Scope of Work For Third Party Inspection

SCOPE OF WORK FOR THIRD PARTY INSPECTION, REVISION-4
SUMMARY OF CHANGES
S.N. MAJOR CHANGES MADE IN REVISION-4
 All the TPI scope were converted in Tabular form to facilitate ease of reviewing process
1
and reference.
 The following additional Scope of Work for Third Party Inspection of missing stationery
equipment have been added:
 TPI-KNPC-14-WELD OVERLAY / CLADDED PRESSURE VESSELS - for Pressure

Vessels (Separators & Other Vessels).
 TPI-KNPC-15-TOWER
 TPI-KNPC-16-COKE DRUM
 TPI-KNPC-17-REACTOR
 TPI-KNPC-23-FIRED HEATERS
 TPI-KNPC-24-BOILERS
2
 TPI-KNPC-11-COIL TYPE SEAL COOLERS
 TPI-KNPC-12-PLATE TYPE HEAT EXCHANGER
 TPI-KNPC-18-DESUPERHEATERS
 TPI-KNPC-20-GRID / DEMISTERS / COALESCER / PACKING / FILTER
ELEMENTS
 TPI-KNPC-27-RUPTURE DISKS
 TPI-KNPC-28-METALLIC EXPANSION JOINTS
 TPI-KNPC-30-EJECTORS
 TPI-KNPC-31-SILENCERS
 TPI-KNPC-32-FLARE TIPS
 The requirement of Chloride content for hydrostatic testing of Austenitic stainless steel,
3
as applicable, have been modified uniformly to “50 ppm by mass”.
 TPI-KNPC-02-Pipes: Additional Scope of Work for Duplex & Nickel Alloy materials were
4 included. In addition, detailed scope of work for cement mortar lined pipes were included
as “Addendum-1”.
 TPI-KNPC-03-PIPE FITTINGS: Additional Scope of Work for Duplex & Nickel Alloy
5 materials were included. In addition, detailed scope of work for cement mortar lined
fittings were included as “Addendum-2”.
6  TPI-KNPC-04-VALVES: Additional Scope of Work for Duplex materials were included.
7  TPI-KNPC-05-TUBES: Additional Scope of Work for Duplex materials were included.

8  TPI-KNPC-06-U TUBES: Additional Scope of Work for Duplex materials were included.
 TPI-KNPC-07-TUBE BUNDLES: Additional Scope of Work for Duplex materials were
9
included.
 Existing scope of work for Refractory, Thermal (hot & cold) Insulation & Hoses were
10 withdrawn as per comment from I&CD-MAA refinery, since they are not under the
purview of Inspection & Corrosion Division.
 ANNEXURE-I, PMI: Additional Scope of Work for Duplex & Nickel Alloy materials were
11
included.
 ANNEXURE-II, NDT: Additional Scope of Work for Duplex & Nickel Alloy materials were
12
included.
DISTRIBUTION LIST
Copy
Responsible Name
No.
01 D.C.E.O – MAA Refinery Mr. SHUJAA SALEM S ALAJMI
02 D.C.E.O – MAB Refinery Ms. WADHA AHMAD M ALKHATEEB
03 Manager Quality Assurance – MAA Refinery Mr. NASER ALI FHAID AL-SEBAII
04 Manager Quality Assurance – MAB Refinery Mr. TARIQ NOURI J ALTHUWAINI
05 Manager, Commercial Mr. BANDAR MAHDI RAMMAH AL-QAHTANI
06 Team Leader, I & C (I), MAB Refinery Mr. BADER FAHAD MOHD AL-RASHIDI
07 Team Leader, I & C (II), MAB Refinery Mr. MUTLAQ MADLOUL OUDAH ALENEZI
08 Team Leader, I & C (I), MAA Refinery Mr. THAMMER FOUAD ALANSARI
09 Team Leader, I & C (II), MAA Refinery Mr. HUSAIN JASSEM MOHD ALSHAMMARI
10 Team Leader, Procurement (MAB) - COMM Ms. MALIHAH AHMED AL-FUDARY
11 Team Leader, Procurement (MAA) - COMM Mr. JAMIL HASSAN ALI ALAWADHI
12 Team Leader, Procurement (HO & LM) - COMM Mr. MAJID EBRAHIM HASAN ATASH
Mr. BADER ABDULRASUOL HUSSAIN

13 Team Leader, Quality Assurance - COMM
BOSAKHER
14 Team Leader, Maint. Planning (I), MAA Refinery Mr. BADER NASSER ALOTAIBI
15 Team Leader, Maint. Planning (II), MAA Refinery Mr. HAIDAR ABDULRAZAQ DARWEESH
16 Team Leader, Maint. Planning (I), MAB Refinery Mr. AHMAD A/KARIM MOHD ALI
17 Team Leader, Maint. Planning (II), MAB Refinery Mr. HUSAIN YOSUF HUSAIN MADOH
18 Team Leader, Engg & Services (I), MAA Refinery Mr. RASHID MOHAMMAD AMER AL-AJMI
19 Team Leader, Engg & Services (II), MAA Refinery Mr. MEITHAM MURAD TAQI GHOLOM TAQI
20 Team Leader, Engg & Services (I), MAB Refinery Mr. ABDULLAH MUSA KHALEFA ALMESALLAM
21 Team Leader, Engg & Services (II), MAB Refinery Mr. ALI KHALEEL KHOURSHEED AWADH
Master
I & C (I) Library- MAB Refinery
Copy
KUWAIT NATIONAL PETROLEUM CO. (KSC)
SCOPE OF WORK FOR

THIRD PARTY INSPECTION
TITLE SCOPE OF WORK FOR THIRD PARTY INSPECTION
DOCUMENT No.
REVISION No. 4
EFFECTIVE DATE December 2021
VALID TILL December 2024 or Until Next Revision
No. of Pages in this Document: 341
Signatories
Checked By:
BADER AL-RASHIDI M TLAQ AL-ENEZIjrHAM ER AL-ANSARI nu,�l'l&N AL-SHAMMARI

Tl, I & C (I) - MAB TL, I & C (II) - MAB TL, I & C (I) - MAA L, I & C (II) - MAA
(Custodian)
Reviewed by:
��
Fz:>r TARIQ AL-THUWAINI

Manager, Quality Assurance - MAB
Approved by:
t -
SHUJAA SALEM ALAJMI
Deputy CEO - MAA Refinery
Valid till December 2024 or Until Next Revision

ii a
SCOPE OF WORK FOR

MEMBERS
RAKESH DHAR TIWARI I & C (I} MAB
~fa
KHALED AL-TELLAWE I & C (I} MAB Vbj':_z
~
RAJENDRA SINGH CHAUHAN I & C (II} MAB
ASHRAF AL-SAAD I & C (I} MAA {4 _~

MOHAB M. KSEIBATI I & C (I} MAA
)/~
K. LAXMA REDDY I & C (II} MAA
BASEM MOHD. ALI I & C (II} MAA ~

Doc. No. : KNPC-ICTPI-09-0001
Rev. : 4
Date : December 2021
KNPC
Preface
Scope of Work for Third Party Inspection Agency for various stock items was
developed in Nov 2009 as controlled document to ensure minimum quality of
material being procured by KNPC for up keeping of static equipment & piping. This
was jointly prepared by I&C Division of all the three Refineries and Commercial
Department.
This is the fourth revision of the document wherein new TPI scope of work for 15
Nos. of missing stationery equipment such as Reactors, Coke Drums, Fires Heaters,
Boilers, De-super heaters, Breather Valves, Rupture Discs, Silencers, Ejectors etc.)
have been created and added to existing scope of work. Additionally, the existing
scope of work for Refractory, Thermal (hot & cold) Insulation & Hoses were
withdrawn since review of records & testing of the new materials were not under
the purview of Inspection & Corrosion Division. In addition, the existing scope of
work have been modified based on feedback from I&C Divisions of MAA & MAB
Refinery.
The scope of work for TPI has been rewritten in Tabular format for ease of
reference.
During the preparation of this document, ITPs (Inspection & test Plans) of various
equipment & piping of CFP units, requirements of KNPC Eng. Standard, Shell DEP,
API, ASTM & BS Standards, Material Verification Program of KNPC developed by
M/s Shell Global Services and other international standards have been considered
while revising the subject document.
The controlled document was developed for procurement of stationary items for
the KNPC Refineries and Local Marketing. However after addition of items which
are procured under direct charge, this document becomes a unified TPI scope for
procurements of stock and direct charge items in KNPC by any KNPC Operating
Facilities.
Although the scope of work has been prepared for TPI Agency but this document
shall also be utilized whenever in-house / local fabrication of similar equipment is
carried out as a part of maintenance activities.
Rev. :
KNPC Page : 4 of 345
Confidential
This Confidential document is made available subject to the condition that the recipient will neither
use nor disclose the contents except as agreed in writing with the copyright owner. Any distribution
must be authorized by Kuwait National Petroleum Company (KNPC). Neither the whole nor any part
of this document may be reproduced or distributed in any form or by any means (electronic,
mechanical, reprographic, recording or otherwise) without the prior written consent of KNPC.
Reference to this document should only be made in documents having the same or higher
classification. Copyright is vested in Kuwait National Petroleum Company, Kuwait. All rights
reserved.
Rev. : 4
DOCUMENT Date : December 2021
KNPC AMENDMENT RECORD
Page : 5 of 345
Date of Memo Ref. No. Description / Details of Amendment Current

Amendment Rev. No.
SHU-ICMEMO-12-
0838 Reviewed and revised existing scope of
10/07/2012 1
work and added scope of work for 7 items.
(08.08.2012)
Reviewed Colour Coding Specification and

SHU-ICMEMO-14- 2
added new annexure for oxide film testing
26/01/2014 0143
(03.03.2014)
of Cu-Ni tubes along with minor
modification in other TPI scopes.
SHU-ICMEMO-17- Reviewed and revised existing scope of

0177 work and added scope of work for
15/05/2017 3
(19.07.2017) inspection of reformer tubes along with
Heater tube and new scope of work for
tower trays.
Reviewed and revised existing scope of

work & Prepared new scope of work in
tabular format. Additionally, scope of work
for 15 Nos. of missing stationery equipment
such as Reactors, Towers, High Pressure
Separators with Weld Overlay / Cladding,
O-QA(MAB)- Coke Drum & Fired heater etc. were 4
Dec 2021 I&C(I)-21-0976 prepared & added.
(23/12/2021)
Moreover, the existing scope of work for
Refractory, Thermal (hot & cold) Insulation
& Hoses were withdrawn, since they are
not under the purview of Inspection &
Corrosion Division.
KUWAIT NATIONAL PETROLEUM COMPANY
Rev. : 4
TABLE OF CONTENTS
SL.
DESCRIPTION TPI NO. PAGE NO.
NO.
Scope of Work for Third Party Inspection for Plain
1 TPI-KNPC-01-PLATES 10-12
and Cladded Plates
2 and Cladded Pipes (Carbon Steel, Alloy Steel, TPI-KNPC-02-PIPES 13-21
Stainless Steel, Nickel Alloy, Duplex & Non-Ferrous)
3 and Cladded Pipe Fittings (Carbon Steel, Alloy Steel, TPI-KNPC-03-PIPE FITTINGS 22-30
Stainless Steel, Nickel Alloy, Duplex & Non-Ferrous)
Scope of Work for Third Party Inspection for Gate,
4 TPI-KNPC-04-VALVES 31-38
Globe, Check, Ball, Plug, Butterfly and Needle Valves
Scope of Work for Third Party Inspection for Carbon
Steel, Alloy Steel, Stainless Steel, Duplex Stainless
5 Steel, Nickel Alloy, Copper Alloy & Titanium Tubes for TPI-KNPC-05-TUBES 39-45
Heat Exchangers / Condensers / Air Fin Coolers And
Tubes For Boilers
Steel, Alloy Steel, Stainless Steel, Duplex Stainless
6 TPI-KNPC-06-U TUBES 46-52
Steel, Nickel Alloy, Copper Alloy & Titanium U-Tubes
for Heat Exchangers / Condensers / Air Fin Coolers
Steel, Titanium, Alloy Steel, Stainless Steel, Nickel
7 TPI-KNPC-07-TUBE BUNDLES 53-60
Alloy, Duplex Stainless Steel & Non-Ferrous Tube
Bundles
Scope of Work for Third Party Inspection for Shell & TPI-KNPC-08-HEAT
8 61-78
Tube Type Heat Exchanger EXCHANGER
Scope of Work for Third Party Inspection for Breech TPI-KNPC-09-BLC
9 79-98
Lock Heat Exchanger EXCHANGER
Scope of Work for Third Party Inspection for Air TPI-KNPC-10-AIR COOLED
10 99-112
Cooled Heat Exchanger HEAT EXCHANGER
Scope of Work for Third Party Inspection for Coil TPI-KNPC-11-COIL TYPE
11 113-118
Type Seal Flushing Coolers SEAL COOLERS
Scope of Work for Third Party Inspection for Plate TPI-KNPC-12-PLATE TYPE
12 119-126
Type Heat Exchanger HEAT EXCHANGER
Scope of Work for Third Party Inspection for Pressure TPI-KNPC-13-PLAIN
13 127-141
Vessels Without Weld Overlay / Cladding PRESSURE VESSELS
Scope of work for Third Party Inspection for Pressure TPI-KNPC-14-WELD OVERLAY
14 Vessels (Separators & Other Vessels) with Weld / CLADDED PRESSURE 142-159
Overlay / Cladding VESSELS
15 Scope of work for Third Party Inspection for Tower TPI-KNPC-15-TOWER 160-177
Rev. : 4
TABLE OF CONTENTS
SL.
NO.
Scope of work for Third Party Inspection for Coke
16 TPI-KNPC-16-COKE DRUM 178-192
Drum
17 Scope of work for Third Party Inspection for Reactor TPI-KNPC-17-REACTOR 193-210
Scope of Work for Third Party Inspection for TPI-KNPC-18-

18 211-217
Desuperheaters DESUPERHEATERS
Scope of Work for Third Party Inspection for Tower
19 TPI-KNPC-19-TOWER TRAYS 218-220
Trays
TPI-KNPC-20-GRID /
Scope of Work for Third Party Inspection for Grid /
20 DEMISTERS / COALESCER / 221-223
Demisters / Coalescer / Packing / Filter Elements
PACKING / FILTER ELEMENTS
Scope of Work for Third Party Inspection for CS, Alloy
21 Steel, Stainless Steel, Nickel Alloy & Paralloy Plain / TPI-KNPC-21-HEATER TUBES 224-234
Studded and Finned Heater & Reformer Tubes
TPI-KNPC-22-HEATER
22 Steel, Alloy Steel, Stainless Steel & Nickel Alloy 235-239
FITTINGS
Heater Fittings
Scope of Work for Third Party Inspection
23 TPI-KNPC-23-FIRED HEATERS 240-261
for Fired Heaters
Scope of Work for Third Party Inspection
24 TPI-KNPC-24-BOILERS 262-280
for Boilers
Scope of Work for Third Party Inspection for Pressure
TPI-KNPC-25-PRESSURE
25 Safety Valve (Conventional, Balanced & Pilot 281-288
SAFETY VALVES
Operated
Scope of Work for Third Party Inspection for Vacuum TPI-KNPC-26-BREATHER
26 289-293
Relief Valves & Breather Valves VALVES
Scope of Work For Third Party Inspection for Rupture TPI-KNPC-27-RUPTURE
27 294-297
Disk DISKS
Scope of Work for Third Party Inspection for Metallic TPI-KNPC-28-METALLIC
28 298-303
Expansion Joints EXPANSION JOINTS
Scope of Work For Third Party Inspection for
29 TPI-KNPC-29-THERMOWELLS 304-308
Thermowells
30 Scope of Work for Third Party Inspection for Ejectors TPI-KNPC-30-EJECTORS 309-314
31 Scope of Work for Third Party Inspection for Silencers TPI-KNPC-31-SILENCERS 315-319
Scope of Work for Third Party Inspection for Flare

