FEWA-GE-GEN-TS-0111

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Electricity Directorate – Asset Management ‫دائرة الكهرباء – إدارة اﻷصول‬

Form Name: Technical Specifications ‫ المواصفات الفنية‬:‫اسم النموذج‬

GENERAL TECHNICAL SPECIFICATION

FEWA-GE-GEN-TS-0111, Rev 0, Sep 2019

PROCESS NAME: MAINTAIN ENGINEERING SPECIFICATIONS


FEWA-ED-L2-AM-P05-F01 REV. NO. 0 REV. DATE: Sep 2019 PAGE 1 OF 47
GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
184E/2020

TABLE OF CONTENTS

1. INTRODUCTION ....................................................................................................................... 5

2. INTENT OF SPECIFICATION ................................................................................................... 5

3. SCOPE OF WORK .................................................................................................................... 5

3.1. Site Surveys .......................................................................................................................... 5

3.2. Standards .............................................................................................................................. 7

3.3. Compliance with Specification ............................................................................................ 7

3.4. Plant Design .......................................................................................................................... 7


3.4.1. General ............................................................................................................................. 7
3.4.2. Experience ........................................................................................................................ 8
3.4.3. Standard Materials and Equipment ................................................................................... 8

3.5. Layout of Plant and Buildings ............................................................................................. 9

3.6. Drawings and Schedules ...................................................................................................... 9

3.7. Manuals and Books ............................................................................................................ 11

3.8. Approval Procedure ............................................................................................................ 11


3.8.1. General ........................................................................................................................... 11
3.8.2. Distribution of Documents ................................................................................................ 13
3.8.3 Approval of Documents ................................................................................................... 15
3.8.4. Dispatch of Approved Documents .................................................................................... 16

3.9. Way Leaves, Temporary Roads, Site and Route Approvals............................................ 16

3.10. Quality of Material and Workmanship ............................................................................ 16

3.11. Substitution of Material and Equipment ........................................................................ 17

3.12. Inspection and Testing during Manufacture .................................................................. 17

3.13. Access to Workshops ...................................................................................................... 18

3.14. Packing and Marking ....................................................................................................... 18

3.15. Manufacture Progress Information ................................................................................. 19

3.16. Project Schedule / Program ............................................................................................ 20

3.17. Progress Reports ............................................................................................................. 21


3.17.1. Summary ......................................................................................................................... 21
3.17.2. Project Schedule / Program ............................................................................................ 21
3.17.3. Updated Schedules ......................................................................................................... 22
3.17.4. Financial Report .............................................................................................................. 22

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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3.17.5. Site Report ...................................................................................................................... 23

3.18. Transport .......................................................................................................................... 23


3.18.1. Shipping Documents ....................................................................................................... 23
3.18.2. Transport to Port of Embarkation, Loading & Unloading ................................................. 24
3.18.3. Overseas Transport ........................................................................................................ 24
3.18.4. Local Transport ............................................................................................................... 24
3.18.5. Receiving-Cum-Damage Reports ................................................................................... 25
3.18.6. Title to the Plant .............................................................................................................. 25

3.19. Erection Work ................................................................................................................... 25


3.19.1. Commencement of Erection ............................................................................................ 25
3.19.2. Unloading and Storage at Site ........................................................................................ 26
3.19.3. Performance of Erection ................................................................................................. 26
3.19.4. Clearance of Site............................................................................................................. 26
3.19.5. Surplus Material .............................................................................................................. 27
3.19.6. Contractor's and Sub-Contractor's Personnel ................................................................. 27
3.19.7. Visa Formalities............................................................................................................... 29
3.19.8. Safety for Workmen and Public ....................................................................................... 29
3.19.9 Temporary Supply of Electric Power and Water ............................................................. 30
3.19.10. Temporary Offices and Sanitary Accommodation, Etc. ................................................. 30
3.19.11. Accommodation for Contractor's Personnel .................................................................. 30
3.19.12. Transport Facilities for Personnel.................................................................................. 31
3.19.13. First Aid Facilities .......................................................................................................... 31
3.19.14. Watching, Lighting and Fencing .................................................................................... 31
3.19.15. Fire Fighting Equipment ................................................................................................ 31
3.19.16. Signboards .................................................................................................................... 31
3.19.17. Erection Progress Report .............................................................................................. 31
3.19.18. Site Records ................................................................................................................. 32

3.20. Training of Authority's Personnel .................................................................................. 32

3.21. Examination of Work Before Covering Up ..................................................................... 32

3.22. Existing Services ............................................................................................................. 33

3.23. Planning of Works and Levels ........................................................................................ 33

3.24. System of Works and Cooperation with Other Contractors at Site ............................. 34
3.24.1. System of Work ............................................................................................................... 34
3.24.2. Cooperation with Other Contractor.................................................................................. 34

3.25. Spare Parts, Special and Workshop Tools .................................................................... 34


3.25.1. Tools and Appliances ...................................................................................................... 36
3.25.2. Spares ............................................................................................................................. 36

3.26. Connecting of Plant with Existing Plant ........................................................................ 37

3.27. Quality Assurance............................................................................................................ 37

3.28. Erection Marks ................................................................................................................. 38

3.29. Cleaning and Painting ..................................................................................................... 38

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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3.30. Rating Plates, Nameplates and Labels ........................................................................... 39

3.31. Tropicalisation.................................................................................................................. 39

3.32. Nuts, Bolts, Studs and Washers ..................................................................................... 40

3.33. Rivets ................................................................................................................................ 40

3.34. Forgings ............................................................................................................................ 41

3.35. Castings ............................................................................................................................ 41

3.36. Welding ............................................................................................................................. 41

3.37. Galvanized Work .............................................................................................................. 42

3.38. Chromium Plating ............................................................................................................ 43

3.39. Oil or Compound Filled Chambers ................................................................................. 43

3.40. Locking Facilities ............................................................................................................. 43

3.41. Lubrication ....................................................................................................................... 44

3.42. Internal Cleaning of Pipes ............................................................................................... 44

3.43. Pipe Supports ................................................................................................................... 44

3.44. Valves................................................................................................................................ 45

3.45. Oil Level Indicators .......................................................................................................... 45

3.46. Pressure Gauges.............................................................................................................. 45

3.47. Thermometer Pockets ..................................................................................................... 46

3.48. GAUGE CUBICLES AND PANELS .................................................................................. 46


3.48.1 List of Standards .............................................................................................................. 46

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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1. INTRODUCTION

The Federal Electricity and Water Authority (FEWA) of the United Arab Emirates (UAE) intends
to construct new 132/11kV, 132/33/11kV and 33/11kV Substations and modifications/
extension etc. in the existing substations in Northern Emirates as detailed in the scope of work,
B.O.Q. etc.

This contract shall be undertaken in accordance with the General and Special Conditions of
Contract and the Technical Specifications enclosed.

2. INTENT OF SPECIFICATION

This specification covers the general requirements for design, engineering, construction,
supply, manufacture, testing, delivery, storing at site, installation, testing, commissioning and
putting into efficient and trouble-free commercial operation on a turnkey basis of the equipment
and materials for the new/extension and/or modification of existing 132/11kV, 132/33/11kV
and 33/11kV substations, interfacing with 132/33kV transmission lines/cables installed under
separate FEWA contract, matching with TRANSCO/ENG opposite circuits/ends and auxiliary
systems complete with all materials and accessories.

It is intended that this specification section, together with the applicable Technical
Specifications, drawings, Instruction to Tenderers, General Conditions of Contract, Special
Conditions of Contract, Technical details of offered equipment and Tender Forms shall form
the Tender Documents which will ultimately become a part of the Contract between the
Authority and the Contractor for the project.

3. SCOPE OF WORK

3.1. SITE SURVEYS

The scope shall include all necessary site surveys, investigations, which are to be carried out
by the Contractor before finalizing the detailed design and extent of work.

The cost of these surveys/investigations and the requirements coming out of these are deemed
to be included in the tender price. Site surveys shall include the following as minimum
requirements:

1. To establish the site levels, site boundaries, drainage arrangement etc. at each site,

2. Sub soil study at each site for foundation design,

3. Assessment of exact requirements each station included in SCMS / FEWA CC and


communication system to finalize the data base, plant interface requirement, power
supplies, etc.,

4. To establish the complete requirements of the modification works on primary and


protection/control equipment at each location, wherever the modification works are to be
carried out, and

5. Measurement of earth resistivity at each site to finalize the earthing design.

The detailed scope of work is specified in the tender documents.

The scope of work under the present contract shall also include but not be limited to the

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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following:

a) Special tools and tackles for operation

b) Spare parts for three (3) years of operation. The validity of spare parts, special tools,
recommended tools and tackles shall be 3 years from the date of last issue of Provisional
Taking Over Certificate (PTOC) of the works included in the contract.

c) All relevant drawings, data, calculation and instruction manuals.

The Tenderer shall include in his proposal a list of recommended tools, tackles test equipment
etc. and spares together with unit prices of each part.

The Authority will select the items to be procured within the validity period and the same will
be ordered accordingly within the validity period as above.

The scope of services under the present contract shall include but not be limited to the following
systems and facilities:

a) Obtaining final approval/demarcation of the sites by the appropriate local authorities for
the main substations and cable routes, approach/access roads etc. Obtaining necessary
No Objection Certificate from local authorities connected with services like gas, oil,
electricity, telephone, water, sewerage, drainage etc. All expenditure/deposit required by
the local authorities shall be paid by the Contractor and no extra payment shall be made
to the Contractor in this regard.

b) Site services & Site office facilities.

c) Unloading, inspection for shipping damage, storing of equipment.

d) Commissioning of all plant and equipment

e) Maintenance for Two years after commencement of commercial operation including


break down maintenance, preventive maintenance, defect liability including periodic
general maintenance as specified by the equipment manufacturers.

f) Project management.

g) Training of Authority’s operation, maintenance, protection, SCMS/ FEWA CC and


telecommunication personnels.

h) Coordination with other Contractors, Statutory Bodies, Outside Agencies and the
Authority/Engineer.

i) For work associated with an existing plant or plant under construction, the Contractor
shall be responsible for obtaining from the Contractor or Manufacturer of the plant (or the
Authority, if applicable) any drawings and/or information he may require in connection
with modifications and extensions to be carried out under this contract. The costs involved
are deemed to be included in the contract.

The Tenderer is to note that the information furnished in the specifications and drawings
regarding various sites represent the best available data and are solely for the purpose of
information/guidance. The Authority/Engineer do not assume any responsibility for the
correctness of the same. The Tenderer, prior to bidding, shall carefully visit every plant and
site and collect all information necessary for correctly estimating the extent of work and the
conditions under which the contract will be carried out. Any variations of Authority/Engineer
furnished data with the actual data obtained during the tender stage or execution stage shall

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not be the cause for any price increase or other commercial/contractual implication
whatsoever.

3.2. STANDARDS

Wherever possible, and except where a specific standard has been mentioned in the Tender
Documents, materials used shall comply with the latest issues of the appropriate standards to
be valid at the date of contract award or later as mentioned in the instructions to
Tenderers.

The Contractor may apply other approved codes and standards belonging to the country of
manufacture of any equipment if not specified in the specification but this shall not be permitted
unless the Contractor proves to the satisfaction of the Authority/Engineer that these standards
are equivalent to the codes and standards applicable to this Specification, and the
Authority/Engineer issues in writing his approval of the same to the Contractor.

It shall be the responsibility of the Contractor to prove wherever required that the selected
codes and standards are equivalent or more onerous to the standards and codes indicated in
this Specification.

3.3. COMPLIANCE WITH SPECIFICATION

Notwithstanding any descriptions, drawings or illustrations which may have been submitted
with the Tender, all details other than those shown on the Schedule of deviations will be
deemed to be in accordance with the Specification and the standard specifications and codes
referred to therein.

No deviations from the Specification except those shown on the Schedule of deviations and
approved by the Authority, shall be made.

3.4. PLANT DESIGN

3.4.1. General

In complying with the requirements of the Specification both with respect to arrangement and
detail, all design is to conform to the best current engineering practice. Each of the several
parts of the plant shall be of the manufacturer's standard design provided that such design is
in general accordance with the Specification and proven to be satisfactory in its past
operational experience. The essence of design is to be simplicity and reliability in order to give
long continuous service with high economy and low maintenance cost.

The design, dimensions and materials of all parts shall be such that they will not suffer damage
as a result of stresses under the most severe service conditions.

The materials used in the construction of the plant shall of the highest quality and selected
particularly to meet the duties required of them.

All similar parts of the plant shall be interchangeable.

All equipment shall operate without undue vibration and with the least possible amount of noise
and is not to cause a nuisance.

All items of equipment which may have to be lifted for erection or maintenance shall be
provided with lifting eyes, jacking pads or alternative handling facilities.

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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All equipment shall be designed to minimize the risk of fire and damage which may be caused
in the event of fire.

The equipment shall also be designed to prevent the ingress of all vermin, accidental contact
with live parts and to minimize the ingress of dust and dirt. The use of materials which may be
liable to attack by termites or other insects shall be avoided.

