Building instructions for the relay circuit for the low beam and the high beam on

the T4 from MY99

What you need:

• 8 Faston 6.3mm cable lugs with snap-in nose (female) for cables from 1.5-2.5mm²
• 1 Senior/Standard Power Timer (female) for cables from 4-6mm²
• 2 Senior/Standard Power Timers (female) for cables from 1.5-2.5mm²
• 2 Senior/Standard Power Timers (male) for cables from 1.5-2.5mm²
• 1 Junior Power Timer (female) for cables from 0.5-1.0mm²
• Blade Enclosures 1J0 972 762, 191 972 752, 7D0 937 711, 701 906 231
• 2 Relaishalter 161 937 501 B
• 30cm cable red (2.5mm²)
• 50cm cable brown (0.5mm²)
• 70cm cable white (1.5mm²)
• 70cm cable yellow (1.5mm²)

In the picture, the SPT (female) and JPT (female) are already crimped onto the cables. I ran out of
SPT contacts at that time.
1. Cut the cable to length and crimp on contacts.
• Divide the red cable about halfway and strip the ends (approx. 7mm)
• Press two cable ends of different cables into the 4-6mm² SPT contact
• Crimp a Faston contact to each of the free cable ends

• Proceed in a similar way with the ground cable:

Faston – 15cm cable – Faston – 35cm cable – JPT contact

• make one white and one yellow cable according to the following
scheme: Faston – 40cm cable – SPT (female)
• make one white and one yellow cable each according to the
following scheme: Faston -30cm cable – SPT (male)
2. Insert contacts into connector housing:
• Insert the male SPT contacts into the connector housing 1J0 972 762
• Insert the SPT contact on the red cable into the connector housing for the cable
distributor class 30 (7D0 937 311)
• Insert the JPT contact on the brown cable into the connector housing 701 906 231
• per relay holder:
◦ plug the Faston contact on the red cable into the relay holder at slot 2
◦ Plug the Faston contact with the brown cable into slot 4 or 6
◦ Plug the Faston contact on the white or yellow line with the male SPT contact
into slot 6 or 4
◦ Plug the Faston contact on the white or yellow line with the female SPT contact
into slot 8
• Plug the relay into the relay holder
• Plug housing 191 972 751 into plug housing 1J0 972 762 so that it does not get lost
until installation.

I hope this guide helps to shed some light on the relay circuit. VW relays with the number 273

are currently available for one euro a piece at Pollin.