32 TPI-KNPC-32-FLARE TIPS 320-325
Tips & Pilots
Rev. : 4
TABLE OF CONTENTS
SL.
NO.
Scope of Work for Third Party Inspection for TPI-KNPC-33-INDUSTRIAL

33 326-328
Industrial Chemicals CHEMICALS
ANNEXURE –I , PMI
329-330
Positive Material Identification Requirement for
Various Items.
ANNEXURE –II, NDT
331-332
Non Destructive Testing Requirement for Valves
and PSV’s
ANNEXURE –III, Colour Coding Specification
333-339
Colour Coding Requirement for Various Items
ANNEXURE –IV, Method of Detection of
340-341
Harmful oxide film on Cu-Ni Alloy Tubes
Rev. : 4
Page : 9 of 341
KNPC
SCOPE OF WORK FOR THIRD PARTY

INSPECTION
Symbols and Abbreviations
TPI : Third Party Inspector or Third Party Inspector Agency as applicable.
PO : Purchase Order
MTC : Material Test Certificate
CS : Carbon Steel
SS : Stainless Steel
HAZ : Heat Affected Zone
ITP : Inspection & Test Plan
NDT : Non-Destructive Testing
RT : Radiography Testing
LPT : Liquid Penetrant Test
MPT : Magnetic Particle Testing
UFD : Ultrasonic Flaw Detection
UT : Ultrasonic Testing
PMI : Positive Material Identification
IGC : Intergranular Corrosion
WPS : Welding Procedure Specification
PQR : Procedure Qualification Records (Welding)
PWHT : Post Weld Heat Treatment
SR : Stress Relieving
CDTP : Cold Differential Test Pressure
EPA : Environment Public Authority
IMO : International Maritime Organization
IATA : International Air Transport Association
SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

FOR PLAIN AND CLADDED PLATES Rev. : 4

TPI No. : TPI-KNPC-01-PLATES
KNPC (Sheet 1 of 3) Page : 10 to 341
Type of
Sr. Acceptance Verification Extent of
Activity Inspection Remarks
No. Criteria Document Inspection
By TPI
Part A: Raw Material Inspection
- Heat treatment reports should
- Material inspection chemical
indicate heat treatment
composition (Heat & Product
temperature, holding time,
Analysis).
- Applicable Specified heating & cooling rate.
- Mechanical properties. - Material test
1 Codes & Standards. R 100% - All SS plates must be in solution
- Heat treatment reports. reports.
- PO. annealed condition as per
- Grain size.
applicable standards.
- Hardness.
- Impact test.
Part B: Final Inspection
No physical defect
Visual inspection
2 Visual inspection. Applicable Codes & R 100% -
report.
Standards.
Applicable Codes & Dimensional W 5%
3 Dimensional check. -
Standards. report. R 100%
Applicable Codes & Thickness W 5%
4 Thickness measurement. -
Standards. report. R 100%
Ultrasonic flaw detection report for - NDT reports must be reviewed by
Applicable Codes &
5 plates thickness higher than one inch UFD report. R 100% ASNT Level-II qualified
Standards.
or as specified in PO. personnel.
UT of clad plates to check for dis- Applicable Codes & - NDT reports must be reviewed by
6 UT report. R 100%
bonding. Standards. ASNT Level-II qualified personnel.
Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.



Type of
By TPI
Meeting requirement of MR 0175/0103 - As specified in PO and
7 - Test report. R 100% -
if specified. NACE Standards.
One sample
- Plate must be stenciled by TPI for
W per heat
- Applicable Codes & identification of PMI.
8 PMI of all material except CS Plates. - PMI report. number.
Standards.
- Review records of PMI carried out
R 100%
by vendor as per Annexure-I.
Part C: Marking & Packing
Marking of plates with:
- Manufacture’s Name.
- Heat No. - Heat # on plates shall co relate
9 - Physical Check & PO. - Reports. W 100%
- Applicable Standards. with Heat # on MTC.
- Size.
- Thickness.
Packing Inspection
- Color code marking.
- Properly packed to avoid damages
during transit & handling.
- Packing suitable for protection - PO.
- Color coding as per Annexure –
10 against corrosion from sea water. - Applicable Codes & - Packing report. W 100%
III.
- Packing is stamped or stenciled to Standards.
ensure that packing has been
inspected and content tally with
packing list
- Shipping Markings.


Acceptance Type of
Sr. Verification Extent of
No. Document Inspection
Criteria By TPI
- TPI shall submit the detailed

inspection report with Material
Test Certificate and all test
certificates duly certified,
stamped and signed to KNPC
11 Issue of release note. - Inspection H 100% immediately after Inspection is
- As per PO.
release note. completed.
- KNPC will review the final duly
certified, stamped and stamped
TPI reports and after its approval
KNPC will issue the release note
for shipment.
Final Inspection Report and
12 - Inspection H 100%
Manufacturers details report. - As per PO. - To be sent to KNPC for records.
report.
Note:
(I) Any deviation to PO requirement observed by TPI shall be notified to KNPC immediately. Further inspection shall be carried out only after clearance from KNPC.
(II) The specified 5% / 10% witness by the TPI is the minimum requirement and the witness quantity fractions shall be rounded off to the next higher value (For example:
Quantity of inspection 1.1 to 1.9 shall be treated as 2; 2.1 to 2.9 shall be treated as 3 etc.).


FOR PLAIN AND CLADDED PIPES (CARBON STEEL, ALLOY STEEL, Rev. : 4
STAINLESS STEEL, NICKEL ALLOY, DUPLEX & NON-FERROUS)
KNPC TPI No. : TPI-KNPC-02-PIPES Page : 13 to 341

(Sheet 1 of 9)
Type of
Sr. Acceptance Verification Inspecti Extent of
Activity Remarks
No. Criteria Document on By Inspection
TPI
- Material test certificate for
chemical composition (Heat & - Heat treatment reports should indicate heat
Product Analysis). treatment temperature, holding time, heating &
- Applicable Codes &
- Mechanical properties. - Material test cooling rate.
1 Standards. R 100%
- Heat treatment reports. reports. - All SS pipes must be in solution annealed condition
- PO
- Grain size. as per applicable standards.
- Hardness. -
- Impact test.
IGC Test for Austenitic SS / SS
1.1 Cladded / SS weld overlaid pipe & - A 262 practice E. - IGC report R 100% -
other austenitic alloys, as applicable.
Mills Hydrostatic Test record for CS - Applicable specified - Hydro test
1.2 R 100% -
pipes. Standards. report.
One sample
- Latest applicable
Macro etch test for seamless from each
1.3 STD (ASTM E-340) - Test report. W -
construction. heat
and PO.
number.
Part B: Fabrication & Inspection
2 Welded Pipe. -
- Forming procedure
2.1 Forming (Plate bending or rolling). - Applicable Codes & - Test report. R 100% -
Standards.
2.2 Welding Process. - WPS / PQR R 100% -
Standards.



(Sheet 2 of 9)
Type of
By TPI
NDT Test prior to heat - Applicable codes & - NDT reports must be reviewed by ASNT Level-
2.3 - NDT Report R 100%
treatment Standards and PO. II qualified personnel.
Radiography record of welded - Applicable Codes & - Radiography - Radiography films must be reviewed by ASNT
2.4 R 100%
pipes. Standards. Report. Level-II qualified personnel.
- Applicable Codes & - Heat
Standards. treatment
2.5 Heat treatment (as applicable) R 100% -
- Heat treatment charts /
procedure. report
Lab test (Tensile, Bend test,
Product analysis on Weld
- Applicable Codes & - Additionally, for DSS material Shell DEPs
2.6 metal and base metal, Micro - Test report. R 100%
Standards. acceptance criteria shall be applicable.
examination on weld, HAZ &
Base metal) as applicable.
2.7 Corrosion test (if applicable). - Test report. R 100%

2.8 Hardness test (if applicable) - Test report. R 100%
NDT Test after heat treatment - Applicable codes & - All NDTs to be interpreted by ASNT Level-II
2.9 - NDT report. R 100%
(as applicable) Standards and PO. Qualified Personnel.
Ferrite evaluation (WM, HAZ, - Additionally, for DSS material Shell DEPs
2.10 Standards. - Test report. R 100%
BM) (If applicable). acceptance criteria shall be applicable.
- Approved procedure.



(Sheet 3 of 9)
Type of
By TPI
Cladded Pipes:
3 Bond strength test of cladded - Test report. R 100% -
Standards.
pipes.
- Applicable Codes & - All NDTs to be interpreted by ASNT Level-II
3.1 NDT record for cladded pipes. - Test report. R 100%
Standards. Qualified Personnel.
Visual Inspection - As per specified
- Visual
- Straightness material Standards and
4 inspection W 100% -
finish, edges etc. purchase order
report.
requirements.
In case of any finding during - Applicable Codes & - All NDTs to be interpreted by ASNT Level-II
5 - LPT report. W 100%
visual inspection witness - LPT. Standards. Qualified Personnel.
Dimensional Check:
- Specified length.
- Applicable Specified
- Permissible variation in - Dimensional W 5% - Co-relate the MTCs with pipes.
6 Codes & Standards.
wall thickness. report. R 100% - Dimensional check records carried out by Vendor.
- PO.
- OD.
- Out of roundness etc.
- Thickness W 5%
7 Thickness measurement. Codes & Standards.
report. R 100% - Thickness record carried out by vendor.
- PO.



(Sheet 4 of 9)
Type of
By TPI
UT on pipe ends for
- Latest applicable
laminations and UT on pipes
8 Standards (ASTM - Test report W 100% -
for dis-bonding from clad side
A578) and PO.
for cladded pipes.
UT on area of 25 mm width
adjacent to the weld seam - Latest applicable
9 over its entire length or dis- Standards (ASTM - Test report. W 100% -
bonding and lamination for A578) and PO.
cladded pipes.
- Applicable STD
(KNPC ENG. STD
Cement Lines Pipes: For As per Addendum – 1
10 87C1 & PRJ-ESC- - Test report -
Cement / Mortar Lining attached below.
SPC-023-21-001)
and PO.
One
sample per - Pipe must be stenciled by TPI for identification of
PMI of pipes of all other - Applicable W
11 - PMI Report. heat PMI.
material except CS. Standard. number.
R 100% - PMI to be carried out by Vendor as per Annexure-I.
W One sample
from each
Impact test of pipes used in - Applicable heat -
12 - Test report. number.
low temperature service. Standard.
R 100% - Impact Test Report carried out by vendor.

TPI No. : TPI-KNPC-02-PIPES
Type of
By TPI
- Thickness measurement shall be done by Vendor.
- As per E797 pulse W 10%
- These pipes to be stamped / stenciled for Low
Thickness measurement of echo method
13 - Test report Alloy, SS & Non-Ferrous by TPI.
pipes. - As per PO and
R 100% - Report of thickness measurement carried out by
Applicable STD.
Vendor.
- Potable water to be used for hydro testing purpose.
- Witness test for Alloy Steel, SS, Duplex, Nickel
alloy & Non-Ferrous pipes and stencil the
witnessed pipes.
- As per applicable W 10%
14 Hydro testing of pipes. - Test report. - Water used for Hydro-test of (405, 410, 430,
Standard. 18/855, 18/8 SS (300 Series), Duplex SS, Alloy 20
and Alloy 400 pipes shall be free from sediments
and Chlorides not more than 50 PPM by mass.
R 100% - Hydrotest Report carried out by vendor.
Marking on pipes with

- Heat No.
- Applicable Standards. - PO & Physical
15 - Reports. W 100% - Heat # shall co relate with Heat # on MTC.
- Grade. Check.
- OD.
- Thickness.


Type of
By TPI
- Length.
- For Low Temperature
Services, Mark “LT” - - -
followed by temperature at
which impact test is done
- Color coding as per Annexure – III.
Packing Inspection: - For cement-lined pipe, flange faces shall be
- Properly painted (CS + protected by plywood or steel plate covers to
Alloy Steel). avoid damages to cement lining. Plywood
- Ends protected by plugs thickness shall be 12 mm minimum for flanges
(preferably plastic). through 300 DN (NPS 12), and 18 mm minimum
- Color code making. for 350 DN (NPS 14) and larger sizes. Steel plate
- Properly packed to avoid flange protectors shall be 6 mm minimum
- PO & Physical - Packing
16 damages during transit & W 100% thickness. Steel washers shall be provided under
Check. report.
handling. the nuts at the back side of the flanges when
- Packing is stamped or bolted flange covers are used. If steel covers are
stenciled to ensure that used for flange protectors, a soft gasket shall be
packing has been provided between the steel protector and the
inspected and content tally flange. Open-end pipe shall be protected by 6 mm
with packing list. minimum thickness steel plate discs, cut to match
- Shipping markings. the OD of the pipe, and held in place by snug
fitting sheet metal caps tack welded to the pipe.