The Contractor shall be bound to adhere to the design data and design criteria as stated in the
Technical Specifications and Schedules or elsewhere in these Contract Documents. If, during
the execution of the Contract, the Contractor intends to deviate from these data and/or criteria,
he is obliged to ask the Authority/Engineer for approval, and to state the reasons for the same.
The Authority/Engineer is free to accept or reject such deviations proposed by the Contractor.

Where equipment is provided as an extension or alteration to existing substations or plant all


efforts shall be made to ensure the conformity of dimensions and colours of new equipment
with existing equipment.

3.4.2. Experience

Tenderers should offer equipment of well proven design and should submit documentary
evidence of its satisfactory operation for a duration of not less than 3 years under climatic
conditions similar to those prevailing in the U.A.E. Tenders which are not accompanied with
the details of experience may be summarily rejected. Details of past experience of sub-
contractors and manufacturers shall also be enclosed with the offer.

If identical equipment/items from the same manufacturer are supplied to the Authority in the
past, details of purchase order No., contract No., type and quantity of items supplied may be
clearly indicated in the schedule of manufacturer's past experience.

3.4.3. Standard Materials and Equipment

The Contractor shall propose type and sizes of equipment, materials, accessories, etc. which
shall generally comply with Authority/Engineer standardization. The Contractor's proposal
shall, however, be subject to Authority's/Engineer’s approval in each and every case.

The contractor shall carryout all necessary cabling, wiring and works and provide all necessary
arrangements, equipment and accessories required for the proper function of the complete
integrated system as per FEWA/Engineer requirements.

The contractor shall be responsible for submitting all schematics, wiring, drawings,
arrangements, layout, functions, etc. for proper arrangement and functions of the system and
this shall be subject to FEWA approval in the design stage .

Within 10 days of award of contract, Main contractor in coordination with Sub vendors are
responsible to submit PQ / base design document lists, detailed design before FAT documents
lists, detailed design before SAT documents lists to FEWA/Engineers review / comments /
follow up process subject to further revisions / iterations until successful completion of project.

Submission of PQ documents & Base design documents including OEL interface supporting
documents within 30days to FEWA/Engineers review / approval process (this point applicable
for all BOQ items & all discipline /all Lots). Un prized Po copy for all BOQ items to be submitted
by Main Contractor to FEWA/Engineer (Applicable for all LOTS).

Main Contractor in coordination with all Sub vendors/manufacturers are responsible for all

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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interdisciplinary like Civil, Electrical, Telecom, MEP, SCMS, SCADA and all equipment
requirements proposal to FEWA /Engineer for review, comments, approval process,
compliance to the requirements without any deviations and contractual implications to FEWA.

3.5. LAYOUT OF PLANT AND BUILDINGS

The Tender Drawings show the preferred layouts of all plant, equipment and buildings.
Dimensions in these Drawings have been based on typical sizes of plant and equipment.

Room sizes shall not generally be smaller than shown on the Tender Drawings but may be
larger if necessary to meet the requirements of the Plant actually being supplied and the details
in the Schedule of Basic Design principles and Dimensions. Site boundaries may not be
enlarged except under written consent from the Authority/Engineer.

The Contractor should ascertain for himself during the tender stage that the plant he proposes
to supply will be suitable for the arrangements shown on Tender Drawings, and the Contract
Price is deemed to include the cost of any modified layout to meet the Authority's design
principles. Failure of the Authority/Engineer to comment on drawings submitted by the
contractor during the tender stage which show modified arrangements not complying with
Tender Drawings and Design Principles shall not be accepted as approving such
arrangements; any modifications proposed should be clearly stated in the Schedule of
Deviations.

3.6. DRAWINGS AND SCHEDULES

The Contractor shall prepare all necessary detail drawings, designs, etc. giving full and
complete information to enable the Authority/Engineer to properly consider the design of the
work.

Drawings and design data shall be submitted without delay in the order in which they are
required for ordering of material and/or installation at site. The Authority/Engineer shall have
the right at all reasonable times to see, at the Contractor drawing offices, all drawings of any
portion of the work.

The Authority/Engineer's approval of the Contractor’s and Subcontractor's drawings shall not
relieve the Contractor from his responsibility for errors or omissions which may exist, even
though work are done in accordance with such approved drawings. Where such errors or
omissions are discovered later, they shall be made good by the Contractor out of his expenses
irrespective of any approval of the Authority/Engineer.

The Contractor shall submit for approval a list of drawings/drawing schedule, indicating:

- Each kind of drawing per job site, and the estimated first submission date.
- Enough number of columns indicating approval stages and dates.

This list of drawing shall be updated whenever necessary until completion of the work.

All drawings and design data prepared or furnished by the Contractor shall be marked with the
title of the work and shall be transmitted to the Authority/Engineer. Each transmittal of drawings
and design data shall be accompanied by a Document Transmittal Sheet (DTS) giving the titles
and numbers thereof. The forms of the drawing list and DTS are subject to approval of the
Authority/ Engineer.

At monthly intervals or otherwise instructed by Engineer, and if required with any drawing sent

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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for approval, the Contractor shall submit copies of his drawing lists or parts thereof, having
incorporated the updated drawing schedule as mentioned above, and the latest transmittal
sheets, see below. These lists shall clearly indicate the actual status of every drawing, (i.e.)
for information only, for approval, resubmitted for approval, approved or as- built.

Modified drawings shall bear a revision letter and revision date, and the nature of the
modification shall be clearly stated, no matter if the drawing was already approved, approved
except as noted, revised or not approved.

All drawings shall have a title block, serial number, issue and revision dates, the system subject
to approval of the Authority/Engineer. The title shall include the name, the logo and the address
of the Authority and the Engineer as per samples available from the Authority/Engineer.

All drawings shall be plotted in and shall show the scales of the metric system, and all
descriptive wording shall be in the English language.

All drawings, in particular the ones to be incorporated in the operating instructions and
maintenance manuals as well as all key drawings, i.e. General arrangement drawings, system
diagrams, single line diagrams, control diagrams, etc. shall have a size according to the A -
series of DIN 476, and scales (DIN 476) as follows:

- for reduction: M 1:2.5, 1:5, 1:10, 1:50, 1:100, 1:200, 1:500, 1:1000, 1:5000

- For enlargement: M 2:1, 5:1, 10:1

Drawings shall be folded according to DIN 824 (A4) being 297 mm in height.
All site works shall be carried out only as per approved drawings with all Authority/
Engineer’s comments incorporated. These drawings shall be clearly and tidily updated with
red pencil incorporating all changes carried out at site during the erection and testing works.
The changed or cancelled items shall not be deleted by eraser or liquid corrector, but crossed
only, in order to keep visible the cancelled part. Two sets of these “Marked Up” drawings shall
be handed over before the energizing of any section of works (one set to the Authority and one
set to the Engineer)

Final drawings and technical data sheets of the work as completed, the so-called "as -built"
documents, shall be prepared by the Contractor based on the Marked up drawings approved
by the Engineer. These documents properly bound in files with separation between the
Engineering disciplines, i.e. civil lay-out, electrical (control/protection), etc. shall be in
sufficient detail to enable the Authority to maintain, dismantle, reassemble, and adjust all parts
of the work. Contents of the “as built” documentation and file arrangement shall be subject to
approval by the Authority/ Engineer.

In addition to equipment data submitted for approval, the Contractor shall also submit a full
equipment schedule, sectionalized by the different sites and sub-divided into main
component parts. This schedule shall be prepared in a computerized format and be updated
and reissued on a monthly basis until such time as full equipment approval is obtained. This
schedule shall form part of the "As-Built" documentation.

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3.7. MANUALS AND BOOKS

a) The Contractor shall prepare and submit preliminary draft operation and maintenance
instructions to the Authority/Engineer for his comments and approval, at least two months
before the programmed start of erection or pre-commissioning tests, as applicable.

b) The No. of volumes/parts making one set of complete manual and the content of each
volume shall be subject to the approval of the Authority/Engineer and, generally, grouped
major equipment wise. Each volume shall, in general, contain the operating and
maintenance instructions, relevant approved drawings, factory routine test reports,
associated approved design calculation etc.

c) All instruction sheets shall be in the English language properly bound in book form
containing all information, description of equipment, diagrams, etc., necessary to
enable the Authority/Engineer to properly operate, dismantle, reassemble and maintain
the whole of the Works including all possible operating procedures. The various
instructions shall be written in a style easily intelligible for the operating and maintenance
personnel giving full explanatory details.

d) The approved preliminary instruction manuals as above shall be submitted to the


Authority/Engineer in required copies for use during erection and pre-commissioning
works and the Contractor's Site Engineer shall have these identical sets in each and every
site during the entire period of works completion. The same to be submitted as softcopy
in CD also for easy reference.

e) The Contractor shall revise and/or update the above preliminary operating and
maintenance instruction manuals and introduce modifications into the finally bound
copies, to the approval of the Authority/Engineer. The type of binding and other general
information shall be to the approval of the Authority/Engineer. The finally bound copies
along with "As-built" drawings, in required sets, shall be supplied before issue of the
Provisional Taking Over Certificate for the Works or earlier, if requested by the
Authority/Engineer.

f) Should any changes/modifications be required to the operation and maintenance


instructions arising from operation, failure, repair, modification etc. of the Works during the
Maintenance Guarantee period, the Contractor shall incorporate such
changes/modifications in the Instruction Manuals and submit in the form of
amendment, which can be easily inserted/replaced in the original volumes and the cost of
such works shall be deemed to be included in the Contract price. Incorporation of such
changes/modifications by the Contractor shall be to the satisfaction and approval of the
Authority/Engineer and is to be effected not later than the Contractor's application
date for issue of the Final Taking Over Certificate.

3.8. APPROVAL PROCEDURE

3.8.1. General

a) Specifications, drawings, reports, design calculation and data are concerned, they are
subject to the Authority/Engineer's approval. Comments or approval shall be given by the
Authority/ Engineer within 21 working days after receipt of such documents. Any

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manufacturing/construction/installation work carried out prior to such approval will be at


the Contractor's own risk and expense.

b) If the Authority/Engineer fails to approve or comment on the documents submitted by the


Contractor within the above period, the Contractor may, after obtaining the
Authority/Engineer's acknowledgement in writing, proceed with the fabrication.

c) The Contractor shall be responsible for any discrepancies, errors, mistakes,


omissions or deficiencies in the documents or the material and equipment as supplied by
him subsequently, whether such documents have been approved or not.

d) Each document for which no approval is required shall be clearly marked "FOR
INFORMATION ONLY" in a visible place. The Authority/Engineer may, however, decide
to treat such document as sent for approval, if deemed necessary.

e) Each document sent for approval shall be clearly marked "FOR APPROVAL" in a visible
place. The Authority/Engineer may, however, decide to mark such document "not subject
to approval", if deemed necessary.

f) The Contractor must in no case distribute any document without either one of the above

g) mentioned marks or his approval of a Subcontractor's drawing or the mark


"Approved, Date, Signature. ". Documents distributed otherwise may be regarded as non-
existent.

h) As far as documents submitted for approval are concerned, the Authority/Engineer will
notify the Contractor by returning one copy marked with one of the following categories:

Cat. No. 1 : "APPROVED"

Cat. No. 2 : "APPROVED EXCEPT AS NOTED" Cat. No. 3 : "NOT APPROVED"

Cat. No. 4 : "NOT SUBJECT TO APPROVAL"

i) The notification "APPROVED" authorizes the Contractor to commence or to proceed with


the fabrication in compliance with his contractual obligations. However the Contractor shall
obtain “RELEASED FOR CONSTRUCTION” (RFC) stamp from the Engineer prior to
proceeding with the execution of works. All RFC Drawings should be distributed to all
concerned parties as per Document distribution schedule specified elsewhere.

j) The notification "APPROVED EXCEPT AS NOTED" authorizes the Contractor to


commence or to proceed with preparatory works only. However to proceed with
construction /manufacturing the Contractor shall revise the drawings as required and
resubmit for approval along with the compliance report for the comments issued by
Authority/Engineer and obtain the Approval and RFC status for the drawings.

k) The notification "NOT APPROVED" indicates that the document must be revised and
resubmitted for approval before proceeding with the manufacture.

l) The notifications "APPROVED", "APPROVED EXCEPT AS NOTED" or "NOT


APPROVED" shall, however, be understood as result of sample checks only, i.e. it will not
prevent the Authority/Engineer from any further claim during the development of the entire
project until issuance of the Final Acceptance Certificate.

m) When the Contractor receives the notification that a document is "APPROVED" by the

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Authority/Engineer, he shall immediately enter the mark "APPROVED BY THE


Authority/Engineer on" in the original (transparency), e.g. on top of the title block, and
distribute copies to the Authority/Engineer as stipulated below within the subsequent two
weeks.

n) If such document is modified for any reason afterwards (see also item d) below), it is
understood that the previous notification of the Authority/Engineer is automatically null and
void.

o) The Contractor is hence obliged to immediately notify the Authority and the Engineer of
the existence of such further modification, to delete the pertinent remarks from the original,
and such document shall undergo the above mentioned procedure once again.

p) During the preliminary stage of his design work, the Contractor may submit to the
Authority/Engineer drawings and documents for information and general review along with
lists of deviations (if any), being basis for eventual design meetings. At the latest when
quality, completeness and conformity with the contractual documents have reached a
satisfactory level, the Contractor shall submit these documents for approval.

q) Each of the drawings/documents for a subject as will be submitted shall be reviewed and
checked properly by the contractor before submitting to Authority/Engineer and the
Authority/Engineer shall reviewed up to two times so as to reach the status "APPROVED",
see above.

r) Minimum 48 hours prior to starting any work, the Contractor shall have in hand copies of
the pertinent documents being approved, and shall have supplied the required number of
copies to the Authority/Engineer at site.

s) The Authority/Engineer may order the interruption of the execution of any work for which
the Contractor cannot present approved drawings. Such an interruption shall not relieve
the Contractor from executing his work as stipulated in the Contract and shall be no reason
whatsoever for claiming a delay.

t) As mentioned above, all basic drawings and design data are to be approved by the
Authority/Engineer. For all work, the following shall be submitted to the Authority's
approval as well:

- Lay-out, elevations and disposition drawings,

- Front views, architectural drawings

- Control panel views,

- Translations of labels into Arabic language

3.8.2. Distribution of Documents

All documents, correspondence, etc., shall be submitted in hard and soft copies and distributed
in accordance with a Contract Procedure to be agreed with the Authority/ Engineer but
based upon the following tentative schedule:

Any document submitted without soft copy (CD) will not be accepted.

