ENGINEERING, PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC)

FOR ZLNG PROJECT (Project No.: SN2661)

CTR Originator Code P23

COMPANY’s Name Petroliam Nasional Berhad (PETRONAS)

CONTRACTOR’s Name Samsung Heavy Industries Co., Ltd.

VENDOR’s Name Doowon High Steel., Ltd.

Equipment/Material Name Cu-Ni Welded Pipes

Item / Tag Number N/A

Document Title Inspection and Test Plan (ITP) - Cu-Ni Welded Pipes

Issue Purpose
IFR
(IFR,IFA,IFI,AFC,ASB,CAN)

CONTRACTOR DOC. NO. SN2661-P23-0000-VPIP-ITP-4603 Rev.

COMPANY DOC. NO. PFLNG3-009-EXE-JSC-0000-VPIP-ITP-4603 A

Approval or review hereunder shall not be construed to relieve VENDOR / Subcontractor of his responsibilities and liability
under the Contract.

2 - Accepted with Comments

12월 08, 2023
IFR
12월 22, 2023
By SHI-Piping, Hanseul Kim

IFR
 DOC. No. DW-ITP-231115-01

Inspection and Test Plan (ITP) PAGE 1 OF 3

REVISION A

◎ Project Title : ENGINEERING, PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) FOR ZLNG PROJECT
◎Hull No . : SN2661

→ DESCRIPTION : Cu-Ni Welded Pipe

→ MATERIAL SPECIFICATION : EEMUA234 LEGEND

H Hold Point

W Witness Inspections

IW Initial Witness Inspections

S Surveillance

R Record Review

DW Vendor (Doowon High Steel Co., Ltd.)

SHI Contractor (Samsung Heavy Industries)

A 2023-11-15 ISSUED FOR APPROVAL CPY Company (PETRONAS)

REV. NO. DATE DESCRIPTION CL ABS (Class Authority)

DW ABS (CL) CONTRACTOR (SHI) COMPANY (CPY)

PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY APPROVED BY

J.E.Park Y.J.Yang K.B.Park

2023-11-15 2023-11-15 2023-11-15

DW-PF-509-01 DOOWON HIGH STEEL CO., LTD. A4(297mm×210mm)

 DOC. No. DW-ITP-231013-01

Inspection and Test Plan (ITP) PAGE 2 OF 3

REVISION A

DESCRIPTION : Cu-Ni Welded Pipie

Quality Party
Reference Applicable Spec or Verifying
No. verification Remark
Procedure Acceptance Criteria Documents DW CL SHI CPY
activity
Pre-Inspection
1 - - - H R W R
Meeting

- EEMUA 234 C7060X /

Raw Material Receive ASTM B171 C70600 - JIP33 IK105
- Material Certificate
2 Inspection Visual & Dimension - ABS rule Part2 Chapter3 Section20 W W R R
(EN 10204 3.1)
(Initial Stamping for Plate) Material Certificate Review - ASTM B171 C70600
Add "(Fully Annealed - Stamping
Condition Plate)"
- EEMUA 234 C7060X /
ASTM B171 C70600 - PFLNG3-009-EXE-JSC-0000-PIP-SPC-5002
: Chemical Composition - PFLNG3-009-EXE-JSC-0000-PIP-SPC-6002
Raw Material - Mechanical test
3 Yield Strength - JIP33 IK105 W IW R R - Only 1st batch
Mechanical Test Report
Tensile Strength - ABS rule Part2 Chapter3 Section20
Add "(Fully Annealed
Condition Plate)" Elongation - ASTM B171 C70600
Add Cutting & Bending Test
Rolling activity
WPS & PQR - ASME Sec IX
- ABS Rule Part2 Appendix 9 - WPS & PQR
& Welder - WPS W W R R
- ASME IX - Welder Certificate
Qualitification - PQR
Add JIP33 IK102
4 Welding Add Vendor document number for
Welding
- Record on Final
Pipe Longitudinal - ASME Sec IX
- ABS Rule Part2 Appendix 9 Mill Certificate W R R R
Welding Visual - WPS
(EN 10204 3.1)