Type of
By TPI
- TPI shall submit the detailed inspection report with

Material Test Certificate and all test certificates duly
certified, stamped and signed to KNPC immediately
17 Issue of release note. - Inspection H 100%
- As per PO. after Inspection is completed.
release note.
- KNPC will review the final duly certified, stamped and
stamped TPI reports and after its approval KNPC will
issue the release note for shipment.
Manufacturers details report. - As per PO. - To be sent to KNPC for records.
report.
Note:

ADDENDUM-1
CEMENT MORTAR LINING OF STEEL PIPES
Type of
Sr. Acceptance Verification
Activity Inspection Extent of Inspection Remarks
No. Criteria Document
By TPI
1 Material As per Specified STD and PO Report R 100% Test report of Vendor.
2 Cement As per Specified STD and PO Report R 100% Test report of Vendor.
3 Sand As per Specified STD and PO Report R 100% Test report of Vendor.
As per Specified STD and PO Report Inspect first lining operation and 5%
4 Water I
random for subsequent operation.
5 Wire Mesh I
6 Mortar Mix I
7 Pipe Preparation I
8 Mortar Application I
9 Water Absorption As per Specified STD and PO Report R 100% Test report of Vendor.
10 Lining Thickness As per Specified STD and PO Report R 100% Test report of Vendor.
11 Curing I
12 Finished Lining I


Type of
Activity Inspection By Extent of Inspection Remarks
TPI
13 Cracking I
14 Spalling I
Loading / As per Specified STD and PO Report Inspect first lining operation and 5%
15 I
Transportation random for subsequent operation.
16 Drop Test I

FOR PLAIN AND CLADDED PIPE FITTINGS (CARBON STEEL, ALLOY STEEL, Rev. : 4
STAINLESS STEEL, NICKEL ALLOY, DUPLEX STEEL, & NON-FERROUS)
TPI No. : TPI-KNPC-03-PIPE FITTINGS
KNPC (Sheet 1 of 9)
Page : 22 to 341
Type of
By TPI
- Material test certificate for - Heat treatment reports should
chemical composition (Heat & indicate heat treatment
Product Analysis). temperature, holding time,
- As per specified
- Mechanical properties. - Material heating & cooling rate and mode
1 Standards and purchase R 100%
- Heat treatment reports. test reports. of cooling.
order requirements.
- Grain size.
- Hardness.
- Impact test.
IGC Test for Austenitic SS / SS
Cladded / SS weld overlaid fittings
1.1 - A 262 practice E. - IGC report. R 100% -
& other Austenitic alloys, as
applicable.
Seamless Pipe Fittings - Inspection
2 - Hot forming procedure. R 100% -
- Hot forming. report.
- Applicable codes &
- Heat
- Heat treatment (Normalizing). Standards. R 100% -
treatment.
- Macro etch test for seamless - Latest applicable STD One sample from - This is applicable for tubular
- Test report. W
construction. (ASTM E-340) and PO. each heat number. products also.
3 Welded Pipe Fittings:
- WPS, PQR, - Final approval by KNPC before
3.1 - WPS, PQR and WPS. - ASME Sec. IX. H 100%
WPQ. proceeding with welding.
- Applicable codes & - Inspection
3.2 - Welding (Longitudinal Weld). R 100% -
Standards. report.


KNPC (Sheet 2 of 9)
Page : 23 to 341
Type of
By TPI
3.3 - Liquid Penetrant test (LPT) of W 100% - NDT reports must be reviewed by ASNT
- Latest Applicable STD. - Test report.
weld from outside and inside. Level-II qualified personnel.
3.4 - NDT Test prior to heat - Applicable codes & R 100% -
- NDT report.
treatment. Standards and PO.
3.5 - Inspection R 100% -
- Hot Forming. Standards.
report.
- Hot forming procedure
- Heat - Heat treatment reports should indicate
3.6 - Applicable codes & R 100%
- Heat treatment. treatment heat treatment temperature, holding time,
Standards.
chart. heating & cooling rate.
3.7 - Hardness measurement (if - Applicable codes & - Hardness R 100% - Additionally, for DSS material Shell DEPs
applicable) Standards. report. acceptance criteria shall be applicable.
- Lab test (Tensile, Bend test,
Product analysis on Weld
3.8 - Applicable codes & R 100% - Additionally, for DSS material Shell DEPs
metal and base metal, Micro - Test report.
examination on weld, HAZ &
Base metal) as applicable.
3.9 - Applicable Codes & R 100% - Additionally, for DSS material Shell DEPs
- Corrosion test (if applicable). - Test report.
3.10 - NDT Test after heat - Applicable codes & R 100% - All NDTs to be interpreted by ASNT Level-
- NDT report.
treatment (as applicable) Standards and PO. II Qualified Personnel.

KNPC (Sheet 3 of 9)
Page : 24 to 341
Type of
By TPI
- Applicable codes & - Radiography - All NDTs to be interpreted by ASNT Level-
3.11 - Radiography record. R 100%
Standards. report. II Qualified Personnel.
- Ferrite evaluation (WM, HAZ, Standards. - Additionally, for DSS material Shell DEPs
3.12 - Test report. R 100%
BM) (if applicable). - Ferrite measurement acceptance criteria shall be applicable.
procedure
In case of Weld Over Laid
- Latest Applicable STD - All NDTs to be interpreted by ASNT Level-
3.13 pipe fittings: - Test Report. W 100%
and PO. II Qualified Personnel.
- UFD for dis-bonding
- Dilution test (by PMI / wet - Latest Applicable STD
3.14 - Test Report. W 100% -
chemical analysis) and PO.
- Free iron check on weld
overlay surface (Ferricyanide
test on Monel & Cu-Ni weld - Latest Applicable STD
3.15 - Test Report. W 100% -
overly material and CuSO4 and PO.
test on other weld overlays
materials).
Cladded Pipe Fittings:
- As per applicable
4 - Bond strength test of - Test report. R 100% -
standard.
cladded pipe fittings.
- NDT record for cladded - As per applicable - All NDTs to be interpreted by ASNT Level-
4.1 - Test report. R 100%
pipefittings. standard. II Qualified Personnel.

KNPC (Sheet 4 of 9)
Page : 25 to 341
Type of
By TPI
- UT of pipe fitting for
laminations. - Latest applicable STD - All NDTs to be interpreted by ASNT Level-
4.2 - Test report. W 100%
- UT for dis-bonding from clad (A578) and PO. II Qualified Personnel.
side for cladded pipefittings.
- Applicable STD (KNPC
Cement Lines Pipe fittings: For ENG. STD 87C1 & PRJ- As per Addendum – 2
5 - Test report. -
Cement / Mortar Lining ESC-SPC-023-21-001) attached below.
and PO.
Visual Inspection - As per specified STD and - Visual
6 - Straightness, material finish, purchase order inspection W 100% -
edges etc. requirements. report.
- In case of any finding during - All NDTs to be interpreted by ASNT Level-
7 - As per applicable STD. - LPT report. W 100%
visual inspection witness –LPT. II Qualified Personnel.
Dimensional Check
- Co-relate the MTCs with pipefittings.
- Specified length. W 5%
- As per specified STD & - Dimensional
8 - Permissible variation in wall
PO. report. - Dimensional check records carried out by
thickness. R 100%
Vendor.
- OD, Out of roundness etc.
One
sample per - Pipefittings must be stenciled by TPI for
W
- PMI of pipe fittings of all other heat identification of PMI.
9 - Applicable Standard. - PMI Report.
material except CS. number.
- PMI to be carried out by Vendor as per
R 100%
Annexure-I.


KNPC (Sheet 5 of 9)
Page : 26 to 341
Type of
By TPI
W 10% - Thickness measurement shall be done by
Vendor.
- These pipefittings to be stamped / stenciled
- Use E797 pulse echo
for Low Alloy, SS & Non-Ferrous by TPI.
- Thickness measurement of method
10 - Test report. - Report of thickness measurement carried
pipefittings (Except Flanges). - As per PO and R 100%
out by Vendor.
- Applicable STD.
- In case of small fittings 1” or small, use
smaller ultrasonic thickness probe on 100%
quantity or radiography of 10% of quantity.
Part C: Inspection of Marking, Packing & Issuance of Release Note
Marking on pipe fittings with:
- Heat No.
- Applicable Standards.
- Grade.
- ANSI Rating W 100%
11 - PO & Physical Check. - Reports. - Heat # shall co relate with Heat # on MTC.
- OD.
- Thickness.
- Length.
- For Low Temperature Services,
Mark LT followed by
temperature at which impact
test is done on pipefittings.

KNPC (Sheet 6 of 9)
Page : 27 to 341
Type of
By TPI
Packing Inspection:
- Properly painted (CS + Alloy

Steel).
- Bevel edges are protected by
plugs (preferably plastic).
- Properly packed to avoid
12 damages during transit & - Packing W 100%
- PO & Physical Check. - Color coding as per Annexure – III.
handling. report.
- Packing suitable for protection
against corrosion resulting
from seawater.
- Packing is stamped or stenciled
to ensure that packing has
been inspected and content
tally with packing list.
- Shipping markings.

KNPC (Sheet 7 of 9)
Page : 28 to 341
Type of
By TPI
- TPI shall submit the detailed Inspection
Report with Material Test Certificate and
all Test Certificates duly certified,
stamped and signed to KNPC immediately
- Inspection
13 Issue of release note. - As per PO H 100% after Inspection is completed.
release note.
- KNPC will review the final duly certified
and stamped TPI reports and after its
approval, KNPC will issue the release note
for shipment.
- Final Inspection Report and - Inspection
14 - As per PO H 100% - To be sent to KNPC for records.
Manufacturers data report. report.
Note:

KNPC (Sheet 8 of 9)
Page : 29 to 341
ADDENDUM-2
CEMENT MORTAR LINING OF STEEL PIPE FITTINGS
Type of
Activity Inspection Extent of Inspection Remarks
By TPI
1 Material As per Specified STD and PO Report R 100% Test report of Vendor.
2 Cement As per Specified STD and PO Report R 100% Test report of Vendor.
3 Sand As per Specified STD and PO Report R 100% Test report of Vendor.
4 Water I
5 Wire Mesh I
6 Mortar Mix I
7 Pipe Preparation I
8 Mortar Application I
9 Water Absorption As per Specified STD and PO Report R 100% Test report of Vendor.
10 Lining Thickness As per Specified STD and PO Report R 100% Test report of Vendor.
11 Curing I
12 Finished Lining I

KNPC (Sheet 9 of 9)
Page : 30 to 341
Type of
Activity Inspection By Extent of Inspection Remarks
TPI
13 Cracking I
14 Spalling I
Loading / As per Specified STD and PO Report Inspect first lining operation and 5%
15 I
Transportation random for subsequent operation.
16 Drop Test I

FOR GATE, GLOBE, CHECK, BALL, PLUG, BUTTERFLY AND NEEDLE VALVES Rev. : 4
TPI No. : TPI-KNPC-04-VALVES Date : December 2021

(Sheet 1 of 8)
KNPC Page : 31 to 341
Type of
By TPI
Part A: Pre Inspection
H: for KNPC
- In case of fabrication drawings copied
Pre-Inspection Meeting:
- PO. from existing KNPC Drawing the TPI
- Vendor’s drawings and
- Drawing, Datasheet, shall review the drawing and submit to
calculations.
Technical Specifications - Minutes of KNPC for final approval. Calculation, if
1 - Technical specifications. H 100%
& Calculations. Meeting. any, submitted by the vendor will be
- Datasheet.
- Quality & Inspection directly reviewed & approved by KNPC.
Requirements. - In case the Valve is new, the drawings,
data sheets and calculations will be
directly reviewed & approved by KNPC.
-PO. H: for KNPC
- Approved
Final Vendor’s Inspection Test -Approved Drawing & - ITP shall be in line with scope of
2 Inspection & R 100%
Plan. Data sheet. inspection mentioned here.
Test Plan.
- TPI-KNPC-04-VALVES. - Final approval by KNPC.
Part B: Procedures & Raw Material Inspection
Approval of applicable Vendors
Procedures which shall include
but not limited to:
- NDE (UT/MT/LPT/RT). - PO Requirement.
- Document H: for KNPC
3 - PMI. - Applicable Codes & R 100%
Procedure. - Final approval by KNPC.
- Fabrication. Standards.
- Pressure Testing Procedure
(Hydro / Pneumatic).
- Initial Thick Measurement



(Sheet 2 of 8)
Type of
By TPI
- Painting.
- Pickling & Passivation.
- Packing / shipping.
- Other procedure etc.
All Raw Material Inspection
(body Bonnet, trim and lining)
- Applicable Mechanical,
chemical, Impact properties.
- Heat Treatment / solution
annealing reports / charts.
- TPI shall co-relate MTCs with items
- Hardness test.
used for fabrication.
- Ferrite content report, as
- In case the raw materials are ordered
applicable - Material
to meet NACE MR0175 / 0103
- Microstructure / Average grain - Applicable Codes & Inspection
4 R 100% requirements, all the testing
size for SS as per ASTM E112 Standards. reports /
specifications in the NACE standard
- Material Identification and Co- charts.
and PO shall be followed by the vendor
relation.
and the reports shall be reviewed by
- TAT Test (Type acceptance
the TPI.
Test), if specified.
- Casting Inspection report.
- IGC test as per ASTM A262
practice E (including weld
overlaid valves also), as
applicable
5 Fire safe test report. - Test report. R 100% -
Standards.


(Sheet 3 of 8)
Type of
By TPI
NDT test (RT, LPT/MPI) of the
raw material (Body & Bonnet):
- Cast Valve: Test to be Quantity of
carried out for all type of - NDT test testing shall be - TPI to review all the test reports
6 Standards. R
rating. report. as per carried out by the vendor.
- NDT Procedure.
- Forged Valve: Test to be Annexure –II
carried out for valve with
rating ≥900 class.
- Applicable Codes & 5% (Minimum - TPI shall co-relate MTCs with items
- Visual & W
Visual & Dimensional verification Standards. one) used for fabrication.
7 Dimensional
of raw material. - Approved Procedures.
report. R 100% - Review reports carried out by Vendor.
- Approved Drawings.
8 Material finish. Standards. - Report. W 100% -
- Visual Inspection.
Additional test for Duplex
9
materials.
- Micro
- Micro structure - Applicable Codes &
9.1 structure R 100% -
determination. Standards.
report.
- Applicable Codes & - PREN number
9.2 - PREN number. R 100% -
Standards. report.


(Sheet 4 of 8)
Type of
By TPI
One Testing
W
- Applicable Codes & per Lot.
9.3 - Corrosion test. - Test report.
Standards.
R 100% - Review reports carried out by Vendor.
- Ferrite determination on - Applicable Codes &

9.4 - Test report. R 100% -
welds. Standards.
Check size, material, ANSI
rating, trim, heat number and
10 Standards. - Report W 100% -
flow direction are marked on
- Visual Inspection.
Valve.
- WPS, PQR,
- WPS, PQR & WPQ.
11 - ASME Sec. IX. WPQ. R 100% -
- Weld Map.
- Weld map.
- Personnel
NDT Personnel Qualifications (as - Applicable Codes &
12 Qualification R 100% -
applicable). Standards.
certificates.
- Personnel
Painter & Blaster Personnel - Applicable Codes &
Qualifications. Standards.
certificates.


(Sheet 5 of 8)
Type of
By TPI
UFD of Weld Overlaid Valves to - Applicable Codes &

14 - Test report. W 100% -
check Dis-bonding. Standards.
Dilution test of weld overlaid - Applicable Codes &

Valves. Standards.
Checking of heat number on the - Material test

16 - Physical Check. W 100% -
valve. certificates.
Rubber Lining Inspection: - Witness Spark Testing carried out by
W 100%
- Visual & Spark test. Vendor.
- Applicable Codes & - Inspection
17
Standards. report. W 5%
- Shore hardness. - Review shore hardness report carried out
R 100%
by Vendor.
- Witnessed Valves shall be stenciled by TPI

- Applicable Codes & W 100%
PMI of all material for body & for proper identification of PMI.
18 Standards. - PMI report.
bonnet except CS material.
- PMI Procedure.
R 100% - Test report of Trim carried out by Vendor.


