (PED), Notified Body 0029 and
can result in minor bodily injury or 0459 MDD
Council Directive 93/42/EEC
property damage concerning medical devices,
Notified Body 0459
Note – Provides information Safety agency for CAN/CSA
important enough to emphasize C22.2 No. 601.1 M90 for medical
or repeat electrical equipment
Consult the accompanying
Keep unit and accessories dry
documents
Proper disposal of waste
Use no oil or grease of electrical and electronic
equipment required
Catalog number Do not expose to open flames
Safety agency for CAN/CSA

C22.2 No. 601.1 M90 for medical Keep in the vertical position
electrical equipment
Fragile – handle with care Serial number
EC REP Authorized Representative in the

Manufacturer
European Community
131ºF
(55ºC)
Do not stack Storage Temperature

-13ºF
(-25ºC)
Storage Humidity
Table of Contents
1.0 Introduction
1.1 GENERAL 11
1.2 WARNINGS, CAUTIONS, AND NOTES 11
1.3 REFERENCES TO CONTROLS AND INDICATORS WITH TAGS
OR LABELS 11
2.0 Safety
2.1 GENERAL 13
2.2 POTENTIAL HAZARDS 13
2.3 SAFETY PUBLICATIONS 14
3.0 System Description

3.1 GENERAL 15
4.0 Components Description

4.1 EXTERNAL COMPONENTS 17
4.2 ADSORBERS 18
4.3 CONNECTIONS 18
4.4 MANIFOLD COMPONENTS 19
4.5 CONTROL PANEL: EXTERNAL COMPONENTS 21
4.6 CONTROL PANEL: INTERNAL COMPONENTS 28
4.7 ACCESSORY KITS 29
5.0 Installation
5.1 HANDLING AND UNPACKING 33
5.2 PRE-INSTALLATION GUIDELINES 34
5.3 INSTALLATION INSTRUCTIONS 35
5.4 INITIAL START-UP 38
5.5 OPERATION 40
5.6 SHUTDOWN 40
5.7 EXTENDED SHUTDOWN 41
5.8 START-UP AFTER AN EXTENDED SHUTDOWN 41
6.0 Maintenance
6.1 DAILY MONITORING 43
6.2 MONTHLY MONITORING 43
6.3 DEPRESSURIZING THE FILTERS 44
6.4 CHANGING FILTER ELEMENTS 45
6.5 DEPRESSURIZING THE OXYGEN GENERATOR 46
6.6 ADJUSTING THE FEED AIR REGULATOR 46
7.0 Troubleshooting
7.1 TECHNICAL SUPPORT 49
7.2 TROUBLESHOOTING CHART 49
A. Appendix Technical Data

A.1 SPECIFICATIONS 55
A.2 DRAWINGS AND SCHEMATICS 65
A.3 ELECTRICAL SCHEMATICS – AS-D+ – AS-P 83
B. Appendix Warranty/Returns
B.1 PRODUCT WARRANTY 87
B.2 LIMITS OF LIABILITY 88
B.3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT
FOR SERVICE 88
C. Appendix Component Literature

C.1 PROGRAMMABLE LOGIC CONTROLLER 91
C.2 TOUCHSCREEN 108
C.3 FILTERS 116
C.4 REGULATORS 129
C.5 VALVES 133
A.1 MAGNALUBE-G 175
C.6 MISCELLANEOUS 193
D. Appendix
D.1 OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL
GUIDELINE 195
List of Figures and Tables
Figure 4.1: External Components — Front View 17
Figure 4.2: Manifold Components — AS-L Model 19
Figure 4.3: Typical Main System Control Screen 22
Figure 4.4: HMI Navigation Layout 24
Figure 4.5: Typical Oxygen Generator Screen 25
Figure 4.6: Typical Parameters and Output Screen 25
Figure 4.7: Typical Bed Pressure Graphs Screen 26
Figure 4.8: Typical Bed Pressure Calibration Screen 27
Figure 4.9: Feed Air Pressure Transducer Assembly 28
Table 4.1: Description of the Parts included in the Starter Kits 29
Table 4.2: Additional Available Accessories 31
Figure 5.1: Typical Installation Arrangement 35
Table 5.1: Feed Air Connection Sizes and Hose Sizes 35
Table 5.2: Oxygen Outlet Connection Sizes 36
Figure 5.2: Oxygen Sample Control Panel Connection 37
Table 6.1: Maintenance Chart 43
Table A.1: AS-D+ Specifications 56
Table A.2: AS-E Specifications 57
Table A.3: AS-G Specifications 58
Table A.4: AS-J Specifications 59
Table A.5: AS-K Specifications 60
Table A.6: AS-L Specifications 61
Table A.7: AS-N Specifications 62
Table A.8: AS-P Specifications 63
Table A.9: Typical System Set points 64
Figure A.1: Typical Pressure Profile and Valves Cycle Sequence 65
Figure A.2: Typical Installation Arrangement 66
Figure A.3: General Arrangement Drawing – AS-D+ 67
Figure A.4: Flow Schematics – AS-D+ 68
Figure A.5: General Arrangement Drawing – AS-E 69

Figure A.6: Flow Schematic – AS-E 70
Figure A.7: General Arrangement Drawing – AS-G 71
Figure A.8: Flow Schematic – AS-G 72
Figure A.9: General Arrangement Drawing – AS-J 73
Figure A.10: Flow Schematic – AS-J 74
Figure A.11: General Arrangement Drawing – AS-K 75
Figure A.12: Flow Schematic – AS-K 76
Figure A.13: General Arrangement Drawing – AS-L 77
Figure A.14: Flow Schematic – AS-L 78
Figure A.15: General Arrangement Drawing – AS-N 79
Figure A.16: Flow Schematic – AS-N 80
Figure A.17: General Arrangement Drawing – AS-P 81
Figure A.18: Flow Schematic – AS-P 82
Figure A.19: Electrical Schematic – Sheet 1 83

AirSep Corporation
1.0 Introduction
1.1 GENERAL
This instruction manual provides a description of the AirSep Corporation PSA Oxygen
Generator Models AS-D+, AS-E, AS-G, AS-J, AS-K, AS-L, AS-N and AS-P, as well
as instructions for their installation, operation, and maintenance. The Appendix of
this instruction manual also includes pertinent drawings and component literature.
To ensure safe operation and proper maintenance of the oxygen generator, AirSep
Corporation recommends keeping this instruction manual readily available for
reference.
1.2 WARNINGS, CAUTIONS, AND NOTES

As you read this instruction manual, pay special attention to the WARNING,
CAUTION, and NOTE messages. They identify safety guidelines or other important
information as follows:
Provides information that can prevent severe bodily injury or death.
Cautions against the risk of electric shock.
Provides information important enough to emphasize or repeat.
1.3 REFERENCES TO CONTROLS AND INDICATORS WITH TAGS OR

LABELS
This instruction manual uses uppercase characters (e.g., ON/OFF switch) to refer
to controls and indicators identified by tags or labels. Numbers inside parentheses
(e.g., V-2) identify manually operated flow controls (e.g., manual valves). Refer to
Chapter 4 for description of the oxygen generator components for each model.
AS-D+—AS-P Series Instruction Manual 11

AirSep Corporation
2.0 Safety
2.1 GENERAL
Oxygen, the most abundant of the elements, makes up approximately 50 percent
of the earth’s crust. In its free state, oxygen forms approximately one‑fifth of air by
volume. Although classified as a non‑flammable gas, oxygen supports combustion.
As an active element, it combines directly or indirectly with all the elements except
the rare gases. Oxygen is an invisible gas that is colorless, odorless, and tasteless.
To ensure your safety, thoroughly read and familiarize yourself with the entire section
of this instruction manual. In addition, AirSep Corporation strongly recommends
that you review this section periodically.
2.2 POTENTIAL HAZARDS

Oxygen vigorously accelerates the burning of combustible
materials. In an oxygen‑enriched atmosphere, many materials that
do not burn in normal air require only a slight spark or moderate
heat to set them aflame.
To reduce the risk of fire or explosion, keep gasoline, kerosene, oil,

grease, cotton fibers, wood, paint, and other combustible material
away from all parts of the oxygen generator.
Do not allow smoking, open flame, or usage of electronic devices

that may generate sparks (e.g., cellular telephones) near the
oxygen generator.
Post “NO SMOKING” or “OPEN FLAMES” signs conspicuously

near the location of the oxygen generator.
Take extreme care to keep all oxygen piping and vessels clean. To
avoid fire or explosion, oxygen clean all surfaces that can come in
contact with the product oxygen. Check all oxygen fittings for leaks
with an oxygen‑compatible, leak-detecting solution.
To prevent fire or electrical shock, locate the oxygen generator

indoors, away from rain or any other type of moisture.
Before attempting to install, operate, or repair the oxygen

generator, read and thoroughly understand this instruction manual
and the component manuals located in the Appendix C of this
instruction manual. Improper installation, operation, or repairs can
result in severe bodily injury, damage to the oxygen generator, or
poor performance.

AirSep Corporation
The interior of the oxygen generator control cabinet contains

electrical parts that can produce an electrical shock hazard if not
handled properly. To prevent electrical shock, read and thoroughly
understand Section 8 — Troubleshooting in this instruction manual
before servicing the oxygen generator.
AirSep oxygen generators/systems are not intended to be used for

or with any life-supporting applications
Disconnect power before servicing oxygen generator.
Do not disconnect protective earth
Cet appareil produit de l’oxygène à concentration élevée,

favorisant une combustion rapide. Ne pas permettre de fumer ou
des flammes nues dans la même chambre: (1) cet appareil ou (2)
tout accessoire contenant de l’oxygène. Ne pas utiliser de produits
à base d’huile, de graisse ou de pétrole sur ou à proximité de
l’unité. Déconnecter le cordon d’alimentation de la prise électrique
avant de nettoyer ou de faire l’entretien de l’unité.
Risque de choc électrique.Seuls votre fournisseur d’équipement ou

un technicien de service qualifié devrait faire l’entretien de l’unité.
2.3 SAFETY PUBLICATIONS

The safety section of this instruction manual is not a complete summary of required
safety precautions. Review the following publications for additional information on
the safe handling of oxygen:
■ “Installation of Bulk Oxygen Systems at Consumer Sites;” NFPA No.

50; National Fire Protection Association; 1 Batterymarch Park; P. O.
Box 9101; Quincy, Massachusetts 02269‑9101 USA.
■ “Oxygen;” Pamphlet G‑4; Compressed Gas Association; 1725

Jefferson Davis Highway; Arlington, Virginia 22202‑4102 USA.
■ “Cleaning Equipment For Oxygen Service,” Pamphlet G‑4.1;

Compressed Gas Association; 1725 Jefferson Davis Highway;
Arlington, Virginia 22202‑4102 USA.
14 AS-D+—AS-P Series Instruction Manual

AirSep Corporation
3.0 System Description

3.1 GENERAL
Air Contains 21% oxygen, 78% nitrogen, 0.9% argon, and 0.1% other gases.
AirSep PSA Oxygen units separate oxygen from compressed air through a unique
Pressure Swing Adsorption (PSA) process. The compressed air flows through
a filter assembly before the air enters the adsorber vessels. A particulate filter
removes condensed water, oil, dirt, scale, etc. from the feed air and then a separate
coalescing filter (mounted on most of the models) removes additional oil and water
vapor.
The oxygen generator uses, in its adsorber vessels, an inert ceramic material called
molecular sieve to separate compressed air into oxygen and the other gases. The
unique properties of molecular sieve allow it to attract, or adsorb, nitrogen physically
from air under pressure. This allows oxygen to exit the adsorbers as a product gas.
The process valves on the oxygen generator then direct the oxygen to the oxygen
receiver for storage until needed by your application.
While one adsorber produces oxygen, the other depressurizes to exhaust the
waste gases it adsorbed (collected) during the oxygen production cycle. The entire
oxygen generating process is completely regenerative, which makes it both reliable
and virtually maintenance-free. The molecular sieve does not normally require
replacement.
This instruction manual serves as the guidelines for the standard AS-D+ through
AS-P models. Refer to the illustrations, located in the Appendix A, for the detailed
flow diagram, electrical schematic, and the general arrangement drawings of the
oxygen generator models referenced in this instruction manual.

AirSep Corporation
4.0 Components Description

The drawings in this section illustrate the location of the main components of the
various oxygen generator models. All models include similar components unless
noted otherwise; however, the location and size of these components varies
among the different models. Refer to the Appendix for general layout drawings and
specifications for all the oxygen generator models referenced in this instruction
manual. In addition, the oxygen generator requires use of an oxygen receiver to
provide stable flow and purity for short-term surges of feed oxygen above the rated
capacity of the oxygen generator.
4.1 EXTERNAL COMPONENTS
Figure 4.1 below illustrates the external components viewed from the front of the
oxygen generator.
Adsorbers
Control Panel
Alarm Horn
Oxygen Sample
Regulator
(Set at 1 psig)
AS-G Series Model

Figure 4.1: External Components — Front View

AirSep Corporation
4.2 ADSORBERS
The adsorbers, or beds, are vessels that contain the molecular sieve used to adsorb
(attract) nitrogen from compressed air and allow oxygen to pass through as the
product gas.
4.3 CONNECTIONS
The oxygen generator provides the connections described below.
Air Inlet
The feed air inlet provides a connection for the feed air hose from the air compressor.
Oxygen Outlet
The oxygen outlet provides a connection for the oxygen hose to the oxygen receiver.
Condensate Drain Outlet
The condensate drain outlet provides a connection for a hose to drain condensate
from the oxygen generator filters (not applied for all the models).

AirSep Corporation
4.4 MANIFOLD COMPONENTS

Figure 4.2 below illustrates the manifold components of the oxygen generator. The
location and the presence of components may vary between the various models of
the generator.
Bed A Bed B
Equalization
Valve
Check
Valves
Pressure
Transducer Pressure
PI-1 Transducer
PI-2
Manual Product
Valve (V-3) Pressure
Transducer
PI-3
Feed Valves Mufflers
Manual Air Inlet Waste Valve

Valve (V-1)
Feed Air Regulator

Particulate Filter
Manual Air Inlet

Valve (V-2)
Filter Drain Valve
Coalescing Filter
Figure 4.2: Manifold Components — AS-L Model

AirSep Corporation
Manual Air Inlet Valve (V-1)
This manual valve controls the flow of feed air from the air compressor to the filter
assembly. It is named manual feed # 1 valve (V-1).
Particulate Filter
The particulate filter, or prefilter, removes particulates from the feed air before the
air enters the coalescing filter and then the adsorbers.
Coalescing Filter
The coalescing filter removes condensed water, oil vapor, and other contaminants
from the feed air before the air enters the adsorbers.
Feed Air Regulator
The feed air regulator is set at the AirSep Corporation factory. It controls the maximum
oxygen generator cycle pressure. The setting of the regulator is customized as per
the demand of oxygen for your application. Please ensure that the feed air regulator
setting is not changed before consulting AirSep Corporation.
Setting the feed air regulator to a value such that the maximum
oxygen generator cycle/bed pressure is 80 psig or more can cause
severe damage to the molecular sieve in the adsorbers which will
not be covered under AirSep’s warranty.
Filter Drain Valve
This automatic valve removes moisture from the filters through tubing connected to
an outlet of the filters.
Manual Filter Outlet Valve (V-2)
This manual valve controls the flow of feed air from the feed air regulator after the
filters to the automatic feed air valves. It is named manual feed # 2 valve (V-2).
Automatic Feed Air Valves
The automatic feed air valves control the flow of the feed air as the air enters the
adsorbers.
Automatic Waste Valves
The automatic waste valves control the flow of waste gas as it exits the adsorbers.
Pneumatic Equalization Valve
The pneumatic equalization valve enables the pressure in the adsorbers to equalize
after the product oxygen exits from one of the adsorbers.

AirSep Corporation
Manual Product Valve (V-3)
The manual product valve controls the flow of product oxygen from the absorbers.
Check Valves – not available on AS-D+ models
The check valves ensure that product gas does not flow back into the adsorbers.
Relief Valves (not shown)
The relief valves, one on each adsorber, ensure that the pressure in the adsorbers
does not exceed the rated maximum pressure of the adsorbers.
Flow Controller (not shown) – available on AS-D+ models only
The flow controller ensures consistent flow of the delivered product oxygen.
4.5 CONTROL PANEL: EXTERNAL COMPONENTS
Schneider Electric Touch Screen
The touch screen on the oxygen generator control panel uses a series of screen
pages to perform the following functions:
■ Provides a normal start-up system
■ Monitors and controls the operation of the process valves
■ Monitors signals coming from pressure transducers
■ Provides an alarm system to indicate malfunctions in the PSA

Oxygen Generating System
■ Provides a fail-safe shutdown in the event of loss in product

concentration
The main Human/Machine Interface (HMI) consists of the Schneider Electric

Magelis Touch screen. The Magelis has a 5.7” screen, which is touch-sensitive.
In order to make the software simple to use, the various screens follow a consistent
template design. Each screen consists of two components: the title bar and the
information display.

AirSep Corporation
Figure 4.3: Typical Main System Control Screen
The title bar serves two purposes. It identifies the screen that is currently being
displayed. It also acts as the main navigational tool.
No matter which screen is being currently displayed, touching the AirSep logo will
display the Main System Control screen.
The “Information Display” changes depending on the screen currently displayed.

However, they all share three basic components: Monitoring Devices, Message
Displays, and Interface Mechanisms. Monitoring Devices are components that are
used to relay real-time information about the system, like pressure graphs. Message
Displays are used to relay information pertaining to the system in a text format.
These displays are also used to present help pages that can be used to better
understand the unit. Interface Mechanisms are screen items that can be used to
interface directly with the system. These are in the form of buttons, switches, or
icons.
The Main System Control Screen is the primary source for information on the whole
unit. In the top left corner of the information display are the buttons that will start and
stop the oxygen generator.
Every time an alarm or shutdown condition is displayed on the ‘Local Message

Display’ (Refer to Figure 4.3), rectify the cause and press the ‘Alarm Reset’ icon to
bring the system into normal mode before starting.

AirSep Corporation
The ‘Local Message Display’ icon displays the different status of the generator
namely Stopped, Running, Standby, and Alarm. This display will also show the
recent alarms if you push and hold.
This window will populate with the most recent, highest priority message of the
system. The priorities are listed here, from highest to lowest:
Priority List
1. Runtime Power Loss
2. Emergency Stop
3. Stopped
4. Shutdown: High Bed Pressure
5. Shutdown: Low Instrument Air
6. Shutdown: Low Oxygen
7. Standby
8. Stop Sequence Activated
9. Alarm: High Bed Pressure
10. Alarm: Low Oxygen Concentration
11. Running
The icons ‘Oxygen Generator’ and ‘Output Parameters’ take the user to dedicated
screens described later in this section. Lastly, by touching ‘Screen Cleaning’ icon
at the bottom right corner of the information display, a blank screen for cleaning
purposes is displayed and the ‘Maintenance’ icon will display a screen that provides
guidelines for the general maintenance of the unit. The ‘Silence Horn’ icon bypasses
the horn for 10 minutes during an alarm or shutdown condition.