- ASME Sec V - PFLNG3-009-EXE-JSC-0000-PIP-SPC-5002

- Radiographic Test Procedure
5 NDE
- Liquid Penetrant Testing
Procedure
Add Vendor document number for
NDE
- PFLNG3-009-EXE-JSC-0000-PIP-SPC-6002 - 100% RT applied to
- NDE Report W R R R
- ABS Rule Part2 Chapter3 Section20 longitudinal weled of pipes
- ASME BPVC, Sec. VIII

[Remark]

DW-PF-509-01 DOOWON HIGH STEEL CO., LTD. A4(297mm×210mm)

 DOC. No. DW-ITP-231013-01

Inspection and Test Plan (ITP) PAGE 3 OF 3

REVISION A

DESCRIPTION : Cu-Ni Welded Pipie

Quality Party
Reference Applicable Spec or Verifying
No. verification Remark
Procedure Acceptance Criteria Document DW CL SHI CPY
activity Add Vendor document number for
Hydrostatic test Add test report
- PFLNG3-009-EXE-JSC-0000-PIP-SPC-5002
- EEMUA 234 - Record on Final
- PFLNG3-009-EXE-JSC-0000-PIP-SPC-6002 W
6 Hydrostatic Test - Hydraulic test Procedure Mill Certificate W R R
- ABS rule Part2 Chapter3 Section20 [NOTE1]
: Pressure, Holding Time (EN 10204 3.1)
- EEMUA 234

Initial Stamping Please clarify what kind of information

- ABS rule Part2 Chapter3 Section20
7 - Stamping will be stamped? Are they different - W W R R
for Welded Pipe - EEMUA 234
with marking?
- EEMUA 234 Add table number of EEMUA
- PFLNG3-009-EXE-JSC-0000-PIP-SPC-5002
234.
To Add detail requirement value for
: Yield Strength - PFLNG3-009-EXE-JSC-0000-PIP-SPC-6002 each mechanical test here.
- Mechanical test
8 Mechanical Test Tensile Strength Add "Note2" - JIP33 IK102 W W R R
Report Add mill certificate
Elongation - ABS rule Part2 Chapter3 Section20
Bending - EEMUA 234

Add Vendor document number for Add PMI report

Marking and Coding,
9 Mill Certificate
Packing, PMI
- Marking and Color Coding To add color coding color and PMI
Marking&Packing and PMI.
Procedure - PFLNG3-009-EXE-JSC-0000-PIP-SPC-6005 requirement(component and here.
- Record on Final
- Preservation, Protection and - PFLNG3-009-EXE-JSC-0000-PUR-PEP-0005
W R R R -
Packing Procedure - PFLNG3-009-EXE-JSC-0000-QAC-PRC-1006
(EN 10204 3.1)
- PMI Procedure - EEMUA 234
- Visual & Dimension

- PFLNG3-009-EXE-JSC-0000-PIP-SPC-5002
- EEMUA 234
- PFLNG3-009-EXE-JSC-0000-PIP-SPC-6002 - Mill Certificate
10 Final Inspection - Inspection W W W R -
- ABS rule Part2 Chapter3 Section20 (EN 10204 3.1)
- Document Review
- EEMUA 234

Inspection Release
11 - - - W R H R
Certificate

12 Manufacturer Record Book - - - H R R R

General comments : All Cu-NI

[Remark] Welded Pipe is subject to ABS
classification item, Hence change
[NOTE1] Only first batch will be witnessed by SHI from EN 10204 3.1 to EN 10204 3.2.
[NOTE2] Tensile tests are required for both direction of transverse direction and longitudinal direction in addition to RT100%

DW-PF-509-01 DOOWON HIGH STEEL CO., LTD. A4(297mm×210mm)