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FEWA ENGINEER
Document
Transmit by:- Dubai Site Head Office Site
Office Offices Offices
Draft Contract Documents Letter 1 - 1 -
Final Contract Document Letter TBA TBA TBA TBA
Priced (6 Copies)
Final Contract Document Letter TBA TBA TBA TBA
Un-Priced (6 Copies)

Technical schedule, DTS 1+PDF CD 1 2 + PDF CD 1


Specification and other
Technical Documents
Codes and Standards DTS 1+PDF CD - 1+ PDF CD -
(wherever applicable )

Vendor / Sub Contractor DTS 3+PDF CD - 2 + PDF CD -


Approval Requests

Vendor / Sub Contractor Letter - 1 - 1


Approval Copies

Material Approval MTS 1+PDF CD - 2 + PDF CD -


Requests
Material Approval Copies Letter - 1 - 1
Request for Information RFI 2 - 2 -
All Electrical Design DTS 1 + soft copy - 2 + soft copy -
Calculations CD CD

Drawings for Approval DTS 2+PDF CD - 3 + PDF CD -


Approved Drawings DTS 1+PDF CD 1 2 + PDF CD 1
RFC Drawings (Released DTS 1+PDF+ CAD 1 2 + PDF+ 1
for Construction) CD CAD CD

Drawing for Information DTS 1+PDF CD 1 2 + PDF CD 1


Draft As Built Drawings – DTS - 1 1+ PDF CD 1
Marked-up
As Built Drawings final DTS 6+PDF + CAD 1 2+ PDF + 1
prints CD CAD CD
As Built Drawings final – DTS 6 CD - 2 CD -
Auto CAD – Compact disc
(CD)
As Built Drawings final DTS 2 Sets - 2 Sets -
reproducible Transparency

Preliminary Manuals for DTS 1+ PDF CD 1 1+ PDF CD 1


approval

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GENERAL TECHNICAL SPECIFICATION FEDERAL ELECTRICITY AND WATER AUTHORITY
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FEWA ENGINEER
Document
Transmit by:- Dubai Site Head Office Site
Office Offices Offices
Approved final Manuals DTS 6+ PDF 1 2+ PDF CD 1
CD
Acceptance test procedure DTS 2+ PDF CD 1 2 + PDF CD 1
for approval
Approved Acceptance DTS 2+PDF CD 1 2 + PDF CD 1
Test Procedures
Test Reports - Working sets DTS - 1 1 + PDF CD 1

Test Reports - Final sets DTS 2+ PDF CD 1 2 + PDF CD 1

Manufacture progress Letter 1 - 1 -


information
Insurance Certificates Letter 2 - 1 -
Receiving cum Damage Letter 2 1 2 1
Reports
Accident Report Letter 1+1 1 1+1 1
Minutes of Meeting Letter 2 - 2 -
Weekly progress Report Letter 1+1CD 1 1+1CD 1
Erection Progress Reports Letter 1+ 1CD 1 1+ 1CD 1
Monthly Progress Reports Letter 2+MSP CD - 2 + MSP CD -

Master Program Letter 2+MSP CD 1 2 + MSP CD 1

Correspondence - General Letter 2 - 2 -

Correspondence – Site Letter 1 1 1 1


Matters
Payment Invoice Letter 1+CD - 3+CD -
QA / QC documents DTS 1+ PDF CD 1 2 + PDF CD 1

In the case of documentation being either addressed or copied to site and that documentation
being relevant to the particular sites, then the stated number of copies of the documentation shall be
dispatched to each site separately, for the Authority’s and Engineer’s representative.

3.8.3 Approval of Documents

The approval of drawings/documents etc. shall be followed as described above in the


approval procedure.

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3.8.4. Dispatch of Approved Documents

When the Contractor receives the advice that a document has been approved by the
Authority he shall immediately enter the mark "Approved" with the approval reference and date
of approval on the original and distribute the required number of copies to Authority/Engineer as
per document distribution schedule.

3.9. WAY LEAVES, TEMPORARY ROADS, SITE AND ROUTE APPROVALS

a) Way leaves shall be the responsibility of the Contractor.

b) The Contractor shall be responsible to arrange way leaves required by the Contractor in
connection with access to Site.

c) The Contractor shall provide and maintain all temporary roads and tracks and other
means necessary for movement of plants and materials, and clear the same away at
completion and make good all work damaged or disturbed to the satisfaction of the
Authority/Engineer.

d) Site and Route Approvals

 Some of the sites and routes given in the enclosed documents have been
tentatively approved by the concerned Municipalities. The Contractor shall be
responsible to carry out detailed survey of the sites and routes and submit the
detailed drawings for Authority/Engineer's approval. Subsequently, the Contractor
shall obtain the approval of concerned Municipality and commence the work
accordingly.

 All the sites and routes given in the documents are deemed to have been handed
over to the Contractor on the date of signing of the agreement. Should there be
any change in the above due to reason beyond the control of the
Authority/Engineer, alternative sites/routes shall be given by the Authority to
the Contractor. No claims for any additional payments shall be considered by the
Authority in such cases.

 In case of underground cable routes and substation locations, the Contractor shall
obtain the signature and stamp of the concerned Municipality on the "As-built"
drawings and submit the required copies to the Authority / Municipality.

3.10. QUALITY OF MATERIAL AND WORKMANSHIP

a) All plant and equipment to be provided and all work to be carried out under the Contract
shall be manufactured and executed in the manner set out in the Technical Specifications,
Schedules of Technical Data and other Contact Documents, or, where not set out, to the
satisfaction of the Authority/Engineer.

b) All equipment and material shall be of the best quality available.

c) The work shall be executed in the best and most workmanlike manner by qualified, careful
and efficient personnel.

d) All material, equipment and plant components shall be tropicalized to resist


deterioration due to severe prevailing local conditions. Such topicalization shall include
but not be restricted to extra coatings of protective materials, insulations, etc., Such
topicalization shall be subject to approval by the Authority/Engineer.

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e) All materials buried under the ground shall be suitable to withstand aggressive soil
conditions.

f) Also relevant clause of Special Conditions of Contract shall be applicable.

3.11. SUBSTITUTION OF MATERIAL AND EQUIPMENT

If the Contractor desires to propose a method to use material or equipment other than
specifically described in the Technical Specifications, he shall in all cases submit the same for
consideration to the Authority/Engineer and he shall not make the substitution unless approved
by the Authority/Engineer in writing. In his submission the Contractor must identify the
proposed deviations from the Technical Specifications. If the substitute offered is not approved
by the Authority/Engineer, the Contractor is bound to furnish the component under
consideration in compliance with the Technical Specifications.

3.12. INSPECTION AND TESTING DURING MANUFACTURE

a) The Contractor shall be responsible for the carrying out of material and plant inspection
and testing. He shall be responsible for any inspection and testing normally carried out by
the Manufacturer/Contractor/Sub-Contractor and for those carried out according to the
manufacturing and fabrication standards of the material/plant and/or rules, regulations and
practices of the manufacturing country.

b) The Authority and his representative shall be entitled at all reasonable times during the
manufacture, to inspect, examine and witness tests on the Manufacturer's Contractor's
and Sub-Contract's premises the material and workmanship of all plant to be provided
under the Contract. If part of the said plant is being manufactured in other premises, the
Contractor shall obtain for the Authority/Engineer and his representatives, permission to
inspect, examine and witness tests as if the said plant is being manufactured at the
Contractor's premises. Such inspection, examination and/or testing shall not release the
Contractor from any of his obligations under the Contract.

c) The Contractor shall be responsible for arranging all the necessary documents required
to obtain Visas.

d) Upon reasonable request of the Authority/Engineer or his representatives, the


Contractor shall furnish to the Authority or his representatives, for approval, adequate
samples of all devices, hardware, material finishes, etc., that he proposes to use in the
Work. Such samples shall be submitted within a reasonable period of time to permit tests
and examination thereof. All items and material installed and finally supplied shall be
identical to the approved samples. Samples of devices, hardware material and similar
items will be returned to the Contractor, if requested for incorporation into the Work. The
costs associated with such tests and examinations, if requested shall be borne by the
Contractor.

e) The Contractor shall notify the Authority/Engineer or his representatives in writing forty-
five (45) days in advance of the date on and the place at which any plant, material or
equipment will be ready for testing. Should any postponement become necessary, the
Contractor shall provide written notification of the same at least one week prior to the
originally scheduled date. The Authority or his representatives shall give the Contractor
72 hours’ notice in writing of their intention to attend the tests, whereupon the plant,
material or equipment shall remain available for inspection and test up to a minimum of10
days beyond the agreed date of attendance.

f) Should the Authority or his representatives not advise attendance at the tests at the place

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named and at the date which the Contractor has stated in his notice, the Contractor shall
inform the Authority in writing and may proceed with the tests, which shall be deemed to
have been made in their presence, and shall forthwith forward to them duly certified copies
of the test readings.

g) For tests on the premises of the Contractor or Sub-Contractor, the Contractor shall provide
such assistance, labour, material, electricity, fuel stores, apparatus and instruments as
may be reasonably demanded to carry out such tests efficiently, at no extra cost to the
Authority.

h) Should the Authority or his representative be of the opinion that the material, equipment
or workmanship actually or proposed to be inspected or tested does not comply with the
Technical Specifications or the best engineering practice, he shall notify the Contractor in
writing of his objections. The Contractor shall rectify and remove the causes of such
objections and at the discretion of the Authority, the inspection or test shall then be
undertaken or repeated in accordance with relevant clauses in special conditions of
contract. Rejected material, equipment or workmanship shall not release the Contractor
from any obligation under the Contract nor shall any extension of time be allowed.

i) The Contractor shall furnish copies of the relevant test data relating to the tests carried
out to the Authority/Engineer's offices as detailed in the schedule in relevant Clause of the
Special Conditions of Contact.

j) Detailed requirements for quality assurance during manufacture, inspection and testing
are given in section.1 (General Technical specification) - TS-0411 of the Specification.

k) Also relevant clause of Special Conditions of Contract shall be applicable.

3.13. ACCESS TO WORKSHOPS

The Authority and his representatives as well as any authorized representative or person
named by them shall have free access to the Manufacturers, Contractor's and Sub-
Contractor's workshops at all reasonable times for inspection and/or testing purposes and the
Contractor and/or Sub-Contractor shall provide all reasonable assistance as deemed
necessary.

3.14. PACKING AND MARKING

a) All equipment and material shall be packed in accordance with BS 1133 Packing Code in
bundles or sea worthy containers or packing and no second hand timer shall be used.

b) All packing shall be suitable for the type of equipment involved and for transport from
factories to the port of embarkation, sea/air freight, rough handling at the port of destination
and movement to and on the Site.

c) Impact Recorders capable of indicating all maximum horizontal and vertical impacts, shall
be rigidly attached to each transformer main tank shipping unit. Provisions must be made
to ensure that these indicators are sealed, that they will be completely functional without
interruption of indicating records during the entire period of shipment, including loading
and unloading and to ensure that the Authority will receive clearly indicated data by
breaking the seal. Instruction for interpretation of recorded data shall be provided prior to
shipment.

d) All equipment and material, together with the applicable instruction books, packing lists

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and special site storage instructions, shall carefully be boxed, crated or other-wise
adequately protected for overseas shipment. Flanges, studs and exposed machine
surfaces shall be thoroughly greased and protected before shipment. Any equipment
susceptible to damage by water or high humidity shall be encased in water-tight and/or
air-tight container to ensure a low humidity atmosphere therein.

e) Special provisions shall be made regarding the prevailing severe local climatic
conditions.

f) Shipping weights and dimensions of each box or package shall be determined in such a
way as to facilitate handling.

g) All boxes, cases and/or bundles containing material and/or equipment shall be clearly
marked on all sides and further identified by a broad coloured band completely running
around the box. Colour of the band and serial number for the different components shall
be proposed by the Contractor and shall be subject to the Authority's approval.

h) The marking on the box, case and/or bundle shall be of block letters not less than 50 mm
in height, stenciled with black indelible paint. The following information shall be shown on
each box, case and/or bundle:

 CONTRACTOR/SUBCONTRACTOR NAME ………………………..

