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CI SMD - CAT4106HV4-GT2 - Driver de Iluminação Do Display - Marking Code - CDAL
CI SMD - CAT4106HV4-GT2 - Driver de Iluminação Do Display - Marking Code - CDAL
RSET
LED2
LED3
LED4
Features
• Four LED Channels with Tight Current Matching
LED1
1
VFMAX
• Integrated DC/DC Boost Converter GND
TAB
is
VFMIN
• Up to 6 W LED Total Output Power FAULT
GND
CTRL
PGND VIN
• Up to 92% Efficiency
• Low Dropout LED Channels (500 mV at 175 mA)
FB
SW
EN/PWM
NC
VL L D
3 V to 24 V C2 47 mH C3
10 mF/
4.7 mF 50 V R4 R6
VIN
VIN SW VFMAX
3 V to 5.5 V C1 VFMIN
1 mF CAT4106
R5
R7
OFF... ON... DIM
EN/PWM LED1
RSET LED2
R2 20 kW LED3
CTRL LED4
FAULT VIN
FB GND PGND
R8
R3 LED Fault Detection
R1 20 kW (open drain pull−down)
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CAT4106
EN/PWM
SHUTDOWN 100% BRIGHTNESS DIMMING POWERDOWN SHUTDOWN
LED CURRENT
DEVICE
QUIESCENT CURRENT
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CAT4106
8 1.30
QUIESCENT CURRENT (mA)
6 1.25
4 1.20
not switching
2 1.15
0 1.10
0 0.5 1.0 1.5 2.0 3.0 3.5 4.0 4.5 5.0 5.5
RSET CURRENT (mA) VIN SUPPLY (V)
Figure 3. Quiescent Current vs. RSET Current Figure 4. RSET Voltage vs. VIN Supply
1.30 140
1.25 120
RSET VOLTAGE (V)
GAIN
1.20 100
1.15 80
1.10 60
−50 0 50 100 150 20 60 100 140 180
TEMPERATURE (°C) LED CURRENT (mA)
Figure 5. RSET Voltage vs. Temperature Figure 6. ILED/IRSET Gain vs. LED Current
200 200
175 175
150 150
LED CURRENT (mA)
125 125
100 100
75 75
50 50
25 25
0 0
0 0.2 0.4 0.6 0.8 1.0 3.0 3.5 4.0 4.5 5.0 5.5
LED PIN VOLTAGE (V) VIN SUPPLY (V)
Figure 7. LED Channel Current vs. LED Pin Figure 8. LED Channel Current vs. VIN Supply
Voltage
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CAT4106
0.9 30
0.8 25
0.7 20
0.6 15
0.5 10
R2 = R3 = 24 kW
0.4 5
3.0 3.5 4.0 4.5 5.0 5.5 3.0 3.5 4.0 4.5 5.0 5.5
VIN SUPPLY (V) VIN SUPPLY (V)
Figure 9. LED Channel Voltage vs. VIN Supply Figure 10. FAULT Drive RDSON vs. VIN Supply
2.0 1.2
SWITCHING FREQUENCY (MHz)
SWITCH RESISTANCE (W)
1.5 1.1
1.0 1.0
0.5 0.9
0 0.8
3.0 3.5 4.0 4.5 5.0 5.5 3.0 3.5 4.0 4.5 5.0 5.5
VIN SUPPLY (V) VIN SUPPLY (V)
Figure 11. Switch Resistance vs. VIN Supply Figure 12. Switching Frequency vs. VIN
Supply
1200 5
POWERDOWN DELAY (ms)
1100
SW CURRENT LIMIT (mA)
1000
3
900
2
800
1
700
600 0
3.0 3.5 4.0 4.5 5.0 5.5 3.0 3.5 4.0 4.5 5.0 5.5
VIN SUPPLY (V) VIN SUPPLY (V)
Figure 13. Switching Current Limit vs. VIN Figure 14. Powerdown Delay vs. VIN Supply
Supply
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CAT4106
1.00 100
0.95
VHI
0.90
0.85 10
VLO
0.80
100 Hz
0.75
1 kHz
0.70 1
3.0 3.5 4.0 4.5 5.0 5.5 1 10 100
VIN SUPPLY (V) DUTY CYCLE (%)
Figure 15. EN/PWM Threshold vs. VIN Supply Figure 16. PWM Duty Cycle vs. LED Current
Figure 17. PWM Dimming 100 Hz Figure 18. PWM Dimming 1 kHz
200
MAX ILED PER CHANNEL (mA)
VOUT = 20 V
150
25 V
100 30 V
50
0
2 4 6 8 10 12 14 16
VL (V)
Figure 19. Power−Up 4 x 10 LEDs, 50 mA per Figure 20. Maximum LED Current vs. VL
Channel Supply
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CAT4106
100 100
95 95
EFFICIENCY (%)
EFFICIENCY (%)
90 90
85 85
80 80
VOUT = 19 V VOUT = 24 V
75 75
70 70
4.5 4.7 4.9 5.1 5.3 5.5 8 10 12 14 16
INPUT VOLTAGE (V) INDUCTOR VOLTAGE (V)
Figure 21. Efficiency vs. VIN (VIN = VL) Figure 22. Efficiency vs. VL (VIN = 5 V)
100
95
EFFICIENCY (%)
90
85
80
75
70
40 80 120 160 200 240
OUTPUT CURRENT (mA)
Figure 23. Efficiency vs. Output Current
(9−LED String)
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CAT4106
Pin Descriptions
VIN is the supply pin for the device. The supply input up to 175 mA. All channels immediately enter a high
current needed for normal operation is approximately 2 mA impedance mode whenever the EN/PWM is taken LOW.