AirSep Corporation
Figure 4.4 below shows the layout of all the screens in HMI for easy navigation.
Oxygen Generator
Bed Pressure Graphs

Main System Control
Output Parameters Output Pressure Graphs
Bed Pressure Calibration
Receiver Calibration
Figure 4.4: HMI Navigation Layout
The ‘Oxygen Generator’ Screen (Figure 4.5) is the primary source of information
pertaining to the actual oxygen generation process. The adsorber vessels (also
called beds – Bed A is the bed on your left while facing the control panel and Bed B
is on your right while facing the control panel) are shown in the center of the screen
and the oxygen receiver vessel is shown on the right hand side of the screen.
The receiver has a numeric pressure display. Additionally, the diagram shown will
animate to indicate which valves are currently being actuated. The ‘AUTO/MAN’
icon selects the operating mode for the oxygen generator. In the AUTO position, the
oxygen generator cycles on and off to meet oxygen demand.
When the pressure in the product output manifold increases to approximately the
maximum pressure specified in the Appendix A, the oxygen generator stops oxygen
production after a timed delay and enters standby mode. To prevent short cycling
and maintain concentration, the oxygen generator continues to operate for five
additional cycles after increased pressure in the product output manifold. This five-
cycle delay to shutdown functions only in the AUTO mode.
When the pressure in the product output manifold decreases to approximately the
minimum pressure specified in the Appendix A, the oxygen production begins.
In the MANUAL position, the oxygen generator cycles continuously. The symbol ‘A’
at the right side of the ‘AUTO/MAN’ switch appears only when the oxygen generator
is in AUTO mode.

AirSep Corporation
The ‘MANUAL DRAIN’ icon activates the drain valve when pressed.
Figure 4.5: Typical Oxygen Generator Screen
The ‘Parameters and Output’ Screen (Figure 4.6) is the main location to observe the
several parameters of the oxygen generator. The bed pressures, oxygen receiver
pressure, oxygen concentration, and the number of working hours are all displayed
here via Message Displays.
Figure 4.6: Typical Parameters and Output Screen

AirSep Corporation
The ‘Bed Pressure Graphs’ icon takes to the Bed Pressure Graphs Screen as
shown.
Figure 4.7: Typical Bed Pressure Graphs Screen
The ‘Output Parameter Graphs’ icon takes to the screen that displays the graphs
between oxygen pressure vs. time and the oxygen concentration vs. time. The
‘Next Pen’ icon changes the scale of the ordinate to suit the respective displayed
pressure.

AirSep Corporation
The ‘Calibrate Pressure Transducers’ icon displays a screen dedicated to the

pressure transducers calibration and settings as shown below.
Figure 4.8: Typical Bed Pressure Calibration Screen
The pressure transducers for the beds and the product oxygen pressure are factory
calibrated and should not require any calibration for a long period. However, if the
need arises, follow the procedure below for calibration.
1. The three-way valve (V-A) (Figure 4.9) handle shows the direction of
flow path. In Figure 4.9, direction of flow path is from oxygen generator
to pressure transducer. Close this manual three-way valve (V-A), so
that the flow path is from the atmosphere to the pressure transducer.
2. Take out the plug, if any, from port A (Figure 4.9) and attach a manual
air pump having an accurate pressure gauge.
3. Press the ‘Calibrate 0 psig’ icon when the gauge on the manual air
pump reads 0 psig.
4. Manually pump the air so that the pressure reading on the gauge is
100 psig.
5. At this point, press the ‘Calibrate 100 psig’ icon on the calibration
screen to finish the calibration procedure.
6. Press and hold the “SET” button until it pops back out. This will save
the calibration.

AirSep Corporation
7. Release pressure and check a few points in the range and ensure the
reading is close. If it is off return to step 3.
Direction of flow
path shown
Oxygen from oxygen
Generator generator to
Manifold pressure
Connection transducer
Port A (shown open

to atmosphere
unless calibrating)
V-A
Figure 4.9: Feed Air Pressure Transducer Assembly
8. Disconnect the manual air pump from port A and put the plug, if any,
back to port A.
9. Open the manual three-way valve (V-A), so that the flow path is from
the oxygen generator to the pressure transducer as shown in Figure
4.9.
Press the ‘NEXT’ icon to navigate the calibration screen for Bed B and the oxygen
receiver pressure transducer.
4.6 CONTROL PANEL: INTERNAL COMPONENTS
The internal layout of the control panel mainly consists of the programmable logic
controller (PLC), oxygen concentration board (optional), HMI, circuit breakers,
transformers, and an alarm horn.
Programmable Logic Controller
The programmable logic controller contains the logic for the oxygen generator
operation.
Oxygen Concentration Monitoring Board
This board monitors the concentration of the product oxygen. A sample of product
oxygen flows from the oxygen receiver to this board through a regulator. Ensure
that the regulator is set for ~1 psig for accurate readings. Refer to Figure 4.1 for the
location of the regulator.
Human Machine Interface (HMI)
The HMI acts as an interface between the operator and the oxygen generator.

AirSep Corporation
4.7 ACCESSORY KITS

The items discussed in this section are supplied as ordered. Please contact an
AirSep Corporation sales representative for information about AS-N and AS-P
accessory kits.
A starter kit is available for each oxygen generator. The table below contains a list
of items in the starter kits.
Model Item
AS-D+ Air Hose (⅜” x 10’ LG.)
Oxygen Hose (#6 x 10’ LG.)
Regulator Kit
Magnalube-G
Regulator Support Bracket
Oxygen Concentration Board Sample Line*
Conduit for Low Concentration Shut-Off Valve*
AS-E Air Hose (½” x 10’ LG.)
Oxygen Hose (#8 x 10’ LG.)
Regulator Kit
Magnalube-G
AS-G, Air Hose (1” x 10’ LG.)
AS-J Oxygen Hose (#12 x 10’ LG.)
Regulator Kit
Magnalube-G
AS-K, Air Hose (1” x 10’ LG.)
AS-L Oxygen Hose (#16 x 10’ LG.)
Regulator Kit
Magnalube-G
Table 4.1: Description of the Parts included in the Starter Kits

*Item supplied based on type of starter kit ordered.
Please contact an AirSep Corporation sales representative to order the starter kits.
Below is a brief description of items included in the starter kits.

AirSep Corporation
Air Hose
Red color rubber hose supplied for the inlet connection of the oxygen generator.
Oxygen Hose
Stainless steel braided hose supplied for the outlet connection of the oxygen
generator.
Regulator Kit/Assembly
This assembly contains the following items:
■ Pressure Regulator for Product Oxygen
■ Bacteria Filter*
■ Pressure Gauge
■ Vent Valve with Muffler (Helps purge low concentration oxygen

during initial start-up. Please refer to chapter 6 for details)
■ Oxygen Concentration Sample Port*
■ Low Concentration Shut-Off Valve*
* Items supplied based on the type of regulator kit ordered.
This assembly should be mounted at the outlet of the oxygen receiver.
Magnalube-G
Grease for lubricating the feed air regulator
As the name suggests, regulator support bracket is used to support the pressure
regulator assembly for the product oxygen.
In addition to the starter kits, few other accessories are also available. These are
listed below.

AirSep Corporation
Model Item
AS-D+ Hose Assembly from air compressor to air receiver (½” MPT)
Hose for Oxygen Service #6, ¼” MPT connections
Air Receiver (120 VAC ~ ±10%)
Oxygen Receiver
Manual Backup Switchover
AS-E Hose Assembly from air compressor to air receiver (½” MPT)
Hose for Oxygen Service #8, ⅜” MPT connections
Oxygen Receiver
AS-G, Hose Assembly from air compressor to air receiver (¾” MPT)
AS-J Hose for Oxygen Service #12, ¾” MPT connections
Oxygen Receiver
AS-K Hose Assembly from air compressor to air receiver (1½” MPT)
Hose for Oxygen Service #16, 1” MPT connections
Oxygen Receiver
AS-L Hose Assembly from air compressor to air receiver (2” MPT)
Hose for Oxygen Service #16, 1” MPT connections
Oxygen Receiver
Table 4.2: Additional Available Accessories
Please contact an AirSep Corporation sales representative for ordering information.

Refer to chapter 7 for contact information.

AirSep Corporation
5.0 Installation
5.1 HANDLING AND UNPACKING

AirSep Corporation ships the oxygen generator on a covered skid. The skid also
includes an accessory box (only in AS-D+ through AS-L Models) containing all the
accessories for the unit and an instruction manual needed to install the unit properly.
The oxygen receiver, if supplied, is shipped on a separate skid.
To unpack the oxygen generator, follow these guidelines:
1. Inspect the shipping container and open it immediately upon receipt.
2. If the exterior packaging is severely damaged, note it on the freight bill

before you sign it.
You must submit a damage claim within 24 hours of receipt. In the

case of concealed or hidden damage, a claim must be filed within
15 days of receipt. Only the consignee can file a claim. The
AirSep Product Warranty does not cover shipping damage.
3. Unpack the unit and remove any protective wrapping and packaging.
Retain the carton and packaging to facilitate the future shipping and
transporting of the unit.
4. Place the unit in an upright position and thoroughly inspect the

enclosure and all the external components (e.g., control panel) for
damage.
5. Open the control panel and inspect the interior for loose or damaged
parts.
To prevent electrical shock, make sure the main power supply is

disconnected when you remove the enclosure, inspect the internal
components, and install the oxygen generator and oxygen receiver.
6. Inspect all the wiring to ensure that no wires are broken and no push-
on connector is off its terminal. If a wire is disconnected, reconnect the
wire according to the electrical schematic.
7. After inspecting the interior, close the control panel on the unit.
8. Locate the instruction manual inside the accessory box. Read the
entire manual before installing and operating the unit.

AirSep Corporation
5.2 PRE-INSTALLATION GUIDELINES

Before you install the oxygen generator and the oxygen receiver, if supplied, refer
to the Specifications section in the Appendix of this instruction manual to determine
the applicable floor space, feed air, and the power requirements for your particular
model.
The oxygen generator may use feed air at specifications outside

those shown in the Appendix of this instruction manual; however,
use of such feed air may require modification of the oxygen
generator at the AirSep Corporation factory to ensure the product
oxygen meets the specifications. Consult your sales representative
to determine whether your oxygen generator requires modifications
for your application.
Locate the oxygen generator in an area where the ambient air

temperature remains between 4°C (40°F) and 44°C (112°F) to
prevent damage not covered under the AirSep Corporation Product
Warranty.
To prevent fire or electrical shock, locate the oxygen generator away

from rain or any other type of moisture.
Make sure the area that surrounds the oxygen generator is well
ventilated, and provide sufficient space around the unit (at least one
meter (three feet)) to allow for cool air flow as well as to allow safe
operation and maintenance.

Do not disconnect protective earth:
Airsep oxygen generators are intended to be secured to the floor.

Failure to do so can result in the unit tipping over. An example of
securing to the floor would be bolting the unit down.

AirSep Corporation
5.3 INSTALLATION INSTRUCTIONS

Refer to Figure 5.1 below for the recommended installation arrangement for the
oxygen generator.
Figure 5.1: Typical Installation Arrangement
1. Ensure the oxygen generator is secured to the floor to prevent tipping.

Any additional component such as tanks or compressors should be
secured as well.
2. Connect the red air hose provided with the oxygen generator
accessories, if ordered, from the on-site air supply to the feed air inlet
connection on the oxygen generator. Refer to Table 5.1 to determine
the proper size for the feed air inlet connection and feed air hose for
your model.
Model Feed Air Inlet Connection Size Feed Air Hose Size
AS-D+ ⅜” NPT Female fitting ⅜” ID minimum
AS-E ½” NPT Female fitting ½” ID minimum
AS-G, ¾” NPT Female fitting ¾” ID minimum
AS-J,
AS-K
AS-L 1” NPT Female fitting 1” ID minimum
AS-N, 1½” NPT Female fitting 1½” ID minimum
AS-P
Table 5.1: Feed Air Connection Sizes and Hose Sizes

AirSep Corporation
3. Install your oxygen receiver. If AirSep Corporation provided your

oxygen receiver; assemble the receiver as follows (if not assembled):
a. Connect the relief valve assembly to the oxygen inlet port on the
oxygen receiver. Tighten the connection fully.
b. Connect the regulator kit at the oxygen outlet port on the oxygen
receiver. Refer to Figure A.2 for the location of regulator kit installation.
Tighten the connection fully.
Use Teflon™ tape to seal the threaded connections on the oxygen

receiver. If AirSep Corporation provided your oxygen receiver,
the threaded connections in the accessory kit were shipped with
Teflon™ tape wrapping already applied.
If AirSep Corporation did not provide your oxygen receiver, make sure your oxygen
receiver is sized properly to meet the requirements of your oxygen generator
model. In addition, AirSep Corporation recommends that the oxygen inlet on the
oxygen receiver contain a relief valve and that the oxygen outlet on the oxygen
receiver contain a pressure regulator and pressure gauge or a manual ball valve
and pressure gauge.
3. Connect the oxygen clean hose provided with the oxygen generator
accessories from the oxygen outlet connection on the oxygen
generator to the relief valve assembly at the oxygen inlet port on the
oxygen receiver. Refer to the following table to determine the proper
size for the oxygen outlet connection. If AirSep Corporation did not
provide the hose then ensure that the hose used is properly sized and
is compatible for use with oxygen.
Model Oxygen Outlet Connection Size

AS-D+ ¼” NPT Female fitting
AS-E, ⅜” NPT Female fitting
AS-G,
AS-J
AS-K, ¾” NPT Female fitting
AS-L
AS-N, ¾” NPT Female fitting
AS-P
Table 5.2: Oxygen Outlet Connection Sizes

AirSep Corporation
4. Connect the #4 oxygen concentration sample line to the oxygen

receiver and the control panel.
Sample pressure
set at ~1-2 psig
Sample line is
connected here
Figure 5.2: Oxygen Sample Control Panel Connection
5. Connect the power cord to a grounded electrical outlet.
Provide proper voltage from a grounded outlet to the oxygen

generator. Improper voltage causes damage not covered under the
AirSep Corporation Product Warranty.
The oxygen generator is now ready for operation. Refer to Chapter 6 of this
instruction manual before you operate the oxygen generator.

AirSep Corporation
Operation
When you complete installation as described in the previous section, the oxygen
generator is ready for easy start-up and operation. This section of this instruction
manual provides the procedures for start-up and shutdown of the oxygen generator.
Before you start the oxygen generator, read and thoroughly understand any
literature or instruction manuals for the air compressor that will provide the feed air
to the oxygen generator.
5.4 INITIAL START-UP
To start the oxygen generator for the first time or after an extended or unexpected
shutdown, follow the steps below:
1. Connect the grounded power cord to a grounded electrical outlet. Make

sure the power circuit cannot be turned off accidentally.
If the power is turned off unexpectedly, the unit will stop cycling. If
your application is using oxygen when the power is off, the oxygen
receiver will depressurize.
2. Fully close the manual feed #2 valve (V-2).
3. Provide feed air to the oxygen generator that meets the specification
for your model.
4. If the oxygen concentration monitoring board is provided, ensure that

all the manual valves on the oxygen sample line are open and the
pressure regulator at the inlet of the concentration monitoring board
(refer to Figure 4.1) is set at 1 psig. If the oxygen receiver does not
have enough pressure to set the pressure regulator, this step can be
performed after step 11. The oxygen sample is typically taken from the
oxygen receiver.
5. Press the ‘ALARM RESET’ icon on the Oxygen Generator Control

Screen (if visible). The generator will only start if there no shutdown
condition exists. However, during start-up, a low concentration alarm
may exist. If a shutdown condition exists, pressing the ‘ALARM
RESET’ will not reset the system. The ‘ALARM RESET’ icon
disappears once all the alarm and shutdown conditions have been
rectified.

AirSep Corporation
During initial start-up or start-up after a long period, the oxygen

concentration can be lower than the low concentration alarm and/
or shutdown setpoint and a ‘low concentration’ alarm may exist.
However, the oxygen generator ignores the oxygen concentration
shutdown setpoint for the first 60 minutes after start-up. If the
oxygen concentration after 60 minutes of operation is still below the
low concentration shutdown setpoint, the oxygen generator shuts
down.
The low concentration shut-off valve (if installed on the oxygen receiver) will only
open when the oxygen concentration is above the shutdown set point to allow
the product oxygen to flow to your application. This valve assembly comes as an
optional feature with the oxygen generator.
6. Set the AUTO/MAN icon on the ‘Oxygen Generator Screen’ to manual

mode.
7. Press the ‘START’ icon on the ‘Main System Control Screen’.
8. Slowly open the manual feed #2 valve (V-2) until it is open completely.
9. Close the manual product valve (V-3) (refer to Figure 4.2 for location of
valve). The manual product valve on these units has been configured
to enable a predetermined amount of flow through the valve when
closed. This allows the product pressure to build up even when the
valve is closed.
10. Press the manual drain button and make sure the exhaust from the
filter drain does not contain water or oil. If the exhaust contains water
or oil, press and hold the manual drain button on the control panel until
the exhaust no longer contains liquid.
While venting oxygen, do not allow smoking or open flame. Do

not allow venting oxygen to come in contact with clothing or
hydrocarbon-based materials.
11. Allow the oxygen generator to operate until the oxygen receiver
pressure on the ‘Output Parameters’ screen (Figure 4.6) registers
approximately 276-310 kPa (40-45 psig) and then fully open the
manual product valve (V-3).
12. To purge oxygen at less than design concentration from the oxygen
receiver, open the manual vent valve on the oxygen receiver to vent
gas while the oxygen generator is running in manual mode. Manual
valve should be open slightly so that pressure will still build up in the
oxygen receiver tank.

AirSep Corporation
13. Allow the oxygen generator to operate until the designed concentration
level is reached. Fully close the manual vent valve if the low
concentration oxygen gas no longer discharges from the receiver.
14. Set the AUTO/MANUAL icon on the ‘Oxygen Generator’ screen to auto
mode.
15. Observe the oxygen receiver pressure on the ‘Output and Parameters’
screen (Figure 4.6). When the pressure in the oxygen receiver
increases to approximately the auto-standby upper setpoint pressure,
the oxygen generator runs for five more cycles (approx. 15 min.) and
then enters standby. When delivery of product oxygen reduces the
pressure in the oxygen receiver below auto standby lower setpoint
pressure, the oxygen generator begins to cycle.
16. After the oxygen receiver pressurizes and the oxygen generator
enters the standby mode, the generator is ready to deliver oxygen to
your application. When using the product oxygen, adjust the pressure
regulator at the outlet of the oxygen receiver until the pressure of the
product oxygen meets the needs of your application.
5.5 OPERATION
The oxygen generator can be operated in AUTO or MANUAL mode depending
on the requirements of your application. To use product oxygen that meets the
specifications for your model listed in the Appendix A of this instruction manual, set
the AUTO/MANUAL icon on the ‘Oxygen Generator Screen’ to AUTO to produce
oxygen only during times of the oxygen demand.
5.6 SHUTDOWN
1. Stop the flow of product oxygen from the oxygen receiver to your
application by fully closing all manual valves between the outlet of the
oxygen receiver and the inlet to your application.
2. Make sure the AUTO/MANUAL icon on the HMI is set to AUTO.
3. Allow the oxygen receiver to repressurize fully. When the oxygen

receiver repressurizes, after a time delay of five cycles (approx. 15
min.), the oxygen generator stops cycling and enters the standby
mode.
Allow the oxygen generator to enter standby during shutdown

to ensure that the oxygen receiver contains oxygen at design
concentration during the subsequent restart and also ensure that
the unit shuts down at the proper point in the cycle. Failure to wait
until the oxygen generator enters standby results in temporarily
reduced concentration oxygen during the subsequent restart.

AirSep Corporation
4. Press the STOP icon on the ‘Main System Control Screen’ or switch
off the remote on/off switch depending on the mode of the oxygen
generator to stop it.
5. Close the manual valve for the oxygen sample to the oxygen
concentration monitoring board.
5.7 EXTENDED SHUTDOWN

To shutdown the oxygen generator for 24 hours or longer, complete all the steps in
Section 5.6 — Shutdown. In addition, perform the following steps:
1. Fully close all manual valves on the oxygen receiver to isolate the
oxygen in the oxygen receiver, to prevent the loss of pressure in the
oxygen receiver and enable a normal start-up.
2. Disconnect the power supply.
5.8 START-UP AFTER AN EXTENDED SHUTDOWN

After an extended shutdown or an unexpected shutdown, such as a loss of electrical
power, you must purge the oxygen receiver of any low concentration oxygen before
the oxygen generator can supply oxygen within concentration specifications. To
purge the oxygen receiver, follow all the steps in Section 5.4 — Initial Start-Up.
Using the oxygen generator at flows higher than 15% above those
specified in Appendix A of this manual, will result in the likely
contamination of the molecular sieve beds. This damage is not
covered under the standard warranty.