 CONTRACT NO. ……..

 CONTRACT TITLE: SUCH AS 132/33/11kV SUBSTATION WORKS IN


NORTHERN EMIRATES

 NAME OF SUPPLIER

 PORT OF DESTINATION

 CONSIGNMENT

 SERIAL NO.

 GROSS WEIGHT

 NET WEIGHT

i) SIZE OF BOX OR BUNDLE (LENGTH x WIDTH x HEIGHT)

j) BRIEF INDICATION OF CONTENTS

k) The Contractor shall be entirely responsible for ensuring that the packing is suitable for
transit and he shall be liable for any loss or damage due to faulty packing, having due
regard to the distance and the nature of the voyage.

3.15. MANUFACTURE PROGRESS INFORMATION

Within two weeks of the issue of the Notification of Award of Contract the Contractor shall
forward to the Authority/Engineer respectively two copies of a proposed Master Program in
Primavera / MS Projects software in accordance with the Special Conditions of Contract and
relevant Clause of these Conditions, detailing the activities relating to the Plant's
manufacture, delivery and erection for the complete Contract work for comment and approval
as regards its logic, detail and time scale. Copies of the approved program as required by the

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Authority/Engineer shall be provided by the Contractor.

The program shall indicate the various phases of the Work for all items of the Contract from
the Commencement of the Contract to its final completion, i.e. design, submission of drawings,
ordering of materials, manufacture, delivery, erection and commissioning.

If at any time during the execution of the Contract it is found necessary to modify the approved
Program, the Contractor shall inform the Authority/Engineer and submit a modified Program
for approval clearly indicating the reasons for such modifications/delay and the remedial
measures being undertaken to complete the contract without delay. Such approval shall not
be deemed to be consent to any amendment of the completion date stated in the Contract.

At monthly intervals after approval of the program referred to above, the Contractor shall
submit to the Authority/Engineer written detailed progress reports in accordance with the
Special Conditions of Contract and Clause 3.16 of these Conditions, indicating the stage
reached in design, ordering of material, manufacture, delivery and erection of all components
of plant. These reports shall be forwarded promptly so that on receipt by the
Authority/Engineer, the information contained therein is no more than five days out of date and
shall be submitted before 5th day of every calendar month.

3.16. PROJECT SCHEDULE / PROGRAM

The Contractor shall submit within one month of Contract award a master program sub- divided
in such a way as to give full information on the following:

 Design/document submissions

 Placing of orders for manufacture

 Periods of manufacture

 Works tests

 Factory Inspections

 Transportation and Shipment

 Civil Construction

 Plant Erection

 Plant Commissioning

 Delivery of Spares and Tools

 Training of Authority Staff

 Trial Operation

The erection and commissioning section shall be particularly detailed to clearly show required
power system shutdown and durations.

The master program must be consistent with the guaranteed dates of delivery of information,
drawings and equipment as required by the contract and is to cover all phases of the works for
all items of the Contract, from the commencement of the Contract to its final completion. Upon

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approval of the master program a further four copies are to be provided by the Contractor.

Sub-programs based on and containing similar information to the master program shall be
provided by the Contractor basis and in the same number of copies as the master program at
the discretion and request of the Authority/Engineer.

Both the master and sub program shall be of clear presentation to illustrate the relevant
calendar dates / activity durations and be based on either a CPM or PERT network
representation of the project. This shall be prepared in Primavera / MS Projects software.

The approved programs shall be marked up by the Contractor to record the actual and forecast
progress for the purpose of Contract control and shall be submitted to the Authority/Engineer
at monthly intervals. In the event of any unscheduled delays occurring, the Contractor shall
inform the Authority and advise the policy or methods to be implemented to eliminate or
minimize such delays.

All programs shall be subject to approval by the Authority/Engineer and once approved shall
not be amended unless specifically agreed by the Authority/Engineer. Further, each
resubmission and update of the programs must include a dated signature of the
Authority/Engineer or his representative to confirm the project status claimed by the Contractor
is a true and accurate one.

The aforementioned programs shall also make allowance for the situation which will exist in
the U.A.E. during the periods of the Holy Month of Ramadan, Hajj, Eid El Fitr and Eid al Adha
and Summer break hours.

The program shall consider the works to be carried out in a phased manner with minimum
possible shut-down period requirement for removal of existing equipment/ replacement with
new equipment, changeover of existing loads. The shut-down programs during summer peak
loads which involve supply interruption to the consumers will not be acceptable and hence the
overall project program shall take into account such constraints and the best possible program
shall be prepared and adhered to.

3.17. PROGRESS REPORTS

For the duration of the Contract the Contractor shall submit to the Authority/Engineer in
duplicate by the fifth (5th) day of each calendar month, an approved overall project progress
report for the previous month. The project report shall be issued in accordance with the Special
Conditions of Contract and include as a minimum the following items.

3.17.1. Summary

A descriptive summary of key progress during the month highlighting those items behind
schedule and the remedial actions taken to recover project delays. The summary must
conclude by stating an estimation of the completion date of the project, based upon the
program outlined in Clause 3.16 of these Conditions.

3.17.2. Project Schedule / Program

Copies of the programs outlined in Clause 3.16 of these Conditions shall also be included.

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3.17.3. Updated Schedules

The following updated schedules shall be included.


 Equipment/Material approval status

 Drawing Schedule (Clause 3.6 above)

 Equipment Schedule (Clause 3.6 above) -Correspondence List

The drawing schedule shall detail the current status of the individual drawings in accordance
with Sub-Clause 3.8.1 of these Conditions.

The equipment schedule shall be subject to the approval of the Authority/Engineer and the
individual equipment/materials, identified as one of the following categories:

 Submitted for Approval (AS)

 Approved (AP)

 Approved Subject to Comments (AC)

 Returned with Comments (RC)

 Examination not Required (NE)

 % Manufactured (MA)

 Works Tested (WT)

 Factory Inspected (FI)

 Under Transportation/Shipment (TR)

 Site Inspected (SI)

 % Erected (ER)

 % Commissioned (CO)

Key dates relating to the above shall also be shown. The equipment identified shall be sub-
divided only up to main component parts.

Any changes within the equipment schedule since the last issue shall be highlighted by
including the revision number of the latest issue of the schedule next to the particular item. Any
equipment removed shall still be detailed but shall be indicated as deleted.

3.17.4. Financial Report

A financial report comprising a summary sheet of invoicing/payments to date plus payment


status against a payment scheduled of individual items as agreed in the Contract. The payment
schedule shall take the form of a matrix and shall include a total comprising of specific subtotals
against an agreed item of equipment/work/ specification requirement. The payment schedule
shall be subject to the approval of the Authority/Engineer and once agreed shall be modified

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only in accordance with the current completion/payment status of the equipment/work/


specification requirement.

3.17.5. Site Report

A site report containing a summary of those details required by these Conditions, in addition to the
following:
a) Site manpower forecast and returns (including arrival and departure date of
supervisory staff).

b) Plant and Machinery returns (including arrival and departure dates), signed as
satisfactorily inspected and accepted on site by both the Contractor and the Authority.

c) Site Erection and Commissioning progress made during the month.

d) An accident report related to personal injuries.

e) A damage report related to plant and machinery.

f) A fully detailed schedule of works proposed for the following month ahead including
erection, commissioning, etc.

g) A schedule of equipment shipment and site arrival dates (anticipated and actual).

h) Any delay in the last month's program and reasons for such delays and the remedial
measures proposed to overcome the delays in the current month.

i) Dated site photographs. The site photographs shall be in colour and suitably marked in
loose leaf pages for insertion into a albums to be supplied by the Contractor. Each
photograph shall be titled and dated.

The vantage point of each photograph shall be to the approval of the Authority or his
Representative. Vantage points may however be changed or added, with the prior approval of
the Authority or his Representative, to suit the progress of work on site.

3.18. TRANSPORT

3.18.1. Shipping Documents

a) The Contractor shall submit complete shipping documents as soon as possible after
shipping, in order to reach the Authority/Engineer before the arrival of the ship.
Responsibility for delays, loss or savages of shipping documents shall rest with the
Contractor.

b) The shipping documents shall be distributed as follows:

Documents Engineer &Authority


Dubai Office - Site Office
Shipping Invoice for the Consignments
Original 1 -
Copy 1 1
Packing List 2 1

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Bill of Lading
Original 1 -
Copy 1 1
Certificate of Origin
Original 1 -
Copy 1 1
Manufacturer's Certificate
Original 1 -
Copy 1 1

Confirmation of Declaration of 2 1
Insurance
Certificate of Inspection 2 1
Authority

3.18.2. Transport to Port of Embarkation, Loading & Unloading

The Contractor shall arrange and provide for the transport of material, equipment and plant
components from the manufacturer's works to the port of embarkation. The Contractor shall assign
special personnel to supervise the transport, loading and unloading of material, equipment and plant
components. They shall take all skill and care in the performance of transport, loading and unloading.

3.18.3. Overseas Transport

a) When carrying out overseas transport either by sea or by air the special provisions of the
Boycott of Israel laws and regulations shall be taken into consideration and adhered to
scrupulously.

b) The Contractor shall be responsible for the selection of the overseas transport as well as for
the whole transport period. The transport shall be carried out at his own risk.

c) Should the Work or any part thereof, the manufacture and/or supply of any material, equipment
or plant component as well as any equipment or tool required for the Work be delayed with
respect to the relevant time schedules, the Contractor shall transport the part or component
delayed by air at no extra cost to the Authority.

d) All freight consignments shall be delivered to an appropriate sea port of the U.A.E.

3.18.4. Local Transport

a) The Contractor shall arrange and carry out under his own responsibility and supervision
the local transport from the port of destination to the Site.

b) The Contractor shall, at his own convenience, gather all necessary information and arrange
for all necessary provisions in order to obtain accurate information about unloading at the port
of destination and inland transport facilities as well as prevailing conditions, particularly the
safe load bearing capacity of highways and bridges. The Contractor shall bear every and all
expenses related therewith.

c) The Contractor shall use every reasonable means and care to prevent any of the highways or
bridges on the route to Site from being damaged or injured by any traffic of the Contractor or
any of his Sub-Contractors and in particular select, choose and use vehicles and restrict and

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distribute loads so that any such extraordinary traffic that will inevitably arise from moving of
Contractor's equipment and material from and to the Site shall be limited as far as reasonably
possible and so that no damage or injury may be occasions to such highways and bridges.

d) If during the carrying out of the work or at any time thereafter the Contractor receives any claim
arising out of the execution of the Works in respect of damage or injury to the highways or
bridges, he shall immediately report the same to the Authority and thereafter he shall make
the settlement of any payment of all sums due to respect of such claim and in respect of all
claims, demands, proceedings, damages, costs, charges and expenses in relation thereto
without any obligation to the Authority.

e) The Contractor shall use every reasonable means and care to prevent any of the shores,
jetties and sea structures from being damaged or injured by vessels loading and unloading
equipment of the Contractor or any of his Sub-Contractors.

f) If during the carrying out of the work or at any time thereafter the Contractor receives any claim
arising out of the Works in respect of damage or injury to shores, jetties or sea structures, he
shall immediately notify the Authority and thereafter he shall settle payment of all sums due
in respect of such claim, and in respect of all claims, demands, proceedings, damages,
costs, charges and expenses in relation thereto without any obligation to the Authority.

g) The unloading and storage at Site shall be carried out by the Contractor, who for these
purposes shall make all necessary provisions and arrange for all necessary equipment.

3.18.5. Receiving-Cum-Damage Reports

a) The Contractor shall submit receiving reports to the Authority/Engineer to cover each individual
shipment received and checked at the job site. Each shipment on arrival at job site shall be
unloaded, opened and carefully checked for any damage in transit and the Contractor shall
immediately submit a damage report, countersigned by the Authority/Engineer to the Insurance
Company with copies to the Authority. Where damage has occurred in Marine Transportation,
a copy of the damage report shall also be sent to the registered appointed surveyor.

b) In all cases of irreparable damages, the Contractor shall immediately notify the relevant
manufacturer(s). He shall also immediately notify the Authority/Engineer of the actions he will
be initiating and undertaking in order to repair or replace the damaged part(s) and of the
consequences this damage will have on the completion date of the Works. Any repairs
proposed by the Contractor will be subject to the approval of the Authority/Engineer.