 Fabrication and Quality control plan
Document No. DW-QCP-2311-01 Data of Issue 2023-11-15 Apply Scope Manufacture of EEMUA CU-NI Welded Pipe (EPCC For ZLNG PJT)
No. Rev. Date Rev. Contents Prepared by Checked by Approved by No. Rev. Date Rev. Contents Prepared by Checked by Approved by
Y. J. Yang G. B. Park T. S. Park
0 2023-11-15 EPCC For ZLNG PJT Quality Control Plan 2

Process Related documents and Action Manufacturing, Infrastructure and

Process Name Department Main Contents Record document
No. applicable standards period Verification Equipment
Subjectivity ① Quotation (customer) request ① Contract Review Procedure ① Doowon Procedure, guideline ① Customer quotation request
: Sales - SR, TC, VDDR, etc. ② Communication Procedure ② Doowon Certificate document
Customer Quote When customer
10 ② Customer specifications ③ Quotation related documents ③ Doowon Standard ② Customer care card
Request request
- Authorized attachment file list (SR, TC, VDDR, Etc.) ③ Quotation document
④ MPS, POS, Fax, E-mail etc.
Subjectivity ① Contents of customer quotation request ① Contract Review Procedure ① product production facility Capa ① Contract review document
: Sales - Quality, delivery time, packaging, price, etc. ② Product Realization Plan ② production staff ② Contract review list
② Essential review ③ Product Quality Plans Control ③ Instrumentation and ③ Customer specification
Support - Customer's product requirements ④ Customer specifications When reviewing est equipment ④ Minutes
20 Contract review
: Purchase, - Laws and applicable standards ⑤ API, ASTM, ASME etc. a contract ④ Sub Supplier
Production, - Doowon Manufacturing Technology ⑥ CLASS ABS ⑤ Doowon Certificate
QA - Other customer oral or telephone requirements ⑥ Doowon Standard
③ The content of the minutes, etc.
Subjectivity ① Quote content ① Contract Review Procedure When customer ① Communication equipment and ① quotation document
30 Submit a quote
: Sales - Quality, delivery time, packaging, price, etc. request networks ② quotation document list
Subjectivity ① Customer order or order details ① Customer order or order form
40 Customer order N/A When ordering N/A
: Sales - Quality, delivery time, packaging, price, etc. ② other agreements
Subjectivity ① Inspection and identification management of ① Customer-Supplied Property Control When receiving ① Instrumentation and test equipment ① Customer-supplied product
Customer-
: Sales customer-supplied products procedure / When ② Doowon Standard list
supplied
50 Support - Materials, Spec', tools, software, etc. ② Inspection and test procedures performing
product Control
: Purchase, ② handling of nonconforming products, etc. ③Nonconforming product management regular
(If required)
QA procedure inspections
Subjectivity ① Customer requirements, laws and applicable standards ① Purchasing Control procedure ① customer supply item ① Specification for purchase order replacemen
When
: Purchase, ② Supplier selection, ordering and evaluation (important purchase) ② Supplier Evaluation Control procedure ② Spec' ② purchase order document
60 Purchase order requesting a
Support - Registered company, new company selection and order ③ Spec', Inspection standards ③ Standards ③ purchase order list
purchase
: Production ③ Order specification ④ purchase requisition document
Subjectivity ① Receiving and reviewing work orders ① Production Control procedure ① Production equipment ① Work order document
: Production ② Production facility and infrastructure check ② Process Control procedure ② Processing guidelines, standards, etc. ② Spec'
Support ③ Production planning and production capacity ③ Production Facility and Preventive ③ Jigs and tools - Work order document,
: Purchase, ④ Confirmation of work details and work results Maintenance procedure ④ Utility Precess self-inspection check sheet,
QA, Sales ⑤ Contingency preparedness (based on risk assessment) ④ Training Control procedure ⑤ test and instrumentation Production spec' etc'