AirSep Corporation
6.0 Maintenance
The most important maintenance you can perform on the oxygen generator is to
make sure the automatic drain valve for the filters functions properly. Routinely
monitor the operation of this drain valve to ensure the long life of the oxygen
generator. Follow the procedures described in this section of the instruction manual
for daily, semi-annual, and annual maintenance. It should be noted that a few
procedural steps in the sub-sections may apply to a specific model.
Use the following chart as a guide to perform maintenance on a regular schedule:
Time Period Action

Daily Make sure automatic drain functions properly.
Monthly Inspect filters and bowls. Clean bowls or replace filters as
necessary.
Six Months Replace particulate filter element.
Annually Replace coalescing filter element.
Check performance of automatic valves and actuators.
Clean and lubricate feed air regulator.
Table 6.1: Maintenance Chart
6.1 DAILY MONITORING

1. Make sure the condensate outlet and tubing for the drain valve is not
obstructed. Condensate should discharge from this outlet or tubing for
approximately three to five seconds every 10 minutes when the oxygen
generator is running.
2. Press the MANUAL DRAIN button on the control panel and observe
the discharge. The discharge should flow freely and be clear of oil and
water within five seconds.
6.2 MONTHLY MONITORING

Monthly monitoring requires inspection of the filters and testing the performance
of the automatic drain valve. To perform this procedure, depressurize the unit and
remove the filter bowls as described in the following procedures. (See Section 6.3,
Depressurizing the Filters, and Section 6.4, Changing Filter Elements.) When the
filter bowls have been removed and cleaned, perform the following steps:
1. Inspect the filter element(s). Replace any element(s) that appear

damaged or excessively dirty.
2. Reconnect the drain tubing to the bottom of the bowls.
3. Add approximately two ounces of water to the filter bowls.
4. Re-install the filter bowls, making sure the bowls lock firmly into place.

AirSep Corporation
5. Slowly open fully the manual inlet valve to pressurize the filter bowls.
6. While observing the drain tubing, press the ‘START’ icon on the ‘Main
System Control Screen’ and determine whether the automatic drain
valve discharges moisture.
7. Fully close the manual inlet valve and depressurize the unit as
described below. (See Section 6.3, Depressurizing the Filters.)
8. Remove the filter bowls as described below. (See Section 6.4,

Changing Filter Elements.) Observe whether the water drained from
the bowls.
If the filter bowls still contain water, refer to the troubleshooting chapter
of this instruction manual. If the bowls do not contain water, re-install the
bowls and re-pressurize the system. (See Section 6.4, Changing Filter
Elements.)
6.3 DEPRESSURIZING THE FILTERS
The oxygen generator filters contain pressurized air. To perform

monthly maintenance or change filter elements safely, fully
depressurize the filter assembly as described in the procedure
in this section. To safely depressurize all oxygen generator
components, refer to the procedure described later in this chapter.
(See Section 6.5, Depressurizing the Oxygen Generator.)
1. Allow the oxygen generator to stop cycling in AUTO mode when the
oxygen receiver pressurizes fully.
2. Press the ‘STOP’ icon on the ‘Main System Control Screen.’
3. Disconnect the oxygen generator from the power supply.
4. Fully close the manual inlet valve (V-1) and manual filter outlet valve
(V-2).
5. Shut off the feed air supply at the air compressor or air header.
6. Reconnect the oxygen generator to the power supply.
7. Press the MANUAL DRAIN button on the HMI until the air no longer
exits from the drain tubing.
If the pressure gauge does not decrease to zero, shut down the unit
and call the AirSep Corporation Commercial Products Division.

AirSep Corporation
6.4 CHANGING FILTER ELEMENTS

The time period to change the filter element depends upon the feed air conditions.
If the feed air is highly contaminated with dust, oil, etc., the filter element must be
changed more frequently than the specified time interval in the manual.
The following procedure describes how to change the filter elements for either the
particulate filter semi-annually or the coalescing filter annually.
1. Shut down the oxygen generator and depressurize the filters. (See
Section 6.3, Depressurizing the Filters.)
Do not attempt to remove the filter bowls until the filter assembly
fully depressurizes as described in Section 6.3.
2. To remove the bowl from either filter, push down the bowl latch and
rotate the bowl slightly right or left while pulling down on the bowl. If the
filter has screws, loosen them up.
3. When the bowl is free, disconnect the drain tubing from the bottom of
the bowl. There may be a retainer nut which has to be disconnected to
remove the filter element for the filter models with screws.
4. Wash the bowl in warm, soapy water, and then rinse the bowl.
5. Gently unscrew the old filter element and discard it.
6. If you are replacing a coalescing filter element, remove and discard the
black gasket where the top of the filter element connects to the filter
housing.
7. If you are replacing a coalescing filter element, make sure a black

gasket is attached to the top of the new element.
8. Taking care not to touch the filter portion of the new filter element,
screw it into the position from which the old filter was removed.
9. Reconnect the drain tubing to the bottom of the bowl.
10. Re-install the filter bowl, making sure the bowl locks firmly into place.
11. Slowly open fully the manual inlet valve and manual filter outlet valve.
12. Turn on the feed air at the air compressor or air header.
13. Connect the oxygen generator to the power supply.

AirSep Corporation
6.5 DEPRESSURIZING THE OXYGEN GENERATOR
The oxygen generator operates with pressurized air and oxygen.

To perform maintenance on the unit safely, fully depressurize the
oxygen generator components as described in the procedure in
this section.
1. Shut down the oxygen generator and disconnect the power supply.
(See Section 5.6 – Shutdown.)
2. Fully close the manual feed # 2 valve (V-2) and the manual product
valve (V- 3).
3. Connect the oxygen generator to the power supply.
4. Press the ‘START’ icon on the ‘Main System Control Screen’
5. Set the oxygen generator to manual mode.
6. Allow the unit to operate until gas no longer exhausts from the muffler
and ‘Parameters and Output Screen’ indicate approx. zero pressure.
To fully depressurize the oxygen generator components, follow the

steps 2-7 to depressurize the filter assembly as described in section
6.3.
If the pressure gauges do not decrease to zero, shutdown the unit

and call the AirSep Corporation Commercial Products Division.
7. If the unit is depressurized, power down the unit if required and

proceed to perform the maintenance.
6.6 ADJUSTING THE FEED AIR REGULATOR

The feed air regulator may require re-adjustment after any maintenance is
performed. Please ensure that the feed air regulator setting is not changed during
re-adjustment.
Setting the feed air regulator to a value such that the maximum
oxygen generator bed pressure is 80 psig or more can cause severe
damage to the molecular sieve in the adsorbers which will not be
covered under AirSep’s warranty.

AirSep Corporation
If the feed air regulator requires adjustment, perform the following procedure:
1. Unlock the lock nut on the adjustment knob.
2. To increase feed air pressure, rotate the knob clockwise. To decrease

feed air pressure, rotate the knob counterclockwise.
The numbers on the dial of the feed air regulator do not always
directly correspond to the actual cycle/bed pressure in the system.
Check on the ‘Parameters and Output Screen’ for the max. bed
pressures.
Make slight adjustments and allow the unit to run through at least
one cycle before making another adjustment. If pressure readings
remain incorrect after the cycle completes, continue making slight
adjustments and cycling the unit until the pressure is within the
specifications.

AirSep Corporation
7.0 Troubleshooting
7.1 TECHNICAL SUPPORT
For assistance in troubleshooting or repairing the unit, or to order replacement parts,
contact the AirSep Commercial Products Service Department by telephone. In the
USA or Canada, call 1-800-320-0303. Outside the USA or Canada, call (716) 691-
0202. Send fax inquiries anytime to (716) 564-2717. Address written inquiries to:
AirSep Corporation
260 Creekside Drive
Buffalo, NY 14228-2075
USA
Attention: Commercial Products Service Department
E-mail: cpd@caireinc.com
Visit www.airsep.com to know about our complete range of standard Oxygen

Generators.
7.2 TROUBLESHOOTING CHART

Use the following chart as a guide to troubleshoot the oxygen generator.
Problem Probable Cause Solution

Oxygen generator does Make sure unit is
not cycle. No electrical power to plugged into wall outlet
control cabinet. and that wall outlet
receives power.
Circuit breaker tripped. Reset the breaker.
Generator is not Switch on the oxygen

switched on. generator.
The oxygen generator

will start running once
Oxygen Generator is in the pressure in the
Standby mode. oxygen receiver goes
below the low setpoint
for standby mode.

AirSep Corporation

Oxygen generator Make sure feed air
operates continuously. Inadequate feed air valves remain fully
Pressure of oxygen at pressure. open and lines are not
specified concentration obstructed.
is lower than the
specified pressure. Inadequate cycle Adjust or replace feed
pressure. air regulator.
Check oxygen usage or
Oxygen demand
check unit and oxygen
exceeds oxygen
hoses and piping for
generator capacity.
leaks.

AirSep Corporation

Oxygen concentration Ensure that all
below specified the valves on the
concentration (50– Oxygen Sample flow oxygen sample line
70%). line obstructed. to the concentration
monitoring board are
open.
Ensure that the oxygen
regulator on the oxygen
sample line is set at ~6
psig.
Low concentration
Start unit as described
oxygen during initial
in Chapter 6.
start-up.
Unit shutdown for
extended period—no Start unit as described
pressure in oxygen in Chapter 6.
system.
Vent low concentration
Momentary power loss. oxygen from system as
described in Chapter 6.
Check air lines for
obstructions or adjust
Inadequate feed air.
or replace feed air
regulator.
Valves not cycling Replace or rebuild the
properly. valves as necessary.
Oxygen concentration Replace the oxygen
monitoring board concentration
defective. monitoring board.
Check the wiring or
Improperly wired PLC.
replace PLC.
Solenoid valve not functioning properly. Check for the
following causes:
Defective coil. Replace coil.

Loose or defective wire
Repair or replace wire.
to valve.
Defective PLC. (No
Replace PLC.
power output to valve.)
Valve remains Check the valve or the
energized and open. PLC output LED.
Defective valve. Rebuild valve.
Worn internal parts on
Rebuild valve.
valve.

AirSep Corporation

Valve makes loud
Low voltage. Check power supply.
“chattering” noise.
Low voltage PLC
Replace PLC.
output.
Dirty valve. Clean or rebuild valve.
Worn valve core. Rebuild valve.
Defective EMI filter. Replace EMI filter.
Very low concentration Ensure that all

oxygen output (21– the valves on the
50%). Oxygen sample flow oxygen sample line
line obstructed. to the concentration
monitoring board are
open.
Ensure that the oxygen
regulator on the oxygen
sample line is set at ~6
psig.
Clean or replace check
Leaking check valves.
valves.
Plugged muffler. Replace muffler.
Oxygen concentration Replace the oxygen

monitoring board concentration
defective. monitoring board.
Oxygen generator Feed air regulator set Adjust feed air

outputs particulates improperly set. regulator.
(dusting).
Contaminated Contaminated
molecular sieve in molecular sieve in
adsorbers. adsorbers.
Check and repair or
System not cycling
replace faulty wiring
properly.
and/or PLC.
Feed air regulator leaks Clean and lubricate

Stuck feed air regulator
out bleed orifice. main regulator valve
main valve assembly.
assembly.
Defective main valve Rebuild or replace

assembly seat. regulator.

AirSep Corporation

Oxygen generator relief Cycle pressure
valves open. Adjust feed air
exceeds the maximum
regulator.
pressure specified.
Stuck feed air regulator Rebuild or replace
main valve assembly. regulator.
Defective relief valve. Replace relief valve.
Filter drain valve

remains open. (Valve Valve obstructed. Clean or replace valve.
not energized.)
Filter drain valve does Loose or defective wire

not energize. Repair or replace wire.
to valve.
Defective valve coil. Replace valve.
Valve core stuck in

Replace valve.
closed position.
Defective PLC. (No
Replace PLC.
power output to valve.)
Filter drain valve

energizes with unit Drain valve obstructed
pressurized, but no air or stuck in closed Clean or replace valve.
exhausts. position.
Drain tubing obstructed

Clean or replace tubing.
or pinched.

AirSep Corporation
A. Appendix Technical Data

A.1 SPECIFICATIONS
Data in this section refer to standard AS-D+ through AS-P model oxygen generators.
The oxygen generators may use feed air at specifications outside those shown;
however, use of such feed air may require modification of the oxygen generators
at the AirSep Corporation factory to ensure the product oxygen meets the design
specifications. Consult your sales representative to determine whether your oxygen
generator requires modifications for your application.

AirSep Corporation
AS-D+
Product Flow 80 – 100 SCFH*
2.10 – 2.63 Nm3/hr*
37 – 47 LPM*
Product Pressure 45 – 65 psig*
310 – 448 kPa*
3.0 – 4.4 barg*
Product Concentration Up to 95%
Product Dew Point -100°F (-73°C)
Dimensions (W x D x H) 27 x 22 x 69 in (69 x 56 x 175 cm)
(Nominal)
Weight 498 lb (226 kg)
Physical Connections**
Compressed Air Inlet ⅜” FNPT
Product Gas Outlet ¼” FNPT
Ambient Operating Conditions Locate the oxygen generator in a well-ventilated area that is
protected from weather elements and remains between 40°F
(4°C) and 104°F (40°C)
Feed Air Requirements
Pressure (minimum) 90 psig
621 kPa
6.2 barg
Temperature (maximum) 122°F (50°C)
Feed Air Regulator Setting*** 70 – 75 psig
483 – 517 kPa
4.8 – 5.1 barg
Control Power Requirements 120 V ~ ±10%, 50/60 Hz, 3.0 A
(Single Phase) 220 V ~ ±10%, 50/60 Hz, 1.0 A
Pressure Switch Setting***
(minimum) 65 – 70 psig
448 – 483 kPa
4.4 – 4.8 barg
(maximum) 72 – 75 psig
496 – 517 kPa
4.9 – 5.1 barg
Other Specifications
Pollution Degree 2
Installation Category II
Altitude 2000 m
*SCF (Standard cubic foot) gas measured at 1 atmosphere and 70°F / Nm3 (Normal cubic meter) gas measured
at 1 atmosphere and 0°C / LPM (Liters per minute) gas measured at 1 atmosphere and 21°C.
**Check the label on the control panel for appropriate power supply.
***Data may vary as per the customer’s requirements.
Table A.1: AS-D+ Specifications

AirSep Corporation
AS-E
4.21 – 5.13 Nm3/hr*
75 – 92 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Compressed Air Inlet ½” FNPT
Product Gas Outlet ⅜” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
(Single Phase) 220 V ~±10%, 50/60 Hz, 1.0 A
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.2: AS-E Specifications

AirSep Corporation
AS-G
6.57 – 8.41 Nm3/hr*
117 – 151 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Compressed Air Inlet ¾” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.3: AS-G Specifications

AirSep Corporation
AS-J
11.83 – 15.77 Nm3/hr*
212 – 283 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Weight 1,771 lb (803 kg)
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.4: AS-J Specifications

AirSep Corporation
AS-K
19.72 – 23.66 Nm3/hr*
353 – 424 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Weight 2,690 lb (1,220 kg)
Product Gas Outlet ¾” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.5: AS-K Specifications

AirSep Corporation
AS-L
Product Flow 1,000 – 1,300 SCFH*
26.29 – 34.18 Nm3/hr*
471 – 613 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Weight 3,400 lb (1,542 kg)
Compressed Air Inlet 1” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.6: AS-L Specifications

AirSep Corporation
AS-N
39.43 – 47.32 Nm3/hr*
707 – 849 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Weight 4,950 lb (2,245 kg)
Compressed Air Inlet 1½” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.7: AS-N Specifications

AirSep Corporation
AS-P
52.58 – 60.46 Nm3/hr*
943 – 1,085 LPM*
310 – 448 kPa*
3.0 – 4.4 barg*
(Nominal)
Weight 6,250 lb (2,835 kg)
Compressed Air Inlet 1½” FNPT
(4°C) and 104°F (40°C)
621 kPa
6.2 barg
483 – 517 kPa
4.8 – 5.1 barg
448 – 483 kPa
4.4 – 4.8 barg
496 – 517 kPa
4.9 – 5.1 barg
Pollution Degree 2
Altitude 2000 m
Table A.8: AS-P Specifications

AirSep Corporation
High bed pressure alarm 83 psig

High bed pressure shutdown 85 psig
Low oxygen concentration alarm 89%
Low oxygen concentration shutdown setpoint 87%
Time delay for concentration shutdown at 1 hour
start-up
Cycle pressure/feed air regulator setting 70-75 psig
Oxygen sample line pressure regulator setting 1 psig
Table A.9: Typical System Set points

AirSep Corporation
A.2 DRAWINGS AND SCHEMATICS
Figure A.1: Typical Pressure Profile and Valves Cycle Sequence

AirSep Corporation
Figure A.2: Typical Installation Arrangement

AirSep Corporation
Figure A.3: General Arrangement Drawing – AS-D+

AirSep Corporation
Figure A.4: Flow Schematics – AS-D+

AirSep Corporation
Figure A.5: General Arrangement Drawing – AS-E

AirSep Corporation
Figure A.6: Flow Schematic – AS-E

AirSep Corporation
Figure A.7: General Arrangement Drawing – AS-G

AirSep Corporation
Figure A.8: Flow Schematic – AS-G

AirSep Corporation
Figure A.9: General Arrangement Drawing – AS-J

AirSep Corporation
Figure A.10: Flow Schematic – AS-J

AirSep Corporation
Figure A.11: General Arrangement Drawing – AS-K

AirSep Corporation
Figure A.12: Flow Schematic – AS-K

AirSep Corporation
Figure A.13: General Arrangement Drawing – AS-L

AirSep Corporation
Figure A.14: Flow Schematic – AS-L

AirSep Corporation
Figure A.15: General Arrangement Drawing – AS-N

AirSep Corporation
Figure A.16: Flow Schematic – AS-N

AirSep Corporation
Figure A.17: General Arrangement Drawing – AS-P

AirSep Corporation
Figure A.18: Flow Schematic – AS-P

AirSep Corporation
A.3 ELECTRICAL SCHEMATICS – AS-D+ – AS-P
Figure A.19: Electrical Schematic – Sheet 1

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
B. Appendix Warranty/Returns
B.1 PRODUCT WARRANTY
AirSep Corporation (“AirSep”) warrants to the party purchasing from AirSep (the
“original purchaser”) the PSA oxygen generator to be free from defect in parts and
workmanship for one year from the date of start-up, not to exceed eighteen (18)
months from the date of shipment to the original purchaser, under normal use,
maintenance and operation*. TO THE EXTENT PERMITTED UNDER APPLICABLE
LAW, ALL WARRANTIES WITH RESPECT TO SUCH UNIT SHALL ONLY EXTEND
TO AND BE FOR THE BENEFIT OF THE ORIGINAL PURCHASER AND SHALL
NOT BE ASSIGNABLE TO, EXTEND TO OR BE FOR THE BENEFIT OF ANY
OTHER PARTY. AirSep’s obligations under this warranty are limited, at AirSep’s
option, to the repair, replacement or refunding the purchase price of any such unit of
equipment (or part thereof) found by AirSep to be defective in parts or workmanship;
provided, however, that AirSep shall have no obligation hereunder with respect to a
defective part unless it receives written notice of such defect prior to the expiration
of the applicable warranty period as referenced above.
Each unit of equipment for which a warranty claim is asserted shall, at the request
of AirSep, be returned on a prepaid basis with proof of purchase date to the AirSep
factory specified by AirSep at the expense of the original purchaser. Replacement
parts shall be warranted as stated above for the unexpired portion of the original
warranty. This warranty does not extend to any unit or part subjected to misuse
(at AirSep’s sole determination), accident, improper maintenance or application, or
which has been repaired or altered outside of the AirSep factory without the express
prior written authorization of AirSep.
Notwithstanding anything to the contrary contained herein, during the applicable

warranty period, as specified above, AirSep will pay the cost of return freight charges
to the original purchaser, provided an authorized AirSep representative approved
return of the unit or parts, for any equipment found by AirSep to be defective. For
warranty repairs performed during the first 90 days from the date of invoice, AirSep
will pay freight both ways. After the applicable parts warranty period has expired,
the original purchaser is responsible for freight both ways.
* Please refer to the appropriate product documentation for applicable installation

and operating requirements

AirSep Corporation
B.2 LIMITS OF LIABILITY

THE FOREGOING WARRANTY IS THE ONLY WARRANTY MADE BY AIRSEP
WITH RESPECT TO THE EQUIPMENT (OR ANY PART THEREOF) AND IS
IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IN FACT
OR IN LAW, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. IT IS
EXPRESSLY UNDERSTOOD THAT THE SOLE AND EXCLUSIVE REMEDY FOR
ANY DEFECT IN PARTS OR WORKMANSHIP IS LIMITED TO ENFORCEMENT
OF AIRSEP’S OBLIGATIONS AS SET FORTH ABOVE, AND AIRSEP SHALL NOT
BE LIABLE TO ORIGINAL PURCHASER OR ANY OTHER PARTY FOR LOSS OF
USE OF THE EQUIPMENT, LOST PROFITS OR FOR ANY OTHER SPECIAL,
INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (EVEN IF AIRSEP
HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES).