3.18.6. Title to the Plant

Title to the Plant shall pass to the Authority upon delivery ex-factory, but the Contractor shall maintain
total and exclusive care, custody, and control including all risk or loss until Provisional Acceptance.

3.19. ERECTION WORK

3.19.1. Commencement of Erection

As soon as the Notification of Award of Contract has been issued, the Contractor shall notify
the Authority/Engineer of the date he intends to commence the execution of the Works and
material erection and subject to the approval of the Authority/Engineer shall proceed with the
same with due expedition and without delay.

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3.19.2. Unloading and Storage at Site

a) The Contractor shall unload all imported equipment and material at the Site from trucks
and trailers and delivery vehicles (including barges if any) as the case may be. Items of
permanent installation shall be properly and neatly stored in areas designated by the
Authority and shall be protected to prevent damage or deterioration of any type. Storage
methods shall be such as to cause minimum inconvenience to others and shall be
arranged to facilitate inspection and withdrawing from stores. All equipment and
material storage shall be subject to the approval of the Authority/Engineer.

b) All packing boxes, (excluding shipping containers belonging to shipping lines or other
agencies but used by Contractors in bringing material to Site), planking, covering etc.,
shall become the property of the Authority as soon as the equipment and material which
is contained therein arrives at Site. The Authority, on application from the Contractor, may
permit the Contractor to use some of the boxes, containers, etc., for equipment and
material storage purposes until the items are installed or erected by the Contractor.

c) Also relevant clause of Special Conditions of Contract shall be applicable

3.19.3. Performance of Erection

a) The Contractor shall be fully responsible for the execution of the Works and
performance of erection work carried out by his own personnel, by his Sub-Contractor's
personnel or by locally engaged skilled or unskilled personnel.

b) The Contractor shall supply and provide all erection and construction equipment and
material, both for temporary and permanent work, tools, tackles, stores, etc., as well as
consumables required for the execution and completion of the Works.

c) The execution of the Works shall be carried out during normal working hours. Overtime,
Friday, holiday or night work shall be carried out with the permission of the
Authority/Engineer. The provisions of this paragraph shall not be applicable in the case of
any work which is customarily carried out by rotating or double shifts.

d) The Contractor shall have due regard to all recognized festivals, days to rest and religious
or other customs. In any calendar year there may be about twelve days in unscheduled
holidays, which should be taken into account in the Contractors erection planning.

e) Whenever the Contractor has knowledge that any actual or potential labour dispute,
whether between his or his Sub-Contractor's personnel is delaying or threatens to delay
the timely performance of the Works, he shall immediately give notice thereof to the
Authority/Engineer’s Representative at Site.

3.19.4. Clearance of Site

a) The Contractor and any persons responsible to him shall at intervals determined by the
Authority/Engineer remove any rubbish resulting from the execution of their work to an
approved Municipal Tip. If the Contractor fails to remove rubbish within 48 hours of the
determined date, the rubbish will be removed by others and the cost back charged to the
Contractor.

b) Adjacent streets and driveways shall be kept clear and unobstructed at all times. Any
material resulting from demolition shall be immediately removed from the Site. Upon
completion of any part of the Works, the Contractor shall leave the site clean and fit for
use and in a workmanlike condition to the satisfaction of the Authority/Engineer.

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c) Also relevant clause of Special Conditions of Contract shall be applicable.

3.19.5. Surplus Material

No usable equipment or material purchased for the Works, or construction tools and equipment
shall be removed from the Site without the written consent of the Authority. After completion of
all work required under the Contract, any equipment & material supplied as per B.O.Q.
quantities shall become the property of the Authority.

The Contractor shall pack properly and transport all surplus equipment & materials to the
Authority's stores as directed by the Authority without any additional cost to the Authority after
completion & measurements duly certified by Authority not later than three months of contract
completion date. Surplus pieces of cables less than 50 meters shall not be accepted in the
Authority's stores. However if cables are issued from Authority's Stores, all cable pieces of less
than 50 meters also to be returned to Stores. Contractor shall maintain proper record of all
pieces of cables cut during jointing & terminations and submit the same at the time of delivery
to Stores.

3.19.6. Contractor's and Sub-Contractor's Personnel

a) The Contractor shall provide and employ in connection with the execution and
maintenance of the Work:

 Only such engineers as are qualified and experienced in their respective fields to give
proper supervision to the work they are required to supervise.

 Only such assistant engineers as are skilled and experienced in their respective fields
and such sub-agents, foreman and leading hands as are competent to give proper
supervision to the Work they are required to supervise.

 Only such skilled, semi-skilled and unskilled labour as necessary for the proper and
timely execution of the Works.

b) The Authority/Engineer shall be at liberty to object and to require the Contractor to remove
forthwith any person employed by the Contractor for the execution of the work under this
Contract, who in the opinion of the Authority/Engineer is insufficiently qualified for his
intended duty, misconduct's himself, or is incompetent, or negligent in the proper
performance of his duties, or whose employment is otherwise considered by the
Authority/Engineer to be undesirable, and such person shall not be again employed on
this Contract without the written permission of the Authority/Engineer. Any person so
removed shall be replaced without delay by a competent substitute, subject to the
provisions of further stipulations in the following sub-clauses.

c) The Tenderer shall nominate in his Tender a Project Manager from among his senior staff,
who will be empowered with the authority to undertake the entire project on behalf of the
Contractor. The Project Manager shall be in charge of coordination of the works and for
liaison with the Authority.

d) The Tenderer in his Tender, shall nominate persons for each of the following job
allocations. The Tenderer shall include full curriculum vitae of the nominated persons at
the time of the Tender to establish that the personnel comply with the minimum
qualifications required as indicated in the following clause. The Tenderer shall also
indicate the period for which these persons are expected to be available in their respective
posts. the posts shall not be for less than the period up to the completion of the Works.

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e) Should the Contractor at any time wish to replace any of the personnel engaged by him
for the execution of this Contract, he shall do so after obtaining the prior approval of the
Authority/Engineer.

f) The Tenderer shall nominate in his Tender senior staff for the project for each of the
following categories whose minimum qualifications shall be as indicated against each of
the categories.

Job Allocation : Minimum Qualifications

Project Manager Electrical Engineering degree from a recognized University or


equivalent and 15 years’ experience with at least 5 years’ experience of similar work.

Site managers Electrical Engineering degree from a recognized University or equivalent


and 15 years’ experience, at least 5 years of which should have been on site works of a
similar nature, and 3 years of which should have been in the capacity of Superintendent.

Engineers Electrical / Civil Engineering degree from a recognized University or


equivalent and 10 years’ experience, with at least 5 years’ experience of similar work, 3
years of which should have been at site.

Assistant Engineers Electrical/Civil Engineers with 7 years’ experience, at least 3 years of


which shall have been on carrying out works of a similar nature on site.

g) In addition to the above, at the time of Commissioning, the Contractor shall depute
Commissioning engineers with at least 10 years relevant experience, 5 years of which
should be proven experience in site commissioning of similar equipment. The credentials
and acceptance of such Commissioning engineers shall be to the approval of the
Authority/Engineer.

h) The Contractor shall after receipt of the Notification of Award of Contract, nominate a
coordination team comprising members drawn from his and his Sub-Contractor's staff in
accordance with the above schedule, who will be authorized to make all necessary
technical, financial and managerial decisions regarding the design, integration and
coordination and interfacing of the Works.

i) These individuals shall attend meetings with the Authority/Engineer whenever considered
necessary by the Authority/Engineer, such meetings to be held in Dubai or Site at the
discretion of the Authority/Engineer.

j) These individuals shall work together as a team to resolve all inter discipline and interface
problems and they shall be available for work on this Contract after receipt by the
Contractor of the Notification of Award of Contract. These individuals shall remain
available for work under this Contract until in the opinion of the Authority/Engineer, the
work of the coordination team has been fulfilled and its continuance will serve no useful
purpose.

k) The Project Manager, Site manager and at least one other senior member of the staff
members indicated in this Clause shall be able to utilize the English language
properly (both spoken and written). The Contractor shall furthermore endeavor to obtain
the services of other personnel who are conversant with the English language so as to
ensure the proper progress of the Work.

l) At least one assistant to the Contractor's Site Manager shall have proper command of the
Arabic language, both spoken and written.

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m) The Site Manager shall be present at Site during working hours and any orders or
instructions which the Authority/Engineer or his representative may give to him shall be
deemed to have been given to the Contractor.

n) Should any delays occur or be expected, the Contractor, when requested by the
Authority/Engineer, is obliged to increase his supervisory staff and skilled labour force to
compensate for such delays at no extra cost to the Authority. The Contractor shall cater
for all the requirements of this increased work force.

o) The Contractor shall submit a chart showing the proposed manpower strength for each
month of the whole of the construction period.

3.19.7. Visa Formalities

The Contractor shall observe the local regulations as to entrance visa, etc., and he or his local
agent shall arrange for all the formalities to be observed.

3.19.8. Safety for Workmen and Public

The Tenderer shall submit with his offer a manual detailing the procedures, rules and
regulations pertaining so "Safety and Engineering Practices" according to which he proposes
to undertake the Works. Following Award of Contract this manual shall be subject to the
approval of the Authority/Engineer and once approved shall be strictly complied with by the
Contractor and his Sub-Contractors. The Contractor and his Sub-Contractors shall also comply
with all applicable Governmental safety and sanitary laws, regulations and ordinances,
as well as the established safety rules and practices of the Authority.

The Contractor shall provide means for the protection of personnel and properly maintain
warning signs and lights, barricades, railings and other safeguards as required by the
conditions and the progress of the Work.

The Contractor shall furnish and issue approved safety helmets, safety footwear and
harnesses etc. to all workmen and authorized personnel at Site.

All accidents shall be promptly reported to the Authority's representatives at Site with copies
to the Authority's Dubai Office.

The Contractor shall provide, erect, maintain, dismantle and clear away at completion proper
and adequate scaffolding wherever required in connection with the Works including that
required for his Sub-Contractor. Holes shall be made good to match the adjacent surface as
the scaffolding is dismantled. The Contractor shall be entirely responsible for all safety
precautions in connection with the scaffolding.

The Contractor shall make full arrangements and be responsible for the diversion of traffic,
including arranging permission from road authorities, fixing and maintenance of signs,
caution boards and provision of night signals and temporary traffic lights.

All this work shall be undertaken by the Contractor to the satisfaction and approval of the
Authority/Engineer. All costs associated with this work shall be deemed to be included in the
agreed Contract Price.

The Contractor shall mobilize an HSE Engineer to each site for ensuring the safety and
handling all HSE issues

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3.19.9 Temporary Supply of Electric Power and Water

The Contractor shall be responsible for providing on the Site such supplies of electricity and
water as are necessary for the proper execution and security of the Works.

In the case of water supplies the Contractor shall make all necessary arrangements for
metering, temporary storage and distribution of water on the Site and shall alter, adapt and
maintain the temporary work as necessary.

In the case of electricity supplies, the Contractor shall make all necessary arrangements in
accordance with the regulations and good practice for the distribution of lighting and power
including all meters, temporary wiring and fittings on Site and shall adapt the temporary work
as necessary all the time maintaining strict safety rules

The electrical supply shall be of adequate capacity for all testing on Site prior to final
energizing.

The Contractor shall at his own cost pay all charges in connection with or arising out of the
provision of electricity and water including, without limitation, the provision of any apparatus
necessary for such use and the removal and making good on completion of the Works.

Arrangement of water for firefighting system to be the responsibility of the contractor till
permanent water line is established.

Contractor shall be responsible to obtain permanent water connections from concerned


authorities and all costs towards such connections shall be included in the contract price.

Contractor shall obtain all necessary approvals from relevant authorities, for connecting the
substation utility services like water, drainage etc. The connection of utility services to the
nearest point shall be done by the contractor without any extra cost to Authority.

3.19.10. Temporary Offices and Sanitary Accommodation, Etc.

The Contractor shall at his own cost provide office and other temporary accommodation for his
Site Personnel and for Authority/Engineer including sanitary accommodation and where
necessary canteen facilities. However no staff or labour accommodation is permitted at site
locations.

The Contractor shall provide and maintain facilities at the site for use by the Authority and the
Engineer as offices at each new substation and substation with Extension/Modification works
as specified in Clause 7.0 of Special Conditions of Contract.

The sanitary accommodation shall be kept in a clean and orderly condition to the approval of
the Authority and the Public Health Authorities. The sanitary accommodation shall be removed
on completion of the Work and all trenches, soak way, septic tanks & piping shall be removed
and chemically treated and completely backfilled to the satisfaction of the Authority/Engineer.

3.19.11. Accommodation for Contractor's Personnel

The Contractor shall at his own cost arrange for accommodation of his own and his Sub-
Contractor's personnel delegated to Site.

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3.19.12. Transport Facilities for Personnel

The Contractor shall be responsible for providing adequate transport to and from the Site for
his own or his Sub-Contractor's personnel which may be brought in daily from their living
quarters or housing areas.