plus 3 times IRSET pin current. During intervals of PWM CTRL pin is a multiplexer output which selects the lowest
dimming, or whenever the converter is not switching, the operating voltage appearing on any of the four LED output
supply current will decrease by around 1 mA. The voltage drive channels. This control signal represents the cathode
applied at VIN should be kept between 3 V and 5.5 V. A terminal voltage of the LED string with greatest forward
small ceramic bypass capacitor of 0.1 mF or greater is voltage (VF). An external resistor network from CTRL to FB
recommended to be in close proximity to the VIN pin. can be used to set the lowest operating voltage of each
EN/PWM is the device Enable and PWM dimming control channel. External current loading of the CTRL pin is
input for all LED channels. Guaranteed levels of logic high recommended to be less than 25 mA.
and logic low are set at 1.3 V and 0.4 V respectively. During FB is the voltage feedback control pin for the internal high
normal PWM dimming, the entire device remains fully power DC/DC converter. This pin has a high impedance
biased and only the LED channels are pulsed on/off. The input and its voltage remains accurately regulated to 0.3 V
device will only enter zero current shutdown mode after the during normal steady state operation.
EN/PWM is help low for at least 5 ms typically. This pin has
SW pin is the drain terminal of the high voltage CMOS
an internal pull−down resistor of 200 kW.
power switch which has a typical on−resistance of 1 W and
RSET is the voltage regulated control pin for sensing the is current limited to 1 A typically. An overvoltage protection
desired programming current level to be applied on all LED circuit places the device in a soft−clamping low power mode
channels. During normal operation, the RSET pin is kept at if the voltage transients exceed 40 V.
1.2 V and accurately monitors the current level in the
VFMIN pin uses a pair of external resistors (R6 & R7) to
externally applied R1 resistor. The current transfer ratio
program the worst case, minimum LED string forward
from RSET pin current to LED pin current is 100.
voltage (VFMIN) expected in the specific application. If any
LED1 to LED4 provide the regulated current source for LED string enters full regulation before the output voltage
driving each of the LED strings with a tightly matched reaches VFMIN, the output will continue to rise to VFMIN
constant current. To ensure optimal performance, the bias where it will signal an LED short−circuit and a fault
voltage on the LED channels should be set at a nominal condition will be flagged. The detection only works during
0.6 V or higher. Each channel is capable of driving a current
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CAT4106
power−up and works best when VFMIN is set at least twice A typical value for resistor R5 is 20 kW. R4 can be
the value of VL. The VFMIN input circuitry consists of a calculated as follows:
comparator referenced to 1.2 V. A typical value for resistor
R7 is around 20 kW. R6 can be calculated as follows: R4 + R5 ǒ V FMAX
1.2 V
*1 Ǔ
R6 + R7 ǒ V FMIN
1.2 V
*1 Ǔ If this detection feature is not needed, the VFMAX pin
must be tied to ground.
If this detection feature is not needed, the VFMIN pin FAULT is an open−drain, active−low, logic signal which
must be tied to ground. becomes active during an LED short−circuit or open−circuit
VFMAX pin uses a pair of external resistors (R4 & R5) to condition. The pin must be connected to a pull−up resistor
program the worst case, maximum LED string forward of around 100 kW tied to VIN. The drive pull−down
voltage (VFMAX) expected in the specific application. If any resistance (when active) is typically less than 100 W. The
LED string fails to become regulated before the diagnostic sequence used to determine a fault condition is
programmed voltage is reached, the string will be initiated when the device is first enabled.
considered to contain LEDs which are open−circuit and a PGND pin is the source connection terminal of the high
fault condition will be flagged. When an open−circuit is voltage CMOS power switch in the DC/DC converter. The
flagged, the individual channel that causes the open−circuit inductor supply bypass capacitor should be connected in
is internally flagged and subsequently ignored. In the event close proximity to the PGND pin. The return current from
that all channels are detected as being Open−LED, the PGND should be connected to the PCB ground plane.