B.3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR

SERVICE
If the oxygen generator or a defective part requires service, contact your distributor.
If instructed by your distributor to contact AirSep Corporation, follow the procedure
below to return the oxygen generator or a component for service or credit.
1. Obtain a Return Goods Authorization (RGA) number from the AirSep

Commercial Products Service Department. (Refer to Chapter 7,
Troubleshooting for information about contacting AirSep Corporation.)
Before you call for service assistance, have the following information
readily available:
■ Oxygen Generator Model
■ Serial Number
■ Hours of Use
■ Invoice Date
AirSep Corporation issues no credit for any warranted item until

you present the model number, serial number, and invoice date
of the oxygen generator, and defective part is returned to AirSep
Corporation.
2. Write the RGA number clearly on the outside of the shipping

container.

AirSep Corporation
AirSep Corporation accepts no item(s) for service or credit unless

prior written authorization was issued by AirSep Corporation.
3. Return item(s) in their original packaging material. Pack merchandise

for a safe return. AirSep Corporation assumes no responsibility for
damage that occurs in transit. Any damage to the oxygen generator
or a component because of failure to follow this procedure is the sole
responsibility of the customer.
Return item(s) on a freight prepaid basis only.

AirSep Corporation
C. Appendix Component Literature

C.1 PROGRAMMABLE LOGIC CONTROLLER
■ Schneider Modicon M221
Data Sheets

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
C.2 TOUCHSCREEN
■ Schneider Electric Magelis HMISTU855
Data sheets

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
C.3 FILTERS
■ Wilkerson Corporation
½” FPT, Type C MICROalescer Filter
Installation and Maintenance Sheet

AirSep Corporation
Installation & Service Instructions:

83-536-000
MICROalescer® Filter
Richland, MI 49083 Tel: (269) 629-5000
ISSUED: September, 2006
E N G L I S H Supersedes: July, 2004
Doc. #83-536-000, ECN# 060870, Rev. 3
! WARNING
! WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
• Disconnect electrical supply (when necessary) before installation, PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
servicing, or conversion. ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
• Disconnect air supply and depressurize all air lines connected to DAMAGE.
this product before installation, servicing, or conversion. This document and other information from The Company, its subsidiaries
• Operate within the manufacturer’s specified pressure, temperature, and authorized distributors provide product and/or system options for further
and other conditions listed in these instructions. investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any
• Medium must be moisture-free if ambient temperature is below
failure and review the information concerning the product or systems in the
freezing.
current product catalog. Due to the variety of operating conditions and
• Service according to procedures listed in these instructions. applications for these products or systems, the user, through its own analysis
• Installation, service, and conversion of these products must be and testing, is solely responsible for making the final selection of the products
performed by knowledgeable personnel who understand how and systems and assuring that all performance, safety and warning
pneumatic products are to be applied. requirements of the application are met.
• After installation, servicing, or conversion, air and electrical supplies The products described herein, including without limitation, product features,
(when necessary) should be connected and the product tested for specifications, designs, availability and pricing, are subject to change by
proper function and leakage. If audible leakage is present, or the The Company and its subsidiaries at any time without notice.
product does not operate properly, do not put into use.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
• Warnings and specifications on the product should not be covered INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
by paint, etc. If masking is not possible, contact your local THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
representative for replacement labels.
Safety Guide
For more complete information on recommended application guidelines, see the
Safety Guide section of Pneumatic Division catalogs or you can download the
! CAUTION Pneumatic Division Safety Guide at: www.wilkersoncorp.com
Polycarbonate bowls, being transparent and tough, are ideal for use with
Filters and Lubricators. They are suitable for use in normal industrial
environments, but should not be located in areas where they could be subjected WARNING: IF YOUR UNIT HAS A PLASTIC BOWL:
to direct sunlight, an impact blow, nor temperatures outside of the rated 1. DO NOT use plastic bowl units without a bowl guard installed.* Plastic
range. As with most plastics, some chemicals can cause damage. bowl units are sold only with bowl guards to minimize the danger of flying
Polycarbonate bowls should not be exposed to chlorinated hydrocarbons, fragments in the event of bowl failure. If this unit is in service without a
ketones, esters and certain alcohols. They should not be used in air systems
bowl guard installed, manufacturer's warranties are void, and the
where compressors are lubricated with fire-resistant fluids such as phosphate
ester and di-ester types. manufacturer assumes no responsibility for any resulting loss. (*EXCEPT
M00 MODEL)
Metal bowls are recommended where ambient and/or media conditions are
not compatible with polycarbonate bowls. Metal bowls resist the action of 2. DO NOT install the unit where it will be subjected to temperatures higher
most such solvents, but should not be used where strong acids or bases are than 125°F (52°C).
present or in salt laden atmospheres. Consult the factory for specific 3. DO NOT install the unit where it will be subjected to pressures higher
recommendations where these conditions exist. than 150 psig (10.3 bar).
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND WATER 4. CAUTION: Certain compressor oils, household cleaners, chemicals,
ONLY! DO NOT use cleansing agents such as acetone, benzene, carbon
solvents, paints and fumes will attack plastic bowls and can cause
tetrachloride, gasoline, toluene, etc., which are damaging to this plastic.
plastic bowl failure. See manufacturer's list shown elsewhere on this
Bowl guards are recommended for added protection of polycarbonate bowls where sheet.
chemical attack may occur. 5. WHEN BOWL becomes dirty replace bowl or wipe only with a clean, dry
cloth.
6. DO NOT install on a compressed air line where the compressor is
SOME OF THE MATERIALS THAT WILL ATTACK POLYCARBONATE PLASTIC BOWLS. lubricated with, or the air contains, a material that will attack plastic bowls.
Acetaldehyde
Acetic acid (conc.)
Carbon disulfide
Carbon tetrachloride
Ethylene dichloride
Ethylene glycol
Propionic acid
Pyridine
7. DO inspect plastic bowls to detect crazing, cracking, damage or other
Acetone Caustic potash solution Formaic acid (conc.) Sodium hydroxide deterioration. Immediately replace any crazed, cracked, damaged or
Acrylonitrile Caustic soda solution Freon (refrig.and propell) Sodium sulfide
Ammonia Chlorobenzine Gasoline (high aromatic) Styrene deteriorated bowl with a metal bowl or a new plastic bowl and bowl guard.
Ammonium flouride Chloroform Hydrazine Sulfuric acid (conc.)
Ammonium hydroxide Cresol Hydrochloric acid (conc.) Sulphural chloride 8. IF A UNIT HAS BEEN IN SERVICE AND DOES NOT HAVE A BOWL
Ammonium sulfide
Anaerobic adhesives
Cyclohexanol
Cyclohexanone
Methylene chloride
Methylene salicylate
Thiophene
Toluene
GUARD, ORDER ANOTHER ONE AND INSTALL BEFORE PLACING
and sealants Cyclohexene Milk of lime (CaOH) Turpentine BACK IN SERVICE.
Antifreeze Dimethyl formamide Nitric acid(conc.) Sulfuric acid (conc.)
Benzene Dioxane Nitrobenzine Sulphural chloride
Benzoic acid Ethane tetrachloride Nitrocellulose laquer Tetrahydronaphtalene IMPORTANT INSTALLATION INSTRUCTIONS FOR
Benzyl alcohol Ethyl acetate Perchlorethylene Thiophene
Brake fluids Ethyl ether Phenol Toluene MICROALESCER® FILTERS (TYPE C)
Bromobenzine Ethylamine Phosphorous hydroxy chloride Turpentine
Butyric acid Ethylene chlorohydrin Phosphorous trichloride Xylene and others 1. DO NOT install the unit until you have read this entire product
Carbolic acid information sheet. If your unit has a plastic bowl, note the special
TRADE NAMES OF SOME COMPRESSOR OILS, RUBBER COMPOUNDS AND OTHER MATERIALS
THAT WILL ATTACK POLYCARBONATE PLASTIC BOWLS
warning information listed above.
Atlas “Perma-Guard” Houghton and Co. oil Petron PD287 Stauffer Chemical 2. EXCEPT as otherwise specified by manufacturer, this product is
Buna N* #1120, #1130 & #1055 Prestone FYRQUEL #150
Cellulube #510 Houtosafe 1000 Pydraul AC Tannergas
specifically designed for compressed air service, and use with any other
and #250 Kano Kroil Sears Regular Motor Oil Telar fluid (liquid or gas) is a misapplication. For example, use with or injection
Crylex #5 cement Keystone penetrating oil #2 Sinclair oil “Lily White” Tenneco anderol
*Eastman 910 Marvel Mystery Oil Some Loctite Compounds #495 and #500 oils of certain hazardous liquids or gases in the system (such as alcohol or
Garlock #98403 Minn. Rubber 366Y Stillman #269-75 Titon
(polyurethane) National Compound #N11 (polyurethane) Zerex liquid petroleum gas) could be harmful to the unit or result in a
Haskel #568-023
Hilgard Co's hil phene
“Nylock” VC 3
Parco #1306 Neoprene
Stillman #SR-513
(neoprene)
combustible condition or hazardous external leakage. Before using with
WE CANNOT POSSIBLY LIST ALL HARMFUL SUBSTANCES, CHECK WITH A MOBAY CHEMICAL fluids other than air, or for non-industrial applications, or for life support
OR GENERAL ELECTRIC OFFICE FOR FURTHER INFORMATION ON POLYCARBONATE PLASTIC systems, consult manufacturer for written approval. Manufacturer's

AirSep Corporation
warranties are void in the event of misapplication and manufacturer

assumes no responsibility for any resulting loss. Maximum pressure rating F R E N C H C A N A D I A N
is 150 psig (10.3 bar) for plastic bowls, and 200 psig (14 bar) for metal
bowls. Temperature range is 32°F to 125°F (0°C to 52°C) for plastic
bowls, and 32°F to 150°F (0°C to 65.5°C) for metal bowls. [08/18/28 ! AVERTISSEMENT
Series - 250 psig (17 bar) and 32°F to 150°F (0°C to 65.5°C)]
3. INSTALL as close as possible to point where air is being used. Afin d’éviter un fonctionnement imprévu du système pouvant
occasionner des blessures aux personnes et des dommages matériels:
4. REDUCING THE PIPE SIZE down to accommodate a smaller inlet/
outlet pipe size of a MICROalescer® filter does not affect proper • Débrancher l’alimentation électrique (si nécessaire) avant toute
installation, entretien ou conversion.
operation of filter. DO NOT select MICROalescer® filters by inlet and
outlet port sizes. MICROalescer® filters should be selected by the • Débrancher l’alimentation en air et dépressuriser toutes les
canalisations d’air connectées à cet appareil avant installation,
airflow and inlet pressure required.
entretien ou conversion.
5. INSTALL a 5-micron prefilter ahead of the MICROalescer® filter to
• Utiliser l’appareil conformément aux normes de pression,
prolong life of the element. température, et autres conditions spécifiées par le fabricant dans ces
6. INSTALL a pressure differential gauge (available from the manufacturer) to instructions.
determine when to change the disposable elements, or install an air • Le médium doit être exempt d’humidité si la température descend en
pressure gauge at inlet and another at outlet of MICROalescer® filter. When dessous de 0°C.
the pressure differential reaches 7 psig (0.7 bar), change the element. • L’entretien doit se faire conformément aux procédures décrites ici.
7. PURGE all traces of oil on the downstream side of coalescing filter prior • L’installation, l’entretien, et la conversion de ces appareils doivent
to installation. être effectués par des personnels qualifiés, au fait des techniques
8. DO NOT INSTALL MICROalescer® filter on an air line if there are any pneumatiques.
chemicals in the compressed air that will attack the polyurethane foam • Après installation, entretien, ou conversion, les alimentations en air
cover of the element. et en électricité (si nécessaire) seront connectées et l’appareil testé
9. WHEN INSTALLING filter element DO NOT touch the foam plastic pour vérifier son fonctionnement correct et l’absence de fuites. Si
cover. Always handle it by the end plates. DO NOT touch the l’appareil présente une fuite audible ou ne fonctionne pas
correctement, ne pas l’utiliser.
MICROalescer® element once it has been placed in service. Pressure
on the outer foam cover can damage it once it is in service. • Les inscriptions concernant les avertissements et spécifications sur
l’appareil ne devront pas être recouvertes de peinture, etc. Si le
10. WHEN INSTALLING a chemical dryer, mount it after the masquage est impossible, contactez votre représentant local pour
MICROalescer® filter. des étiquettes de remplacement.
11. WHEN INSTALLING a refrigerated air dryer, it may be installed before a
MICROalescer® filter. (See schematic elsewhere in these instructions.)
12. WHEN INSTALLING a Type D filter with an AC Pak element (Activated
Carbon for oil vapor adsorption), mount filter after air dryer.
13. DO NOT INSTALL a quick-opening valve if this causes a flow surge
beyond the flow rating of the unit. ! ATTENTION
Les bols en polycarbonates, étant durs et transparents, sont idéaux pour
WHEN TO CHANGE THE TYPE C ELEMENT l’utilisation dans les filtres et lubrificateurs. Ils conviennent aux
1. CHANGE ELEMENT when pressure differential reaches. Units with environnements industriels normaux, mais ne devront pas être placés dans
differential pressure indicator will move to red at 7 psid. des endroits où ils pourraient être soumis à une exposition à la lumière
2. DO NOT change element if oil stains appear on lower 1/5 of element. directe du soleil, aux chocs, ou aux températures en-dehors de la plage
normale d’utilisation. Ce plastique est, comme tout autre, susceptible d’être
This is normal; oil or water stains on the outer foam cover do not
endommagé par l’action de certains produits chimiques. Les bols en
indicate a need to change the element. polycarbonate ne doivent pas être exposés aux hydrocarbures chlorés,
3. WHEN INSTALLING element using bottom retainer nut, tighten nut to 5- cétones, éthers, et certains alcools. Ils ne doivent pas être utilisés dans des
6 ft. lbs. systèmes pneumatiques dont les compresseurs sont lubrifiés par des
4. DO NOT use oils or grease on element or bowl seals. fluides résistant au feu, tels que les esters et diesters de phosphate.
NOTE: Only excessive pressure drop requires the replacement of the Les bols métalliques sont recommandés quand les conditions ambiantes et/
ou celles du médium sont incompatibles avec les bols en polycarbonates.
element. Excessive pressure drop indicates that the filter has been
Les bols métalliques sont résistants à la plupart de ces solvants mais ne
removing solid contaminants as well as oil and water particulates. doivent pas être utilisés en milieu fortement acide ou basique, ou dans une
atmosphère salée. Si de telles conditions existent, contactez le fabricant
TROUBLE-SHOOTING MICROALESCER® FILTER INSTALLATIONS pour des recommandations spécifiques.
IF OIL AEROSOLS APPEAR DOWNSTREAM FROM NETTOYEZ LES BOLS EN POLYCARBONATE UNIQUEMENT A L’EAU
MICROALESCER® FILTER ET AU SAVON DOUX ! NE PAS utiliser d’agents nettoyants tels que
l’acétone, le benzène, le tétrachlorure de carbone, l’essence, le toluène,
1. This could indicate lines were not properly purged of previous contaminants.
etc., qui endommageraient ce plastique.
2. Check to see if sealing gasket/o-ring (depending on model) is in place
and making proper seal between the top of the element and the cover De plus, il est recommandé d’équiper les bols en polycarbonates de carters de
casting. Make sure element is tightened firmly in place. protection, là où une agression chimique est possible.
3. Make sure you are not flowing more air through the unit than its rated
capacity. Momentary high flows could cause oil bypass.
4. For maximum efficiency, air inlet temperature should be between 70°F
(21°C) and 90°F (32°C). LISTE DES FLUIDES ATTAQUANT LE BOL EN MATIERE PLASTIQUE TRANSPARENTE (POLYCARBONATE)
5. If inlet temperatures up to the maximum of 125°F (52°C) cannot be Acetaldehyde Solution de soude caustique (5%) Tetrachlorure delethane Acide propionique
Acide acetique (conc.) Solution de potasse caustique (5%)Chlorrrobenzene Pyridine
avoided, install the Type C filter with a Type D element downstream. This Acetone Acide formique (conc.) Chlorofome Sulfure de sodium
Acrylonitrile Chlorhydrine d’ethylene Cresol Styrene
will catch the oil vapors that are usually responsible for oil downstream Fluorure d’ammonium Dichlorure d’ethylene Cyclohexanol Acide sulfurique (conc.)
Sulfure d’ammonium Gazoline (aromatique) Cyclohexanone Chlorure sulfureux
at higher temperatures. Check that compressor is not drawing air at the Acide benzique Acide chlorhydrique (conc.) Cyclohexene Gaz de tanin
intake contaminated with harmful chemicals or hydrocarbons. Alcool benzoique
Bromobenzol
Lait de chaux (CaOH)
Acide nitrique (conc.)
Dioxane
Ether d’etyle
Tetrahydronaphtalene
Thiophene
6. If the foam sock is torn or ruptured, oil may pass downstream from the Acide butyrique
Acide carbonique
Laques a base de nitrocellulose Amine d’ethyle
Hydroxychlorure de phospore Nitrobenzene
Toluene
Xylene
element. If this should occur, replace the element. Disulfite de carbone Hilard Co.'s hil-phene Alcool methylique
Tetrachlorure de carbone Chlorure de metylene Phenol * marque déposée
7. In compressors which have been running for a long time without Dimethyle formamide Trichlorure de phosphore Freon* “Dupont”
MARQUES DÉPOSÉE DE QUELQUES HUILES POUR COMPRESSEURS, CAOUTCHOUCS
changing of oil, most oils will gradually change their chemical COMPOUND ET AUTRES PRODUITS QUI ATTAQUENT LES BOLS PLASTIQUES
compositions and may develop impurities which attack the plastic bowl, Atlas “Perma-Guard” Houghton and Co. oil Petron PD287 Stauffer Chemical
Buna N* #1120, #1130 & #1055 Prestone FYRQUEL #150
filter seals, or outer foam sock. Periodic replacement of the compressor Cellulube #510 Houtosafe 1000 Pydraul AC Tannergas
oil will prevent this occurrence and extend compressor life. and #250 Kano Kroil Sears Regular Motor Oil Telar
Crylex #5 cement Keystone penetrating oil #2 Sinclair oil “Lily White” Tenneco anderol
*Eastman 910 Marvel Mystery Oil Some Loctite Compounds #495 and #500 oils
Garlock #98403 Minn. Rubber 366Y Stillman #269-75 Titon
(polyurethane) National Compound #N11 (polyurethane) Zerex
Haskel #568-023 “Nylock” VC 3 Stillman #SR-513
Hilgard Co's hil phene Parco #1306 Neoprene (neoprene)
NOUS NE POUVONS ENUMERER ICI TOUTES LES SUBSTANCES AGGRESSIVES.
VEUILLEZ NOUS CONSULTER POUR DE PLUS AMPLES INFORMATIONS.