(Sheet 6 of 8)
Type of
By TPI
- Thickness
Thickness measurement of body - Approved Drawing.
19 Measurement W 100% -
and bonnet. - Approved Procedure.
Report.
Low temperature & Cryogenic - Applicable Codes &

test (if applicable). Standards.
H: for KNPC
- 100% - Final approval by KNPC
material (for - For hydro testing of Austenitic &
- Hydrostatic
H all except for Duplex SS material, potable water
test /
CS). should be used with Chloride content
Hydrostatic / Pneumatic / seat - API 598. Pneumatic
not more than 50PPM.
Testing of the pressure - No leakage. Test Report.
21
containing parts (body, bonnet, - Approved Drawing. - Water Test
- After hydrotest, the Valves shall be
cap & nozzles) - Approved Procedure. Certificates. - 10% for CS
H immediately drained, cleaned and dried
- Gauge Valves.
out.
Calibrations.
- 100% for CS
R - Testing record carried out by Vendor.
Valves
- As per PO and
- All valves shall be stamped by TPI for
22 - Stamping of Valve. Applicable Codes & - Stamping. W 100%
identification.
Standards.


(Sheet 7 of 8)
Type of
By TPI
Part C: Inspection of Painting
Surface preparation and - PO. - Painting

23 R 100% -
painting inspection. - Painting Procedure. report.
Part D: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Both ends are protected
with suitable plugs
(preferably plastics).
damages during transit &
handling.
- Packing - Color coding as per Colour coding specification
24 - Packing suitable for - PO & Physical Check. W 100%
report. Annexure – III.
protection against corrosion
resulting from seawater.
- Packing is stamped or
stenciled to ensure that
packing has been inspected
and content tally with
packing list.


(Sheet 8 of 8)
Type of
By TPI
- TPI shall submit the detailed Inspection Report
with Material Test Certificate and all Test
Certificates duly certified, stamped and signed to
25 - All inspection reports - Inspection
Issue of release note. H 100% KNPC immediately after Inspection is completed.
and certificates. release note.
- KNPC will review the final duly certified stamped
and signed TPI reports and after its approval,
KNPC will issue the release note for shipment.
Manufacturers data report. - As per PO. - To be sent to KNPC for records.
report.
Notes:
(I) TPI shall ensure no deviation from PO / latest specified standard / approved drawings & ITP. Notify KNPC immediately of any deviation noticed. Further inspection shall
be carried out only after clearance from KNPC.

FOR CARBON STEEL, ALLOY STEEL, STAINLESS STEEL, DUPLEX STAINLESS Rev. : 4
STEEL, NICKEL ALLOY, COPPER ALLOY & TITANIUM TUBES FOR HEAT
EXCHANGERS / CONDENSERS / AIR FIN COOLERS AND TUBES FOR BOILERS Date : December 2021
KNPC TPI No. : TPI-KNPC-05-TUBES

Page : 39 to 341
(Sheet 1 of 7)
Type of
By TPI
chemical composition (Heat
& Product Analysis).
- Mechanical properties.
- Heat treatment reports.
- Grain size.
- Hardness.
- Ferrite content report as
- Applicable Specified - Heat treatment reports should indicate heat
applicable - Material test
1 Codes & Standards. R 100% treatment temperature, holding time, heating &
- Impact test. reports.
- PO. cooling rate.
- Expansion Test.
- Flattening Test.
- Reverse Flattening Test.
- Flaring Test.
- Flange Test.
- Ultrasonic Inspection of
Welded Tubes.
- Crush Test.
IGC Test for Austenitic SS &
- ASTM A262 practice
1.1 other Austenitic alloys tubes, as - IGC report. R 100% -
E.
applicable
Microscopical examination
1.2 Codes & Standards. - Test report. R 100% -
result for copper – Alloy tubes.
- PO.


Page : 40 to 341
(Sheet 2 of 7)
Type of
By TPI
Grain size measurement for Nickel
Alloy tubes, all H Grade SS tubes - Test
1.3 Codes & Standards. R 100% -
and wherever applicable as per report.
- PO.
ASTM
Mercurous Nitrate Test / Ammonia - Test
1.4 Codes & Standards. R 100% -
Vapor Test for Copper Alloy Tubes. report.
- PO.
Harmful Oxide Film Detection Test - Test
1.5 Codes & Standards. R 100% - As per Annexure – IV.
for Cupronickel Tubes. report.
- PO.
Visual Inspection: - Applicable Specified - Visual
2 - Straightness, material finish, Codes & Standards. inspection W 100% -
edges, free of scale etc. - PO. report.
In case of any finding during visual - Applicable Specified - LPT - All NDTs to be interpreted by ASNT Level-II
3 W 100%
inspection witness –LPT. Codes & Standards. report. Qualified Personnel.
Dimensional Check: W 5% - Co-relate the MTCs with tubes.
- Specified length.
- Permissible variation in wall - Applicable Specified
- Test
4 thickness. Codes & Standards. - Dimensional check record of tubes carried out by
report. R 100%
- OD (outside diameter). - PO. Vender.
- ID (Inside diameter).
- Out of roundness (Ovality).


Page : 41 to 341
(Sheet 3 of 7)
Type of
By TPI
Seamless Tubes: - Latest applicable One sample
5 Macro etch test for seamless STD (ASTM E-340) - Test report. W from each heat -
construction. and PO. number.
- One sample
Impact Test for Tubes (To be - Applicable Specified W from each
-
6 used for Low Temperature Codes & Standards. - Test report. Heat of
Services). - PO. Tubes.
R 100% - Impact test records carried out by the vendor.
One
- Tubes must be stenciled by TPI for identification
- Applicable Specified W sample per
PMI of Tubes of all other of PMI.
7 Codes & Standards. - PMI Report. heat number.
materials except CS.
- PO - Record of PMI of tubes carried out by Vendor as
R
100% per Annexure-I.
Finning procedure (Including - Applicable Specified
8 WPS/ PQR wherever Codes & Standards. - WPS / PQR. R 100% -
applicable) for finned tubes. - PO.
Visual Inspection of Fins &
9 Codes & Standards. - Test report. W 100% -
Visible section of Tubes.
- PO.
Check for extrusion or
10 Codes & Standards. - Test report. W 100% -
extrusion & serration.
- PO


Page : 42 to 341
(Sheet 4 of 7)
Type of
By TPI
Dimensional Inspection:
- Applicable Specified W 5%
- Fins OD & Pitch.
11 Codes & Standards. - Test report.
- Bare both Ends.
- PO R 100% - Dimensional record of Tubes of Vendor.
- Length.
Check Fin material before
12 Codes & Standards. - Test report. W 100% - Co-relate Fin material with MTC.
Finning.
- PO
- Applicable Specified W 10% - Testing shall be done after completion of all
Pneumatic Testing (for Duplex
13 Codes & Standards. - Test Report mechanical work/finning etc.
Tubes, as applicable)
- PO R 100% - Test Record of Tubes carried out by the Vendor.
- Hydrostatic test shall be done after completion of

all mechanical work/finning etc.
W 10%
- Potable water to be used for hydro testing purpose.
Hydro-test of Finned / bare - As per PO - Water used for Hydro-test of (405, 410, 430,
14 - Test report.
Tubes. Specification. 18/855, 18/8 SS (300 Series), Duplex SS, Alloy 20
and Alloy 400 shall be free from sediments and
Chlorides not more than 50 PPM by mass. Tubes
shall be drained and dried post hydrotest.


Page : 43 to 341
(Sheet 5 of 7)
Type of
By TPI
R 100% - Hydro-test record of Tubes carried out by Vendor.

Marking on Tubes with
- Heat No.
- Applicable Standards /
Specification.
- Grade.
- ANSI Rating
- OD.
- Thickness. - PO & Physical
15 - Reports. W 100%
- Length. Check.
- Heat # shall co relate with Heat # on MTC.
Services, Mark “LT”
followed by temperature at
which impact test is done
on pipe fittings.
- Mention “Condition –
Temper” for Nickel and
Copper Alloy Tubes.


Page : 44 to 341
(Sheet 6 of 7)
Type of
By TPI
Packing Inspection
- Tubes are properly oiled.
- Plugged with plastic caps at
both ends to protect from
corrosion.
handling.
- Packed in strong sea worthy
wooden boxes and properly
protected against corrosion. - PO, Packing
- Packing
16 - Packed boxes are color coded Procedure & W 100%
reports. - Color coding as per Annexure – III.
and Metal Tag containing Physical Check.
details of tubes.
against corrosion resulting
from seawater.
and content tally with packing
list.
- Inspection - TPI shall submit the detailed Inspection Report
17 Issue of release note. - As per PO H 100%
release note. with Material Test Certificate and all Test


Page : 45 to 341
(Sheet 7 of 7)
Type of
By TPI
Certificates duly certified, stamped and signed
to KNPC immediately after Inspection is
completed.
- -
- KNPC will review the final duly certified and
stamped TPI reports and after its approval
KNPC will issue the release note for shipment
Final Inspection Report and - Inspection
Note:

STEEL, NICKEL ALLOY, COPPER ALLOY & TITANIUM U-TUBES FOR HEAT
EXCHANGERS / CONDENSERS / AIR FIN COOLERS Date : December 2021
KNPC TPI No. : TPI-KNPC-06- U TUBES

Page : 46 to 341
(Sheet 1 of 7)
Type of
Acceptance Verification Extent of
Sr. No. Activity Inspection Remarks
Criteria Document Inspection
By TPI
- Drawing and
Approval of fabrication drawing - As per PO and
1 bending R 100% -
and bending procedure. drawing.
procedure.
Part B: Raw Material Inspection
chemical composition (Heat
& Product Analysis).
- Mechanical properties.
- Heat treatment report.
- Applicable Specified - Heat treatment reports should indicate
- Hardness. - Material test
2 Codes & Standards. R 100% heat treatment temperature, holding
- Impact test. reports.
- PO. time, heating & cooling rate.
- Expansion Test.
- Flattening Test.
- Reverse Flattening Test.
- Flaring Test.
- Flange Test.
- ASTM A 262
practice E and
2.1 other Austenitic alloy tubes, as - IGC report. R 100% -
ASTM A 213
applicable
supplementary (S4).
Microscopical examination result
2.2 Standards. - Test report. R 100% -
for copper – Alloy tubes.
- PO.


Page : 47 to 341
(Sheet 2 of 7)
Type of
By TPI
Grain size measurement for
- As per Specified
Nickel Alloy tubes, all H Grade
2.3 STD ASTM-E112 - Test report. R 100% -
SS tubes and wherever
and PO.
applicable as per ASTM
Mercurous Nitrate Test / - Applicable Codes &
2.4 Ammonia Vapor Test for Copper Standards. - Test report. R 100% -
Alloy Tubes. - PO.
Harmful Oxide Film Detection
2.5 Standards. - Test report. R 100% - As per Annexure – IV.
Test for Cupronickel Tubes.
- PO
- One sample
from each
Impact Test for Tubes (To be W -
- As per specified STD Heat of
2.6 used for Low Temperature - Test report.
& PO. Tubes.
Services).
- Test record of Tubes carried out by
R 100%
Vendor.
Part C: Fabrication & Inspection
Seamless Tubes: - Latest applicable One sample from
3 Macro etch test for seamless STD (ASTM E-340) - Test report. W each heat -
construction. and PO. number.
- Applicable Codes & One
PMI of Tubes of all other - Tubes must be stenciled by TPI for
4 Standards. - PMI Report. W sample per heat
materials except CS. identification of PMI.
- PO number.

KNPC TPI No. : TPI-KNPC-06-U TUBES

Page : 48 to 341
(Sheet 3 of 7)
Type of
By TPI
- Record of PMI of tubes carried out
R 100%
by Vendor as per Annexure-I.
- Applicable Codes & - Thinning of U-bend shall not
After forming of bend, check /
Standards. exceed 17% of specified minimum
5 verify the wall thinning of shortest - Test report. W 100%
- PO Specifications / wall thickness as specified in TEMA
bend.
Drawing RCB-2.31.
- As per PO
Check tube flattening at middle of - Flattening shall not exceed 10% of
6 Specification / - Test report. W 100%
the tube. OD of Tube.
Drawing
- Test record of U-bends carried out
- Heat by Vendor.
Standards.
Stress relieving / solution annealing Treatment - Heat Treatment chart must mention
7 - As per drawing / PO R 100%
of U-bends plus 1 foot on both side. report with soaking temperature, loading
Specifications.
record chart temperature, heating, cooling rate
- Approved Procedure
& mode of heating/cooling
W All tubes of 2
- Applicable Codes & nos. of inner
Standards. most row tubes
8 LPT of U-bends Tubes. - Test report. (shortest Bends)
- PO Specifications /
Drawing.
R 100% - LPT shall be carried out by Vendor.


Page : 49 to 341
(Sheet 4 of 7)
Type of
By TPI
- Applicable Codes On 2 Nos. inner
Hardness Test after Stress
& Standards. - Test row tubes - Hardness measurement shall be carried
9 Relieving (CS & Low Alloy Steel W
- PO Specifications / report. (shortest out by Vendor.
Material).
Drawing. bends).
Visual Inspection - Applicable Codes
- Visual
- Straightness, material & Standards.
10 inspection W 100% -
finish, edges, free of scale - PO Specifications /
report.
etc. Drawing.
- Applicable Codes
In case of any finding during & Standards. - LPT
11 W 100% -
visual inspection witness –LPT. - PO Specifications / report.
Drawing
Dimensional Check:
- Specified length. W 5%
- Co-relate the MTCs with tubes.
- Bend radii.
- As per specified
- Permissible variation in wall - Test
12 STD.
thickness. report. - Dimensional check record of tubes carried
- PO and drawing. R 100%
- OD (Outside Diameter). out by Vender.
- ID (Inside diameter).
- Applicable - Testing shall be done after completion of
W 10%
Pneumatic Testing (for Duplex Specified Codes & - Test all mechanical work/finning etc.
13
Tubes, as applicable). Standards. report. - Test Record of Tubes carried out by the
R 100%
- PO. Vendor.


Page : 50 to 341
(Sheet 5 of 7)
Type of
Sr. No. Activity Inspection By Remarks
TPI
- Hydrostatic test shall be done
subsequent to Bending.
- Potable water to be used for hydro
testing purpose.
W 10% - Water used for Hydro-test of (405, 410,
430, 18/855, 18/8 SS (300 Series),
- As per PO
14 Hydro-test of U-bend Tubes. - Test report. Duplex SS, Alloy 20 and Alloy 400 shall
Specification.
be free from sediments and Chlorides
content not more than 50 PPM by mass.
Tubes shall be drained and dried post
hydrotest.
R 100% - Hydro-test record of Tubes carried out
by Vendor.
Part D: Marking & Packing
Marking on Tubes with
- Heat No.
- Length.
- Applicable Standards /
- PO & Physical
15 Specification. - Reports. W 100%
Check.
- Grade.
- OD (Outside Diameter) - Heat # on tubes shall co relate with
- Minimum wall thickness. Heat # on MTC.
Services, Mark LT followed


Page : 51 to 341
(Sheet 6 of 7)
Type of
Sr. No. Activity Inspection By Remarks
TPI
by temperature at which
impact test is done on
tubes.
- Mention “Condition –
Temper” for Nickel and
Copper Alloy Tubes.
Packing Inspection:
- U-Tubes are properly oiled.