Output Voltage (top LED Anode) will stabilize at the
GND is the ground reference pin for the device. All analog
VFMAX programmed voltage. The VFMAX input circuitry
control voltages are referenced to this pin. In addition, all
consists of a comparator referenced to 1.2 V.
LED drive currents are conducted through the GND pin.
TAB is the thermal pad connection of the package and
should be connected to PCB ground plane.
Block Diagram
VL L D
C3
R4 R6
R5 R7 LED
Cluster
N_Series
SW VFMAX VFMIN M_Parallel LEDn
FAULT
OVP
Ctrl/Fault mC Diagnostics
300 mV Controller
Detector
CTRL
1 MHz PWM 1A
R2
Controller 1W
FB LED1
Supply LED1
VIN System LED2
EN/SD LED3
Shutdown
Delay LED4
EN/DIM
I1 I2 I3 I4
PWM_DIM 0 − 175 mA
Drive Control
IRSETx100
200 kW R3
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CAT4106
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CAT4106
The external resistor R6 value needed to set a VFMIN During PWM dimming, the recommended minimum
level of 18 V is calculated as follows: pulse width interval (either High or Low) is 0.2 ms. The
R6 + R7 ǒ1.2
18 V
V
* 1Ǔ
recommended maximum pulse width during PWM
dimming is 2.0 ms, however this only applies to the Low
pulse interval. Pulse durations extending past 2.0 ms may
For R7 = 20 kW, R6 = 280 kW. cause the device to enter full shutdown mode. The LED
channel response time is longer if the device has been in
Setting VFMAX Level (Open−LED) shutdown mode.
The VFMAX level represents the maximum level expected For most applications, a maximum dimming resolution
for the LED string voltage “window of operation”. This can be achieved with PWM clock frequencies in the range
voltage setting is based on the number of series LEDs being of 500 Hz to 2 kHz. Pulse width intervals of 1 ms, allows up
used and the expected maximum VF during normal operation. to 1000:1 dimming ratio at 1 kHz PWM frequency.
Example: Consider a string of 6 LEDs in series, with each
LED having a VF range of 3.5 V ± 0.5 V. Since the One or Two LED String Applications
maximum VF of each LED is 4.0 V, the overall maximum The CAT4106 can be used to drive one or two strings of
expected string voltage would be 24 V. Any string voltage LEDs by connecting together some LED pins. Also for
which appears greater than 24 V would be considered as applications requiring LED current greater than 175 mA,
containing an open−circuit in one or more of the series LED channels can be tied together, assuming the supply is
LEDs. The external resistor R4 value needed to set a suitable to drive the load. Figure 27 shows a typical
VFMAX level of 24 V is calculated as follows: application for driving a single string of LEDs. Note:
ǒ1.2 * 1Ǔ
VFMIN is disabled for one string.
24 V L D
R4 + R5 VL
V
C2 C3
For R5 = 20 kW, R4 = 380 kW. R4 R6
In normal operation, the LED string which has the largest VIN
VF will be used to set the VCTRL/VFB voltage levels. If the VIN SW VFMAX
VFMIN
largest string voltage tries to exceed VFMAX setting, it will C1
no longer be allowed to control the voltage level of CAT4106 R5 R7
VCTRL/VFB (i.e. it will be ignored) and subsequently the OFF... ON... DIM...
next largest LED string voltage will then be used in the EN/PWM LED1
RSET LED2
control loop. All remaining functional LED channels will LED3
R2
continue to operate as normal. If a disconnected LED string VCTRL LED4
FAULT VIN
is reconnected, the FAULT flag remains on and the channel FB GND PGND
R8
disabled until the device has been re−enabled with the EN R1 R3
pin going from low to high. LED Fault Detection
If all LED channels are detected as being open−circuit, (open drain pull−down)
then the boost converter will limit the output voltage to the Figure 27. Application Circuit for One LED String
VFMAX setting. This eliminates the need for an external Figure 28 shows a typical application for driving two
protection zener. strings of LEDs. The LED current is equal to two times the
Enable and PWM Dimming Control
channel current.