AirSep Corporation
150°F) de las tazas de metal. [Serie 08/18/28 - 250 lbs/pulgada2 (17 Typical Installation • Exemple d’installation
barias) y 0°C a 65.5°C (32°F a 150°F)].
3. INSTALE el producto lo más cerca posible del punto donde se está
Typische Installation • Installazione tipica
utilizando el aire. Instalación normal
4. REDUCIR EL TAMAÑO DEL CAÑO para acomodar un caño de
entrada/salida de tamaño más pequeño de un filtro MICROalescer® no
afecta el buen funcionamiento del filtro. NO seleccione los filtros
1 2 3 5
MICROalescer® por los tamaños de orificio de entrada y salida. Los
filtros MICROalescer® se deben seleccionar por el flujo de aire y la
presión de entrada requeridos.
5. INSTALE un prefiltro de 5 micrones delante del filtro MICROalescer®
para prolongar la vida útil del elemento.
6. INSTALE un manómetro diferencial (disponible del fabricante) para 4
determinar cuándo cambiar los elementos desechables o instale un
manómetro en la entrada y otro en la salida del filtro MICROalescer®. PREFILTER DIFERENCIAL
Cuando la diferencia de presiones llegue a 10 lbs/pulgada2 (0.7 1 PRÉFILTRE
barias), cambie el elemento. VORFILTER MICROALESCER® FILTER
7. PURGUE todos los vestigios de aceite dentro de los conductos antes PREFILTRO 4 WITH MICRONAUGHT®
de la instalación del filtro. PREFILTRO ELEMENT
8. NO INSTALE el filtro MICROalescer® en una línea de aire si hubiera FILTRE SUBMICRONIQUE
algún producto químico en el aire comprimido que dañe la cubierta de REFRIGERATED AIR DRYER AVEC CARTOUCHE
plástico celular de poliuretano del elemento. 2 SÉCHEUR PAR MICRONAUGHT®
9. CUANDO INSTALE el elemento de filtro, NO toque la cubierta de RÉFRIGÉRATION MICROALESCER®-
plástico celular. Siempre tómelo por las placas terminales. NO toque el KÜHL TROCKNER FILTER MIT
elemento MICROnaught® una vez que se le haya puesto en uso. La ESSICCATORE A MICRONAUGHT®-
presión sobre la cubierta de plástico celular exterior puede dañarlo una REFRIGERAZIONE ELEMENT
vez que esté en uso. SECADOR DE AIRE FILTRO MICROALESCER®
10. CUANDO INSTALE un secador químico, móntelo después del filtro REFRIGERADO CON ELEMENTO
MICROalescer®. MICRONAUGHT®
11. CUANDO INSTALE un secador de aire refrigerado, puede instalárselo DIFFERENTIAL FILTRO MICROALESCER®
antes de un filtro MICROalescer®. (Vea el esquema correspondiente en
3 PRESSURE GAUGE CON ELEMENTO
otra parte de estas instrucciones.) MANOMÈTRE MICRONAUGHT®
DIFFÉRENTIEL
12. CUANDO INSTALE un filtro de Tipo C con un elemento AC Pak (carbón
DIFFERENTIALDRUCK- VALVE
activado para adsorción de vapor de aceite), monte el filtro después del 5
MANOMETER SOUPAPE
secador de aire.
MANOMETRO VENTIL
13. NO INSTALE una válvula de apertura rápida si ésto causara un flujo DIFFERENZIALE VALVOLA
excesivo que sobrepase la capacidad de flujo de la unidad. MANOMETRO VALVULA
CUANDO SE DEBE CAMBIAR EL ELEMENTO DE TIPO C

1. CAMBIE EL ELEMENTO cuando la diferencia de presiones llegue a 10
lbs/pulgada2 (0.7 barias). Las unidades con indicador de diferencia de
presiones se moverán al rojo a 0.7 barias. MICROalescer® Filter Combination
2. NO cambie el elemento si aparecen manchas de aceite en la parte Combinaison Filtre MICROalescer®
inferior equivalente a 1/5 del elemento. Esto es normal; las manchas de MICROalescer®-Filter-Kombination
aceite o agua en la cubierta de plástico celular exterior no indican una
necesidad de cambiar el elemento. Combinazione Filtro MICROalescer®
3. CUANDO INSTALE el elemento utilizando la tuerca inferior de sujeción, Combinación de Filtros MICROalescer®
apriete la tuerca entre 5 y 6 libras/pie.
4. NO utilice aceites o grasa en el elemento o las juntas de la taza.
NOTA: Sólo una caída excesiva de presión requiere el cambio del
1 2 3 5 6
elemento. La caída excesiva de presión indica que el filtro ha filtrado
contaminantes sólidos, así como partículas de aceite y agua.
LOCALIZACION DE FALLAS EN LAS INSTALACIONES DEL FILTRO

MICROALESCER® SI LOS AEROSOLES DE ACEITE APARECIERAN
EN EL CIRCUITO DESPUES DEL FILTRO MICROALESCER® 4
1. Esto podría indicar que los conductos no fueron debidamente purgados
de contaminantes anteriores. PREFILTER DIFERENCIAL
2. Verifique que la junta obturadora/anillo tórico (según el modelo) esté en 1 PRÉFILTRE
su lugar y que haya un sellado adecuado entre la parte superior del VORFILTER ELEMENT MICRO NAUGHT®
elemento y la tapa moldeada. Asegúrese de que el elemento esté PREFILTRO 4 ÉLÉMENT
sujetado firmemente en su lugar. PREFILTRO MICRONAUGHT®
3. Controle que el flujo de aire a través de la unidad no sea superior a su ELEMENTO
capacidad. Los flujos elevados momentáneos podrían ser la causa de REFRIGERATED AIR DRYER MICRONAUGHT®
un paso de aceite. 2 SÉCHEUR PAR ELEMENTO MICRONAUGT®
4. Para una mayor eficiencia, la temperatura de entrada del aire debe ser RÉFRIGÉRATION
entre 70°F (21°C) y 90°F (32°C). KÜHL TROCKNER ELEMENT ODERNAUGHT®
ESSICCATORE A 5 ÉLÉMENT ODERNAUGHT®
5. Si no pueden evitarse las temperaturas de entrada de hasta el máximo
REFRIGERAZIONE ELEMENTO ODERNAUGHT®
de 125°F (52°C), instale el filtro de Tipo C con un elemento de Tipo D.
SECADOR DE AIRE ELEMENTO ODERNAUGT®
Esto captará los vapores de aceite que normalmente son responsables
REFRIGERADO
del aceite que aparece a temperaturas más altas. Verifique que el
VALVE
compresor no esté aspirando en la entrada, aire contaminado con 6
DIFFERENTIAL SOUPAPE
productos químicos nocivos. 3 PRESSURE GAUGE VENTIL
6. Si la funda de espuma está rasgada o rota, el aceite podría filtrarse MANOMÈTRE VALVOLA
desde el elemento. Si ocurriera esto, cambie el elemento. DIFFÉRENTIEL VALVULA
7. En compresores que han estado funcionando durante largo tiempo sin DIFFERENTIALDRUCK-
cambiarle el aceite, la mayoría de los aceites cambiarán gradualmente MANOMETER
sus composiciones químicas y pueden acumular impurezas que dañan MANOMETRO
a la taza de plástico, las juntas de los filtros o la funda exterior de DIFFERENZIALE
espuma. El cambio periódico del aceite del compresor evitará que esto MANOMETRO
suceda y prolongará la vida útil del compresor.

AirSep Corporation
■ Standard Filter
½”, ¾” and 1” FPT

AirSep Corporation

AirSep Corporation

AirSep Corporation
¾ “ FPT, Type C MICROalescer Filter

AirSep Corporation

AirSep Corporation

AirSep Corporation
Filter Model M32

AirSep Corporation

AirSep Corporation

AirSep Corporation
C.4 REGULATORS
½” FPT, Flow Regulator

AirSep Corporation

AirSep Corporation
¾” and 1” FPT, Dial-Air™ Regulator

AirSep Corporation
Installation & Service Instructions

83-528-000
Dial-Air™ Regulators
Richland, MI 49083 Tel: (269) 629-5000
ISSuED: March, 2011
Supersedes: September, 2006
ENGLISH
Doc. #83528000, EN# 11224, Rev. 5
! WARNING !
To avoid unpredictable system behavior that You have selected a quality product, and 3. Refer to “Figure A” for steps 1 thru 10.
can cause personal injury and property damage: we appreciate it… To be assured of maximum 1. Remove bottom plug (1), main valve
• Disconnect electrical supply (when necessary) performance and satisfaction please read these spring (2), main valve (3), pilot valve
before installation, servicing, or conversion. instructions before installing this product. spring (4), and pilot valve (5).
• Disconnect air supply and depressurize all IMPoRTANT INSTALLATIoN INSTRuCTIoNS 2. Clean main valve molded rubber seat (Do
air lines connected to this product before not lubricate).
FoR DIAL-AIR™ REGuLAToRS
installation, servicing, or conversion.
3. Clean and lubricate bottom plug seal,
• operate within the manufacturer’s specified 1. Do NoT install the unit until you have read
main valve seal and pilot valve seal.
pressure, temperature, and other conditions this entire product information sheet.
listed in these instructions. 4. Reassemble unit.
2. EXCEPT as otherwise specified by
• Medium must be moisture-free if ambient manufacturer, this product is specifically 5. If problem is not remedied, lubricate
temperature is below freezing. designed for compressed air service, and remaining seals. (See steps 6 thru 10)
• Service according to procedures listed in these use with any other fluid (liquid or gas) is a 6. Remove retaining ring (6) and pull bonnet
instructions. misapplication. For example, use with or assembly (7) from unit.
• Installation, service, and conversion of these injection of certain hazardous liquids or gases 7. Remove upper piston (8), upper piston
products must be performed by knowledgeable in the system (such as alcohol or liquid cup (9), lower piston (10), needle valve
personnel who understand how pneumatic
products are to be applied.
petroleum gas) could be harmful to unit or (11), and needle valve spring (12).
result in a combustible condition or hazardous 8. Clean and lightly lubricate inside of body.
• After installation, servicing, or conversion,
air and electrical supplies (when necessary) external leakage. Manufacturer’s warranties 9. Clean and lubricate upper piston seal,
should be connected and the product tested are void in the event of misapplication and upper piston cup seal, lower piston seal,
for proper function and leakage. If audible manufacturer assumes no responsibility for needle valve seal and main valve slide
leakage is present, or the product does not any resulting loss. Maximum pressure rating seal (13).
operate properly, do not put into use. is 300 psig (21 bar). Temperature range is
• Warnings and specifications on the product
10. Reassemble unit. If symptoms still exist,
32°F to 150°F (0°C to 65.5°C).
should not be covered by paint, etc. If contact manufacturer.
3. INSTALL upstream of and as close as
masking is not possible, contact your local RECALIBRATIoN oF DIAL-AIR™
possible to where regulated air is needed.
representative for replacement labels.
4. INSTALL with air flow in direction of arrow on REGuLAToRS
casting. 1. Do NoT ATTEMPT To CALIBRATE uNIT
! WARNING ! 5. Do NoT restrict the air flow with undersize uNTIL ALL EIGHT SEALS HAVE BEEN
Product rupture can cause serious injury. piping or fittings, unless maximum air flow is PRoPERLY LuBRICATED.
Do not connect regulator to bottled gas. not needed. 2. To RECALIBRATE Dial-Air™ REGuLAToR:
Do not exceed maximum primary pressure rating. 6. INSTALL regulator in any rotational position. A. INSTALL regulator on air line with at least
7. GAuGE PoRTS may be used for installing 110 psig (7,5 bar) air pressure at the inlet
WARNING port.
! ! gauge or they may be used as additional
regulated air outlet ports. Plug all unused ports. B. INSTALL an air pressure gauge to one
FAILuRE oR IMPRoPER SELECTIoN oR of the gauge ports. Plug remaining gauge
IMPRoPER uSE oF THE PRoDuCTS AND/oR
8. PANEL MouNTING requires a 2 11/16" (69
mm) diameter hole, and 4 7/32" (5.5 mm) port with plug (supplied).
SYSTEMS DESCRIBED HEREIN oR RELATED
ITEMS CAN CAuSE DEATH, PERSoNAL INJuRY screw holes. Unit can be mounted on material C. REMoVE lock button (Figure A, Item 14)
AND PRoPERTY DAMAGE. up to 1 1/4" (32 mm) thick. from unit.
This document and other information from The 9. INSTALLATIoN of a 5-micron rated filter D. TuRN adjusting knob to 100 psi (7 bar)
Company, its subsidiaries and authorized distributors upstream of regulator is recommended. setting.
provide product and/or system options for further
10. To REGuLATE AIR turn adjustment knob E. CHECK the gauge for 100 psig (7 bar)
investigation by users having technical expertise.
It is important that you analyze all aspects of your clockwise to raise the regulated air pressure reading. If gauge reads other than 100
application, including consequences of any failure and counterclockwise to lower the regulated psig (7 bar) adjust screw “A” (Fig. B) with
and review the information concerning the product air pressure. a screwdriver while holding adjusting knob
or systems in the current product catalog. Due to the on 100 psi (7 bar) setting. If more than
IMPoRTANT MAINTENANCE INSTRuCTIoNS
variety of operating conditions and applications for one-half turn of screw “A” is required to
these products or systems, the user, through its own FoR DIAL-AIR™ REGuLAToRS
achieve 100 psig (7 bar), see “G” below.
analysis and testing, is solely responsible for making 1. BEFoRE SERVICING THIS uNIT, READ
the final selection of the products and systems and F. To CHECK CALIBRATIoN ADJuSTMENT:
THIS ENTIRE PRoDuCT INFoRMATIoN when dial and gauge are reading the
assuring that all performance, safety and warning SHEET AND TuRN oFF AIR SuPPLY AND
requirements of the application are met. same (100 psig ± 2 psig; 7 bar ± 0,14
VENT BoTH SIDES oF REGuLAToR. bar), turn adjusting knob to 20 psi (1,4
The products described herein, including without
limitation, product features, specifications, designs, LuBRICATIoN oF DIAL-AIR™ REGuLAToRS bar). Unit is calibrated when gauge reads
availability and pricing, are subject to change by 1. FoR TRouBLE-FREE oPERATIoN, proper 20 psig ± 5 psig (1,4 bar ± 0,34). (The ± 2
The Company and its subsidiaries at any time lubrication of the Dial-Air™ regulator is psig and ± 5 psig are accepted tolerances
without notice. of the most commonly used gauges.)
essential.
EXTRA CoPIES oF THESE INSTRuCTIoNS ARE 2. WHEN ANY of the following symptoms occur, G. Do NoT adjust screw “A” more than one-
AVAILABLE FoR INCLuSIoN IN EQuIPMENT half turn when calibrating unit. If unit has
/ MAINTENANCE MANuALS THAT uTILIZE
lubricate regulator with Magnalube-G®. (See
note) If Magnalube-G® is not available, use been properly lubricated and more than
THESE PRoDuCTS. CoNTACT YouR LoCAL
Lubriplate, or Molykote. NoTE: Never use oil one-half turn is required to calibrate it,
REPRESENTATIVE.
as a lubricant. additional problems with unit are involved
Safety Guide A. Excessive relief venting.
and unit should be returned to the vendor.
For more complete information on recommended

B. Inability to attain high secondary pressure.
application guidelines, see the Safety Guide C. Erratic secondary pressures.
section of Pneumatic Division catalogs or you can D. Excessive hysteresis (a retardation of
download the Pneumatic Division Safety Guide desired effect: in this case because of the
at: www.wilkersoncorp.com lack of lubrication).

AirSep Corporation
C.5 VALVES
■ Neles-Jamesbury
½-inch–2-inch Series 4000 3 Piece Ball Valves
Installation, Maintenance and Operating Instructions

AirSep Corporation
3-Piece Ball Valves

Series 4000 Model A
1/2” - 2” (DN15 - 50)
Installation, Maintenance and

Operating Instructions
IMO-202 EN • 3/2018

AirSep Corporation
2 IMO-202 EN
TABLE OF CONTENTS
1. GENERAL................................................................... 3
1.1 Scope of the Manual ................................................... 3
1.2 Safety Precautions......................................................... 3
2. TRANSPORTATION AND STORAGE.......................... 3
3. INSTALLATION .......................................................... 3
3.1 General .............................................................................. 3
3.2 Handles ............................................................................. 4
3.3 Commissioning .............................................................. 4
4. MAINTENANCE ......................................................... 4
4.1 General .............................................................................. 4
4.2 Disassembly..................................................................... 4
4.3 Assembly .......................................................................... 5
5. REPAIR KITS .............................................................. 5
6. SERVICE / SPARE PARTS ........................................... 6
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the valve.
If you require additional assistance, please contact the manufacturer or manufacturer’s representative.
Addresses and phone numbers are printed on the back cover.
See also www.metso.com/valves for the latest documentation.
SAVE THESE INSTRUCTIONS!
IMO 3/18

AirSep Corporation
IMO-202 EN 3
1. GENERAL 3. INSTALLATION
1.1 Scope of the Manual 3.1 General

This instruction manual contains important information Remove the protective packaging and flow port protectors and
regarding the installation, operation and maintenance of check that the valve is clean inside. Clean valve if necessary.
the Jamesbury 1/2” – 2” (DN 15 – 50) Series 4000 3 Piece
Ball Valves. Please read these instructions carefully and save Flush the pipeline carefully before installing the valve.
them for future reference. Foreign objects, such as sand or pieces of welding electrodes,
will damage the ball and seats.
WARNING: Read and follow all WARNINGS!