- Plugged with plastic caps at
both ends to protect from
corrosion.
16 protected against corrosion. - PO & Physical - Packing W 100%
- Color coding as per Annexure – III.
- U-Tube boxes are color- Check. reports.
coded and Metal Tag
containing details of tubes.
handling.
- Packing suitable for
resulting from seawater


Page : 52 to 341
(Sheet 7 of 7)
Type of
By TPI
- - -
packing list.
- Shipping markings
all Test Certificates duly certified,
- Inspection immediately after Inspection is
17 Issue of release note. - As per PO. H 100%
release note. completed.
- KNPC will review the final duly certified,
signed and stamped TPI reports and
after its approval, KNPC will issue the
release note for shipment.
18 - As per PO. H 100% - To be sent to KNPC for records.
Note:
(II) The specified 5% / 10% witness by the TPI is the minimum requirement and the witness quantity fractions shall be rounded off to the next higher value
(For example: Quantity of inspection 1.1 to 1.9 shall be treated as 2; 2.1 to 2.9 shall be treated as 3 etc.).

FOR CARBON STEEL, TITANIUM, ALLOY STEEL, STAINLESS STEEL, Rev. : 4
NICKEL ALLOY, DUPLEX STAINLESS STEEL & NON-FERROUS TUBE BUNDLES
TPI No. : TPI-KNPC-07-TUBE BUNDLES
Type of
By TPI
H: for KNPC
- In case of fabrication drawings copied from
existing KNPC Drawing the TPI shall review
- PO.
- Approved the drawing and submit to KNPC for final
- Vendor’s drawings and - Drawing, Datasheet
Drawing, approval. Calculation, if any, submitted by
1 calculations. & Calculations. H 100%
Datasheet & the vendor will be directly reviewed &
- Datasheet. - Quality & Inspection
Calculations. approved by KNPC.
Requirements.
- In case the tube bundle is new, the
drawings, datasheets and calculations will
be directly reviewed & approved by KNPC.
PO.- H: for KNPC
- Approved
Final Vendor’s Inspection Test Plan -
Approved Drawing. - ITP shall be in line with scope of inspection
(ITP). -
TPI-KNPC-07-Tube mentioned here.
Test Plan.
Bundle. - Final approval by KNPC.
Procedures which may include but
not limited to:
- PO Requirement
- NDE (LPT/RT) - Document H: for KNPC
3 - Applicable Codes & R 100%
- PMI Procedure. - Final approval by KNPC.
Standards.
- Fabrication
- Hydrostatic Test
- Painting

Type of
By TPI
- Hydrostatic Test
- Painting
- Packing / shipping
- Heat Treatment charts for the raw
All Raw Material Inspection:
materials shall be submitted
- Applicable Mechanical, chemical
separately for review to TPI &
properties, Impact properties.
KNPC.
- Heat Treatment reports / charts.
- Material - In case the raw materials are
- Bond strength test (Cladded - Applicable Codes &
4 Inspection R 100% ordered to meet NACE MR0175 /
Material). Standards.
reports / charts. 0103 requirements, all the testing
- Hardness test.
- Microstructure / Average grain size.
and PO shall be followed by the
- Material Identification and Co-
vendor and the reports shall be
relation.
reviewed by the TPI.
IGC Test for Austenitic SS & other
5 Austenitic alloys tube sheets and SS - ASTM A262-E - Test Report. R 100% -
weld overlay / cladding, as applicable
- Tube sheet, baffles, tie-rods,
W 100%
spacers etc.
- For Tubes / U-Tubes PMI
- Applicable Codes & One sample
W requirement refer to TPI-KNPC-05-
6 PMI of all material except CS material. Standards. - PMI Report. per heat
TUBES / TPI-KNPC-06-U TUBES.
- PMI Procedure. number.
R 100% - PMI carried out by Vendor reports
as per Annexure – I.

Type of
By TPI
Standards.
- Visual &
Visual & Dimensional verification of raw - Approved - TPI shall co-relate MTCs with items used
7 Dimensional R 100%
material. Procedures. for fabrication.
report.
- Approved
Drawings.
- Personnel
8 NDT Personnel Qualifications. Qualification R 100% -
Standards.
certificates.
Part C: Welding Document
- WPS,PQR & WPQ - WPS,PQR,WPQ H: for KNPC
9 - ASME Sec IX. H 100%
- Weld Map. - Weld map. - Final approval by KNPC.
Welding Consumables - PO
- Test report
10 - Batch Testing - ASME Sec II R 100% -
- PMI Report.
- PMI Check (Except CS material). Part C.
Tubes to comply to requirement of
- See - See - TPI-KNPS-05-TUBES or
11 Tubes. - See Remarks. - See Remarks.
Remarks. Remarks. - TPI-KNPC-06-U TUBES
- As applicable.
- Forging and plates to comply to
- See - See
12 Forging and Plates. - See Remarks. - See Remarks. requirement of TPI-KNPC-03-PIPE
Remarks. Remarks.
FITTINGS & TPI-KNPC-01-PLATES.
- As per specified - Visual &
Visual and dimensional Inspection of
13 standard / code Dimensional W 100% -
tube sheets prior to drilling.
and drawing. report.

Type of
By TPI
- As per specified - Cladding, weld overlay & PWHT if
Ultrasonic examination (UFD) on
14 standard / code and - UFD Report. W 100% applicable shall be carried out prior to
tube sheets prior to drilling.
drawing. hole drilling.
Inspection of weld overlay of tube
sheets.
- Visual inspection
- LPT
- Dilution test (by PMI / wet
chemical analysis)
- Free iron check on weld
overlay surface (Ferricyanide
- As per specified code
test on Monel & Cu-Ni weld - All NDTs to be interpreted by ASNT
15 / standard and - Test reports. W 100%
overly material and CuSO4 test Level-II Qualified Personnel.
drawing.
on other weld overlays
materials).
- Ferrite check of weld overlay
(for DSS & Austenitic Material)
- Thickness checking of overlay
to check minimum overlay
thickness
- UT check for dis-bonding
Inspection prior to assembly
16
of tube bundle.
Dimensional inspection of tube
- As per RCB 7.21 of - Dimension
16.1 sheet including Go/No Go gauge W 100% -
TEMA latest edition. report.
check of tube holes.

Type of
By TPI
- As per RCB 7.22 of - Dimension
16.2 Tube hole ligaments. W 100% -
TEMA latest edition. report.
Visual and Dimensional verification of - As per specification and - Dimension
16.3 W 100% -
Baffles. drawing. report.
Check tubes for finish, permissible
variation in wall thickness, diameter - As per specification and - Dimension
16.4 W 100% -
specified length & straight length of drawing. report.
tubes.
- Applicable codes / - Radiography - Radiograph interpreted by ASNT
16.5 Radiography report if any. R 100%
standard RT procedure. report. Level – II qualified Personnel.
- As per applicable code /
Mock-up Test for Tube to Tube Sheet
16.6 standard / PO / - Test report. R 100% -
Joint (as applicable)
Approved Drawing.
After tube bundle assembly and
welding / expansion of tube to
17
tube sheet carry out the
following:
- As per Approved - Dimension
17.1 Visual & Dimensional Inspection. W 100% -
Drawing. report.
Check length and contour of - As per TEMA class RB
17.2 - Dimension report W 100% -
expansion of tubes with tube sheets. 7.3111 7 7.3.312
- As per PO and specified
- Dimension
17.3 Tube expansion. standard and approved W 100% -
report.
drawing.

Type of
By TPI
- As per approved
Tube projections beyond the face of - Dimension
17.4 drawing and TEMA W 100% -
the tube sheets. report.
RCB 7.313.
Inspect welded tube to tube
18
sheet joints as follows:
- As per applicable code
- If stress relieving is applicable then
18.1 LPT of tube to tube sheet welds. / standard and NDT - LPT report. W 100%
LPT to be done after SR.
procedure.
- As per applicable code
W 5%
/ standard, PO, -
18.2 Hardness test (if specified) - Hardness report.
drawing and NDT - Hardness report carried out by
R 100%
procedure. Vendor.
PMI or Wet Chemical analysis (for all - As per applicable code
18.3 tube to tube sheet weld joints except / standard, PO and PMI - PMI report. W 2% -
CS). procedure.
- Potable Water shall be used for
Hydrotesting
- Water used for Tube Bundle made
- Hydro-test report
from Martensitic and ferrite grade
- As per applicable code (no leak)
steels, stainless steels, duplex grade,
Hydro test of shell side and tube side / standard and - Water test
19 H 100% alloy 400, nickel alloy material shall
of tube bundle. approved drawing. certificate.
not contain trace of any type of
- Hydro-test procedure. - Gauge
sediment and chlorides not more than
calibration.
50 ppm.
- Tube bundle shall be drained and
dried after hydrotest.

Type of
By TPI
Final Visual Inspection for Anti rust - Applicable codes & - Rust coating
20 W 100% -
coatings (if specified). approved procedure. report.
Part D: Packing & Issue of Release Note
21 Packing Inspection
- Properly packed to avoid damages
during transit & handling.
- Packing suitable for protection - It should be supported with load
against corrosion resulting from - PO bearing wooden section / member
sea water. - Applicable Codes & at baffle plates.
- Properly preserved to avoid any Standards. - The tube sheet face should be
- Packing report W 100%
corrosion - Approved Packing sealed preventing any damage to
- Packing is stamped or stenciled to Procedure tube bores and protecting the joint
ensure that packing has been face.
packing.
H: for KNPC
Inspection Report with Material
- As PO required
- Inspection Test Certificate and all Test
22 Issue of Release Note inspection satisfactorily H 100%
release note Certificates duly certified, stamped
completed.
and signed to KNPC immediately
after Inspection is completed.

Type of
By TPI
certified signed & stamped TPI
reports MTCs and other test reports
and after its approval KNPC will
Final Inspection report and

23 - PO. - Inspection report. H 100% - To be sent to KNPC for records.
Manufacturer data reports.
Notes:

FOR SHELL & TUBE TYPE HEAT EXCHANGER Rev. : 4
TPI No. : TPI-KNPC-08-HEAT EXCHANGER Date : December 2021

(Sheet 1 of 18)
Type of
by TPI
H: for KNPC
Pre-Inspection Meeting: - PO existing KNPC Drawing the TPI shall review
- Drawing & the drawing and submit to KNPC for final
- Vendor’s fabrication drawings and Calculations - Minutes of approval. Calculation, if any, submitted by
1 H 100%
calculations - Quality & Meeting the vendor will be directly reviewed &
Inspection approved by KNPC.
Requirements - In case the Heat exchanger is new, the
drawing and calculations both will be directly
reviewed & approved by KNPC.
-
PO
-
Approved H: for KNPC
- Approved
Drawing - ITP shall be in line with scope of inspection
2 Final Vendor’s Inspection Test Plan Inspection & R 100%
- TPI-KNPC-08- mentioned here.
Test Plan
HEAT - Final approval by KNPC
EXCHANGER
Procedures which shall include but
- PO Requirement
not limited to:
- Applicable - Document H: for KNPC
3 - NDE (UT/MT/LPT/RT/VT) R 100%
Specified Codes Procedure - Final approval by KNPC
- Ferrite Measurement
& Standards.
- PMI
- Heat Treatment


(Sheet 2 of 18)
Type of
by TPI
- Hardness Measurement
- Production test coupon
- Fabrication Procedure
(Bending/Forming, edge
preparation etc.).
- Repair
- Hydrotest
- Pneumatic Test
- Initial Thk. Measurement
- Painting
- Pickling & Passivation
- Packing/shipping
All Raw Material Inspection & Reports - Heat Treatment charts for the raw materials
shall be submitted separately for review to
(Plates, Pipes, Forgings, Tubes,
TPI & KNPC.
Fasteners, Gasket etc.) - In case the raw materials are ordered to meet
- Material NACE MR0175 / 0103 requirements, all the
- Applicable Mechanical, chemical - Applicable
4 Inspection R 100% testing specifications in the NACE standard
properties, Impact properties, grain Specified Codes
reports / and PO shall be followed by the vendor and
size hardness etc. & Standards.
charts the reports shall be reviewed by the TPI.
- Ultrasonic testing for thick plates - For plates refer to TPI-KNPC-01-PLATES.
higher than one inch or as - Integrally clad plates shall be checked by
specified in PO Ultrasonic testing from the clad side prior to
- Heat Treatment reports fabrication.


(Sheet 3 of 18)
Type of
by TPI
- NDE for raw material - For pipes refer to TPI-KNPC-02-PIPES &
- Shear strength and bond pipe fittings refer to TPI-KNPC-03-PIPE
quality test for clad plates. FITTINGS.
- Mill hydrotest (as applicable) - For tubes refer to TPI-KNPC-05-TUBES /
TPI-KNPC-06-U TUBES.
- In case the exchanger components are
fabricated from Pre-rolled / Pre-formed
plates, the TPI shall 100% review the
Rolling/Forming reports.
MTC shall comply with ISO 10474 type 3.1
/ EN 10204 type 3.1 and for corrosive
service ISO 10474 Type 3.2 / EN 10204 type
3.2.
IGC Test for Austenitic SS & other
- This clause is applicable for weld overlaid
5 Austenitic alloy material, as - ASTM A262-E - Test Report R 100%
items as well.
applicable
W (all items 100%
- TPI shall co-relate PMI report with MTCs.
except
tubes)
- For Tubes / U-Tubes PMI requirement refer
- Applicable One sample per heat
PMI of raw materials excluding CS to TPI-KNPC-05-TUBES / TPI-KNPC-06-U
6 Codes & - PMI Report Number
materials TUBES.
Standards. W(Tubes)
- TPI to review the Test reports carried out
by the vendor.
R 100%


(Sheet 4 of 18)
Type of
Activity Inspection by Remarks
TPI
100% - TPI shall co-relate MTCs with items
W (Visual)
- Applicable Codes used for fabrication of pressure
& Standards. vessel.
- Visual &
Visual & Dimensional verification of raw - Approved
7 Dimensional W (Dimension
material Drawing/PO 5%
report check)
- Approved
Procedure - TPI shall review test reports carried
R
100% out by vendor
- Personnel
- Applicable Codes
8 NDT Personnel Qualifications Qualification R 100% -
& Standards.
certificates
- Personnel
Painter & Blaster Personnel - Applicable Codes
Qualifications & Standards.
certificates
10 - ASME Sec IX H 100%
- Weld Map - Weld map - Final approval by KNPC
- Test report
- PMI Report
- PMI Check ( Except CS material) Part - C


(Sheet 5 of 18)
Type of
by TPI
R
(Heat
- Applicable Codes treatment
& Standards. - Heat Treatment charts and
Production test coupon (Production
- Approved and Mechanical / other test H: for KNPC
12 Test Plate) 100%
Production Test other testing reports) - Final approval by KNPC
- As applicable
Coupon reports
Procedure W
(Mechanical
testing)
Part D: Fabrication Inspection (Shell/Channel & Components, Floating Head Cover & Nozzles)
Marking, cutting/rolling of plates for
shell, nozzles (as applicable) - Applicable Codes
- Template guide & Standards.
- Fabrication
13 - Transfer of heat number & - Approved R 100% -
report
Identification of item. Fabrication
- Ultrasonic Thickness check procedure
- Dimension & cutting allowance etc.
Head forming inspection ( as - Heat Treatment charts must mention
- Applicable Codes
applicable): soaking temperature, loading
& Standards.
- Template guide - Fabrication temperature, heating, cooling rate &
14 - Approved R 100%
- Visual & Dimensional inspection report mode of heating/cooling.
Fabrication
- Ultrasonic Thickness check - LPT: for Austenitic and Non-ferrous
procedure
- Heat treatment (as applicable) materials.


