SW2940A Data Sheet

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Quality Assurance:

The company operates in accordance with the ISO9001: 2008 international


quality management system. Mobile products are guaranteed for 3 years, and
fixed products are guaranteed for 7 years (HID light source is guaranteed for 1
year). During the warranty period, any failures occur during normal use of the
Shenzhen SEVA Lighting Co ., Ltd
product. Contact our local service center, our company is responsible for

Product Manual
maintenance free of charge; we will provide you with high quality and fast
service.

Shenzhen SEVA Lighting Co ., Ltd


Venue: 25th Floor, Huafeng International Business Building, Baoan Avenue, Mobile Lighting Tower

SW2940A
Baoan District, Shenzhen Postcode: 518102
Phone: + 86-755-2965 7412 Fax: + 86-755-2736 7927
Http://www.szseva.com.cn E-mail: seva@szseva.com.cn
Please read the product description carefully before installation and use.
This manual contains important installation and safe operation instructions.
Thank you for purchasing SEVA Lighting. 2. Parts Identification

This manual contains instructions for using the SW2940A lighting tower. All contents in
Lamp 4x1000W
this book are consistent with the latest products at the time of printing. Steering Controller

Be sure to read and understand the manual before use, otherwise incorrect operation Lamp Holder
will cause personal injury or death or damage to the lamp. Wire Rope
(Diesel engines, generators and controllers equipped with this product have original Output Line
manufacturer-specific instructions, and they are used together with this instruction; the
Handle
operation, maintenance and guarantee exclusion knowledge of related machines are subject Lifting Light Pole
to the instructions provided by the original manufacturer , This manual will not repeat)
Frame Light Pole Lifting Winch
1. Safety Matters
Power Cord
Pneumatic Tire
1. Due to transportation safety considerations, only a small amount of lubricating oil is
added when the generator leaves the factory. No new fuel is added, and the new equipment Light Pole Straightening Winch
without fuel cannot start the generator, otherwise it will cause serious damage to the Handbrake
generator. Anti-fall Support Foot X4
Towbar
2. The height of the lamp from the ground after being raised is within 9.5 meters. During
normal use, it should be noted that it cannot be higher than the red limit sign of the lamp post,
otherwise it will cause the lamp to fall off and cause serious injury to personal safety. 3. Identification Of Electrical Control Box Signs And Switches
3. Before starting the generator, make sure that the handbrake and support feet of the
frame are properly installed, otherwise the vehicle body may move due to vibration and cause
Operating Parameter
an accident. Display Screen Selection Key
4. During the process of raising and lowering the lamp post, personnel should not stand
under the lamp post to prevent the lamp head from suddenly falling and causing injury. Emergency Stop Switch
5. The plugging and unplugging of all plugs are operated when the power is turned off to Power On Soft Key
prevent electric shock caused by rainwater flowing on the plug when plugging and unplugging. Power Output
Cut-off Switch
6. When the lamp is just extinguished, the temperature of the lamp housing is very high,
and the body cannot directly contact the lamp housing to prevent high temperature burns. Stop Soft Key

7. Stay on the slope for a long time. In addition to the brakes, anti-skid materials must be
placed on the two wheel pads to prevent the car from sliding.
Start On / Off Knob Power Port
8. The unit cannot be refueled during operation and must be stopped to refuel.
9. The driving speed in a curve can't exceed 20km / hour, normally it can't exceed 60km
Lamp Angle
/ hour. Adjustment Switch Four Lighting Control Switches
10. When towing the trailer, turn off the towing vehicle and close the left and right doors;
before removing the buckle between the trailer and the car, you should first put down the rear
support feet. 01.
4. Install the lamp stand on the lifting lamp post, fix the screws, and connect to the
junction box.
4. Installation Steps Before Using The Lighthouse

1. Check the generator set and trailers, lifting rods, lamps and lamp
holders for damage, and check whether the accessories are complete.
The key accessories include: mobile lighthouse product manual,
certificate, Cape original manual (double cylinder water-cooled diesel
engine, diesel generator set, KP310V1.0 controller instruction manual).
2. Drag the lighthouse to an open flat area with an area of about 6 meters ① Insert the lamp holder into the ② Tighten the two hand-tight ③ The screw of the junction box
in length and 4 meters in width. Pull out the 4 legs to make it at the top of the lamp post. screws.
is off, and connect according to
the external power wiring diagram.
maximum position. Adjust the four legs to be stable. Support the frame,
and finally connect the frame handbrake.

