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What is the Standard Pallet Size?
While you may sometimes hear manufacturers talk about standard pallet size, the fact is
that there are actually a number of standard pallet sizes being used in the United States
‘and internationally, As you might imagine, the standard-sized pallet varies between both
‘countries and industries, and the size may even depend on the material used to make the
pallet.
For many manufacturers and supply chain professionals, the standard pallet size may be
0 well established that it's taken for granted. In that case, other size options are usually
only explored to meet the needs of a new customer, optimize new warehouse
‘automation, or take advantage of potential logistics savings.
We recently wrote a head-to-head comparison of plastic vs. wooden pallets, if you're
considering that option, but for the purpose ofthis discussion, we're only discussing
wooden pallets. Let's take a look at what “standard pallet size" means and how it applies
to different industries.
The History of Standard Pallet Sizes in the U.S.
When we talk about the standard pallet size in North America, we're generally talking
about the 48" x 40" wooden pallet. The 48 x 40 wooden pallet was established as the
standard-sized pallet by the Consumer Brand Association (CBA), but it ook some time to
get there,
‘The CBA was founded in 1908 as the American Specialty
Manufacturers Association (ASMA). The goal of the ASMA,
was (0 establish standards for the grocery industry, at a
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You Time and Moneytime when nearly all groceries were shipped in individual
‘cases and loaded on a truck bed by hand. As you might
imagine, loading and unloading indivival boxes of ‘The standard 48 x 40
groceries was inefficient and time-consuming. ‘GMA pallet was born in
the 1960% when
World War Il helped many industries, including the General Foods large
grocery industry to See the value of palletzing products, company with a
but there were few standards created inital. Pallets signicant amount of
came inall diferent shapes and sizes, inclusing many buying power,
that were actually made of metal before the wooden approached the GMA
pallet became the standard material looking fora beter
method fr shipping
their products.
with the war, came other changes as well. In 1942 the ASMA was renamed the Grocery
Manufacturers of America (GMA)... Gotta love the name changes!
Today, the grocery industry uses more pallets than any other industry, and many retal
industries and other fast-moving consumer goods (FMCG) have also adopted this
standard pallet siz, In fact, a study completed by Virginia Tech and the USDA Forest
Service found that 26% of all pallets used in North America are 48 x 40, making it she
‘most common pallet siz.
Despite the GMA being renamed the CBA in 2019, the standard 48° x 40" pallet is
commonly referred to as the GMA pallet. The GMA pallet has 48” stringers and 40" deck
boards, but there is quite a bit of variation in component thickness, lumber grade,
fasteners, wood species, exe. As more and more of the production pracess becomes
automated, using the same standard pallet size allows equipment and automation
processes to seamlessly switch between manufacturers,
Standard Pallet Sizes Go Interna
nal
‘The need for standard.sized pallets was nota challenge that was uniaue inthe United
States, Inthe early 20! Century, several nations began to create organizations to deal
with standardization challenges in many different industries related to bulding and
machinery. After WWII, many of these organizations came together to fciitate trade, and
the International Organization for Standardization (150) was established. ISO's the
international body thet creates global standards for dimensions and measurements,
Which applies to manufacturing, transportation, ané warehousing, among other
industries
‘The 48%40 standard pallet size is one af six diferent ISO standard pallet dimensions for
wooden pallets, cuck To TweeT
The 48x40 standard pallet size is one of six different ISO standard pallet dimensions for
wooden pallets. Youll find all those dimensions below. Keep in mind that ISO only
governs the sizes of pallets. There is another organization, called the International Plant
Protection Convention (IPPC) that regulates the wood materials themselves to make sure
they meet International Standards of Phytosanitary Measures (ISPMs). ISPM 15 affects all
wood packaging, including pallets, crates, and dunnage, and sets the standard for wooden
pallets so as to stop the spread of invasive species of bugs and mold around the world
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nload White PaperUncover athe factors that put your supply (and suppliers) at risk.
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Why Are Standard Pallet Sizes Important?
It may seem as if standard pallet sizes are simply an instance of big brother” getting
involved in manufacturing and supply chain, but nothing could be further from the truth,
Standard pallet sizes across regions, countries, and internationally are important to
‘enhancing supply chain efficiency.
For example, standard pallet sizes allow all your material handling equipment to be
‘optimized for the same wooden pallet. Warehouse storage and transportation utilization
‘can be optimized to get the most pallets on a truck or in your storage space. your
production uses any type of automation, standard sized pallets mean that everything
moves seamlessly through the line without adjustments for different sized pallets.
Standard pallet sizes can also give you flexibility when it comes to dual sourcing or using,
‘mukiple vendors to acquire your wooden pallets. Should there be a disruption in one of
your vendor supplies, other vendors can easily fil the void,
Lastly, standard sized pallets allow you to more easly use recycled pallets if your industry
allows for it. Standard pallet sizes encourage wooden pallet recovery and reuse.
Why Standard Pallet
Application
es Aren't Good For Every
Not all praducts or shipments can utilize standard sized pallets. Some products require
‘custom-sized wooden pallets, and attempting to use a standard sized pallet will make
your praduct mare susceptible to damage and loss.
‘Some products require custom-sized wooden pallets, and attempting to use 2 standard
sized pallet will make your product more susceptible to damage and loss.
Making that determination will largely depend on the size and weight of your product, but
the right solution must also take some other things into consideration, such as how your
product will be transported, where it will be stored, whether the pallets will be re-used,
land the total cost of the packaging solution. A packaging expert can help you weigh all
these factors and determine if a standard pallet will work for your particular situation, but
you may also want to read Top 7 Questions to Ask Before Choosing a Custom Pallet
‘Supplier.
Standard Pallet Sizes
Below youll find a list of standard pallet sizes for the GMA, as well asthe sizes often used
in a variety of other industries. Keep in mind that many manufacturers in North America
use custom pallets to ship and protect their products, rather than sticking with the
standard pallet sizes,Dimensions (Wx.
48x40
40x40
36x36
48x20
48x36
48x42
48x45
40x43
35x45.5
aaxas
48x48
42x42
ISO Standard Pallet Sizes
Industries Used
Grocery and other FMCGs
Dairy
Beverage
Retail
Beverage, Packaged Paper, Shingles
Beverage, Chemical
Automotive
Miltary, Cement
Miltary
‘Chemical, Drums
orums
Paint, Telecom
Below is the list of the six ISO pallet sizes that are sanctioned for international material
handling. Keep in mind that these are the standard pallet sizes, but there are many
industries and manufactures that use custom pallet sizes for their products,
Dimensions (Wx Lin inches)
48x40
42x42
39,37 x47.24
43,30 x 43,30
31.50% 47.24
46.88 x 44.88
Regions Used
North America
North America, Europe, Asia
Europe, Asia
Asia
Europe
Australia
Discover How to Reduce Your Supplier Risk
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Uncover al the factors that put your supply (and supplier) at risk.
Discover how you can minimize supplier impact, and what strategies you
can use if things go wrong.
Download White PaperShare Tis Story, choose Your Platform!
ne Haunting Realty of
Pale Rot
‘october 1th, 2008
Updated 5/24/2022
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