AS THE USE OF THE VALVE IS APPLICATION SPECIFIC, A NUMBER Refer to the Section 4, MAINTENANCE for stem seal
OF FACTORS SHOULD BE TAKEN INTO ACCOUNT WHEN SELECTING adjustment. If there is weepage past the stem seals upon
A VALVE FOR A GIVEN APPLICATION. THEREFORE, SOME OF THE
SITUATIONS IN WHICH THE VALVES ARE USED ARE OUTSIDE THE installation, it means the valve may have been subject to wide
SCOPE OF THIS MANUAL. temperature variations in shipment. Leak-tight performance
IF YOU HAVE ANY QUESTIONS CONCERNING THE USE, APPLICATION will be restored by a simple stem seal adjustment described
OR COMPATIBILITY OF THE VALVE WITH THE INTENDED SERVICE, in the MAINTENANCE section.
CONTACT METSO FOR MORE INFORMATION.
1. Screwed End Style - Screwed end valves have NPT
threads. To insure a leak tight joint, liberal use of a
compatible pipe joint compound is necessary. Use
WARNING: standard piping practices to install valves with threaded
end caps. When tightening valve to pipe, apply wrench
BEWARE OF BALL MOVEMENT!
to end cap nearest the pipe being worked.
KEEP HANDS, OTHER PARTS OF THE BODY, TOOLS AND OTHER
OBJECTS OUT OF THE OPEN FLOW PORT. LEAVE NO FOREIGN 2. Weld End Style - All standard weld end valves must be
OBJECTS INSIDE THE VALVE. WHEN THE VALVE IS ACTUATED, THE
BALL FUNCTIONS AS A CUTTING DEVISE. FAILURE TO DO THIS MAY
partially disassembled prior to welding. Follow Steps 1,
RESULT IN DAMAGE OR PERSONAL INJURY! 2, 4 and 5 of DISASSEMBLY Section. Socket weld ends
are per ANSI B16.11 and butt weld ends are per ANSI
B16.25. Welding should be done using procedures and
welders qualified under Section IX of the ASME Boiler
1.2 Safety Precautions and Pressure Vessel Code. IMPORTANT: If the body
seals (6) are removed for welding, DO NOT MIX THEM.
When reassembling the valve, put each seal back into
WARNING: the groove from which it was removed.
VALVE RATINGS! CAUTION: IF THE VALVE IS BEING DISASSEMBLED FOR
THE PRACTICAL AND SAFE USE OF THIS PRODUCT IS DETERMINED WELDING. DO NOT CUT OR SCRATCH THE SEATS, SEALS
BY BOTH THE CWP RATINGS: CAREFULLY CHECK RATING. THIS IS AND SEALING SURFACES.
THE SAFE USE PRESSURE FOR THIS VALVE BETWEEN -20 TO +100F
(-29 TO +38C). DO NOT EXCEED THESE RATINGS! FOR INSTALLATION
TEMPERATURES BELOW AND ABOVE THESE LIMITS CONTACT METSO.
3. After valve is in line, or before testing, tighten stem nuts
(16) per the MAINTENANCE Section below.
WARNING:
2. TRANSPORTATION AND STORAGE
FOR YOUR SAFETY IT IS IMPORTANT THE FOLLOWING PRECAUTIONS
BE TAKEN PRIOR TO INSTALLATION, SERVICING OR REMOVAL OF
Check the valve for any damage that may have occurred THE VALVE FROM THE PIPELINE OR BEFORE ANY DISASSEMBLY:
during transport.
1. WEAR ANY PROTECTIVE CLOTHING OR EQUIPMENT NORMALLY
Store the valve carefully. Storage indoors in a dry place is REQUIRED WHEN WORKING WITH THE FLUID INVOLVED.
recommended. 2. DEPRESSURIZE THE PIPELINE AND CYCLE THE VALVE AS FOLLOWS:
Do not remove the flow port protectors until installing the A. PLACE THE VALVE IN THE OPEN POSITION AND DRAIN THE
PIPELINE.
valve.
B. CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE IN THE
Move the valve to its intended location just before installation. BODY CAVITY BEFORE REMOVAL FROM THE PIPELINE.
C. AFTER REMOVAL AND BEFORE ANY DISASSEMBLY, CYCLE
The valve is usually delivered in the open position. THE VALVE AGAIN SEVERAL TIMES.
If the valve(s) are to be stored for a long duration, follow the 3. THESE VALVES ARE SUITABLE FOR A WIDE VARIETY OF
recommendations of IMO-S1. FLUIDS AND GASES. BE CERTAIN THAT THE VALVE MATERIALS
SELECTED ARE SUITABLE FOR THE APPLICATION.
IMO 3/18

AirSep Corporation
4 IMO-202 EN
For Series 4000 with NPT threads, to insure a leak tight joint, 4.2 Disassembly
liberal use of a compatible pipe joint compound is necessary.
NOTE: If complete disassembly becomes necessary,
WARNING: replacement of all seats and seals is recommended. Refer
to (Table 3).
ANY COMPOUND OR LUBRICANT USED ON THREADS SHALL BE
SUITABLE FOR THE SERVICE CONDITIONS AND SHALL NOT REACT The Series 4000 ball valve is designed to be serviced in or
UNFAVORABLY WITH EITHER THE SERVICE FLUID OR THE PIPING out of the line. The following instructions are for in-line
MATERIAL.
disassembly. (For bench disassembly, which may be more-
convenient, follow a similar sequence).
Flow through the Jamesbury Series 4000 valve can be in
1. Comply fully with the instructions in all the WARNING
either direction.
Sections.
Use standard piping practices when installing the valves
2. Be sure to cycle the valve. Leave in the open position.
with threaded connections. When tightening the valve to
The body center section will not swing out in the closed
the pipe, apply the wrench to the end nearest the pipe
position.
being worked.
3. Remove the top stem nut (16), Shakeproof Washer (19)
3.2 Handles and handle (17).
If the Series 4000 valve handle (17) must be removed for 4. Loosen all four body bolts/tie rods (52). Remove three
any reason, the handles must be remounted with the han- from the valve. Leave the remaining bolt in place with
dle stop tang as shown in Figure 4. the nut backed off at least 1/4” (6mm)
5. For positive alignment and ease of in-line assembly,
WARNING: each end cap is interlocked approximately 1/16” (1.6
FAILURE TO PROPERLY MOUNT THE HANDLE MAY RESULT IN
mm) into the body as shown in (Figure 3). To overcome
IMPROPER VALVE OPERATION, DAMAGE OR PERSONAL INJURY. this feature during in-line disassembly it is necessary
to separate each cap at least 1/16” (1.6 mm) from the
body. Sharply rap body and caps with a block of wood
3.3 Commissioning or plastic mallet to break loose body seal. Spread end
caps and swing the body out of the line. If pipe does
Ensure that there is no dirt or foreign objects left inside the not allow simple spreading, remove the remaining
valve or pipeline. Flush the pipeline carefully. Make sure body bolt and rotate center section per (Figure 1). This
that the valve is fully open when flushing. will improve access to the end cap flange for ease of
spreading. Swing the valve body (1) out from between
the end caps (2). Be careful not to damage the sealing
WARNING: surfaces “A” (see Figure 3) at each end of the valve.
GOOD PIPING PRACTICE DICTATES THAT ONCE INSTALLED, BUT
PRIOR TO FIRST USE, THE VALVE IS LEAK TESTED IN PLACE TO
ASSURE LEAK-TIGHTNESS HAS NOT BEEN COMPROMISED BY
THE INSTALLATION PROCESS. INSTALLATION ACTIONS THAT CAN
CAUSE LEAKAGE INCLUDE, BUT ARE NOT LIMITED TO, WRENCHING,
SOLDERING, WELDING AND/OR HOISTING. PIPELINE MIS-ALIGNMENTS
AND/OR LACK OF SUFFICIENT SUPPORT CAN ALSO PLACE UNDUE
STRESS ON THE VALVE, POSSIBLY RESULTING IN LEAKAGE.
4. MAINTENANCE
4.1 General
Figure 1
Although Metso’s Jamesbury valves are designed to work
under severe conditions, proper preventative maintenance
can significantly help to prevent unplanned downtime and
in real terms reduce the total cost of ownership. Metso
recommends inspecting valves at least every five (5) years.
The inspection and maintenance frequency depends on the
actual application and process condition. Routine mainte-
nance consists of tightening the lower stem nut (16) 1/4
turn periodically to compensate for wear caused by the
stem turning against the seal. Loosen the upper stem nut Figure 2A Figure 2B
(16) on top of the handle (17) before tightening the lower
stem nut. Retighten the upper stem nut after tightening the
lower stem nut. (See Figure 4)
IMO 3/18

AirSep Corporation
IMO-202 EN 5
6. Turn the stem (4) so that the valve is fully closed. 4. Place a wrench through the body on the bottom stem
Remove body seals (6) and seats (5). Body seals may be blade to hold the stem stationary. Place another wrench
tightly compressed in their grooves. Use extreme care on the stem nut and turn the nut down until the seals
when prying them out. Damage such as scratches to the are bottomed and the stem comes snugly into place,
bottom of the groove will cause leaks. If the seats are not applying the torque shown in (Table 2).
easily removed, gently tap the ball (3) with a piece of
wood or other soft material. 5. Align the stem blade with the ball slot. Insert the ball (3),
and rotate the stem (4) to the ball closed position.
7. Remove the ball (3).
6. Working at either end of the body (1), place a seat (5)
8. Remove the lower stem nut (16) and the compression into the body. Fit it snugly against the closed ball. NOTE:
ring (21). The sealing surface of the seat is toward the ball (See
Figure 4).
9. Press the stem (4) from the top into the valve body (1)
and remove it through the end of the body. 7. Place a body seal (6) into the machined sealing groove
of the end caps (2) (see Figure 3). Be certain the groove
10. Carefully pry out and discard the old stem seals (8), the and seal are clean.
stem bearings (24), and the secondary stem seal (7),
being careful not to damage the bearing surfaces. 8. Repeat instructions 6 and 7 for assembly at the opposite
end.
4.3 Assembly 9. Turn the stem to the full ball open position.
The following instructions are for in-line assembly. For bench 10. Swing the entire body assembly back into the properly
assembly, which may be more convenient, follow a similar aligned and interlock position between the end caps,
sequence by holding the valve in a vise by one end cap. Use being careful not to scratch the body seals. Caps may
care not to cut or scratch the seats, seals or sealing surface. have to be spread slightly to accept the body.
1. With the valve swung to the out-of-line position, insert 11. Close the valve.
from the inside of the body a stem bearing (24), a sec-
12. Bolt the valve together with lubricated body bolts (52)
ondary stem seal (7), then another stem bearing (24)
and nuts (53). Tighten these bolts evenly and alternate-
into the stem bore. For non-Fire-Tested valves use one
ly. (See Table 1 for the torques and lubricant.)
stem bearing (24). (See Figure 3 and parts list.)
13. Attach the handle (17), the Shakeproof Washer (19) and
2. Insert the stem (4) horizontally into the body bore (thread-
secure them with the stem nut (16) (See Table 2 for
ed end first). The blade at the ball end of the stem must
torques).
be vertical (see Figure 2A and 2B). Guide the stem into
the stem hole being careful not to scratch the bearings.
5. REPAIR KITS
3. Holding the stem in place from the bottom, install two
stem seals (8), a compression ring (21) from the outside and NOTE: FIRE-TESTED repair kits include two seats (5), two
thread on one stem nut (16) until the stem starts to turn. stem seals (8), two stem bearings (24), a secondary seal
(7 and two 316 stainless steel/graphite body seals (6). The
body seals are suitable for valves with carbon steel or 316
Surface A Surface A stainless trim. Consult the factory for replacement parts of
valves with trim other than carbon or stainless steel, and for
seat material not listed or for special services.
NOTE: NON-FIRE-TESTED repair kits include two seats
1/16” (1.6 mm) (5), one stem bearing (24) and two body seals (6). The
Interlock body seals are suitable for valves with carbon steel or 316
stainless trim.
fire-tested non fire-tested
Figure 3
IMO 3/18

AirSep Corporation
6 IMO-202 EN
6. SERVICE / SPARE PARTS For further information on spare parts and service or
assistance visit our web-site at www.metso.com/valves.
We recommend that valves be directed to our service cen-
NOTE: When ordering spare parts, always include the
ters for maintenance. The service centers are equipped to
following information:
provide rapid turn-around at a reasonable cost and offer
new valve warranty with all reconditioned valves. a) Valve catalog code from identification plate,
NOTE: When sending goods to the service center for b) If the valve is serialized – the serial number (from
repair, do not disassemble them. Clean the valve carefully identification plate).
and flush the valve internals. Include the material safety
datasheet(s) (MSDS) for all media flowing through the c) From Figure 4, the ballooned part number, part
valve. Valves sent to the service center without MSDS name and quantity required.
datasheet(s) will not be accepted.
PARTS LIST
ITEM PART NAME QTY
1 Body 1
2 End Cap 2
3 Ball 1
16 4 Stem 1
19 5 Seat 2
6 Body Seal 2
17 7 Secondary Stem Seal 1
8 Stem Seal 2
16 Stem Nut 2
16 17 Handle 2
2 19 Shakeproof Washer 1
21 21 Compression Ring 2
(Socket Weld or 22 Identification Ring 1
8 Butt Weld Only) 24* Stem Bearing 1
6 54
52 Body Bolt / Tie Rod 4
52 53 Body Nut 4/8
5
Bolts or 54 Weld End Tag 1
Tie Rods * For Non Fire-Tested valves, items (24) and
1 (7) are replaced by a single stem bearing
(24). (See Figure 3)
3
5
6
13 2
24
22
4
NON FIRE-TESTED
53
Figure 4
IMO 3/18

AirSep Corporation
IMO-202 EN 7
TABLE 1
Required Fastener Torque, FT•LBS (N•m)
Fastener (Last Digit in Fig. No.) -1 -2 -4 -5 -7 -8 -3
A193 A193 A193 A320 A453 Series

Fastener Material GR. B7 GR.B8 K-Monel® GR.B7M GR. L7M GR.660 300
Valve Size-Full Port St.Sd.
Size in( )
Fastener ident. Mark B7 B8 K B7M L7M 660A OR
660B
1/2” (1/2”) DN 15 (DN15) 9 (12) 9 (12) 8 (11) 7 (9.5) 7 (9.5) 7 (9.5) 5 (7)
3/4” DN 20 20 (27) 18 (23) 17 (23) 15 (20) 15 (20) 15 (20) 9 (12)
1” (3/4”) DN 25 (DN 20) 35 (49) 32 (43) 30 (40) 28 (38) 25 (34) 28 (38) 15 (20)
1-1/4” (1”) DN 30 (DN 25) 40 (54) 37 (50) 35 (47) 32 (43) 30 (40) 32 (43) 18 (24)
1-1/2” (1-1/4”) DN 40 (DN 30) 80 (119) 80 (110) 70 (95) 70 (95) 65 (90) 70 (95) 40 (54)
2” (1-1/2”) DN 50 (DN 40) 100 (135) 90 (120) 80 (110) 75 (100) 70 (95) 75 (100) 45 (60)
NOTES:
1. Lubricate threads with Never-Seez® or equivalent.
2. Fastener materials have different corrosion, thermal and strength properties and should not be mixed.The fastener identification and
coding must be in agreement with the valve identification plate, item 22.
3. Torque valves are for lubricated, unplated fasteners.
Monel is a registered trademark of Inco.
TABLE 2
Stem Nut Torque

Valve Size - Full Port Size In ( ) FT•LBS (N•m)
1/2” – 3/4” (1/2”) 4 (5.7)
1” – 1-1/4” (3/4” – 1”) 5 (6.8)
1-1/2” – 2” (1-1/4” – 1-1/2”) 11 (15.3)
TABLE 3
Repair Kits Valve Size - Full Port Size Shown in ( ) FOR FIRE -TESTED VALVES
1/2” (1/2”) 3/4” 1” (3/4)” 1-1/4” (1”) 1-1/2” (1-1/4”) 2” (1-1/2”)
VALVE SIZE DN 15 (DN 15) DN 20 DN 25 (DN 20) DN 30 (DN 25) DN 40 (DN30) DN 50 (DN40)
PTFE SEATS RKN-107-TT RKN-108-TT RKN-109-TT RKN-110-TT RKN-111-TT RKN-112-TT
FILLED PTFE SEATS RKN-107-MT RKN-108-MT RKN-109-MT RKN-110-MT RKN-111-MT RKN-112-MT

DELRIN® SEATS RKN-107-RT RKN-108-RT RKN-109-RT RKN-110-RT RKN-111-RT RKN-112-RT
PEEK SEATS RKN-107-LT RKN-108-LT RKN-109-LT RKN-110-LT RKN-111-LT RKN-112-LT
METAL SEATS RKN-107-DH RKN-108-DH RKN-109-DH RKN-110-DH RKN-111-DH RKN-112-DH
XTREME® SEATS RKN-107-XT RKN-108-XT RKN-109-XT RKN-110-XT RKN-111-XT RKN-112-XT
TABLE 4
Repair Kits Valve Size - Full Port Size Shown in ( ) FOR NON FIRE -TESTED VALVES
VALVE SIZE 1/2” (1/2”) 3/4” 1” (3/4)” 1-1/4” (1”) 1-1/2” (1-1/4”) 2” (1-1/2”)
DN 15 (DN 15) DN 20 DN 25 (DN 20) DN 30 (DN 25) DN 40 (DN30) DN 50 (DN40)
PTFE SEATS RKN-137-TT RKN-138-TT RKN-139-TT RKN-140-TT RKN-141-TT RKN-142-TT
FILLED PTFE SEATS RKN-137-MT RKN-138-MT RKN-139-MT RKN-140-MT RKN-141-MT RKN-142-MT

UHMW POLY SEATS RKN-137-UB RKN-138-UB RKN-139-UB RKN-140-UB RKN-141-UB RKN-142-UB
XTREME SEATS RKN-137-XT RKN-138-XT RKN-139-XT RKN-140-XT RKN-141-XT RKN-142-XT
IMO 3/18

AirSep Corporation
8 IMO-202 EN
Subject to change without prior notice.
Metso Flow Control Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151
North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172
South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748
Asia Pacific, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. +65 6511 1011. Fax +65 6250 0830
China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583
Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836
www.metso.com/electricactuators

AirSep Corporation
■ ASCO Valves
⅛”, ¼”, or ⅜” NPT Solenoid Valves Series 8262 and 8263
Installation and Maintenance Instructions

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
■ ASCO Valves
Open-Frame Solenoids Series U8003 and US8003

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
■ ASCO Valves
⅜”, ½” and ¾” Solenoid Valves Series 8210 and 8211

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
■ ASCO Valves
1”, 1¼” and 1½” Solenoid Valves Series 8210 and 8211

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation

AirSep Corporation
■ ASCO Valves Red-Hat II

Series 8017G and 8014
Installation, Maintenance and Operating Instructions

AirSep Corporation
    




       
                
      
                 
           
   
         
          
        
                    
                        
                 
         
           
        
                          
                         
                    
                    
                
      
           
                   
         
                   
                  
             
          
            
 
       
                   
                 
                  
         
       
   
  
             
              
   
            
 
        
 
     
               
        
            
                  
 
                
   
                    
           
           
                      
                     
                  
       

         

                  
           
                  
           
                   
         
    
      
       
        
      

                

AirSep Corporation
       

            
              
                        
                    
                 
          
             
         
            
         
           
                    

          
          
                
                      
           
                     
                         
                       
                   
      
            
    
     
               
            
                      
                 
                  
                    
                      
                   
              
         
            
           
               
      
              
                
                  
                    
                     
          
         
                    
                   
                
    
         
                        
                 
          
 

 
         
       
               
                   

          
          
           
          
      
     

           

AirSep Corporation
 
        
          
 
    

  
    

   

  

  
     
 
 
  
  
 

 
  

   

 

   
 
   
 
       
 
 
 
 


    
       
   
    

       
     

           

AirSep Corporation
 
           
        
        
     
     

            
          
     

      
 
 


 


   
 
      
  
         
    
  

    
     
   

 

 
 
  
  

    
   
      
          
         
     
  

        
         
 

 
 
 
 
 
  


   

    
      
       
        
        
  
 
         
     

           

AirSep Corporation
■ ASCO Valves
2-way Auxiliary-Operated Pilot Controlled Piston Valves Series 8290

AirSep Corporation
Installation & Maintenance Instructions SERIES

2-- WAY AUXILIARY-- OPERATED PILOT-- CONTROLLED PISTON VALVES
NORMALLY CLOSED OR NORMALLY OPEN OPERATION 8290
1/2, 3/4, 1, 1 1/4, 1 1/2, 2 OR 2 1/2 NPT
BRONZE OR STAINLESS STEEL CONSTRUCTION I&M No.V6941R4
NOTICE: See separate Installation and Maintenance Instructions OPERATION

for information on Solenoid Pilot Valve used in conjunction with
Series 8290 valves. Refer to operating instructions (to follow) and the graphs Auxiliary
Pilot Pressure vs Main Line Pressure. Use these graphs to determine
the minimum auxiliary pressure (filtered air or water) required for a
DESCRIPTION given main line pressure.
Series 8290 valves are 2--- way auxiliary--- operated, pilot--- controlled Normally Closed Operation: With auxiliary pressure removed valve
piston valves designed for air, water, light oil or steam service. Valves is closed. With auxiliary pressure applied valve is open.
are normally closed or normally open construction, as required. Normally Open Operation: With auxiliary pressure removed valve
Valve bodies are made of bronze or Type 316L stainless steel; is open. With auxiliary pressure applied valve is closed.
elastomers are made of PTFE. Series 8290 valves are supplied with
a piston type operator having a diameter of 50, 63, 90 or 125 mm IMPORTANT: Pressure is at Port 2 (entry under disc) for all liquids
depending upon customer requirements. Valves have an integral and gases. For rapid cycling steam valves pressure is at Port 1 (entry
position indicator, providing visual indication of Open and Closed above disc).
positions; with the exception of the 50mm operator.
NOTICE: See corresponding product leaflets (on valves and pilot

valves) for minimum and maximum pilot pressure, operating
pressure differential and fluid temperature.
Normally Open Valves (entry under disc)
3834519
o. V6941R4 ASCO Valves R Page 1 of 4
EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com E--- 03/10 All Rights Reserved.