(Sheet 6 of 18)
Type of
by TPI
- LPT/MPT on Internal & External
surfaces of Knuckle region after
- MPT: for Ferromagnetic material
forming (before & after Heat
treatment)
- Applicable Codes W 10%
& Standards. - Applicable for fabrication from integrally
CuSO4 test after clad removal for
15 - Approved clad plates
welding (as applicable) - Inspection report
Drawing / - TPI shall review test reports carried out
Fabrication R 100% by vendor
Procedure
- Applicable Codes
UT of clad plates after forming/rolling
16 - Approved W 100% clad plates
(to check for dis-bonding) - UT report
Drawing/PO - UT results to be interpreted by ASNT
- Approved UT Level-II Qualified Personnel
Procedure
Visual Inspection of edges to be W 10%
- Applicable Codes
welded & any openings (check cracks &
& Standards.
17 laminations) - Visual inspection
- Approved Visual
reports
Inspection
R 100% - TPI shall review test reports carried
Procedures
out by vendor


(Sheet 7 of 18)
Type of
Activity Acceptance Criteria Inspection by Remarks
TPI
- LPT : for Austenitic and Non-ferrous
materials
LPT / MPT (as applicable) of edges to - MPT: for Ferromagnetic material
Standards.
18 be welded & any openings to check - NDT reports - All NDTs to be interpreted by ASNT Level-
- Approved LPT /
cracks and laminations II Qualified Personnel.
MPT Procedures R 100%
- TPI shall review test reports carried out by
vendor
Standards.
- Fabrication - TPI shall review test reports carried out
19 Fit up & Welding - Approved R 100%
reports by vendor
Fabrication
Procedures
Standards. - ISR/Dehydrogenation treatment charts
Intermediate stress relief / - Heat
- Approved Drawing mention soaking temperature, loading
20 Dehydrogenation treatment (as Treatment R 100%
- Approved Heat temperature, heating, cooling rate & mode
applicable) report
Treatment of heating/cooling.
Procedures
W 10% materials
LPT / MPT after Back chip (as Standards.
21 - NDT Reports - All NDTs to be interpreted by ASNT Level-
applicable) - Approved LPT /
II Qualified Personnel.
MPT Procedures
R 100% - TPI shall review test reports carried out by
vendor


(Sheet 8 of 18)
Type of
by TPI
- Applicable Codes
& Standards. W 10%
- Visual inspection
22 Visual inspection of completed welds - Approved Visual
reports - TPI shall review test reports carried out
Inspection R 100%
by vendor
Procedures
- Applicable Codes
W 10%
PMI of completed welds except CS & Standards.
23 - PMI Report
welds (from inside and outside) - Approved PMI - TPI shall review test reports carried out
R 100%
Procedures by vendor

W 10%
materials
- Applicable Codes
LPT / MPT of all completed welds (as & Standards.
24 - NDT reports - All NDTs to be interpreted by ASNT
Level-II Qualified Personnel.
MPT Procedures
- TPI shall review test reports carried out
R 100%
by vendor
- Latest API 660
Ferrite Testing of pressure retaining
- Approved Ferrite - Ferrite test - The quantity of welds to be tested by
25 welds (for Duplex and Austenitic W 100%
Measurement reports vendor shall be governed by shell DEPs.
Stainless steel material)
Procedure



(Sheet 9 of 18)
Type of
by TPI
- Applicable Codes
& Standards.
RT or UT (as applicable) for completed - RT Reports / UT - All NDTs to be interpreted by
Butt welds joints. Reports ASNT Level-II Qualified Personnel.
Drawing/PO &
Procedure
- Applicable Codes
& Standards.
UT of the completed Nozzles Neck - Approved - All NDTs to be interpreted by
27 - UT Reports R 100%
attachment welds (as applicable) Drawing/PO ASNT Level-II Qualified Personnel.
- Approved UT
Procedures
- Approved
drawing
Pneumatic testing of RF pads / Lined - Pneumatic Test
28 - Approved W 100% -
nozzles (as applicable) Report
Pneumatic Test
procedure
Part E: Inspection of Weld Overlay / Cladding Restoration
- Applicable Codes
W 10%
& Standards. - Visual inspection
29 Visual Inspection after weld overlay
- Visual Inspection reports - TPI shall review test reports
R 100%
Procedures carried out by vendor
- Applicable Codes
& Standards. W 10%
Dilution test (by PMI / wet chemical
30 - Approved - Test report
analysis) - TPI to review test reports carried
Drawing/PO & R 100%
out by vendor
Procedure


(Sheet 10 of 18)
Type of
Activity Acceptance Criteria Inspection Remarks
by TPI
Free iron check on weld overlay
surface:
Standards.
• Ferricyanide test on Monel & - Test - TPI shall review test reports carried out by
Cu-Ni weld overly material and report vendor
Drawing/PO
CuSo4 test on other weld
overlays materials
Standards.
- Approved - Ferrite W 10%
Ferrite check of weld overlay (for DSS
32 Drawing/PO test
& Austenitic Material)
- Approved Ferrite reports R 100% - TPI shall review test reports carried out by
Measurement vendor
Procedure
Standards.
Thickness checking of overlay to check - Inspection
33 - Approved R 100% -
minimum overlay thickness Report
drawing/PO
- Applicable Codes & - LPT results to be interpreted by ASNT
W 10%
Standards. - LPT Level-II Qualified Personnel
34 LPT of weld overlay
- Approved LPT reports - TPI shall review test reports carried out by
R 100%
Procedure vendor
UT of weld overlay (to check for dis- Standards. - UT results to be interpreted by ASNT Level-
35 - UT reports R 100%
bonding) - Approved UT II Qualified Personnel.
Procedure


(Sheet 11 of 18)
Type of
by TPI
Part F: Inspection of External attachment (such as lifting lugs, support bracket, earthing connection etc.)
- Applicable Codes
& Standards. - Fabrication
36 Fit up inspection of the attachments R 100% -
- Approved reports
Drawing
- LPT: for Austenitic and Non-ferrous
W 10%
- Applicable Codes materials.
LPT / MPT after Back chip (for lifting & Standards. - MPT: for Ferromagnetic material.
37 - NDT Reports
lugs and other full penetration welds) - Approved LPT / - All NDTs to be interpreted by ASNT
MPT Procedures Level-II Qualified Personnel.
R 100%
- Test reports carried by vendor.
- Applicable Codes
& Standards.
- Approved
Visual inspection of the completed - Visual Inspection
38 Drawing R 100% -
welds Reports
- Approved Visual
Inspection
Procedure
W 10%
materials.
- Applicable Codes
- MPT: for Ferromagnetic material.
& Standards.
39 LPT/MPT of the completed welds - NDT Reports - All NDTs to be interpreted by ASNT
- Approved LPT /
MPT Procedures
R 100%
by vendor


(Sheet 12 of 18)
Type of
by TPI
- Applicable Codes
One spot on
PMI of the attachment welds except & Standards.
40 - PMI Report W each completed -
carbon steel material - Approved PMI
welds
Procedure
- Applicable Codes
& Standards. - UT results to be interpreted by ASNT
UT of full penetration completed welds - Approved Level-II Qualified Personnel
(to check weld discontinuity) Drawing/PO - TPI shall review test reports carried
- Approved UT out by vendor
Procedure
- Approved
drawing
- Pneumatic Test
42 Pneumatic testing of RF pads - Approved W 100% -
Report
Pneumatic Test
procedure
Part G: Final Inspection Prior to PWHT
- Applicable Codes
& Standards. - Visual &
Final Visual, dimensional & alignment - Approved Dimensional
43 W 100% -
check Drawing Inspection
- Approved Reports
Procedure


(Sheet 13 of 18)
Type of
by TPI
W 10% materials.
LPT/MPT of the temporary attachment Standards.
44 - NDT Reports - All NDTs to be interpreted by ASNT
removal areas - Approved LPT /
MPT Procedures
R 100% - TPI shall review test reports carried out
by vendor
Part H: PWHT & Inspection after PWHT of Shell/Channel & Components (As applicable)
Standards. - PWHT Report - PWHT charts must mention soaking
PWHT of the Heat Exchanger - Approved Drawing with Heat temperature, loading temperature,
45 R 100%
Components (as applicable) - Approved Heat treatment heating, cooling rate & mode of
Treatment charts heating/cooling.
Procedure
Standards.
W 10%
Hardness test of pressure retaining - Approved Drawing - Hardness Test
46
welds after PWHT /PO Report - TPI shall review test reports carried out
R 100%
- Approved Hardness by vendor
Test Procedure

LPT/MPT of all pressure retaining welds Standards. W 10%
47 - NDT Reports materials
after PWHT - Approved LPT /
MPT Procedures


(Sheet 14 of 18)
Type of
by TPI
- All NDTs to be interpreted by ASNT Level-
R 100%
by vendor
- Applicable Codes
& Standards.
RT or UT (as applicable) for Pressure - Approved - RT Reports / UT - All NDTs to be interpreted by ASNT Level-
48 R 100%
retaining Butt welds joints after PWHT Drawing/PO Reports II Qualified Personnel.
- Approved UT
Procedure
- Applicable Codes W 10% - LPT results to be interpreted by ASNT
49 LPT of weld overlay surface after PWHT & Standards. - LPT reports Level-II Qualified Personnel
- LPT Procedure R 100% - Test reports carried out by vendor
- Applicable Codes - UT results to be interpreted by ASNT
W 10%
UT of weld overlay after PWHT (to & Standards. Level-II Qualified Personnel
50 - UT reports
check for dis-bonding) - Approved UT - TPI shall review test reports carried out
R 100%
Procedure by vendor
- Applicable Codes
& Standards.
Final Visual & dimensional check - Visual &
- Approved
51 - Release shell for tube bundle Dimensions W 100% -
Drawing
insertion report
- Approved
Procedure


(Sheet 15 of 18)
Type of
by TPI
- Applicable Codes
& Standards.
- Thickness
Initial Thickness measurement of all - Approved
components Drawing
Report
- Approved
Procedure
Part I: Tube Bundle Fabrication & Inspection
- For the TPI scope of Tube bundle
- See - See
53 Tube Bundle Fabrication - See Remarks - See Remarks fabrication & inspection, refer to TPI-
Remarks Remarks
KNPC-07-TUBE BUNDLE
Part J: Pressure Testing of the Heat Exchanger Assembly
- Approved - TPI shall review the test report carried
- Visual &
Visual & Dimensional Inspection of Test Drawing / PO out by vendor & verify the
54 Dimensions R 100%
Ring - Approved identification markings on the test
report
Procedure rings.
- No leakage
- Approved
Pneumatic Test to check the integrity of Drawing / PO
- Pneumatic Test
55 tube to tubesheet weld joints of the - Approved W 100% -
Report
Tube Bundle (as applicable) Pneumatic
Testing
Procedure
Hydrostatic Test - Hydrotest Report H: for KNPC
- No leakage
- Shell Side - Water Test - Final approval by KNPC
56 - Applicable Codes H 100%
- Tube Side Certificates - Potable water to be used for hydro
& Standards.
- Final shell side testing purpose.


(Sheet 16 of 18)
Type of
by TPI
- Approved - Gauge - For Austenitic SS material (300 series
Hydrotest Calibrations austenitic) & duplex material (e.g. Alloy
Procedure 2205, Alloy 2507) potable water shall not
- Approved contain traces of any type of sediment
Drawing and more than 50 ppm chloride by mass.
- After hydotest, the heat exchanger shall
be immediately drained, cleaned and
dried out.
- Applicable Codes
& Standards.
Pickling & Passivation of Austenitic SS - Approved - Inspection
57 R 100% -
Welds Drawing Report
- Approved
Procedure
Part K: Inspection of Painting
- Approved
Drawing/PO
- Applicable Codes
Surface preparation and painting
58 & Standards. - Painting report W 100% -
inspection
- Approved
Painting
Procedure


(Sheet 17 of 18)
Type of
by TPI
Part L: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Internal Cleaning
- All parts / segments are properly
packed to avoid damages during
transit & handling.
- PO
- Name plate rubbing
- Applicable
- Properly preserved to avoid any
Codes & - The Exchanger shall be properly
corrosion
59 Standards. - Packing report W 100% supported with load bearing
- Approved sections/members.
against corrosion resulting from
Packing
seawater.
Procedure
- Packing is stamped or stenciled to
packing list
- Shipping Markings
- TPI shall submit the detailed inspection
- PO report with Material Test Certificate and
- Manufacturer
60 Final stamping & record checks - Approved R 100% all test certificates duly certified, signed
record book
Drawing and stamped, to KNPC immediately after
Inspection is completed.


(Sheet 18 of 18)
Type of
by TPI
H: for KNPC
- Inspection release - KNPC will review the final TPI report and
61 Issue of Release Note - As per PO H 100%
note after its approval KNPC will issue release
note for shipment.
Final Inspection Report &

62 - As per PO - Inspection Report H 100% - To be sent to KNPC for records.
Manufacturer’s Data Report
Notes:
(I) TPI shall ensure no deviation from PO / latest specified standard / approved drawings & ITP. Notify KNPC immediately of any deviation noticed. Further inspection shall be
carried out only after clearance from KNPC.

