AMS Device Manager

Overview

Emerson Confidential 1
 Modern Plants Deploy Thousands of Smart Devices

Emerson Confidential 2
 See Decide Act

Scalable Condition-Based Portfolio Solves Real-World Problems

AMS DEVICE Integrate multiple predictive maintenance techniques with comprehensive analysis tools to provide
MANAGER easy and accurate assessment of instrument and valve health

CONDITION-BASED PRE-CONFIGURED INTEGRATED MULTI-ASSET MACHINE LEARNING ADVANCED & ENTERPRISE

Device & Asset Asset Health Asset
Machinery Health & Efficiency Performance
Diagnostics Platform
Emerson Confidential 3
 AMS Device Manager
• Start-up & Commissioning
– Streamline processes to enable faster time to production

• Troubleshooting
– Know the health of your assets with easy access to alerts and events

• Improving Reliability
– Know the condition of your assets with predictive diagnostics

• Compliance
– Know who did what, when, and why

Save Time & Money with AMS Device Manager

Emerson Confidential 4
 AMS Device Manager Connectivity

Start-up & Commissioning Improving Reliability

Troubleshooting Compliance

Emerson Control Systems AMS Device Manager HART Multiplexers

DeltaV, Ovation and ROC Fieldbus Gateways

Third Party Systems

Emerson Wireless ABB, Kongsberg Maritime,
Gateways Honeywell, Triconex, HIMA, Schneider,
R. Stahl, Allen-Bradley/Rockwell PLC’s

Field Communicators Fire and Gas

AMS Trex Del-Tronics EQP

Calibrators
Emerson Confidential Modems
HART, Profibus, Fieldbus

5
 Easily Configure Instruments & Valves; Individually or in Bulk
82%
Traditional reduction in start-up time

140 25
minutes minutes

Smart Commissioning

• INEOS completed instrument commissioning 2

weeks earlier than planned
• Lonza saved $98K commissioning 1,400 instruments; achieved a 2x ROI
• Shell expects to reduce commissioning time and loop testing for FF devices by
10,000 – 20,000 person-hours for mid-size to large projects

76% Savings per instrument or valve

Plus Production Profit due to early start-up
Emerson Confidential 6
 Easily Configure Individual Devices

Configure devices from a safe area.

Savings of 52 minutes per instrument or valve.
Emerson Confidential 7
 Auto Sync with AMS Trex

• Extend the reach to stranded devices not

connected to an online AMS Device Manager
system
• Maintain data integrity for an online AMS
Device Manager system in the Audit Trail
• Easily create and manage an offline AMS
Device Manager system

Emerson Confidential 8
 Document of Changes and Events – Automatic & Manual

• Eli Lilly recognized additional savings from the elimination of documentation and
transposition errors.

Typical savings of 20 minutes per device.

Emerson Confidential 9
 Verify Communication, Device → Graphics
• DowDuPont saved 20 days of technician time by reducing loop checkout time from 700 to 100 hours
• Advanced Elastomer Systems shortened the time to install and commission 300 smart field devices by
approximately 3 weeks.

Involves only 1 person from the safety of the maintenance shop or operator room.
Savings of 31 minutes per instrument.
Emerson Confidential 10
Emerson Confidential 11
 Verify System or Loop Integrity, Interlock Verification

• Air Products reduced the time from 10

person hours per interlock to a 30-minute
procedure
• Syngenta saves $13K each time an
interlock is checked vs previous method
• DowDuPont saved 20 days of technician
time by reducing loop checkout time from 700
to 100 hours

Group devices. Fix multiple transmitter outputs simultaneously. Observe results. Return
devices to normal operation. Automatically document. Report.
Emerson Confidential 12
Emerson Confidential 13
 Plan, Check, Analyze, Stress Test & Activate Smart Wireless Networks

Meet best practices with regards to network design

Emerson Confidential 14
 Set Alert Parameters – Customize, Notify, Historize, Analyze & Report
• Set Custom Alert Parameters
– Lo / Hi alerts – anticipate failed heat trace
– Rate of Change alerts – valve cycle or travel
accumulation
– Dynamic variable alerts (PV, SV, TV or QV)
• Receive alert notification in the Alert Monitor,
email, and as a text message
• Historize and Analyze data in SQL
– Use any visualization tool that can attach to SQL data
(like MS Excel)

Some devices do not generate specific alert points. Configure these alerts in AlertTrack.
Emerson Confidential 15
 Monitor Instruments & Valves for prioritized alerts

• Alabama Power technicians were able to spot trouble in the hydrogen cooling system valve
before it caused a system upset. Loose linkage was the problem, but it was easily fixed, and a serious
situation was avoided.
• Eli Lilly estimates a reduction of about 40 percent in the time required for instrument maintenance,
saving approximately $52,500 per year.
• Bayer received a pre-warn alarm of control valve deviation on a critical distillate receiver control
valve, which led to recognition of a stem packing leak. The potential negative impact of the failure of critical
control valves like this one can amount to as much as $100,000 per hour.

Take corrective action based on manufacturer recommendations

Emerson Confidential Easily disable a specific alert for a device or for a manufacturer, model, revision 16
 Troubleshoot Devices

Over 65% of troubleshooting results in ‘No Problem Found’

Emerson Confidential 17
 Easily Replace a Device

Easily transfer the configuration of the failed device to the new replacement device.
Emerson Confidential 18
 Streamline Calibration Management

• Cianbro reduced calibration and documentation time by 50%, from 3 to 1.5 hours per instrument.
• Eastman Chemical saves at least 20 minutes per device calibration; more than 250 person-hours
annually for 750 instruments.
• Eli Lilly realized more than 80% of their calibration checks found the instruments to be within the
acceptable tolerance level with no adjustment needed.