AirSep Corporation
Normally closed -- (entry under disc) Minimum pilot pressure is 58 psi; maximum 145 psi.
WARNING:
Normally Closed Valves -- Steam Service (entry above disc) serious injury o
power, depress
vent fluid to a s
NOTE: It is not nec
for repairs. Howeve
must be disconnect
instructions.
Cleaning
All valves should be
will vary depending o
sluggish valve opera
cleaning is required
occur and the valve
when cleaning the v
Preventive Mai
S Keep medium fl
foreign material
S Periodic exercise
fluid conditions
fluid contaminat
impede solenoid
of exercise neces
A successful ope
interval between
S Depending on
inspection of inte
recommended. T
damaged, install a
Causes of Impr
S Incorrect Pressu
be within range s
S Excessive Leaka
are worn or dam
INSTALLATION open operation. Then follow the connection procedures for the
Valve Disassem
appropriate version:
Check nameplate for correct catalog number, pressure (main and 1. Disassemble v
Connection of the pilot valve
auxiliary), temperature and service. Never apply incompatible fluids identification
or exceed pressure rating of the valve. Installation and valve S to the 1/8I NPT port (for 50 or 63 mm operator), see separate 2. Disconnect pi
maintenance to be performed by qualified personnel. instructions for pilot valves. separate instr
S to the 1/4I NPT port (for 90 or 125 mm operator), see separate 3. For normally
Future Service Considerations prior to unsc
instructions for pilot valves.
Provision should be made for performing seat leakage, external pressurized du
leakage and operational tests on the valve with a nonhazardous, 4. Remove the p
CAUTION: The exhaust port plug mounted by the
noncombustible fluid after disassembly and reassembly. wrench (a).
manufacturer must never be removed.
Connect piping to valve according to markings on valve body. 5. Unscrew the d
Temperature Limitations --- Main Valve 6. Clean all acce
Pressure is at Port 2 (entry under disc) for all liquids and gases. For
S Ambient Temperature Range: rapid cycling steam valves pressure is at Port 1 (entry above disc). 7. Replace parts
Apply pipe compound sparingly to male pipe threads only. If parts from the
12_F (--- 10_C) to 140_F (60_C) 8. Reassemble t
applied to valve threads, the compound may enter the valve and
S Fluid Temperature Range: cause operational difficulty. Avoid pipe strain by properly torques.
supporting and aligning piping. When tightening the pipe, do not 9. Reinstall pipi
12_F (--- 10_C) to 356_F (180_C) pilot valve. Se
use valve or piston operator head as a lever. Locate wrenches,
Positioning applied to valve body or piping, as close as possible to connection
WARNING:
point.
This valve is designed to perform properly when mounted in any serious injury o
position. CAUTION: To protect the piston operated valve, proper operatio
Pilot Valve Installation (General) install a strainer or filter suitable for the service perform internal
For ease of access to solenoid pilot valve and auxiliary piping involved in the inlet side as close to the valve as nonhazardous, n
alignment, the piston operator with the pilot port connection may be possible. Clean periodically depending on service 10. Restore press
rotated 360_. conditions. See ASCO Series 8600, 8601 and 8602 for supply to sole
Remove the plastic protective plug from the pilot port. See separate strainers. 11. After mainten
to be sure of p
instructions and drawings covering normally closed and normally
Page 2 of 4 I&M No. V6941R4 Page 3 o

EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com EASCO Va

AirSep Corporation
MAINTENANCE ORDERING INFORMATION

5 psi. FOR ASCO REBUILD KITS
WARNING: To prevent the possibility of death,
serious injury or property damage, turn off electrical When Ordering Rebuild Kits for ASCO valves, order the Rebuild Kit
power, depressurize valve (main and auxiliary), and number stamped on the valve nameplate. If the number of the kit is
vent fluid to a safe area before servicing the valve. not visible, order by indicating the number of kits required, and the
NOTE: It is not necessary to remove the main valve from the pipeline Catalog Number and Serial Number of the valve(s) for which they are
for repairs. However, the piping or tubing and electrical connections intended.
must be disconnected from the solenoid pilot valve. See separate Normally Closed Pilot (entry under disc)
instructions.
Cleaning 63-- 90-- 125
All valves should be cleaned periodically. The time between cleanings 50
will vary depending on the medium and service conditions. In general,
sluggish valve operation, excessive noise or leakage will indicate that
cleaning is required. In the extreme case, faulty valve operation will
occur and the valve may fail to open or close. Clean strainer or filter
when cleaning the valve.
Preventive Maintenance
S Keep medium flowing through the valve as free from dirt and
foreign material as possible.
S Periodic exercise of the valve should be considered if ambient or
fluid conditions are such that corrosion, elastomer degradation,
fluid contamination build up, or other conditions that could
impede solenoid valve shifting are possible. The actual frequency
of exercise necessary will depend on specific operating conditions.
A successful operating history is the best indication of a proper
interval between exercise cycles. Normally Open Pilot (entry under disc)
S Depending on the medium and service conditions, periodic
inspection of internal valve parts for damage or excessive wear is 63-- 90-- 125
recommended. Thoroughly clean all parts. If parts are worn or
damaged, install a complete rebuild kit. 50
Causes of Improper Operation
S Incorrect Pressure: Check valve pressure. Pressure to valve must
be within range specified on nameplate.
S Excessive Leakage: Disassemble valve and clean all parts. If parts
are worn or damaged, install a complete ASCO Rebuild Kit.
procedures for the
Valve Disassembly and Reassembly
1. Disassemble valve in an orderly fashion using exploded view for
identification and placement of parts.
rator), see separate 2. Disconnect piping and wiring from solenoid pilot valve. See
separate instructions.
rator), see separate 3. For normally closed valves, the operator must be pressurized
prior to unscrewing the stuffing box. It should remain
pressurized during reinstallation.
mounted by the 4. Remove the piston operator and stuffing box packing with a Normally Closed Pilot (entry above disc)
. wrench (a).
ngs on valve body. 5. Unscrew the disc nut with a wrench (b). 63-- 90-- 125
uids and gases. For 6. Clean all accessible parts. 50
(entry above disc). 7. Replace parts numbers 1, 2, 3 and 4 with the corresponding
pe threads only. If parts from the ASCO Rebuild Kit.
enter the valve and 8. Reassemble the parts and observe the indicated tightening
train by properly torques.
ng the pipe, do not 9. Reinstall piping and make electrical connection to solenoid
Locate wrenches, pilot valve. See separate instructions.
sible to connection
WARNING: To prevent the possibility of death,
serious injury or property damage, check valve for
operated valve, proper operation before returning to service. Also
or the service perform internal seat and external leakage tests with a
o the valve as nonhazardous, noncombustible fluid.
ing on service 10. Restore pressure (main and auxiliary) and electrical power
01 and 8602 for supply to solenoid pilot valve.
11. After maintenance is completed, operate the valve a few times
to be sure of proper operation.
. V6941R4 Page 3 of 4 I&M No. V6941R4

EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com

AirSep Corporation
Installa
2-- WAY A
N
NOTICE: See sepa

for information on
Series 8290 valves.
Series 8290 valves a

piston valves design
are normally close
Valve bodies are m
elastomers are mad
a piston type opera
depending upon cu
position indicator,
positions; with the e
Page 4 of 4 I&M No. V6941R4 ASCO Va

EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com EASCO Valve, I

AirSep Corporation
■ Banjo
Direct Mounted Control Solenoid Valve
Installation Instructions

AirSep Corporation

AirSep Corporation

AirSep Corporation
A.1 MAGNALUBE-G
■ Saunders Enterprises, Inc.
Grease for Feed Air Regulators
Material Safety Data Sheet`

AirSep Corporation
Magnalube, Inc.
PO Box 1250
Linden, NJ 07036
P: 718-729-1000
F: 718-729-2690
E: info@magnalube.com
www.magnalube.com
SAFETY DATA SHEET
SECTION 1: IDENTIFICATION
GHS Product Identifier: Magnalube-G.

Product Type: Solid.
Product Code: MGPP, MG75, MG145, MG1LB, MG5LB, MG35LB, MG120LB, MG400LB.
SDS#: 1226.
Product Use: Industrial applications: Lubricants; grease.
Supplier’s Details: Magnalube, Inc.

PO Box 1250
Linden, NJ 07036
Phone: 1-718-729-1000
Fax: 1-718-729-2690
Emergency Telephone:
U.S. and Canada: 1-718-729-1000

Outside the U.S. and Canada: info@magnalube.com
Date of Issue: 05/15/2015.
Magnalube® is a registered trademark of Magnalube, Inc., the exclusive manufacturer of Magnalube greases.

AirSep Corporation
SAFETY DATA SHEET www.magnalube.com
SECTION 2: HAZARDS IDENTIFICATION
OSHA/HCS status: While this material is not considered hazardous by the OSHA Hazard Communication
Standard (29 CFR 1910.1200), this SDS contains valuable information critical to the safe handling and proper
use of the product. This SDS should be retained and available for employees and other users of this product.
CLASSIFICATION OF THE SUBSTANCE OR MIXTURE:
SKIN IRRITATION - Category 2

EYE IRRITATION - Category 2A
GHS LABEL ELEMENTS:
Symbol:
Signal Word: Warning

Hazard Statements: Causes eye irritation.
Causes skin irritation.
PRECAUTIONARY STATEMENTS:
Prevention: Wear protective gloves. Wear eye or face protection. Wash hands thoroughly after handling.
Response: If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy
to do. Continue rinsing for at least 10 minutes. Get medical attention if irritation persists.
Storage: Not applicable.

Disposal: Not applicable.
Hazards not otherwise classified: None known.
SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS
Ingredient Name: Highly Refined Mixture: Lubricating Oils, Petroleum, Base Oils.
Substance/mixture: Mixture.
Other means of identification: Not available.

AirSep Corporation
SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS (CONTINUED)
CAS NUMBER/OTHER IDENTIFIERS :
Ingredient name % CAS number

Distillates (petroleum), solvent-dewaxed heavy paraffinic 30-60 64742-65-0
Distillates (petroleum), hydrotreated heavy naphtheni 10-20 64742-52-5
Organic Polyurea Thickener, Proprietary PTFE Thickener 20-24 ACC26847
(TSCA proprietary compound EPA file # 26847 Non-Hazardous 9002-84-0
Any concentration shown as a range is to protect confidentiality or is due to batch variation.
There are no additional ingredients present which, within the current knowledge of the supplier and in
the concentrations applicable, are classified as hazardous to health or the environment and hence require
reporting in this section.
The petroleum base oils contained in this product have been highly refined by a variety of processes including:
Solvent extraction, solvent dewaxing, and hydrotreating to remove aromatics and improve performance
characteristics.
Note: Occupational exposure limits, if available, are listed in Section 8.
SECTION 4: FIRST AID MEASURES
DESCRIPTION OF NECESSARY FIRST AID MEASURES :
Eye Contact: Immediately flush eyes with plenty of water, occasionally lifting the upper and lower eyelids.
Check for and remove any contact lenses. Get medical attention if irritation occurs.
Inhalation: Remove victim to fresh air and keep at rest in a position comfortable for breathing.
Get medical attention if symptoms occur.
Skin Contact: Flush contaminated skin with plenty of water. Remove contaminated clothing and shoes.
Ingestion: Wash out mouth with water. Remove victim to fresh air and keep at rest in a position comfortable
for breathing. If material has been swallowed and the exposed person is conscious, give small quantities of
water to drink. Do not induce vomiting unless directed to do so by medical personnel.

AirSep Corporation
SECTION 4: FIRST AID MEASURES (CONTINUED)
MOST IMPORTANT SYMPTOMS/EFFECTS, ACUTE AND DELAYED :
POTENTIAL ACUTE HEALTH EFFECTS :

Eye Contact: May cause eye irritation.
Inhalation: No known significant effects or critical hazards.
Skin Contact: May cause skin irritation.
Ingestion: Irritating to mouth, throat and stomach.
OVER-EXPOSURE SIGNS/SYMPTOMS :
Eyes: No specific data.
Inhalation: No specific data.
Skin: No specific data.
Ingestion: No specific data.
INDICATION OF IMMEDIATE MEDICAL ATTENTION AND SPECIAL TREATMENT NEEDED, IF NECESSARY :
Specific Treatments: No specific treatment.

Notes to Physician: Treat symptomatically. Contact poison treatment specialist immediately if large quantities
have been ingested or inhaled.
Protection of First-Aiders: No action shall be taken involving any personal risk or without suitable training.
Note: See toxicological information (Section 11)
SECTION 5: FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA :
Suitable extinguishing media: Use an extinguishing agent suitable for the surrounding fire.
Unsuitable extinguishing media: None known.
Specific Hazards Arising from the Chemical: No specific fire or explosion hazard.
Hazardous Thermal Decomposition Products: Decomposition products may include the following materials:
carbon dioxide, carbon monoxide, sulfur oxides.
Special Precautions for Firefighters: Promptly isolate the scene by removing all persons from the vicinity of the
incident if there is a fire. No action shall be taken involving any personal risk or without suitable training.
Special Protective Equipment for Firefighters: Fire-fighters should wear appropriate protective equipment and
self-contained breathing apparatus (SCBA) with a full face-piece operated in positive pressure mode.

AirSep Corporation
SECTION 6: ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS, PROTECTIVE EQUIPMENT AND EMERGENCY PROCEDURES :
For non-emergency personnel: No action shall be taken involving any personal risk or without suitable
training. Evacuate surrounding areas. Keep unnecessary and unprotected personnel from entering.
Do not touch or walk through spilled material. Put on appropriate personal protective equipment.
For emergency responders: If specialised clothing is required to deal with the spillage, take note of any
information in Section 8 on suitable and unsuitable materials. See also the information in “For non-
emergency personnel.”
Environmental precautions: Avoid dispersal of spilled material and runoff and contact with soil, waterways,
drains, and sewers. Inform the relevant authorities if the product has caused environmental pollution (sewers,
waterways, soil or air).
METHODS AND MATERIALS FOR CONTAINMENT AND CLEANING UP :
Small spill: Move containers from spill area. Vacuum or sweep up material and place in a designated, labeled
waste container. Dispose of via a licensed waste disposal contractor.
Large spill: Move containers from spill area. Prevent entry into sewers, water courses, basements or confined
areas. Vacuum or sweep up material and place in a designated, labeled waste container. Dispose of via a
licensed waste disposal contractor.
Note: See Section 1 for emergency contact information and Section 13 for waste disposal.
SECTION 7: HANDLING AND STORAGE
PRECAUTIONS FOR SAFE HANDLING :
Protective measures: Put on appropriate personal protective equipment (see Section 8).
Advice on general occupational hygiene: Eating, drinking and smoking should be prohibited in areas where
this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering eating areas.
Note: See also Section 8 for additional information on hygiene measures.

AirSep Corporation
SECTION 7: HANDLING AND STORAGE (CONTINUED)
Conditions for safe storage, including any incompatibilities: Store in accordance with local regulations.
Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from
incompatible materials (see Section 10) and food and drink. Keep container tightly closed and sealed until ready
for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not
store in unlabeled containers. Use appropriate containment to avoid environmental contamination.
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
CONTROL PARAMETERS
OCCUPATIONAL EXPOSURE LIMITS :
Ingredient name Exposure limits

Distillates (petroleum), solvent-dewaxed heavy paraffinic ACGIH TLV (United States, 4/2014).
TWA: 5 mg/m³ 8 hours. Form: Inhalable fraction
NIOSH REL (United States, 10/2013).
TWA: 5 mg/m³ 10 hours. Form: Mist
STEL: 10 mg/m³ 15 minutes. Form: Mist
OSHA PEL (United States, 2/2013).
TWA: 5 mg/m³ 8 hours.
Appropriate Engineering Controls: Good general ventilation should be sufficient to control worker exposure to
airborne contaminants.
Environmental Exposure Controls: Emissions from ventilation or work process equipment should be checked
to ensure they comply with the requirements of environmental protection legislation. In some cases, fume
scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions
to acceptable levels.
INDIVIDUAL PROTECTION MEASURES :
Hygiene Measures: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should
be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that
eyewash stations and safety showers are close to the workstation location.
Eye/face protection: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists, gases or dusts. If contact
is possible, the following protection should be worn, unless the assessment indicates a higher degree of
protection: safety glasses with side- shields.
6

AirSep Corporation
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION (CONTINUED)
SKIN PROTECTION :
Hand protection: Chemical-resistant, impervious gloves complying with an approved standard should be worn
at all times when handling chemical products if a risk assessment indicates this is necessary.
Body protection: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling this product.
Other skin protection: Appropriate footwear and any additional skin protection measures should be selected
based on the task being performed and the risks involved and should be approved by a specialist before
handling this product.
Respiratory protection: Use a properly fitted, particulate filter respirator complying with an approved
standard if a risk assessment indicates this is necessary. Respirator selection must be based on known or
anticipated exposure levels, the hazards of the product and the safe working limits of the selected respirator.
SECTION 9: PHYSICAL AND CEMICAL PROPERTIES
APPEARANCE :
Physical State: Semi-solid (grease).

Color: Blue. Green.
Odor: Mild (or faint), Petroleum oil.
Odor threshold: Not available.
pH-Value: Not applicable.
Melting Point: Not applicable.
Boiling Point: Not applicable.
Flash Point: Not applicable.
Evaporation Rate: Not applicable.
Flammibility (solid, gas): Flammable in the presence of the following materials or conditions:
open flames, sparks and static discharge.
Lower and Upper Explosive (Flammable) Limits: Not applicable.
Vapor Pressure: Not available.
Vapor Density: Not available.
Relative Density: 0.89 g/cm³.
Solubility: Insoluble in water.
Partition Coefficient n-octanol/Water: Not available.
7

AirSep Corporation
SECTION 9: PHYSICAL AND CEMICAL PROPERTIES (CONTINUED)
Auto-Ignition Temperature: Not applicable.