④ Tighten the five Gland joint ⑤ 4 screws locked in the ⑥ Connect the generator power
nuts and check for leaky waterproof junction box. output to the lamp line.
rings.
External wiring diagram of the lighthouse:
② Pull out the square ③Pull out the support foot latch
① Lift the positioning pin.
Motor

and rotate it 90 degrees with


DC12V
Switch
tube in parallel.
Lamps Lamps

+ - - +
the foot facing down.
Battery

Press First
Generator

Switch
Power Output Port

+ - - +
Lift Up Again Lamps Lamps

④ Shake the handle in a ⑤ Four support feet ⑥Apply the handbrake.


circle to adjust the height. all adjust the balance. 5. Install the winch handle and wire rope, and straighten the lamp post.

3. The lamp is installed on the lamp holder, and the waterproof connector
wire is connected, and the luminous surface of the lamp is perpendicular to
the lamp bracket and toward the lamp pole.

① Install the winch handle on ②Remove the latches ③ Loosen the winch, ④The wire rope passes
the tow bar and the light pole of the two axles on the take out the wire rope, through the bottom of t
frame pass through the pulley. he light pole

02 03.
3. Preheating at startup: pull the main switch of the circuit breaker to the "off"
position, then pull the switch key of the engine to the "running" position,
and then press the control panel start soft key or the switch key to the
"starting" position (start time About 5 seconds), after the engine is started,
it is released and the empty car is preheated for 3-5 minutes without load.

⑤ The head of the wire rope ⑥ Remove the latch on ⑦ Crank the winch ⑧ When the yellow
passes through the shaft core the lamp pole support. and let the light pole pointed pin passes
and the bolt. stand up slowly. through the positioning
hole at the base of the
lamp pole, the straightening
6.Raise The Light Pole By Hand. of the lamp pole is completed.

①Open the door of the ② The circuit breaker ③ Start the knob to "Run", ④Turn the knob 90 ° clockwise
electrical control box. hits down, in the "off" state. observe the display, if there to the starting position to start the
is no alarm, press the green generator
soft button to start the generator.

①Crank the light pole winch to ② Stop rising until you see the red sign above the light
raise the light pole slowly. pole, pay attention not to apply too much force at this
4. Official operation: add load to turn on the light, and adjust the lighting angle
time. of the lamp.
5. Start The Lighthouse

1. Make sure that the lighthouse is securely parked before starting


operation. The bolts and nuts of various parts of the generator must not
be loose. The machine shell is reliably grounded and pay attention to
safety.
2. Check whether the fuel, oil and coolant of the engine are sufficient, and
whether there is oil leakage, air leakage, etc., and add fuel, oil and ①The circuit breaker hits ②The four light switches are turned on ③Toggle the switch up and down to adjust
upwards and is in the "open" one by one, the lights are on. the angle of the lamp head in the vertical
coolant as required. state. direction of 0-90 degrees.

① The top cover of the frame is opened, ②Open the electric control box, ③ The iron cover on the back of the ④ Loosen the first section lamp post ⑤ Hold the left and right handles of the ⑥ The electrical control box
and the bottom is the fuel injection port the right side is the oil injection frame is opened, and the cover for the manual screw. lamp post with both hands and adjust the door is closed and locked.
direction of the lamp head horizontally 0-360
cover .(marked with oil level) port cover (with oil level gauge) coolant injection port is inside
degrees.

Tips:
For the selection and supply of fuel oil, engine oil and coolant, please refer to the
instruction manual of the diesel engine.

04 05.
6. Shutdown And Storage 7. Maintenance

1. Normal shutdown sequence: four light switches are turned down one by one (light off) 1. The repair, maintenance and maintenance of the lighthouse must ensure that the
→ the circuit breaker is pulled to the "off" position → the generator start switch is generator set is shut down and the temperature of the lamp housing is cooled to
pulled to the "stop" position or pressed after 1-3 minutes of no-load operation of the the point of being hot after the lamp is extinguished. The installation and
unit The "Stop" softkey on the "Smart Display Control Screen". maintenance of the generator set should be carried out by professional
maintenance workers.
2. Emergency shutdown sequence: In the event of an emergency, which will cause
serious damage to the machine or a personal accident, emergency shutdown should 2. Regularly check whether there are hidden safety hazards such as falling off,
be taken, and the "stop button" should be pressed to stop immediately. If you need to aging or mouse bites. If so, replace the cables that meet the requirements in
restart, you need to reset the "Emergency Stop Button" first. Rotate in the direction of time.
the arrow of the "Emergency Stop Button", and the button will pop up to reset. 3. Regularly wipe the dust accumulated on the frame shell, lamp shell and
3. The lighthouse storage order: the lighthouse is shut down in the above order after use, transparent parts with a rag to prevent the dust from accumulating on the
and the electrical control box door and battery circuit access door should be closed, transparent parts and affecting the lighting effect (must be powered off and
the key should be removed and properly kept by a special person; then the winch operated after the lamp is cooled). Before cleaning, wipe and dry the cloth with
should be hand cranked, and the light pole should be lowered Pull out the latch at the tap water.
root of the light pole, manually crank the winch on the trailer pole, slowly place the light 4. When the lighthouse is used 30 times or half a year, it is necessary to add grease
pole on the frame, and insert the light pole latch to prevent the light pole from moving between the gears in the two winches of the frame and the rotating shaft of the
and falling; finally the lamp holder is removed from the lamp Remove the rod and put handle to prevent rust and wear.
it on the card board, wrap it with a film bag, retract the four supporting feet, and park
5. Carry out regular inspection and maintenance of machinery and equipment in
the frame again in a cool, dry and safe indoor place.
accordance with the requirements of the diesel engine and generator set
instructions.
8. Wrong Operation