3.19.13. First Aid Facilities

The Contractor shall provide and maintain adequate first aid facilities on the Site to the
approval of the public health authority. Sufficient of his staff shall be fully qualified in the
knowledge and administration of first aid, so as effectively to operate the first aid facilities at
the Site during all working hours. From the commencement of the Works at Site the Contractor
shall arrange for regular visits to the Site of a qualified doctor. The Contractor shall be
responsible for and shall make all necessary arrangements and provisions for proper medical
treatment of all his servants and agents.

3.19.14. Watching, Lighting and Fencing

The Contractor shall in connection with the Work provide and maintain at his own cost all lights,
guards, fencing and watching when and where necessary or requested by the Authority or by
any duly constituted authority for the protection of the Work or for the safety and convenience
of the public or others.

3.19.15. Fire Fighting Equipment

The Contractor shall provide and maintain to the approval of the Authority/Engineer and the
local Fire Authority adequate portable firefighting equipment on the Site during the
performance of the Contract until the issue of the Provisional Taking Over Certificate.

3.19.16. Signboards

The Contractor shall provide project signboard near the main road and at the entrance of
project site. The signboard shall state FEWA Tender No., Project Title, the FEWA, the
Engineer and Contractors name and address, all in English and Arabic. Minimum size of
boards shall be 5000 mm x 6000 mm with rigid steel structures and concrete foundation.

The logo of FEWA shall be in proper colors.

The final design of the signboard, the size and height of script, exact location and structural
arrangement of signboard shall be subject to approval of Authority/Engineer. The
contractor shall obtain necessary Municipality's approval to fix the board.

Required illumination shall be provided for the project signboards.

3.19.17. Erection Progress Report

a) The Contractor's Site Manager shall submit weekly statements of the number and
qualifications of the site personnel employed every day.

b) He shall furthermore, submit to the Authority/Engineer at monthly intervals detailed


progress reports, including charts and photographs. These reports shall clearly
demonstrate the Work performed and man-hours effected during the past month, and
the actual stage of the Work compared with the Work scheduled to be performed during

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the past month, and compared with the contractual progress of Work schedule, special
events having occurred during the period of the said report and the anticipated
Work to be performed during the coming month. These reports shall be submitted not
later than the 5th day of the month for the period covering the previous month.

c) The number of copies and distribution shall be in accordance with the Special
Conditions of Contract.

d) The Contractor's Site Manager shall immediately inform the Authority's representative of
special events which may influence the smooth progress of Work, and of accidents that
occurred on Site.

e) Periodical meetings will be held between the Authority's Representative and the
Contractor's Site Manager. The frequency shall be agreed upon according to actual
requirement.

3.19.18. Site Records

The Contractor shall maintain a field copy book at Site wherein all records of tests and plans
shall be entered. Also sketches and records of the field works shall be shown in this field copy
book.

The Contractor shall maintain a continuous record of all field deviations from the approved
drawings if any and as approved by the Authority/Engineer.

3.20. TRAINING OF AUTHORITY'S PERSONNEL

a) During the construction and erection of the Work, the Contractor shall be responsible for
the instruction and training of operation and maintenance personnel appointed by the
Authority for this Work as may be necessary. This training to be carried out at site shall
include all theoretical and practical aspects of operation and maintenance and shall
comprise of classroom lectures and practical "hands on" training. The training procedures
shall be to the approval of Authority/Engineer.

b) The Contractor shall submit a fully detailed training program to the Authority/Engineer for
approval at least eight weeks prior to the proposed date of the training, but no later than
four weeks prior to the start of the trial operation of the plant.

c) Also Contractor shall refer CL. 17 of Special Conditions of Contract

3.21. EXAMINATION OF WORK BEFORE COVERING UP

a) No work shall be covered up or put out of view without the approval of the
Authority/Engineer and the Contractor shall afford full opportunity for the
Authority/Engineer to examine and measure any work which is about to be covered up or
put out of view and to examine foundations before permanent work is placed thereon. The
Contractor shall give due notice to the Authority/Engineer whenever any such work or
foundations is or are ready or about to be ready for examination. The Authority/Engineer
shall, without unreasonable delay, unless he considers it unnecessary and advises the
Contractor accordingly, attend for the purposes of examining and measuring such work
or of examining such foundations.

b) The Contractor shall for the purposes of examination uncover any part or parts of the work
or make openings in or through the same as the Authority/Engineer may, from time to
time, direct. In such an event and after examination the Contractor shall reinstate and

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make good such part or parts referred to above, to the satisfaction of the
Authority/Engineer.

3.22. EXISTING SERVICES

The Contractor shall be responsible for contacting the various Authority, Government,
Municipal and other Authorities to ascertain the positions of any services likely to be
encountered during the course of excavation works such as electric or telephone cables, water,
gas and sewer pipes, etc. The above shall be particularly valid when considering cable routing
between site and existing substations/power stations. No actual excavations shall be started
without written permission from the relevant Authorities mentioned above and when such
written

Permission is given, the Contractor shall abide by the instructions therein. Accordingly, the
Contractor should allow for hand excavation in built-up areas where necessary. Such evidence
of written permission to allow excavation shall be subject to scrutiny by the Authority and upon
his approval excavation may proceed. Proposed or tentative cable routes shown in the
Tender drawings and/or the Authority approval to proceed shall not relieve the Contractor
of his responsibility in the Contract and he shall remain fully liable for any subsequent damage
or disruption to services. The Contractor shall make all arrangements for the above mentioned
requirements in due time to avoid unnecessary delays.

The Contractor must arrange to expose, support and protect the cables or services met with
and he shall include in his rates for all costs involved in overcoming such obstacles by deeper
excavations, any temporary supporting necessary, complete relocation or any other means
which he may deem fit and which are approved by the Authority.

The attention of the Contractor is particularly drawn to Government and Municipality rules and
regulations concerning damage to or disruption of services, and any charges or penalties
which may be imposed upon the Contractor for each occurrence. It is the Contractor's
responsibility to avail himself of these rules and regulations and provide adequate Third Party,
Public Liability and Property Damage insurance for both himself and the Authority against all
charges and penalties which may be so imposed.

Also relevant clause of Special Conditions of Contract shall be applicable.

3.23. PLANNING OF WORKS AND LEVELS

a) Before the commencement of the construction work, the Contractor shall execute the
planning in a proper manner and the Authority/Engineer shall review the same. The
Contractor shall solely be responsible for all the planning works, dimensions and levels
shown on the drawings and designs and for the correctness of the information contained
therein as at the site. The approval of the Authority/Engineer or his participation with the
Contractor in the planning of the works shall not relieve the Contractor of his exclusive
responsibility thereof.

b) The Authority/Engineer shall assist in providing to the Contractor a datum point of a given
level or a reference point and the Contractor shall confirm such datum level and rectify
any error that may be found thereby. The Contractor shall be responsible for relating all
levels to the datum level. He shall also carry out all works in accordance with other levels
required and shown on the drawings and designs. Furthermore, he shall measure the
heights from the point designed hereto or from the levels which are shown by fixed marks
to be made thereby.

c) Unless advised otherwise by the Authority/Engineer, as a minimum, the datum point of a


given level or reference point to be used by the Contractor shall be that of the nearest

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suitable existing permanent buildings/works. All levels of reference points shall be subject
to the approval of the Authority/Engineer.

3.24. SYSTEM OF WORKS AND COOPERATION WITH OTHER CONTRACTORS AT


SITE

3.24.1. System of Work

The Contractor shall progress the works in a systematic pattern and shall not interfere with any
other Works at the site not relating to the Contract's execution; moreover, he shall keep and
hand over the site clean and free from all unwanted materials, garbage and refuse affecting
public health and shall hand over the work after being completed in good working condition. If
the Contractor fails to perform these works, the Authority/Engineer shall have the right to
undertake the same at the Contractor's expense without any objection, notice or resort to the
courts.

3.24.2. Cooperation with Other Contractor

If the construction of Works provides for work to be done at the site with another Contractor,
or Authority employees or others, the Contractor shall make every effort to cooperate with such
persons without interfering with their affairs. Furthermore, he shall provide them with the
required facilities, implement the instructions issued by the Authority/Engineer in this
connection and advise the Authority/Engineer of any differences that may arise between them.
The decisions issued by the Authority/Engineer in this respect shall be final and bindings on
the Contractor and he shall not claim any compensation or extension of the Contract period by
virtue of the foregoing.

3.25. SPARE PARTS, SPECIAL AND WORKSHOP TOOLS

The Tenderer shall include in his Tender completed schedules pertaining to the spare parts,
special and workshop tools as required herein. The price of such equipment detailed in the
completed schedules shall remain fixed for the duration of the Contract and shall be supplied
in such quantities as the Authority may order. The price of the spare parts, special tools shall
not be included in the definite prices and the Authority may order the spare parts and tools at
its discretion.

Should an order be placed by the Authority the Contractor shall prepare, assemble and submit
to the approval of the Authority a spare parts schedule prepared to an approved format for all
equipment provided by him and his Sub-Contractors. The Contractor shall then supply the
required items within three (3) months after the issue of the last Provisional Taking Over
Certificate. The Contractor shall advise the Authority/Engineer of the manufacture and delivery
period of the spares in the spare parts schedule.

In addition to the above, the Contractor shall also guarantee to supply spare parts during the
lifetime of the plant in accordance with the statement and price escalation formula detailed
below.

The Contractor shall supply separate statements for each of the major items of equipment,
clearly stating the design lifetime of each. The cost of the spare parts shall not be included in
the contract price for definite works.

Spare parts required during life time of (equipment type)

I/We, the undersigned confirm the supply spare parts for operation and maintenance of the

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above equipment that may be required from time to time during the life time of the
equipment. The design lifetime of this equipment supplied under the Contract is (in
figures).............(in words)................................. years under the conditions prevalent at site.
We confirm that the prices entered in the relevant schedules of spare parts shall be considered
as the base price for future supplies with the following escalation clause for the items ordered
beyond the completion period.

a Fe Cu N M L
P  Po ( b c d e f
100 Feo Cuo No Mo Lo
Where:
P - Final unit price for invoicing of spare parts delivered at the Authority's stores.
Po - Unit price of spare parts as quoted.
Feo - Highest basic price per metric ton of foundry pig iron during the Contract period prior
to Provisional Acceptance of the Works.
Fe - Certified index of foundry pig iron at the first day of the 2nd month after receipt of the
Authority's order.
Cuo - Highest basic price per metric ton of electrolytic copper during the Contract period prior
to Provisional Acceptance of the Works.
Cu - Certified index of electrolytic copper at the first day of the 2nd month after receipt of
the Authority's Order.
No - Highest basic price per metric ton of Nickel during the Contract period prior to
Provisional Acceptance of the Works.
N - Certified index of Nickel at the first day of the 2nd month after receipt of the Authority's
order.
Lo - Highest basic labour index during the Contract Period prior to Provisional Acceptance
of the Works.
L - Certified index of labour at the first day of 2nd month after receipt of the Authority's
order.
Mo - Base Date Indices of the specified (adjustable) elements
M - Current Date Indices of the specified (adjustable) elements
a, b, c, d, e, and f represent the percentages of the individual elements of the unit prices where:
a+ b+ c+ d+ e+ f = 100
a = Fixed percentage
b+c+d+e = percentage portion of materials
f = percentage portion of the labour wages inclusive of all Social charges.
The M/Mo escalation index shall be used for any other materials, if required.
The percentage of all the basic materials used in the spare parts shall be as follows. Documentary
evidence for verification purposes as per the following is also enclosed:
a b c d e f
the Tenderer shall indicate the values of the above escalation formula separately for each of the major
items of equipment.
SIGNATURE AND STAMP OF TENDERER

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3.25.1. Tools and Appliances

The recommended tools & appliances and its prices shall be filled in the relevant schedules
for the following category for each sub-station. The cost of such recommended item shall not
be included in the definite work. Authority may order all or any of the tools and appliances so
recommended at his discretion. Those to be ordered shall be delivered to the Authority's Store
not later than three (3) months after the date of issue of the last Provisional taking over
certificate.

a) One set of standard tools, spanners, etc., of appropriate size and type to fit each nut and
bolt on the whole of the plant and equipment supplied by the Contractor.

b) One set of any special tools or gauges required for the normal maintenance of the plant
and equipment supplied by the Contractor.

c) One set of any special lifting and handling appliances, required for the normal
maintenance of the plant and equipment supplied by the Contractor.

Each tool or appliance shall be clearly marked with its size and/or purpose and shall not be
used for erection purposes.

The set of tools and appliances under categories (a) and (b) above together with the smaller
items under (c) above shall be suitably arranged in fitted boxes of mild steel construction, the
number of boxes being determined in relation to the layout of the plant and equipment in
question. If the weight of any box and its contents should be such that it cannot conveniently
be carried, it shall be supported on steerable rubber-tyred wheels.

Each box is to be fitted with a lock and is to be painted black and clearly marked in white letters with
the name of the plant or equipment for which the tools and appliances therein are intended.