Decomposition Temperatire: Not applicable.
Viscosity: Kinematic (40°C (104°F)): >0.205 cm2/s (>20.5 cSt).
SECTION 10: STABILITY AND REACTIVITY
Reactivity: No specific test data related to reactivity available for this product or its ingredients.
Chemical stability: The product is stable.
Possibility of hazardous reactions: Under normal conditions of storage and use,
hazardous reactions will not occur.
Hazardous Polymerization: Will not occur.
Conditions to avoid: No specific data.
Incompatible materials: No specific data.
Hazardous decomposition products: Under normal conditions of storage and use,
hazardous decomposition products should not be produced.
SECTION 11: TOXICOLOGICAL INFORMATION
INFORMATION ON THE LIKELY ROUTES OF EXPOSURE :

Ingestion: Irritating to mouth, throat and stomach.
Skin Contact: Causes skin irritation.
Eye Contact: Causes serious eye irritation.
SYMPTOMS RELATED TO THE PHYSICAL, CHEMICAL AND TOXICOLOGICAL CHARACTERISTICS :

Skin contact: Adverse symptoms may include the following: irritation, redness.
Eye contact: Adverse symptoms may include the following: pain or irritation, watering, redness.

AirSep Corporation
SECTION 11: TOXICOLOGICAL INFORMATION (CONTINUED)
INFORMATION ON TOXICOLOGICAL EFFECTS

ACUTE TOXICITY :
Product/Ingredient Name Result Species Dose Exposure

Distillates (petroleum), LD50 Dermal Rabbit >5000 mg/kg -
solvent-dewaxed heavy
paraffinic LD50 Oral Rat >5000 mg/kg -
Conclusion/Summary: No known significant effects or critical hazards.
IRRITATION/CORROSION :
Conclusion/Summary:
Skin: No known significant effects or critical hazards.
Eyes: No known significant effects or critical hazards.
Respiratory: Repeated or prolonged exposure to spray or mist may produce respiratory tract irritation.
Pre-existing respiratory disorders may be aggravated by over-exposure to this product.
SENSITIZATION :
Conclusion/Summary:
Skin: No specific information is available in our database regarding the skin sensitizing properties of this product.
Sensitization not suspected for humans.
Respiratory: Sensitization not suspected for humans.
MUTAGENICITY :
Conclusion/Summary: There are no data available on the mixture itself. Mutagenicity not suspected for humans.
CARCINOGENICITY :
Conclusion/Summary: There are no data available on the mixture itself. Carcinogenicity not suspected for humans.
REPRODUCTIVE TOXICITY :
Conclusion/Summary: There are no data available on the mixture itself. Not considered to be dangerous to
humans, according to our database.
TERATOGENICITY :
Conclusion/Summary: There are no data available on the mixture itself. Teratogenicity not suspected for humans.
SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) : Not available.

SPECIFIC TARGET ORGAN TOXICITY (REPEATED EXPOSURE) : Not available.

AirSep Corporation
ASPIRATION HAZARD :
Name Result
Distillates (petroleum), solvent-dewaxed heavy paraffinic ASPIRATION HAZARD - Category 1
Information on the likely routes of exposure: Routes of entry anticipated: Oral, Dermal, Inhalation.
POTENTIAL ACUTE HEALTH EFFECTS :

Eye contact: May cause eye irritation.
Skin contact: May cause skin irritation.
Ingestion: No known significant effects or critical hazards.
SYMPTOMS RELATED TO THE PHYSICAL, CHEMICAL AND TOXICOLOGICAL CHARACTERISTICS :

Eye contact: No specific data.
Skin contact: No specific data.
DELAYED AND IMMEDIATE EFFECTS AND ALSO CHRONIC EFFECTS

FROM SHORT AND LONG TERM EXPOSURE :
SHORT TERM EXPOSURE :

Potential immediate effects: Not available.
Potential delayed effects: Not available.
LONG TERM EXPOSURE :

Potential immediate effects: Not available.
Potential delayed effects: Not available.
POTENTIAL CHRONIC HEALTH EFFECTS :

Conclusion/Summary : Contains material that may cause target organ damage, based on animal data.
General: No known significant effects or critical hazards.
Carcinogenicity: No known significant effects or critical hazards.
Mutagenicity: No known significant effects or critical hazards.
Teratogenicity: No known significant effects or critical hazards.
Developmental effects: No known significant effects or critical hazards.
Fertility effects: No known significant effects or critical hazards.
10

AirSep Corporation
NUMERICAL MEASURES OF TOXICITY

ACUTE TOXICITY ESTIMATES
Not available.
SECTION 12: ECOLOGICAL INFORMATION
ECOTOXICITY : Not readily biodegradable.

TOXICITY
Conclusion/Summary: There are no data available on the mixture itself.
AQUATIC AND TERRESTRIAL TOXICITY:

Conclusion/Summary: There is no data available on the preparation itself.
PERSISTENCE AND DEGRADABILITY:

Conclusion/Summary: Not readily biodegradable. This product is not expected to bioaccumulate through food
chains in the environment.
Product/Ingredient Name Aquatic Half-Life Photolysis Biodegradability

Magnalube-G – – Not readily
BIOACCUMULATIVE POTENTIAL : Not available.
MOBILITY IN SOIL :
Soil/Water Partition coefficient (KOC): Not available.
Other Adverse Effects : No known significant effects or critical hazards.
SECTION 13: DISPOSAL CONSIDERATIONS
DISPOSAL METHODS :
The generation of waste should be avoided or minimized wherever possible. Significant quantities of waste product
residues should not be disposed of via the foul sewer but processed in a suitable effluent treatment plant Dispose of
surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product, solutions and
any by-products should at all times comply with the requirements of environmental protection and waste disposal
legislation and any regional local authority requirements. Waste packaging should be recycled. Incineration or
11

AirSep Corporation
SECTION 13: DISPOSAL CONSIDERATIONS (CONTINUED)
landfill should only be considered when recycling is not feasible. This material and its container must be disposed
of in a safe way. Care should be taken when handling emptied containers that have not been cleaned or rinsed out.
Empty containers or liners may retain some product residues. Avoid dispersal of spilled material and runoff and
contact with soil, waterways, drains and sewers.
SECTION 14: TRANSPORT INFORMATION
DOT TDG Mexico

Classification Classification Classification ADR/RID IMDG IATA
UN number Not Regulated Not Regulated Not Regulated Not Regulated Not Regulated Not Regulated
UN proper _ _ _ _ _ _
shipping name
Transport _ _ _ _ _ _
hazard class(es)
Packing group _ _ _ _ _ _
Environmental
No No No No No No
hazards
Additional _ _ _ _ _ _
information
Special precautions for user: Transport within user’s premises: always transport in closed containers that are
upright and secure. Ensure that persons transporting the product know what to
do in the event of an accident or spillage.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code: Not available.
SECTION 15: REGULATORY INFORMATION
U.S. Federal regulations: TSCA 8(a) CDR Exempt/Partial exemption: Not determined
United States inventory (TSCA 8b): All components are listed or exempted.
Clean Air Act Section 112: Not listed.

(b) Hazardous Air
Pollutants (HAPs)
12

AirSep Corporation
SECTION 15: REGULATORY INFORMATION (CONTINUED)
Class I Substances
Class II Substances
DEA List I Chemicals: Not listed.
(Precursor Chemicals)
DEA List II Chemicals: Not listed.

(Essential Chemicals)
SARA 302/304
Composition/information on ingredients:
No products were found.
SARA 304 RQ: Not applicable.
SARA 311/312
Classification: Not applicable.
COMPOSITION/INFORMATION ON INGREDIENTS :
Name % Fire hazard Sudden release Reactive Immediate (acute) Delayed (chronic)
of pressure health hazard health hazard
Distillates 10-30 No. No. No. Yes. No.
(petroleum),
hydrotreated
heavy
naphthenic
SARA 313
Product name CAS number %

Form R - Reporting No listed substance
requirements
Supplier notification No listed substance
SARA 313 notifications must not be detached from the SDS and any copying and redistribution of the SDS
shall include copying and redistribution of the notice attached to copies of the SDS subsequently redistributed.
13

AirSep Corporation
STATE REGULATIONS :
Connecticut Carcinogen Reporting: None of the components are listed.
Connecticut Hazardous Material Survey: None of the components are listed.
Florida substances: None of the components are listed.
Illinois Chemical Safety Act: None of the components are listed.
Illinois Toxic Substances Disclosure to Employee Act: None of the components are listed.
Louisiana Reporting: None of the components are listed.
Louisiana Spill: None of the components are listed.
Massachusetts Spill: None of the components are listed.
Massachusetts Substances: None of the components are listed.
Michigan Critical Material: None of the components are listed.
Minnesota Hazardous Substances: None of the components are listed.
New Jersey Spill: None of the components are listed.
New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.
New Jersey Hazardous Substances: None of the components are listed.
New York Acutely Hazardous Substances: None of the components are listed.
New York Toxic Chemical Release Reporting: None of the components are listed.
Pennsylvania RTK Hazardous Substances: None of the components are listed.
Rhode Island Hazardous Substances: None of the components are listed.
California Prop. 65 :
None of the components are listed.
INTERNATIONAL REGULATIONS :
Chemical Weapon Convention List Schedules I, II & III :

Not listed.
Montreal Protocol (Annexes A, B, C, E) :
Not listed.
INTERNATIONAL LISTS
National inventory :
Australia: Not determined.
China: Not determined.
Europe: All components are listed or exempted.
Japan: Not determined.
Malaysia: Not determined.
14

AirSep Corporation
New Zealand: Not determined.

Philippine: Not determined.
Republic of Korea: All components are listed or exempted.
Taiwan: Not determined.
CANADA
WHMIS (Canada): Not controlled under Workplace Hazardous Materials Information System (WHMIS, Canada).
CANADIAN LISTS
Canadian NPRI: None of the components are listed.
CEPA Toxic substances: None of the components are listed.
Canada inventory; DSL/ NDSL : At least one component is not listed in DSL but
all such components are listed in NDSL.
RISK PHRASES:
Risk Phrases Applicable in the European Union (EU): Classification per manufacturer.
R-52 Harmful to aquatic organisms.
This product has been classified in accordance with the hazard criteria of the Controlled Products
Regulations and the SDS contains all the information required by the Controlled Products Regulations.
SECTION 16: OTHER INFORMATION
HAZARDOUS MATERIAL INFORMATION SYSTEM (U.S.A.)
Caution: HMIS® ratings are based on a 0-4 rating scale, with 0 representing
Health 1
minimal hazards or risks, and 4 representing significant hazards or risks Although
Flammability 1 HMIS® ratings are not required on SDSs under 29 CFR 1910.1200, the preparer
may choose to provide them. HMIS® ratings are to be used with a fully implemented
Physical Hazards 0 HMIS® program. HMIS® is a registered mark of the National Paint & Coatings
Association (NPCA). HMIS® materials may be purchased exclusively from J. J.
Keller (800) 327-6868.
The customer is responsible for determining the PPE code for this material.
15

AirSep Corporation
SECTION 16: OTHER INFORMATION (CONTINUED)
NATIONAL FIRE PROTECTION ASSOCIATION (U.S.A.)

1 ••••••••••• Flammability
Reprinted with permission from NFPA 704-2001, Identification of the
Health •••••••••••
1 0 •••••••••••
Instability/ Hazards of Materials for Emergency Response Copyright ©1997,
Reactivity National Fire Protection Association, Quincy, MA 02269. This reprinted
material is not the complete and official position of the National Fire
•••••••••••
Special Protection Association, on the referenced subject which is represented
only by the standard in its entirety.
Copyright ©2001, National Fire Protection Association, Quincy, MA 02269. This warning system is intended to be
interpreted and applied only by properly trained individuals to identify fire, health and reactivity hazards of chemicals.
The user is referred to certain limited number of chemicals with recommended classifications in NFPA 49 and NFPA 325,
which would be used as a guideline only. Whether the chemicals are classified by NFPA or not, anyone using the 704
systems to classify chemicals does so at their own risk.
Date of Issue/Date of Revision: 05/15/2015.

Date of Previous Issue: 03/05/2013.
Version: 1.01.
Regulatory Department, Magnalube, Inc.
KEY TO ABBREVIATIONS :
ATE = Acute Toxicity Estimate.

BCF = Bioconcentration Factor.
GHS = Globally Harmonized System of Classification and Labelling of Chemicals.
IATA = International Air Transport Association.
IBC = Intermediate Bulk Container.
IMDG = International Maritime Dangerous Goods.
LogPow = logarithm of the octanol/water partition coefficient.
MARPOL 73/78 = International Convention for the Prevention of Pollution From Ships,
1973 as modified by the Protocol of 1978. (“Marpol” = marine pollution) UN = United Nations.
NFPA-HMIS HAZARD RATING :
Health: Irritation, minor residual injury (1) - HMIS/NFPA.

Flammability: Burns only if pre-heated (1) - HMIS/NFPA.
Reactivity: Normally Stable (0) - HMIS/NFPA.
NPCA HMIS Hazard Index: Slight; Slightly Toxic - May cause slight irritation (1).
Personal Protection Index: B - Safety Eyewear and Gloves.
NPCA HMIS Flammability Index: Burns only if pre-heated (1).
Tariff Code (Schedule B): 2710.19.3750 Lubricating greases, with or without additives.
16

AirSep Corporation
SECTION 16: OTHER INFORMATION (CONTINUED)
NOTICE TO READER :
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein. Final determination of suitability of any material is the sole responsibility of the
user. All materials may present unknown hazards and should be used with caution. Although certain hazards
are described herein, we cannot guarantee that these are the only hazards that exist.
17

AirSep Corporation
C.6 MISCELLANEOUS
■ Gasket Material for Oxygen Service
Durabla Manufacturing Company
Durabla Black Compressed Gasket Material
Material Safety Data Sheets

AirSep Corporation

AirSep Corporation
D. Appendix
D.1 OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL
GUIDELINE
Introduction:
Oxygen generator must be assessed for its redundancy and thereby managed
according to the owner’s existing policies for proper decommissioning and disposal.
In situations where policies are not well defined, this guideline may be used to
decommission and dispose the oxygen generator.
This guideline describes typical process to ensure effective decommissioning and

disposal of the oxygen generator.
Definitions:
Decommission - Process of removing oxygen generator from service.
Reuse – Using the oxygen generator at a different location after decommissioning

it from its current location.
Scrapping – Disposing the oxygen generator following all local governing ordinances
and recycling plans.
Procedure:
1. Identify the status of the redundant oxygen generator, i.e.
■ Fully Functional
■ Partially Functional/Repairable
■ Damaged/Non-repairable
2. Decommission
Decommissioning of the oxygen generator shall be performed in
accordance to the owner’s quality assurance procedures. A typical
decommissioning includes the following:
■ Updating the equipment database
■ Removal of maintenance contracts and/or service schedules
■ If the oxygen generator is fully functional or can be repaired for

reuse, an assessment should be done for the current value. An
assessment report on type and cost of repairs (if required) should
also be prepared. Also, probable future owners should be identified
and advised of the availability of the device

AirSep Corporation
■ Redundant oxygen generator should be assessed for contamination

with chemical, biological or radiological substances. Contaminated
device or its components must be accompanied by a signed risk
assessment and may only be disposed following the local governing
ordinances to an authorized recipient
3. Reuse
If the oxygen generator can be reused (For example: by a different
department, by selling it to a new owner), all the necessary instructions
for safe and efficient operation shall be transferred to the new user.
4. Scrapping
Oxygen generator that cannot be reused shall be scrapped to a scrap
metal recycling center following all the governing ordinances and
recycling plans.

AirSep Corporation
260 Creekside Drive
Buffalo, NY 14228-2075 U.S.A.
Tel: (716) 691-0202 ■ Fax: (716) 691-1255
cpd@caireinc.com
www.airsep.com
MADE IN USA
© 2021 AirSep Corporation. All Rights Reserved.

|MN150-3-Da~
AirSep reserves the right to discontinue its products, or change the prices, materials, equipment, quality, descriptions,
specifications and/or processes to its products at any time without prior notice and with no further obligation or
consequence. Any rights expressly stated herein are reserved by us, as applicable. 30 September 2021 MN150-3 D

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PSA Oxygen Generators

PSA Oxygen Generator

Before you attempt to install, operate, or repair the oxygen

ON (power switch on) 0 OFF (power switch off)

No smoking Do not disassemble

Date of manufacture Consult instructions for use

Warning – Describes a hazard or

Catalog number Do not expose to open flames

Safety agency for CAN/CSA

Fragile – handle with care Serial number

EC REP Authorized Representative in the

Do not stack Storage Temperature

3.0 System Description

4.0 Components Description

A. Appendix Technical Data

C. Appendix Component Literature

Figure 4.2: Manifold Components — AS-L Model 19

Figure 4.3: Typical Main System Control Screen 22

Figure 4.4: HMI Navigation Layout 24

Figure 4.5: Typical Oxygen Generator Screen 25

Figure 4.6: Typical Parameters and Output Screen 25

Figure 4.7: Typical Bed Pressure Graphs Screen 26

Figure 4.8: Typical Bed Pressure Calibration Screen 27

Figure 4.9: Feed Air Pressure Transducer Assembly 28

Table 4.1: Description of the Parts included in the Starter Kits 29

Table 4.2: Additional Available Accessories 31

Figure 5.1: Typical Installation Arrangement 35

Table 5.1: Feed Air Connection Sizes and Hose Sizes 35

Table 5.2: Oxygen Outlet Connection Sizes 36

Figure 5.2: Oxygen Sample Control Panel Connection 37

Table 6.1: Maintenance Chart 43

Table A.1: AS-D+ Specifications 56

Table A.2: AS-E Specifications 57

Table A.3: AS-G Specifications 58

Table A.4: AS-J Specifications 59

Table A.5: AS-K Specifications 60

Table A.6: AS-L Specifications 61

Table A.7: AS-N Specifications 62

Table A.8: AS-P Specifications 63

Table A.9: Typical System Set points 64

Figure A.1: Typical Pressure Profile and Valves Cycle Sequence 65

Figure A.2: Typical Installation Arrangement 66

Figure A.3: General Arrangement Drawing – AS-D+ 67

Figure A.4: Flow Schematics – AS-D+ 68

Figure A.5: General Arrangement Drawing – AS-E 69

Figure A.7: General Arrangement Drawing – AS-G 71

Figure A.8: Flow Schematic – AS-G 72

Figure A.9: General Arrangement Drawing – AS-J 73

Figure A.10: Flow Schematic – AS-J 74

Figure A.11: General Arrangement Drawing – AS-K 75

Figure A.12: Flow Schematic – AS-K 76

Figure A.13: General Arrangement Drawing – AS-L 77

Figure A.14: Flow Schematic – AS-L 78

Figure A.15: General Arrangement Drawing – AS-N 79

Figure A.16: Flow Schematic – AS-N 80

Figure A.17: General Arrangement Drawing – AS-P 81

Figure A.18: Flow Schematic – AS-P 82

Figure A.19: Electrical Schematic – Sheet 1 83

Figure A.20: Electrical Schematic – Sheet 2 84

Figure A.21: Electrical Schematic – Sheet 3 85

Figure A.22: Electrical Schematic – Sheet 4 86

1.2 WARNINGS, CAUTIONS, AND NOTES

AS-D+—AS-P Series Instruction Manual 11

AS-D+—AS-P Series Instruction Manual 13

14 AS-D+—AS-P Series Instruction Manual

AS-D+—AS-P Series Instruction Manual 15

AS-D+—AS-P Series Instruction Manual 17

18 AS-D+—AS-P Series Instruction Manual

AS-D+—AS-P Series Instruction Manual 19

20 AS-D+—AS-P Series Instruction Manual

AS-D+—AS-P Series Instruction Manual 21

22 AS-D+—AS-P Series Instruction Manual

AS-D+—AS-P Series Instruction Manual 23