Group devices. Define test procedures. Assign routes. Download procedures. Upload test
Emerson Confidential
results. Automatically document, trend, and report. 19
 Valve Diagnostics
• BP learned approximately 60% of their valves were removed for maintenance unnecessarily.
On a typical offshore platform with 70 valves, this saves $80 - $160K per overhaul.
• DowDuPont decreased valve maintenance costs by $100K per turnaround.
• Eli Lilly pulls valves only when maintenance is needed, saving a facility about $16,500 per year. The
amount of time needed for an annual shutdown was reduced by half, increasing plant
availability and allowing for production of additional batches.
25
Va lv e Sig n a tu r e FV2 1 9 - 6 2 5 Oc t 2 0 0 1 1 6 :4 7 :1 3

20

15

Actuator Pressure (psi)

Open
10

X: - 7 .8 3

0
Y: 1 0 .3 7

-5
100 90 80 70 60 50 40 30 20 10 0 -10
Tr a v e l ( d e g )

Monitor the health of the valve assembly without disturbing the process.
Provide detailed insight into the physical condition of the valve/actuator assembly.
Emerson Confidential 20
 Schedule & Trend Structural Integrity of Coriolis Meters
Characteristics that alter meter performance

Erosion Cracking Pitting Coating

1. Meter Health Verification
2. Meter Performance Verification
3. Setup and Test Meters for
Safety and SIS Applications
4. Schedule Performance
Diagnostics and Meter
Verification
5. Reports

Can eliminate 11 proof tests per year, saving potentially $300K annually
Emerson Confidential 21
 Link Standard Operating Procedures

Ensure Good Manufacturing Processes are followed by all.

Emerson Confidential 22
 Easily Access Manufacturer Product Manuals

Need Help? Check the Manufacture’s Product Manual

Emerson Confidential 23
 Run Reports
• Audit Trail • Valves
– General print
– Dataset (tag header, displayed diagnostic's dataset)
• Calibration Management
– Certificate (specific report for signature) – Quick Report (instrument, status monitor, alerts and
– Cross Reference (which calibrator was used) information)
– Data (specific test results) – Custom (tag header, master spec sheet, and
– Schedule (next calibration due) diagnostic data)
– Summary (historical test results trend) • WirelessHART Networks
• Customized
– Communications (status, average reliability,
– Extract configuration or live values from HART and FF
devices neighbors, path stability, receive signal strength,
• Device Configuration gateway)
– Configure/Setup (configuration details) – Overview (status, # neighbors, average reliability,
– Mappings Report (user configurations to device supply voltage, update rate, gateway)
mappings) – Power Module (status, supply voltage, update rate,
• Generic Exports ambient temperature, gateway)
– Common or Specific, event list, device list, calibration
test results

Run/Print reports as needed for analysis or audits

Emerson Confidential 24
 Success with AMS Device Manager
Baseline
• Baseline where you are at today; You can’t improve what you don’t measure

Technology
• Purchase or Upgrade AMS Device Manager
• Provide easy access with thin, thick, and mobile clients

People
• Identify and Assign an owner (or team)
• Train users and hold them accountable
• Work with the Maintenance, Reliability, and Operations teams

Processes
• Update work processes
• Optimize alerts

Success
• Document, report, and claim success
Emerson Confidential 26
 Key Features added in the Current Release Plus Two Back
AMS Device Manager v12.x
V12.0 (November 2012)
• Support for DeltaV 12.3 and Ovation 3.5
• Support for ABB System 800xA
• Support for PROFIBUS PA
• Integration of Det-Tronics EQP Fire and
Gas Detection systems
• New DTM Launcher Application
• AMS Suite Calibration Connectors for
Beamex CMX and AMS Suite APM
V12.5 (November 2013)
• New FF Templates and Bulk Transfer
• New SNAP-ON versions of AMS
Wireless, ValveLink, AlertTrack,
Masoneilan ValVueFF, MV Engineering
Assistant
Emerson Confidential
AMS Device Manager v13.x AMS Device Manager v14.x
V13.0 (April 2015) V14.0 (June 2018)
• Support for DeltaV 13.3 and Ovation 3.6 • AMS Device View 2.0 and Project designation
• Enhanced Security by Plant Area • Added Bulk Transfer fields
• HART templates and Bulk Transfer • Ability to lock/unlock devices
• Added Optimized Alert install kits
V13.1.1 (January 2017) • Added direct integration of Beamex MC6
• Optimized Alert install kits calibrator
• Option for disabled alerts not in Audit Trail
• Support for OpenEnterprise 3.2.x
• User Configuration Security
• Support for Windows Active Directory
V13.5 (May 2017)
• AMS Device View 1.0
• AMS Trex Auto Sync
• Enhanced User Configuration Reporting
27
 More Information
• Google Emerson AMS Device Manager
• Reach out to your local salesperson
• Tune-in to the rest of this webinar series
– September 5 – Start-up & Commissioning
• Significantly decrease the time it takes to configure and commission
instruments and valves
– September 12 – Troubleshooting
• Know the health of your assets with easy access to alerts and events
– October 3 – Improve Reliability
• Know the condition of your assets with predictive diagnostics
– October 10 – Regulatory Compliance
• Know who did what, when, and why
– October 17 – Overview of AMS Device Manager
• Revisit the overview in case you missed it the first time

Emerson Confidential 28