3.25.2. Spares

The Contractor shall state in the Schedule of Spares the spares which he recommends for three years
operation, bearing in mind the remoteness of the Site, with individual quantities and C.I.F. prices,
together with the cost of the delivery to Site.
1) Programmed Maintenance Spares. Items for which the Contractor anticipates that
demands will arise in the normal operation of the plant. The Contractor shall quote
estimates of annual consumption of each item over each of the first three years.

2) Strategic/Breakdown Spares. Items for which the Contractor anticipates that demands
may arise through breakdown which could jeopardize the availability or safety of plant.
The Contractor shall state his recommended stock holdings for such items.

The Authority may order all or any of the spares so recommended at his discretion. Those
ordered shall be delivered to the Authority at the Authority's store or on the site not later than
three (3) months after the date of issue of the last taking over certificate for the item of plant or
equipment in question.

These spares will be included in the Schedule of Prices and shall be supplied at the prices
listed in the Schedule of Spares to the qualification that, in any spares should be ordered after
the date of issue of the Provisional Taking over certificate, the price may be subject to
adjustment. The cost of the spare parts shall not be included in the contract price of definite
works.

All spares supplied shall be strictly interchangeable with the parts for which they are intended

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to be replacements and shall be treated and packed for long storage under the climatic
conditions prevailing at the site. Each spare shall be clearly marked or labeled on the outside
of its packing with its description and purpose and, when more than one spare is packed in a
single case or other container, a general description of its contents shall be shown on the
outside of such case or container and a detailed list enclosed inside. All cases, containers and
other packages must be suitably marked and numbered for purposes of identification.

All cases, containers or other packages are liable to be opened at the Site for such examination
as the Authority may consider necessary and all such opening and subsequent repacking is to
be at the expense of the Contractor.

The Contractor will be deemed to have made allowance in both his program and Definite Works
prices for any spare parts or replacement items that he may require during the course of
installation, testing, commissioning or putting the Plant into service.

3.26. CONNECTING OF PLANT WITH EXISTING PLANT

The Contractor shall be responsible for properly connecting the plant with the existing plant
and for following the guidelines set out in the Specification. The Contractor is expressly
forbidden to start such Work without prior permission in writing from the Authority. The
Contractor shall apply for permission in good time in order to allow the Authority to make the
necessary preparations for the execution of these works. The Contractor shall be liable for late
submission of a timely application.

In his application the Contractor shall state all relevant factors influencing the work, such as,
but not limited to the scope of work, locality, hazard category of the working area, proposed
Contractor's Equipment which shall take account the hazard category of the works and working
area, security and safety measures, responsible supervisor of the connection works, proposed
time planning, services requested from the Authority such as putting parts for the existing plant
out of service, emptying/ clearance of pipes, lines, busbar, etc.

The Authority, taking account of the requirements for current operation of the existing plant,
shall notify the Contractor of the requested permission, provided always that notwithstanding
such permission, the Contractor shall obey all further instructions of the Authority to that effect.

3.27. QUALITY ASSURANCE

The Tenderer shall submit with his offer a manual of "Quality Assurance" containing an outline
of the Quality System according to which he intends to undertake the Works of the Contract.
Following Award of Contract this manual shall be amended as necessary and be subject to
approval by the Authority/Engineer. Following approval it shall be binding on the Contractor
and his Sub-Contractors.

The Contractor shall have a properly documented and fully implemented Quality System in
accordance with ISO 9001 (BS 5750). If requested by the Authority/Engineer, this System shall
be demonstrated and/or subjected to audit by the Authority/Engineer. All non-conformances
and corrective actions shall be promptly reported to the Authority/Engineer.

On commencement of the Contract, the Contractor shall supply a list and copies of all
documents to be used to manage and control the quality of the designs, products, works and
services to be provided under the Contract. This shall include both supplier and sub-supplier
documents.

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3.28. ERECTION MARKS

All members, comprising multipart assemblies, e.g., steel frameworks, piping installation, etc.,
shall be marked with distinguishing numbers and/or letters corresponding to those on the
approved drawings or materials lists. These erection mark, if impressed before painting or
galvanizing, shall be clearly readable afterwards.

Colour banding to an approved code shall be employed to identify members of similar shape
or type but of differing strengths or grades.

3.29. CLEANING AND PAINTING

All bright metal parts shall be covered before shipment with an approved protective
compound and protected adequately during shipment to Site. After erection, these parts shall
be cleaned with a correct solvent and polished bright where required.

Before testing, all steel pipes shall be thoroughly cleaned by an approved pickling process
using a suitable inhibitor and shall then be thoroughly washed with hot water and lime washed
before being finally washed internally with strong revolving wire brushes until all scale and
sand have been removed. Any protective coatings that may be specified elsewhere in
this Specification shall be applied after tests have been carried out.

After testing, all cast-iron pipes shall receive internally a coat of an approved quality rust
prevention compound.

Pipes, valves and other similar parts of the plant which are subject to hydraulic test and are
not readily accessible for drying out shall on completion of tests at the manufacturer's works
be drained out by washing with an approved dewatering oil prior to the application of
approved protection/packing.

After completion of inspection, all castings shall be filled in and rubbed down to a smooth finish
preparatory to painting.

All metal work, which is normally painted after erection, except where finish painted or polished
in the factory, shall be well brushed down and given one coat of red lead paint before shipment.

All parts, which will ultimately be buried in concrete, shall be cleaned and protected before
leaving the factory by a cement wash or other approved method. Before being handed over
for building in they shall be thoroughly desiccated and cleaned of all rust and adherent matter
by the use soft strong wire brushes.

The climatic condition on site are saline and the Contractor is to take this into account and all
painting/procedures shall take this into account.

All paint shall have appropriate standard finish, requiring at least two finishing coats on
prepared surfaces properly filled in to provide a smooth finish. The insides of outdoor control
cubicles, cabinets, etc., where condensation is liable to occur, shall receive the same number
of coats.

Tanks and Accessories: Interiors of oil tanks shall be thoroughly cleaned by shot blasting or other
approved corrosion preventing compound. The internal surfaces of oil tanks that will be exposed
to atmosphere in service are to be painted with an epoxy or other approved oil resisting
compound.
The exterior is to be thoroughly cleaned by shot blasting or other approved methods and given
one coat of primer, two coats of contrasting colour of durable oil and weather resisting paint and

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a final coat of gloss paint.


Radiators: Radiators shall be thoroughly cleaned and treated externally by phosphating or other
approved rust inhibiting process and hot dip galvanized to BS. 729, Part 1, after which they shall
artificially weathered and given one coat of zinc chromate primer followed by the same number
and type of paint coatings as specified above.
The inside of outdoor control cubicles, cabinets, etc., where condensation is liable to occur, shall
be coated with an approved anti-condensation composition.

3.30. RATING PLATES, NAMEPLATES AND LABELS

Each main and auxiliary item of plant shall have permanently attached to it in a conspicuous
position, a rating plate of in corrodible material upon which shall be engraved any identifying
name, type of serial number, together with details of the loading conditions under which the
item of plant in question has been designed to operate, and such diagram plates as may be
required by the Authority/Engineer.

All items of plant shall be provided with a nameplate or label designating the service of the
particular equipment including instruction plates. All main circuit labels shall be in English and
Arabic. The inscriptions shall be approved by the Authority/Engineer or be as detailed in the
appropriate sections of this Specification.

Such nameplates or labels shall be of non-hygroscopic material with engraved lettering of a


contrasting colour or, alternatively, in the case of indoor circuit breakers, starters, etc., of
transparent plastic material with suitably coloured lettering engraved on the back.

Items of plant, such as valves, which are subject to handling, shall be provided with an
engraved chromium plated brass nameplate or label not less than 3mm thick with engraving
filled with enamel.

All nameplates or labels shall be fixed using screws or rivets, Adhesives will not be accepted
for this purpose.

In addition, each item of switchgear shall have number plates bearing the switch or
equipment number allocated by the Authority/Engineer according to his standard operation
numbering scheme; details of which will be advised during the Contract Stage.

Unless specifically required by the Authority/Engineer rating plates, nameplates and labels as
defined above shall conform to the under mentioned standards as qualified herein:

BS 1449 Pt2 Stainless and Heat Resisting Steel Plate, Sheet and Strip.
BS 1470 Wrought Aluminium and Aluminium Alloy Flat Sheet, Coiled Sheet and Plate
for General Engineering Purposes.
BS 4965 Decorative Laminated Plastic Sheet
BS 3987 Anodized Aluminium Architectural Applications.
BS 1615 Methods of Testing Anodized Aluminium Finishes

3.31. TROPICALISATION

In choosing materials and their finishes, due regard shall be given to the conditions under
which equipment shall work, and the recommendations of British Standard Code of Practice
1014 should be observed unless otherwise approved. Some relaxation of the following
provisions may be permitted where equipment is hermetically sealed but it is preferred that

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tropical grade materials should be used whenever possible.

1) Metals: Iron and steel are generally to be painted or galvanized as appropriate. Indoor
parts may alternatively have chromium or copper-nickel plates or other approved
protective finish. Small iron and steel parts (other than rustless steel) of all instruments
and electrical equipment, the cores of electromagnets and the metal parts of relays and
mechanisms shall be treated in an approved manner to prevent rusting.

2) Screws, Nuts, springs, etc.: The use of iron and steel shall be avoided in instruments and
electrical relays wherever possible. Steel screws shall be zinc, cadmium or chromium
plated, or when plating is not possible owing to tolerance limitations, shall be of corrosion-
resisting steel. Instruments screws (except those forming part of a magnetic circuit) shall
be of brass or bronze. Springs shall be of non-rusting material, e.g., phosphor-bronze or
nickel silver, as far as possible.

3) Rubbers: Neoprene and similar synthetic compounds, not subject to deterioration due to
the climatic conditions, shall be used for gaskets, sealing rings, diaphragms, etc.

3.32. NUTS, BOLTS, STUDS AND WASHERS

Nuts and bolts for incorporation in the plant are preferably to conform to ISO Metric Coarse to
BS.3643, BS.3692 and BS.4190. Other sizes or threads are permitted for threaded parts not
to be disturbed in normal use or maintenance. Where the Contract includes nuts and bolts of
different standards, then the tools to be provided in accordance with this Specification
shall include spanners, taps and dies for these nuts and bolts.

Fitted bolts shall be a driving fit in the reamed holes they occupy, shall have the screwed
portion of a diameter such that it will be damaged in driving and shall be marked in a
conspicuous position to ensure correct assembly at Site.

On outdoor equipment all bolts, nuts and washers shall be non-rusting material where they are
in contact with non-ferrous parts in conductor clamps and fittings and elsewhere where
specifically required by the Authority/Engineer.

All washers shall be included under this Contract, including locking devices and anti-vibration
arrangements, which shall be subject to the approval of the Authority/Engineer. Taper washers
shall be fitted where necessary.

Where there is risk of corrosion, bolts and studs shall be finished flush with the surface of the
nuts.

3.33. RIVETS

Rivets shall conform to the appropriate British Standard and for general use pan heads are
preferred. Rivets on bearing surfaces shall be flat countersunk, driven flush. Whenever
practicable, riveting shall be done by hydraulic tools and the rivets must completely fill the
holes when closed. If loose, or if the heads are badly formed, cracked or eccentric to the shank
or do not bear truly on the plate or bar, such rivets shall be cut out and replaced. All surfaces
to be revetted must be in close contact throughout.

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3.34. FORGINGS

All-important forgings shall be jointly examined at the maker's works by the


Authority/Engineer and by a representative of the Contractor during forging and heat treatment
and shall be examined by the latest methods for the detection of defects.

3.35. CASTINGS

All castings shall be as free from blowholes, flaws and cracks as is practicable. No welding,
filling or plugging of defective parts shall be done without the sanction of the Authority/Engineer
and then only with his approval in writing.

All cast-iron shall be of close-grained quality and shall be corrosion-resistant for those parts in
contact with sea water. Cast-iron is not to be used for any part of the equipment which is in
tension or which is subject to impact stresses.

3.36. WELDING

In all cases where fabrication welds are liable to be highly stressed, such as may be the case
in pressure parts or parts subjected to rotational stresses or reversal of stresses in operation,
the Contractor shall supply the Authority/Engineer with a general arrangement drawing of the
fabrication and, at a later date but before fabrication commences, a detailed drawing of all
proposed weld preparations on the fabrication.

Before such welding commences, the Contractor shall satisfy the Authority/Engineer that the
welders or welding operators are qualified in accordance with the requirements of the
appropriate section of B.S. 2645 or other relevant British Standard Specification or any other
equivalent.

After scrutinizing the general arrangement and welding detail drawing, the Authority/Engineer
will inform the Contractor of the stages at which inspection will be required. It will be the
Contractor's responsibility to notify the Authority/Engineer when one or more of the
inspection stages will be reached and no further work shall be carried out until the specified
stage has passed the Authority/Engineer's inspection.

