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2024

Copyright VW AG

Workshop Manual ElsaPro transaction no.: 133968

DMS order no.:

VIN: VSSZZZ5FZJR088888 Model year: 2018

Sales code: 5F12WX Model description: LEON 1.2 TSISTYLE5d81 DB8M6

Engine code: CYVB Gearbox code: SEH

Registration number: Final drive code:

Username: McInerney Service advisor name: McInerney, Francis(DPVURQ0)

Assembly overview - pistons and conrods

1 - Bolts
• renew
• Oil threads and contact surface
• 30 Nm + 90°
2 - Conrod bearing cap
• The conrod bearing cap only fits in one position and only on the appropriate conrod due to the breaking
procedure (cracking) separating the cap from the conrod.
• Mark allocation to cylinder and conrod in colour −B− .
• Installation position: Tab −A− in the con-rod bearing cover points towards the side of the pulley wheel
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3 - Bearing bushes
• Installation position → Fig.
• Renew worn bearing shells
• Ensure firm seating
4 - Connecting rod
• With industrially cracked conrod bearing cap
• Renew as set only.
• Mark allocation to cylinder and conrod bearing cap in colour −B− .
• Measuring radial clearance → Chapter
• Separate new conrod → Chapter „ Separating new conrod “ .
• Installation position: Tab −A− in the con-rod bearing cover points towards the side of the pulley wheel
5 - Circlip
• Qty. 2
• renew
6 - Piston pin
• Removing and installing → Chapter „ Removing and installing pistons “
7 - Piston
• With combustion chamber.
• Mark installation position and cylinder number → Fig..
• Removing and installing → Chapter
• Checking pistons and cylinder bores → Chapter
8 - Piston rings
• Compression rings
• Measuring piston ring gap → Fig.
• Measuring ring-to-groove clearance → Chapter „ Separating new conrod “
• Use commercially available piston ring pliers to remove and install.
• Installation position: marking “TOP” or side with lettering faces towards piston crown
• Offset gaps by 120°.
9 - Piston ring
• Oil scraper ring
• Measuring piston ring gap → Fig.
• Measuring ring-to-groove clearance → Fig.
• Use piston ring pliers to remove and install.
• Installation position: marking “TOP” or side with lettering faces towards piston crown
• Offset gap 120° relative to lower compression ring

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Installation position and allocation of piston to cylinder

• Arrow on piston crown points to pulley end −arrow− .

Bearing shells - installation position

− Centre bearing shells on conrod and in conrod bearing cap.

• Dimension −a− = 2.5 mm

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