BENDING STRESS IN BEAM

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1. DESIGN DATA
P1 = 44998.4 kg
d1 P1 P2 d2 P2 = 44998.4 kg
C1 C2 C1 = 12057.3 kg
C2 = 12057.3 kg
L= 3615.00 mm
L1 = 0.00 mm
L L2 = 0.00 mm
d1 = 200.00 mm
d2 = 200.00 mm
(Distance from C.L Beam to Lug hole -->) d3 = 275.00 mm

BEAM MATERIAL A36

BEAM SIZE H 250 x 250 x 8 x 13
YIELD STRESS OF BEAM Sy = 25.31 kg/㎟
ALLOWABLE BENDING STRESS (0.66 * YIELD STRESS) Sb = 16.70 kg/㎟
ALLOWABLE TENSION STRESS (0.6 * YIELD STRESS) Sc = 15.19 kg/㎟
SECTION AREA ('X' - 'X') A = 8470 mm2
SECTION AREA ('Y' - 'Y') A' = 10480 mm2
RADIUS OF GYLATION iy = 629 mm
SECTION MODULUS Zx = 801000 mm3
MODULUS OF ELASTICTY E = 20740 kg/㎟
ECCENTRIC BENDING MOMENT (C1 * d3) Mmax = 3315753 kg-mm

2. CALCULATION

2-1. BENDING STRESS

Fb = Mmax / Zx = 4.1 kg/㎟ < Sb = 16.70 kg/㎟

2-2. BUCKLING STRESS

Fc ('X'-'X') = C1 / A = 1.4 kg/㎟ < Sc' = 15.02 kg/㎟

2-2.1 ALLOWABLE BUCKING STRESS

SIb = L / iy = 5.75
SIm = √(2*π^2 * E / SY) = 127.18
K = Sib / Sim = 0.05
Mu = 5/3+3*Sib/(8*Sim)-Sib^3/(8*Sim^3) = 1.68
Sc' = ((1-Sib^2/(2*Sim^2))*SY)/Mu = 15.02 kg/㎟

2-3. COMBINED STRESS

Fb / Sb + Fc / Sc = 0.34 < 1.0

2-4. TENSILE STRESS

Fc'('Y'-'Y') = P1 / A' = 4.3 kg/㎟ < Sc = 15.19 kg/㎟

 BENDING STRESS IN BEAM
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MARK : TOP SIDE LIFTING LUG

1. FIGURE

2. DESIGN DATA

ERECTION WEIGHT W = 75000 kg

DYNAMIC IMPACT LOAD FACTOR F = 1.20
ANGLE BETWEEN RF AND HF α= 75.00 °
ANGLE BETWEEN RF AND VF β= 15.00 °

LIFTING LUG MATERIAL : SA-283 C

LIFTING LUG ALLOWABLE STRESS Sa = 11.03 kg/㎟
LIFTING LUG YIELD STRESS Sy = 21.09 kg/㎟
LIFTING LUG THICKNESS t= 65.00 mm
NO. OF LIFTING LUG N= 2.00 EA
LUG HOLE RADIUS R= 50.00 mm
LENGTH FROM HOLE-CENTER TO LUG TOP Ro = 140.00 mm
LENGTH OF LUG AT BOTTOM L= 300.00 mm
HEIGHT OF LUG HOLE CENTER H= 150.00 mm
ECCENTRIC MOMENT ARM B= 0.00 mm
FILLET WELD LEG DIMENSION W.f = 20.00 mm
GROOVE WELD LEG DIMENSION W.g = 20.00 mm
WELD THROAT TH'K (0.707*W.f+W.g) Wd = 34.14 mm

3. CALCULATION

3.1. CONSIDERING DYNAMIC EFFECT.

WF = W × F = 90000.00 kg

3.2. ACTING FORCES.

RF = WF / N / COS β = 46585.8 kg
VF = RF * SIN α = 44998.4 kg
HF = RF * COS α = 12057.3 kg
 BENDING STRESS IN BEAM
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MARK : TOP SIDE LIFTING LUG

3.3. SHEAR STRESS AT TOP OF LUG

A = t x ( Ro - R ) = 65.00 x (140.00 - 50.00) = 5850.00 mm2

S1 = RF / A = 46585.8 / 5850.00
= 8.0 kg/mm2 < ALLOW.STRESS [0.4*Sy = 8.436kg/mm²] -- O.K.

3.4. BENDING MOMENT DUE TO HF & VF AT LUG BOTTOM

ML = HF x H - VF x B = 12057.3 x 150.00 - 44998.4 x 0.00 = 1808592.7 kg-mm

3.5. STRESS AT BOTTOM OF LUG

3.5.1. STRESS DUE TO HORIZONTAL FORCE, HF

- BENDING STRESS DUE TO ML(HF*H)

S2 = |6 x ML / (L^2 x t)|= |6 x 1808592.7 / (300.00^2 x 65.00 )|

= 1.85 kg/mm2 < ALLOW.STRESS [0.66*Sy = 13.9194 kg/mm²] -- O.K.

- SHEAR STRESS DUE TO HF

S3 = HF / (L x t) = 12057.3 / (300.00 x 65.00)

= 0.62 kg/mm2 < ALLOW.STRESS [0.4*Sy = 8.436 kg/mm²] -- O.K.

3.5.2 STRESS DUE TO VERTICAL FORCE, VF

- TENSILE STRESS DUE TO VF

S4 = VF / (L x t) = 44998.4 / (300.00 x 65.00)

= 2.31 kg/mm2 < ALLOW.STRESS [0.6*Sy = 12.654 kg/mm²] -- O.K.

- COMBINED SHEAR STRESS

Scom = √[(S2 + S4)^2 + S3^2] = √[(1.9 + 2.3)^2 + 0.0^2]

= 2.08 kg/mm2 < ALLOW.STRESS [1.33*Sa = 14.67 kg/mm²] -- O.K.

3.6 WELD CHECK LUG TO BEAM

Aw = (t + L) x 2 x Wd = (65.00 + 300.00) x 2 x 34.14 = 24922.2 mm2

Zw = Wd x L^2 / 3 = 34.14 x 300.00^2 / 3 = 1024200.0 mm3

S5 = RF / Aw = 46585.8 / 24922.20
= 1.87 kg/mm2 < ALLOW.STRESS [0.55*Sa = 6.07 kg/mm²] -- O.K.

S6 = HF x H / Zw = 12057.3 x 150.00 / 1024200.0

= 1.77 kg/mm2 < ALLOW.STRESS [0.55*Sa = 6.07 kg/mm²] -- O.K.

S7 = ( S5^2 + S6^2 )^0.5 = ( 1.87^2 + 1.77^2 )^0.5

= 2.57 kg/mm2 < ALLOW.STRESS [0.55*Sa = 6.07 kg/mm²] -- O.K.