FOR BREECH LOCK HEAT EXCHANGER Rev. : 4
TPI No. : TPI-KNPC-09-BLC EXCHANGER Date : December 2021

(Sheet 1 of 20)
Type of
Verification Extent of
Sr. Acceptance Criteria Inspection Remarks
Activity Document Inspection
No. by TPI

H: for KNPC
Pre-Inspection Meeting: - In case of fabrication drawings copied from

- PO
existing KNPC Drawing the TPI shall review the
- Drawing &
- Vendor’s fabrication - Minutes of H 100% drawing and submit to KNPC for final approval.
1 Calculations
drawings and calculations Meeting Calculation, if any, submitted by the vendor will
- Quality & Inspection
be directly reviewed & approved by KNPC.
Requirements
- In case the BLC exchanger is new, the drawing
and calculations both will be directly reviewed
& approved by KNPC.
H: for KNPC
- PO
- Approved
Final Vendor’s Inspection Test - Approved Drawing R 100%
2 Inspection & Test - ITP shall be in line with scope of inspection
Plan - TPI-KNPC-09-BLC
Plan mentioned here.
EXCHANGER
- Final approval by KNPC
but not limited to:
- PO Requirement H: for KNPC
- NDE (UT/MT/LPT/RT/VT) - Document R 100%
3 - Applicable Specified
- PAUT & TOFD Procedure
Codes & Stds. - Final approval by KNPC
- PMI
- Heat Treatment


(Sheet 2 of 20)
Type of
by TPI
- Fabrication
(Bending/Forming, edge
preparation etc.).
- Repair
- Hydrotest - - -
- Pneumatic Test
- Painting
- Packing/shipping
Other procedure etc.
All Raw Material Inspection & - Heat Treatment charts for the raw
Reports (Plates, Pipes, materials shall be submitted separately
Forgings, Tubes, Fasteners, for review to TPI & KNPC.
Gasket etc.) - In case the raw materials are ordered to
- Applicable Mechanical, meet NACE MR0175 / 0103 requirements,
chemical properties - Material all the testing specifications in the NACE
4 including J factor Inspection reports R 100% standard and PO shall be followed by the
Codes & Stds.
confirmation, Impact / charts vendor and the reports shall be reviewed
properties, grain size by the TPI.
hardness etc. - For plates refer to TPI-KNPC-01-Plates.
- Ultrasonic testing for thick - Integrally clad plates shall be checked by
plates higher than one Ultrasonic testing from the clad side prior
inch or as specified in PO to fabrication.


(Sheet 3 of 20)
Type of
Activity Acceptance Criteria Inspection by Remarks
TPI
- Heat Treatment reports - For pipes refer to TPI-KNPC-02-PIPES &
- NDE for raw material pipefittings refer to TPI-KNPC-03-PIPE
- Shear strength and bond FITTINGS.
quality test for clad plates. - For U-Tubes, refer to TPI-KNPC-06-U
- Mill hydrotest (as TUBES.
applicable) - In case the exchanger components are
fabricated from Pre-rolled / Pre-formed
plates, the TPI shall 100% review the
Rolling/Forming reports.
- MTC shall comply with ISO 10474 type
3.1 / EN 10204 type 3.1 and for
corrosive service ISO 10474 Type 3.2 /
EN 10204 type 3.2
- This clause is applicable for weld
5 other Austenitic alloy material, - ASTM A262-E - Test Report R 100%
overlaid items as well.
as applicable
- TPI shall co-relate PMI report with
W (all items 100%
MTCs.
except tubes)
PMI of raw materials excluding Standards. - For U-Tubes PMI requirement refer to
6 - PMI Report W(Tubes) One sample per
CS materials - Approved PMI TPI-KNPC-06-U TUBES.
heat Number
Procedure
- TPI to review the Test reports carried
R 100%
out by the vendor.
- Visual & W (Visual) 100% - TPI shall co-relate MTCs with items
Visual & Dimensional - Applicable Codes &
7 Dimensional used for fabrication of pressure vessel.
verification of raw material Standards.
report


(Sheet 4 of 20)
Type of
by TPI
- Approved W (Dimension 5%
Drawing/PO check)
Approved Procedure
vendor
- Personnel
8 NDT Personnel Qualifications - Applicable Codes & R 100%
Qualification -
Standards.
certificates
Painter & Blaster Personnel - Personnel
9 - Applicable Codes & R 100%
Qualifications Qualification -
Standards.
certificates
H: for KNPC
10 - WPS,PQR & WPQ - WPS,PQR,WPQ H 100%
- ASME Sec IX
- Weld Map - Weld map
Welding Consumables
- PO
11 - ASME Sec II - Test report R 100%
- Batch Testing -
Part C - PMI Report
- PMI Check ( Except CS
material)


(Sheet 5 of 20)
Type of
by TPI
R
(Heat
- Applicable Codes & treatment
- Heat Treatment
Standards. charts and
Production test coupon and Mechanical / H: for KNPC
12 - Approved other test 100%
(Production Test Plate) other testing - Final approval by KNPC
Production Test reports)
reports
Coupon Procedure
W (Mechanical
testing)
Part D: Fabrication Inspection (Shell, Dished, Channel & Nozzles)
Marking, cutting/rolling of
plates for shell, nozzles (as
applicable) - Applicable Codes &
- Template guide Standards.
13 - Transfer of heat number & - Approved - Fabrication report R 100% -
- Ultrasonic Thickness check procedure
- Dimensions & cutting
allowance etc.
- Heat Treatment charts must mention
Head forming inspection (as - Applicable Codes &
soaking temperature, loading
applicable): Standards.
temperature, heating, cooling rate &
14 - Template guide - Approved - Fabrication report R 100%
mode of heating/cooling.
- Visual & Dimensional Fabrication
inspection procedure
materials.


(Sheet 6 of 20)
Type of
by TPI
- Heat treatment (as - - - MPT: for Ferromagnetic material
applicable)
- Ultrasonic Thickness check
- LPT/MPT on Internal &
External surfaces after
forming (before & after
Heat treatment)
- Applicable for fabrication from integrally
Standards. W 10%
CuSO4 test after clad removal clad plates
15 - Approved Drawing / - Inspection report
for welding (as applicable) - TPI shall review test reports carried out
Fabrication R 100%
by vendor
Procedure
Standards. - Applicable for fabrication from integrally
UT of clad plates after
- Approved clad plates
16 forming/rolling to check for - UT report W 100%
dis-bonding ( as applicable)
Procedure
Buttering on Nozzle Lip ( as
applicable) - Applicable Codes &
- Visual & Dimensional Standards.
Inspection - Approved - Inspection Test - TPI shall review test reports carried out
17 R 100%
- LPT of buttering on Nozzle Drawing/PO Reports by vendor
Lip - Approved
- UT of buttering on Nozzle Procedures
Lip


(Sheet 7 of 20)
Type of
by TPI
- RT of buttering on Nozzle
Lip
Standards.
PMI of buttering on Nozzle Lip - Approved
18 - PMI Test Report W 100% -
( as applicable) Drawing/PO
- Approved PMI
Procedures
Visual Inspection of edges to
Standards. W 10%
be welded & any openings - Visual inspection
19 - Approved Visual
(check cracks & laminations) reports - TPI shall review test reports carried out
Inspection R 100%
by vendor
Procedures
W 10% materials
LPT / MPT (as applicable) of - Applicable Codes &
edges to be welded & any Standards.
openings to check cracks and - Approved LPT /
laminations MPT Procedures
by vendor
Standards.
- Fabrication - TPI shall review test reports carried out
21 Fit up & Welding - Approved R 100%
reports by vendor
Fabrication
Procedures


(Sheet 8 of 20)
Type of
by TPI
W 10% materials
LPT / MPT after Back chip (as Standards.
MPT Procedures
by vendor
Standards. W 10%
Visual inspection of completed - Visual inspection
welds reports - TPI shall review test reports carried out
Inspection R 100%
by vendor
Procedures
Standards. - ISR/Dehydrogenation treatment charts
Intermediate stress relief /
- Approved Drawing - Heat Treatment mention soaking temperature, loading
24 Dehydrogenation treatment R 100%
- Approved Heat report temperature, heating, cooling rate &
(as applicable)
Treatment mode of heating/cooling.
Procedures
PMI of completed welds W 10%
Standards.
25 except CS welds (from inside - PMI Report
- Approved PMI - TPI shall review test reports carried out
and outside) R 100%
LPT / MPT of all completed Standards.
26 - NDT reports materials
welds (as applicable) - Approved LPT /
MPT Procedures


(Sheet 9 of 20)
Type of
by TPI
- Approved LPT / MPT - R 100% - All NDTs to be interpreted by ASNT Level-
Procedures II Qualified Personnel.
by vendor
RT or UT (as applicable) for Standards.
- RT Reports / UT - All NDTs to be interpreted by ASNT Level-
27 completed Butt welds - Approved Drawing/PO R 100%
Reports II Qualified Personnel.
joints. - Approved UT
Procedure
UT of the completed Standards.
- All NDTs to be interpreted by ASNT Level-
28 Nozzles Neck attachment - Approved Drawing/PO - UT Reports R 100%
welds - Approved UT
Procedures

W 10%
Visual Inspection after weld Standards. - Visual inspection
29
overlay - Visual Inspection reports - TPI shall review test reports carried out
R 100%
W 10%
Dilution test (by PMI / wet Standards.
30 - Test report
chemical analysis) - Approved Drawing/PO - TPI shall review test reports carried out
R 100%
- Approved Procedure by vendor


(Sheet 10 of 20)
Type of
by TPI
Free iron check on weld
overlay surface: - Applicable Codes &
- Ferricyanide test on Monel Standards.
31 & Cu-Ni weld overly - Approved - Test report R 100%
by vendor
material and CuSo4 test Drawing/PO
on other weld overlays - Approved Procedure
materials

Standards.
- Approved W 10%
Ferrite check of weld overlay - Ferrite test
32 Drawing/PO
(for DSS & Austenitic Material) reports
- Approved Ferrite R 100% - TPI shall review test reports carried out
Measurement by vendor
Procedure
- Applicable Codes & - LPT results to be interpreted by ASNT

W 10%
Standards. Level-II Qualified Personnel
33 LPT of weld overlay - LPT reports
- Approved LPT - TPI shall review test reports carried out
R 100%
Procedure by vendor


(Sheet 11 of 20)
Type of
by TPI
-
Applicable Codes &
UT of weld overlay (to check Standards. - UT results to be interpreted by ASNT
for dis-bonding) - Approved UT Level-II Qualified Personnel.
Procedure
Part F: Inspection of External attachment (such as lifting lugs, support bracket, earthing connection etc.)
Fit up inspection of the - Fabrication
35 Standards. R 100% -
attachments reports
- Approved Drawing
W 10% materials.
LPT / MPT after Back chip (for - MPT: for Ferromagnetic material.
Standards.
36 lifting lugs and other full - NDT Reports - All NDTs to be interpreted by ASNT Level-
- Approved LPT /
penetration welds) II Qualified Personnel.
MPT Procedures
vendor
Standards.
Visual inspection of the - Approved Drawing - Visual Inspection
37 R 100% -
completed welds - Approved Visual Reports
Inspection
Procedure
- Applicable Codes & - LPT: for Austenitic and Non-ferrous
W 10%
LPT/MPT of the completed Standards. materials.
38 - NDT Reports
welds - Approved LPT / - MPT: for Ferromagnetic material.
MPT Procedures - All NDTs to be interpreted by ASNT


(Sheet 12 of 20)
Type of
by TPI
R 100% Level-II Qualified Personnel.
- TPI shall review test reports carried
out by vendor
-Applicable Codes &
PMI of the attachment welds Standards. One spot on each
39 - PMI Report W -
except carbon steel material - Approved PMI completed welds
Procedure
Standards. - UT results to be interpreted by ASNT
UT of full penetration
- Approved Level-II Qualified Personnel
40 completed welds ( to check - UT reports R 100%
Drawing/PO - TPI shall review test reports carried
weld discontinuity)
- Approved UT out by vendor
Procedure
- Approved drawing
- Approved - Pneumatic Test
41 Pneumatic testing of RF pads W 100% -
Pneumatic Test Report
procedure
- Visual &
Standards.
Final Visual, dimensional & Dimensional
42 - Approved Drawing W 100% -
alignment check Inspection
- Approved
Reports
Procedure
W 10% - LPT: for Austenitic and Non-ferrous
LPT/MPT of the temporary - Applicable Codes &
43 - NDT Reports materials.
attachment removal areas Standards.


(Sheet 13 of 20)
Type of
by TPI
- All NDTs to be interpreted by ASNT
- Approved LPT / Level-II Qualified Personnel.
- R 100%
MPT Procedures - TPI shall review test reports carried out
by vendor
Part H: PWHT & Inspection after PWHT of Shell / Channel Assembly
Standards. - PWHT charts must mention soaking
- PWHT Report
PWHT of the Heat Exchanger - Approved Drawing temperature, loading temperature,
44 with Heat R 100%
Components (as applicable) - Approved Heat heating, cooling rate & mode of
treatment charts
Treatment heating/cooling.
Procedure
Standards.
W 10%
Hardness test of pressure - Approved Drawing - Hardness Test
45
retaining welds after PWHT /PO Report - TPI shall review test reports carried out
R 100%
- Approved Hardness by vendor
Test Procedure

W 10% materials
LPT/MPT of all pressure Standards.
retaining welds after PWHT - Approved LPT /
MPT Procedures
by vendor


(Sheet 14 of 20)
Type of
by TPI
Standards.
RT or UT (as applicable) for
- Approved - RT Reports / UT - All NDTs to be interpreted by ASNT Level-
47 Pressure retaining welds joints R 100%
Drawing/PO Reports II Qualified Personnel.
after PWHT
- Approved UT
Procedure
Standards.
Visual inspection of the final - Approved Visual
- Visual Inspection
48 overlay on the gasket grooves Inspection R 100% -
Reports
of the nozzles (as applicable) Procedure
- Approved
Drawing/PO
Dilution test (by PMI / wet
Standards. W 10%
chemical analysis) on the
49 - Approved - Test report
gasket groove of the nozzles - TPI shall review test reports carried out by
Drawing/PO R 100%
(as applicable) vendor
Standards.
Ferrite check of weld overlay - Approved W 10%
- Ferrite test
50 on the gasket groove of the Drawing/PO
reports - TPI shall review test reports carried out by
nozzles (as applicable) - Approved Ferrite R 100%
vendor
Measurement
Procedure


(Sheet 15 of 20)
Type of
by TPI
- LPT results to be interpreted by ASNT
LPT of weld overlay surface Level-II Qualified Personnel
51 Standards. - LPT reports
after PWHT - TPI shall review test reports carried out by
- LPT Procedure R 100%
vendor
- Applicable Codes & - UT results to be interpreted by ASNT
UT of weld overlay after W 10%
Standards. Level-II Qualified Personnel
52 PWHT ( to check for dis- - UT reports
- Approved UT - TPI shall review test reports carried out by
bonding) R 100%
Procedure vendor
- Applicable Codes & - Ensure roundness (by dummy pass) of
W 10%
Final Visual & dimensional Standards. - Visual & shell.
53
check - Approved Drawing Dimensions report - TPI shall review test reports carried out by
R 100%
- Approved Procedure vendor
Initial Thickness - Thickness
Standards.
54 measurement of all Measurement W 100% -
- Approved Drawing
components Report
Part I: Inspection of Channel Internals
Visual & Dimensional
inspection of channel female
Standards. W 10%
thread after machining: - Visual & - TPI shall review test reports carried out by
55 - Approved Drawing /
- Surface finish check Dimensions report vendor.
PO R 100%
- Angle of thread
- Dimesons Check
Visual & Dimensional - Applicable Codes & - Visual & - TPI shall review test reports carried out by
56 W 100%
inspection of Threaded Lock Standards. Dimensions report vendor.