In addition to the above, the Authority/Engineer reserves the right to visit the Contractor's works
at any reasonable time during fabrication of the items of plant and to familiarize himself with
the progress made and the quality of the work to date.

In the event of the Contractor wishing to make an alteration to any part of the weld preparation,
he shall first submit to the Authority/Engineer a copy of the revised drawing showing the
amended preparation in detail and to await confirmation of its acceptance or non-acceptance.

All tests shall be carried out in accordance with the relevant British Standards or by agreement
between the Authority/Engineer and the Contractor. All welding and tests on items of plant
shall be carried out to the complete satisfaction of the Authority/Engineer. Mechanical tests
shall be carried out in the presence of the Authority/Engineer, as required. Where required by
this Specification, nondestructive examination of the finished weld shall be made. If the
examination be by radiographic means, then the recommendations of B.S.2600 or 2910 where
applicable shall be followed and the resulting negatives shall be made available to the
Authority/Engineer. If the examinations be by means other than radiograph, then such
examinations shall be made in the presence of the Authority/Engineer's representative.

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3.37. GALVANIZED WORK

All materials to be galvanized shall be of the full dimensions shown or specified and all
punching, cutting, drilling, screw tapping and the removal of burrs shall be completed before
the galvanizing process commences.

All galvanizing shall be done by the hot dip process with spelter, not less than 98% of which
must be pure zinc and in accordance with BS.729 or BS.443 as applicable. No alternative
process shall be used without the approval of the Authority/Engineer. Bolts shall be completely
galvanized including the threads, but the threads shall be left uncoated in the case of nuts.

The zinc coating shall be uniform, clean, smooth and as free from spangle as possible. In the
case of component parts, the zinc coating shall weight not less than 610 gm/sq.m of area
covered and be not less than 0.086mm in thickness, and shall withstand the tests set out in
ISO/R 1459, 1460 and 1461 as appropriate.

All steel wires shall be galvanized by an approved process before stranding. The zinc shall be
smooth, clean, of uniform thickness and free from defects and shall withstand the tests set out
in IEC Publication 61089. Nuts and bolts and small components shall be tested in accordance
with ISO 1459, 1460 and 1461. The Authority/Engineer may select for test as many
components to be weighed after galvanizing as he may think fit.

Galvanized steel structures shall be treated after galvanizing with Sodium dichromate or other
approved solution.

All galvanized parts shall be protected from injury to the zinc coating due to abrasion during
periods of transit, storage and erection. if, in the opinion of the Authority/Engineer, the extent
of the damage found on Site to a galvanized part appears to be capable of repair the Contractor
may, after receiving such agreement, attempt to effect a repair by approved methods. The
agreement to attempt the repair shall not bind the Authority/Engineer to accept the repaired
part when this is re-offered for inspection.

Should any emergency arise on Site necessitating drilling, cutting or any other process likely
to damage the protective zinc surface, this will be permitted only in extreme circumstances and
with the Authority/Engineer's express authority. In such a case, the bared metal will be coated
with an approved zinc dust paint or other approved flake metallic compound.

In the event that it is found that galvanized parts are subject to the formation of white rust
during shipment or storage on Site, the Authority/Engineer shall either:

a) Approve a system of scrubbing and protective painting to be applied on Site, if in his opinion this
is expedient.
b) forthwith order that the affected parts shall be condemned and that all future shipments
shall receive, before dispatch from the Works, special dip or spray treatment to individual
members to his approval without extra charge to the Authority
Either of the above measures shall not be held as a cause for failure to meet the Completion
Date.

The Contractor shall provide an instrument for checking galvanizing thickness, e.g.
Elcometer, or otherwise agree with the Authority/Engineer an approved method of testing
galvanizing on Site.

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3.38. CHROMIUM PLATING

The chromium plating of those components of the Plant where specified and where offered by
the Contractor shall comply with the requirements of BS. 1224.

3.39. OIL OR COMPOUND FILLED CHAMBERS

All joints of fabricated oil or compound filled chambers, other than those which have to be
broken, shall be welded and care shall be taken to ensure that the chambers are oil-tight.

Suitable provision shall be made for the expansion of the filling medium in all oil or
compound filled chambers and the chambers shall be designed to avoid the trapping of air or
gases during the filling process.

Design shall permit the temperature of any chamber which may be filled with solid compound
does not solidify during the filling process.

All wiring in the vicinity of oil-filled chambers shall be insulated with oil resisting insulation of
approved quality.

3.40. LOCKING FACILITIES

Locking facilities including padlocks shall be provided under this Contract on each item of
substation equipment as detailed below. These shall be of an approved and latch type. Three
keys shall be supplied for each lock and all locks and keys shall be non-interchangeable.

Where a set of locks is provided under a particular section of the Plant, a group master key
shall be supplied in addition.

A schedule of locks and keys shall be submitted to the Authority/Engineer for approval.

All locks and padlocks shall be brass and where they are fitted to switchboards or similar
cubicles shall have the visible parts chromium plated.

Where a group of locks is supplied under any part of the Contract, a rack or cabinet of approved
design shall be supplied for the accommodation of all padlocks and/or keys while not in use.
The padlocks and keys shall be engraved with an agreed identifying code or inscription and
this shall be repeated on the racks or cabinets on engraved labels.

Where a mechanism shall be locked in a specific position provision shall be made at that part
of the mechanism where the operating power is applied and not to remote or ancillary linkages.

The following locking facilities shall be provided:

a) Circuit-breaker mechanisms in the open position and any associated manual operating
device in the neutral position.

b) Disconnectors and earthing switches in both open and closed positions.

c) Access doors or gates to circuit enclosures.

d) Control position selector switches in all positions provided.

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e) Marshaling, operating and terminal kiosks or cubicle access doors and panels.

f) Air, gas or oil system isolating valves in open or closed positions.

Provisions for locks shall be designed, constructed and located on the equipment so that locks
will remain serviceable in the climatic conditions specified without operation or maintenance for
continuous periods of up to two years and with suitable maintenance shall be fit for indefinite
service.

3.41. LUBRICATION

The Contract is to include for the supply of flushing oil for each lubrication system when the
item of plant is ready for preliminary tests and the first filling of approved lubricants for the
commercial operation of the plant.

A schedule of the oils and other lubricants recommended for all components of the Contract
Works is to be submitted to the Authority/Engineer for approval. The number of different types
of lubricants is to be kept to a minimum. Copies of this schedule shall be included in both the
draft and final copies of the operating and maintenance instructions. In the case of grease
lubricated roller type bearings for electric motors a lithium based grease is preferred.

Where lubrication is effected by means of grease, preference will be given to a pressure-gun


system with a separate nipple to each point. Where necessary for accessibility, the nipple is to
be placed at the end of extension piping, and, when a number of such points can be grouped
conveniently, the nipples are to be brought to a battery plate mounted in a convenient position.
Nipples shall be of the hexagon headed type complying with BS. 1486 Part 1 table 1 type 11B.
Where special greases are to be used and where high temperatures are encountered, then
"button" nipples in accordance with BS. 1486 are preferably to be used.

The Contractor is to supply at least one grease gun equipment for each type of nipple provided.
Where more than one special grease is required, a grease gun for each special type is to be
supplied and permanently labeled.

3.42. INTERNAL CLEANING OF PIPES

The Contractor is to be responsible for ensuring that the internal surface of all pipe lines is
thoroughly clean both during erection and before the pipe line is placed in commission.

The procedure adopted by the Contractor is to include the following:

1) Thorough cleaning of all internal surfaces prior to erection to remove accumulations of


dirt, rust, scale etc., and welding slag due to site welding before erection.

2) Thorough cleaning of all pipework after erection by blowing through to atmosphere to


ensure that no extraneous matter is left in the system. The Contractor is to provide all
necessary facilities for carrying out these requirements.

3.43. PIPE SUPPORTS

The whole of the pipework and accessories included in this Contract are to be supported and
mounted in an approved manner. All necessary slings, saddles, structural steelwork,
foundation bolts, fixing bolts lifting eyes, jacking pads, and all other attachments are to be
supplied.

All brackets or other forms of support, which can be conveniently so designed, shall be rigidly

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built up of steel sections by riveting or welding in preference to the use of castings.

The number and positions of all supports and the maximum weight carried by a support is to
be subject to the approval of the Authority/Engineer.

3.44. VALVES

Valves shall be arranged so that the hand wheel moves in clockwise direction to close the
valve. The face of each hand wheel shall be clearly marked with the words "open" and "shut"
and be provided with an arrow to indicate direction for opening and shutting. As far as possible
valves shall not be fitted in an inverted position.

It shall be possible to remove and replace, or recondition in situ, the seats and to remove the
gates. Valves of 50mm nominal bore and over shall be provided with valve position indicators
showing the amount by which the valve is open or closed in relation to its full travel.

Valves of 50 mm nominal bore and over are to be provided with indicators showing when the
valve is open or closed.

All valve hand wheels are to be fitted with nameplates complying with this Specification.
Suitable means are to be provided to protect the operating mechanisms of all valves against
mechanical damage and dust or dirt.

Valve which it will be necessary to lock in the open or closed position are to be provided with
non-detachable locking arrangement.

3.45. OIL LEVEL INDICATORS

Oil level indicators of approved design are to be fitted to all oil containers such as
transformer tanks etc.

The indicators are to show the level at all temperature likely to be experienced in service, are
to be marked with the normal level at 25 C clearly visible from normal access levels and are
to be easily dismantled for cleaning. In addition, the normal filling level of all removable
containers is to be marked on the inside and shall show the level attained with the container
or top plate removed.

3.46. PRESSURE GAUGES

Pressure gauges are to comply with the requirements of BS. 1780.

All pressure gauges are to be fitted with stop cocks immediately adjacent to each gauge and
all pressure gauge piping is to be fitted with an isolating valve at each point of connection to
the main system. Where pressure gauges are mounted on panels, the stop cocks are to be
suitable for the connection of a test gauge.

Gauges shall be calibrated to read pressure at the tapping point and a sealed pressure
transmitting system shall be used.

All pressure gauges are to be clearly identified by means of labels of approved type and
lettering.

All high pressure gauge piping shall be of rustless steel but other pressure gauge piping may
be of copper tube or other material approved by the Authority/Engineer.

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3.47. THERMOMETER POCKETS

Thermometer pockets and instrument connections of an approved pattern are to be fitted in


such positions as may be determined to suit the operation and testing of the plant to the
approval of the Authority/Engineer. A thermometer pocket is to be fitted adjacent to each point
of connection for distant remote temperature indication unless specifically stated to the
contrary. Where necessary, the pocket is to be of approved alloy material suitable for the
required service.

All thermometer pockets are to comply with the requirements of BS.2765.

3.48. GAUGE CUBICLES AND PANELS

Gauges and instruments shall be grouped wherever possible and housed in suitable
cubicles. where circumstances do not justify cubicle accommodation, they may be secured to
flat back panels but in such cases the approval of the Authority/Engineer shall first be obtained.

Cubicles shall be of sheet metal construction formed on a framework of standard rolled


sections. The minimum thickness of the sheets employed shall be 2mm and that of the facias
not less than 3mm, unless otherwise agreed by the Authority/Engineer. The front of the board
shall have a smooth well finished surface and, if of the "desk" type, the desk shall not protrude
so far as to hinder the easy reading of instruments and the operation of the controls.

3.48.1 List of Standards

ISO 9001 Quality Systems -Model For Quality Assurance In Final Inspection Of Test
BS 5750 Quality Systems
BS 1133 Packaging Code
BS 729 Specification For Hot Dip Galvanized Coatings In Iron And Steel Articles
BS 1449 Part 2 -Stainless and Heat Resisting Steel Plate Sheet and Strip
BS 1470 Wrought Aluminum and Aluminum Alloy Flat Sheet Coiled Sheet and Plate of General
Engineering Purposes.
BS 4965 Decorative Laminated Plastic Sheet
BS 3987 Anodized Aluminum, Architectural Applications
BS 1615 Methods of Testing Anodized Aluminum Finishes
BS 3692 Specification for ISO Metric Precision Hexagon Bolts, Screws and Nuts, Metric Limits
BS 4190 Specification for ISO Metric Black Hexagon Bolts, Screws and Nuts
BS2600 Radiographic Examination of Fusion Welded Butt Joints
BS 2910 Methods For Radiographic Examination Of Fusion Welded Circumferential Butt Joints
On Steel Pipes.
BS 443 Specification for Testing Zinc Coatings on Steel Wire and For Quality Requirements
ISO/R1459 Metal Coatings -Protection Against Corrosion By Hot Dip Galvanizing -Guiding
Principals
ISO/R1460 Metallic Coatings – Hot Dip Galvanized Coatings on Ferrous Metals - Determination of
The Mass Per Unit Area - Gravimetric Method
ISO/R1461 Metallic Coatings-Hot Dip Galvanized Coatings on Fabricated Ferrous Products
Requirements
BS 1224 Specification for Electroplated Coatings of Nickel and Chromium

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BS 1486 Fabricating Nipples


BS 1780 Specification for Bourdon Tube Pressure and Vacuum Gauges

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