The engine
Engine fuel runs oil level is Engine coolant Light pole
below warning running at is too low height exceeds
level a very low level the standard

Consequences: The engine Consequences: parts Consequences: affect Consequences: The


cannot start and burn the wear and shorten engine heat dissipation, shorten lamp cap falls off,
engine. life. engine life causing danger

Warning:
When the customer installs and uses the lighthouse, if there is the above wrong
installation situation, the damage to the lamp is not caused by the quality problem
Tips:
of the lamp itself. The installer is responsible for the losses caused thereby.
Refer to the instruction manual of the diesel generator set for the startup and shutdown
procedures of the generator.

06 07.
9. Common Troubleshooting 10. Main Technical Parameters
Failure phenomenon 1. The lamp is not bright.
Treatment method: ① Compare the wiring diagram, whether there is any error in the No Parameter Name Value Unit Remarks
wiring, if it is, then reconnect the wiring correctly according to the wiring
diagram. Model KM2V80
② Check whether the terminal of the terminal is loose, if it is, then tighten it again. 1 Engine Power 12 kW Speed: 3000rpm
③ Check whether the light source is burnt out, if yes, replace the light source. Type Twin-cylinder, V-shaped, water-cooled, four-stroke, vortex diesel engine
The 2 Model KDE12EA
Trouble phenomenon 2. The lamp enters the water. Generator
Power 8.5 kW
Treatment methods: ① The screws of the light source cavity or the junction box are not
3 Control System Model KP310V1.0
tightened or tightened. If yes, tighten them again.
4 Rated Output Voltage 230V/50HZ VAC
② The cause may be that the compression screw at the incoming line or the Gülen
5 Fuel Tank Capacity 25 L
joint is not tightened. If so, re-tighten the Gülen joint.
6 Oil Capacity 2.3 L
③Confirm whether the sealing ring fell off or did not install the sealing ring during the
7 Cooling Water Capacity 2.6 L
installation. If yes, reinstall the sealing ring or contact our local service
8 Motor Oil Grade CC or CD grade lubricant, viscosity: SAE30 # (summer), SAE10W30 (winter), SAE5W20 (severe winter)
personnel.
9 Fuel Grade Diesel: 0 # (summer), -10 # (winter), -30 # (severe winter)
The
10 Fuel Consumption 280 g/kW.h
Failure phenomenon 3. The engine does not start
Treatment methods: ① The battery is leaking or the voltage is insufficient, charge the 11 Full Load Fuel Consumption 1.35 L/h 4KW

battery or replace the battery. 12 Maximum Working Time 13-15 h


② Defective start switch, replace. 13 Start Method Motor Start (12V)
③ Defective starter, replace. 14 Light Source Metal Halide Lamp
④The generator wiring is burned (handled by professionals). 15 Rated Power 4×1000 W
⑤ Lack of fuel, supply diesel. 16 Luminous Flux 4X100000 lm
⑥ The hole of the fuel filter is blocked, and the filter is cleaned and replaced. 17 Service Life 20000 h
⑦ The fuel freezes in the cold, use light oil in winter or other fuels suitable for cold 18 Protection Rating IP65
areas. 19 Rotation Angle (up and down) 0-90°
⑧ Poor air exhaust from the oil pipe, remove air. 20 Horizontal Rotation (manual) 0-360°
21 Lifting / Lowering Height 10-2.95
Tips: 22 Lifting Method Manual / Steel Cable
For all faults and maintenance of the generator, please refer to the instruction manual of the 23 Lifting Lever Control Method Hand Crank
diesel engine and generator set. 24 Collapse The Overall Dimensions 4700X1420X1700 mm
25 Expanded Dimensions 2700X2450X10000 mm
26 Gross Weight 960 Kg
27 Maximum Traction Speed 80 km/h
28 Wind Resistance Level Level 8
29 Towing Hook Ring
30 Trailer Structure Fold
31 Brake Handbrake

08 09.

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