VL L D
EN/PWM input signal provides two independent
functions. The first function is to enable and disable the
C2 C3
entire device. The second function is to apply PWM R4 R6
dimming on the output channels while the chip remains fully VIN
VIN SW VFMAX
enabled. Applying logic high on the EN/PWM input will
VFMIN
power up the device. The device will continue to remain C1
powered up, even in the presence of PWM signals being CAT4106 R5 R7
applied. To disable the device into complete system OFF... ON... DIM...
shutdown mode, a logic low must be applied to the EN/PWM LED1
RSET LED2
EN/PWM input for typically 5 ms. R2 LED3
The duty cycle applied at the EN/PWM is directly applied VCTRL LED4
FAULT VIN
to all the output channels. Each time the input is taken low, FB GND PGND
R8
all output channels will immediately be switched off and the R1 R3
channels will resume normal operation when the PWM is LED Fault Detection
(open drain pull−down)
taken back high. The response time of the channels when
switching ON or OFF is typically 0.2 ms. Figure 28. Application Circuit for Two LED Strings
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CAT4106
Application Information
External Component Selection Recommended Layout
The board layout should provide good thermal dissipation
Capacitors
through the PCB. Multiple via can be used to connect the tab
The CAT4106 requires small ceramic capacitors of 1 mF
of the CAT4106 to a large ground plane underneath the
on the VIN pin (C1), 4.7 mF on the inductor input (C2), and
package.
10 mF on the output (C3). Under normal condition, a 4.7 mF
Input capacitor C1 should be placed as close to the driver
input capacitor (C2) is sufficient. The voltage rating of each
IC as possible. The RSET resistor (R1) and channel voltage
capacitor should be compatible with the maximum voltage
setting resistor (R3) should have a Kelvin connection to the
applied. For the output, a 50 V rated capacitor (C3) is
GND pin of the CAT4106.
recommended in case the LED becomes disconnected
(Open−LED condition). X5R and X7R capacitor types are
ideal due to their stability across temperature range.
Inductor
A 47 mH inductor is recommended for most applications.
In cases where the efficiency is critical, inductances with
lower series resistance are preferred. Inductors with current
rating of 1 A or higher are recommended for most
applications. Coiltronics DR73−470 inductor rated at 1.08 A
is recommended for most applications.
Schottky Diode
The current rating of the Schottky diode (D) must exceed
the peak current flowing through it. A 1 A rated Schottky
diode is recommended. The Schottky diode performance is
rated in terms of its forward voltage at a given current. In Figure 29. Recommended Layout for TQFN−16
order to achieve the best efficiency, this forward voltage
should be as low as possible. The response time is also
critical since the driver is operating at 1 MHz. NXP
PMEG6010CEJ (60 V / 1 A rated) Schottky barrier rectifier
is recommended for most applications.
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CAT4106
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MECHANICAL CASE OUTLINE
PACKAGE DIMENSIONS
TQFN16, 4x4
CASE 510AE−01
ISSUE A
DATE 18 MAR 2009
D A
DETAIL A
E E2
PIN#1 ID
Notes:
A1 A3
(1) All dimensions are in millimeters.
FRONT VIEW
(2) Complies with JEDEC MO-220.
Electronic versions are uncontrolled except when accessed directly from the Document Repository.
DOCUMENT NUMBER: 98AON34374E Printed versions are uncontrolled except when stamped “CONTROLLED COPY” in red.
ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries.
ON Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding
the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability arising out of the application or use of any product or circuit, and specifically
disclaims any and all liability, including without limitation special, consequential or incidental damages. ON Semiconductor does not convey any license under its patent rights nor the
rights of others.
E1 E Y
L
L1
PIN#1 e θ1
IDENTIFICATION EXPOSED THERMAL PAD ZONE
TOP VIEW END VIEW BOTTOM VIEW
X ± 0.076
D
A2 A
SIDE VIEW
A1
SYMBOL MIN NOM MAX
A 1.10
A1 0.05 0.15
A2 0.85 0.95 Y ± 0.076
b 0.19 0.30 P R
c 0.13 0.20
D 4.90 5.10
E 6.30 6.50
E1 4.30 4.50
e 0.65 BSC
L 1.00 REF
L1 0.45 0.75
N 0.90 1.00
P 6.50 6.70
R 4.60 4.80
S 0.37 0.47 S e N
Notes:
θ 0º 8º
LAND PATTERN
X 2.74 REF
(1) All dimensions are in millimeters. Angles in degrees.
Y 2.74 REF (2) Complies with JEDEC MO-153 variations ABT.
Electronic versions are uncontrolled except when accessed directly from the Document Repository.
DOCUMENT NUMBER: 98AON34448E Printed versions are uncontrolled except when stamped “CONTROLLED COPY” in red.
ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries.
ON Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding
the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability arising out of the application or use of any product or circuit, and specifically
disclaims any and all liability, including without limitation special, consequential or incidental damages. ON Semiconductor does not convey any license under its patent rights nor the
rights of others.
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CAT4106HV4-GT2 CAT4106YP-T2