⑥ Process self-inspection check sheet review, ⑤ Risk Assessment and Management ⑥ transport equipment ③ Production plan
Production and distribution and management procedure When receiving ⑦ Spoc' ④ Facility Daily Checklist
70
process control ⑦ Abnormal occurrence, nonconforming ⑥ Contingency Planning procedure work orders ⑧ Tag for identification, Marking pan ⑤ daily work report
product review ⑦ Identification and Traceability control ⑥ 5S Environment Checklist
⑧ Identification and traceability issues, etc. procedure ⑦ Abnormality Report
⑧ Work standard
⑨ Manufacturing process diagram
procedure
⑩ FMEA Control guidelines
DW-PF-502-01 DOOWON HIGH STEEL CO., LTD. A3(297X420mm)
 Fabrication and Quality control plan
Process Related documents and Action Manufacturing, Infrastructure and
Process Name Department Main Contents Record document
No. applicable standards period Verification Equipment
Subjectivity ① Test and inspection equipment management status ① Purchasing Control procedure ① Test and measurement equipment ① Inspection report
: QA ② Whether the test equipment is calibrated ② Monitoring and Measuring Equipment ② Various inspection standards ② product warranty document
Support ③ Validity and identification status of test and Control procedure ③ Doowon Certificate ③ Supplier inspection and test
: Production, inspection equipment ③ Product Inspection/Test Status procedure ④ jigs for inspection data
Purchase, ④ Import, process, final and customer-supplied ④ Inspection and Testing procedure when Inspection ⑤ Domestic and foreign in-house ④ NCR
Sales inspection details ⑤ Qualification of personnel Competence the import, standards ⑤ Inspector Qualification
⑤ Whether type test and witness inspection procedure when Inspection ⑥ Tag for nonconformity Certificate
Inspection and ⑥ Classification of internal and external inspections ⑥ Customer-Supplied Property Control the process, identification ⑥ Instrument Control list
80
examination ⑦ Inspector Qualification Matters procedure when Inspection ⑦ Calibration Identification Tag ⑦ Instrument history card
⑧Identification and handling of nonconforming ⑦ Nonconforming Product control procedure the Final, ⑧ Instrument checklist
product ⑧ Identification and Traceability control when Inspection ⑨ handling customer complaints
⑨ Identification related to tests and inspections procedure the witness, ⑩ Corrective Action Request
⑩ Inspection and management of customer payments ⑨ Inspection standard
⑩ Customer specifications
⑪ API, ASTM,ASME,AWS,CLASS, etc
⑫ Manufacturing & QC process chart,ITP
Subjectivity ① Customer requirements for coating, packaging ① Product Preservation, Storage and ① Marking, packaging materials ① release order document
When customer
: Production and transportation Assessment procedure ② Tags for identification ② Invoice
request,
marking, Support ② Storage status of the product before delivery ② Identification and Traceability control ③ Marking and packaging
when the
90 packaging and : Sales, QA ③ Identification and traceability (marking) procedure equipment
Release,
delivery ④ rust prevention ③ Product Release Control procedure
when Inspection
④ Packing work guideline
the witness,

Subjectivity ① Customer complaints ①Corrective & Preventive Action ① In-house procedures, guidelines, ① Receiving and handling
When customer
: QA ② Field Claim Receipt and Review Procedure and standards customer complaints document
dissatisfaction
Support ③ Contingency planning based on risk assessment ② Improvement Procedure ② All Utility ② Internal Audit Comprehensive
occurs,
Corrective and : Production, ④ Internal audit system review ③ Management Review Procedure Report
When F/C
100 preventive Purchase, ⑤ Risk assessment and management for MOC ④ Risk Assessment and Management ③ Corrective and Preventive
Occurs,
action Sales procedure Action Request Report
When system
⑤ Data Analysis Procedure ④ Emergency Response Plan
corrective action
⑥ MOC Control Procedure ⑤ MOC related documents
occurs
⑥ TFT activity data

DW-PF-502-01 DOOWON HIGH STEEL CO., LTD. A3(297X420mm)