(Sheet 16 of 20)
Type of
by TPI
Ring:
- Approved Drawing /
- Surface finish check
PO
- Angle of thread
Dimesons Check
-
Applicable Codes &
Visual & Dimensional
Standards.
Inspection including flatness of - Visual &
57 - Approved Drawing / W 100% -
Diaphragm Dimensions report
PO
Standards.
LPT on both surface of the - Approved Drawing / - LPT results to be interpreted by ASNT
58 - LPT reports W 100%
Diaphragm PO Level-II Qualified Personnel.
- Approved LPT
Procedure
Visual & Dimensional - Applicable Codes &
Inspection of other internals Standards. W 10%
- Visual &
59 (such as channel cover, - Approved Drawing /
Dimensions report - TPI shall review test reports carried out by
compression ring, support PO R 100%
vendor.
ring, split ring etc.) - Approved Procedure
Part J: Tube Bundle Fabrication & Inspection
- For the TPI scope of Tube bundle fabrication
- See - See
60 Tube Bundle Fabrication - See Remarks - See Remarks & inspection, refer to TPI-KNPC-07-TUBE
Remarks Remarks
BUNDLE


(Sheet 17 of 20)
Type of
by TPI
Part K: Pressure Testing of the Heat Exchanger Assembly
- No leakage
Pneumatic Test to check the - Approved Drawing /
integrity of tube to tubesheet PO - Pneumatic Test
61 W 100% -
weld joints of the Tube Bundle - Approved Report
(as applicable) Pneumatic Testing
Procedure
Inspection of Breech Lock PO - Inspection
62 W 100% -
Channel Closure Operation - Approved Assembly Checklist / Report
Procedure
PO - Inspection - TPI to review the records of torque applied
63 Torqueing tightening of bolts R 100%
- Approved Assembly Checklist / Report for tightening the bolts by the vendor
Procedure
H: for KNPC
- No leakage - Final approval by KNPC
Hydrostatic Test
- Applicable Codes & - Hydrotest Report - Potable water to be used for hydro testing
- Shell Side
Standards. - Water Test purpose.
- Tube Side
64 - Approved Hydrotest Certificates H 100% - For Austenitic SS material (300 series
- Tube and Shell side
Procedure - Gauge austenitic) & duplex material (eg. Alloy 2205,
simultaneous Hydrostatic
- Approved Drawing / Calibrations Alloy 2507) potable water shall not contain
test (combined test)
PO traces of any type of sediment and more
than 50 ppm chloride by mass.


(Sheet 18 of 20)
Type of
by TPI
- After hydotest, the BLC exchanger shall be
immediately drained, cleaned and dried out.
W 10% - LPT : for Austenitic and Non-ferrous materials
LPT/MPT after hydrotest of - Applicable Codes &
- All NDTs to be interpreted by ASNT Level-II
shell assembly Circ. Seam, Standards.
65 - NDT Reports Qualified Personnel.
long seam, Nozzle welds & - Approved LPT /
attachment welds MPT Procedures
vendor
Part L: Inspection of Painting

- Approved
Drawing/PO
Surface preparation and - Applicable Codes & W 100% -
66 - Painting report
painting inspection Standards.
- Approved Painting
Procedure
Part M: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Internal Cleaning
- PO
- All parts / segments are
properly packed to avoid W 100% - The Exchanger shall be properly supported
67 Standards. - Packing report
damages during transit & with load bearing sections/members.
- Approved Packing
handling.
Procedure
- Antirust coating for
protection during transit


(Sheet 19 of 20)
Type of
by TPI
- Properly preserved to
avoid any corrosion
protection against
corrosion resulting from
seawater.
packing has been
inspected and content tally
with packing list
- Shipping Markings
- TPI shall submit the detailed inspection report

with Material Test Certificate and all test
Final stamping & record - PO - Manufacturer
68 R 100% certificates duly certified, signed and
checks - Approved Drawing record book
stamped, to KNPC immediately after
- All required H: for KNPC

Inspection - Inspection release - KNPC will review the final TPI report and after
69 Issue of Release Note H 100%
Satisfactorily note its approval KNPC will issue release note for
Completed shipment.


(Sheet 20 of 20)
Type of
by TPI
Note:

FOR AIR COOLED HEAT EXCHANGER Rev. : 4
TPI No. : TPI-KNPC-10-AIR COOLED HEAT EXCHANGER Date : December 2021

(Sheet 1 of 14)
Type of
By TPI
H: for KNPC
- In case of fabrication, drawings copied
from existing KNPC Drawing the TPI
- Vendor’s drawings and - PO shall review the drawing and submit to
calculations. - Drawing, Datasheet & - Approved Drawing, KNPC for final approval. Calculation, if
1 - Datasheet. Calculations. Datasheet & H 100% any, submitted by the vendor will be
- Quality & Inspection Calculations. directly reviewed & approved by KNPC.
Requirements. - In case the Air Cooled Heat Exchanger
is new, the drawings, datasheets and
calculations will be directly reviewed &
approved by KNPC.
- PO
H: for KNPC
- Approved Drawing - Approved
Final Vendor’s Inspection Test - ITP shall be in line with scope of
2 - TPI-KNPC-10-Air Inspection & Test R 100%
Plan (ITP). inspection mentioned here.
Cooled Heat Plan
- Final approval by KNPC.
Exchanger.
Procedures which may include
but not limited to: - PO Requirement
3 - NDE (LPT/RT) - Applicable Codes & R 100%
Procedure - Final approval by KNPC.
- PMI Standards.
- Ferrite measurement
- Tube bending


(Sheet 2 of 14)
Type of
By TPI
- Tube finning
- Heat treatment (SR PWHT
& Solution Annealing)
- Hardness measurement
- Initial thickness
measurement
- Fabrication
- Hydrostatic Test
- Painting
and material test certificate
materials shall be submitted separately
review (whichever is
for review to TPI & KNPC.
applicable)
- Material to meet NACE MR0175 / 0103
chemical properties, Impact - Applicable Codes &
4 Inspection reports R 100% requirements, all the testing
properties Standards.
/ charts specifications in the NACE standard and
- Heat Treatment reports /
PO shall be followed by the vendor and
charts
the reports shall be reviewed by the
- Bond strength test (Cladded
TPI.
Material)
- MTC shall comply with ISO 10474
- Hardness test


(Sheet 3 of 14)
Type of
By TPI
type 3.1 / EN 10204 type 3.1 and for
corrosive service ISO 10474 Type 3.2 / EN
10204 type 3.2.
- Microstructure / Average
Tubes to comply to requirement of
grain size.
- TPI-KNPS-05-TUBES or
- Material Identification and
- TPI-KNPC-06-U TUBES
Co-relation.
As applicable except witnessing hydrotest
- Ultrasonic testing
of tubes instead only reviewed record of
- Mill hydro-test record of
hydrotest as per MTC.
tubes.
Forging and plates to comply to
requirement of TPI-KNPC-03-PIPE
FITTINGS & TPI-KNPC-01-PLATES.
Intergranular Corrosion (IGC)
test for Austenitic SS & other
5 Austenitic alloys tube sheets - ASTM A262-E - Test Report. R 100% -
and SS weld overlay /
cladding, as applicable
- Plates, nozzles and other parts.
PMI of all material except CS - Tubes / U-Tubes as mentioned in TPI
6 Standards. - PMI Report. W 100%
material. scope of tubes TPI-KNPC-05-TUBES /
- PMI Procedure.
TPI-KNPC-06-U TUBES
- Applicable Codes & - Random dimensional & Visual
W 10%
Visual & Dimensional Standards. - Visual & Inspection.
7
verification of raw material. - Approved Procedures Dimensional report - TPI shall co-relate MTCs with items
R 100%
- Approved Drawings used for fabrication


(Sheet 4 of 14)
Type of
By TPI
W 10% - Hardness of solid metal gaskets of
plugs.
Hardness check of raw - Applicable Codes & - Hardness shall not exceed HRB68 for
8 - Hardness report.
material. Standards and PO. CS and HRB-82 for SS as applicable
materials.
R 100% - Hardness record from MTC.
- Applicable Codes & - Qualification
9 NDT Personnel Qualifications. R 100% -
Standards. certificates.
Painter & Blaster Personnel - Applicable Codes & - Qualification
10 R 100% -
Qualification. Standards. certificates.
11 - ASME Sec IX. H 100%
- Weld Map. - Weld map. - Final approval by KNPC.
Welding Consumables
- PO
- Batch Testing - Test report
12 - ASME Sec II R 100% -
- PMI Check (Except CS - PMI Report.
Part C.
material).
R
(Heat
- Applicable Codes & treatment
- Heat Treatment
Production test coupon Standards. charts and
and Mechanical / H: for KNPC
13 (Production Test Plate) - Approved Production other test 100%
other testing - Final approval by KNPC
- As applicable Test Coupon reports)
reports
Procedure
W (Mechanical
testing)


(Sheet 5 of 14)
Type of
By TPI
Part D: Fabrication Inspection
Visual and dimensional - As per specified
- Visual &
14 Inspection of tube sheets prior Standard / code and W 100% -
Dimensional report.
to drilling. drawing.
Inspection prior to
15
assembly of tube bank.
Dimensional inspection of tube - As per specified
15.1 sheet including Go/No Go code / standard or - Dimension report. W 100% -
gauge check of tube holes. API 661.
- As per specification
15.2 Tube hole finish and grooving. - Dimension report. W 100% -
drawing and API 661
Check tubes for finish,
permissible variation in wall
- As per specification
15.3 thickness, diameter specified - Dimension report. W 100% -
and drawing.
length & straight length of
tubes.
- As per specification,
Check plugholes on header
15.4 drawing and API - Dimension report W 100% -
plug sheet.
661.
Mock-up Test for Tube to Tube - As per applicable

15.5 - Test report. W 100% -
Sheet Joint. code / standard.


(Sheet 6 of 14)
Type of
By TPI
Welding / fabrication of
16
header.
W 10% materials
LPT / MPT (as applicable) of - Applicable Codes &
edges to be welded & any Standards.
16.1 - NDT reports - All NDTs to be interpreted by ASNT Level-
openings to check cracks and - Approved LPT / MPT
laminations Procedures
by vendor
Fit-up, edge preparation and Standards.
16.2 - Fabrication reports R 100% - Report carried out by Vendor.
welding. - Approved Fabrication
Procedures
W 10% materials
LPT / MPT (after back chip, - MPT: for Ferromagnetic material
Standards.
16.3 completed welds, as - NDT Reports - All NDTs to be interpreted by ASNT Level-
- Approved LPT / MPT
applicable) II Qualified Personnel.
Procedures
by vendor
- Radiography film interpreted by ASNT
16.4 Radiography Standards and - RT reports R 100%
Level-II qualified Personnel.
approved drawings.


(Sheet 7 of 14)
Type of
By TPI
Standards. - UT carried out reported by ASNT
16.5 UT flaw detection - UT report. R 100%
- Approved Drawing/PO Level-II qualified personnel.
One spot on
each
PMI of welds of header except Standards. W
16.6 - PMI report. completed
for CS material. - Approved PMI
welds.
Procedures
R 100% - PMI report carried out by Vendor.
Standards.
W 10%
Ferrite test of welds for - Approved Drawing/PO
16.7 - Ferrite test report.
austenitic SS material - Approved Ferrite
Measurement - Ferrite test record carried out by
Procedure R 100%
Vendor.
- Visual &
Final Visual, dimensional & Standards.
16.8 Dimensional W 100% -
alignment check - Approved Drawing
Inspection Reports
W 10% materials.
LPT/MPT of the temporary Standards.
16.9 - NDT Reports - All NDTs to be interpreted by ASNT
attachment removal areas - Approved LPT / MPT
Procedures
out by vendor


(Sheet 8 of 14)
Type of
By TPI
- PWHT charts must mention soaking
Standards.
- PWHT reports and temperature, loading temperature
16.10 PWHT (As applicable) - Approved Drawing R 100%
charts. soaking time, heating / cooling rate
- Approved Heat
and mode of cooling.
Treatment Procedure
Standards. W 10%
16.11 Hardness test of welds. - Hardness test report.
PO
- Approved Hardness - Hardness record carried out by
R 100%
Test Procedure Vendor.
- Applicable Codes /
- Radiography films interpreted by ASNT
16.12 RT after PWHT. standards and - RT report. R 100%
Level-II qualified personnel.
approved drawing.

UT flaw detection after Standards. - UT carried out reported by ASNT
16.13 - UT report. R 100%
PWHT. - Approved Drawing/PO Level-II qualified personnel.
17 After Tube Assembly:
Visual & Dimensional - As per Approved
17.1 - Dimension report. W 100% -
Inspection. Drawing.


(Sheet 9 of 14)
Type of
By TPI
Check length and contour of - As per TEMA, class RB
17.2 expansion of tubes with tube 7.3111 7 7.3.312 / - Dimension report W 100% -
sheets. API 661.
- As per PO and
specified standards
17.3 Tube expansion. - Dimension report. W 100% -
and approved
drawing.
- As per approved
Tube projections beyond the
17.4 drawing and TEMA - Dimension report. W 100% -
face of the tube sheets.
RCB 7.313 / API 661.
2 Part Plugs Hardness Standards.
17.5 Verification and Treatment - Approved Drawing / - Inspection Report R 100% -
against Galling (as applicable) PO
- Approved Drawing / - TPI to review the records of torque
- Inspection
17.6 Plug Bolt Torque Check PO R 100% applied for tightening the bolts by the
Checklist / Report
Inspection of Tube to
18
Tube Sheet Weld Joints:
- Applicable Codes & - If stress relieving is applicable then
LPT of tube to tube sheet Standards. LPT to be done after SR.
18.1 - LPT report. W 100%
welds. - Approved Drawing & - All NDTs to be interpreted by ASNT
LPT Procedure Level-II Qualified Personnel.


(Sheet 10 of 14)
Type of
By TPI
W 5%
Standards.
18.2 Hardness test (if specified) - Approved Drawing - Hardness report. - Hardness report carried out by
R 100%
- Approved Hardness Vendor.
Test Procedure

PMI or Wet Chemical analysis
Standards.
18.3 (for all tube to tube sheet weld - Test report. W 2%
- Approved PMI -
joints except CS).
Procedures

Air leak test prior to final
18.4 Standards. - Air leak test report. W 100% -
expansion.
- Approved Procedures
Stage wise inspection of tube
Standards. - Tube expansion
18.5 to tubesheet expansion joint R 100% -
- Approved Fabrication report.
(before & after welding)
Procedures

Standards.
- All NDTs to be interpreted by ASNT
18.6 LPT after expansion - Approved Drawing - LPT report. W 100%
- Approved LPT
Procedure


(Sheet 11 of 14)
Type of
By TPI
Part E: Pressure Testing & Final Inspection
W 10% materials
Standards.
19 LPT / MPT of lifting lugs. - NDT Reports - All NDTs to be interpreted by ASNT
- Approved LPT / MPT
Procedures
by vendor
H: for KNPC
testing purpose.
- For 12 and 17 Cr stainless steels (ANSI
Types 405, 410, and 430), 18-8 stainless
- Applicable Codes & - Hydro-test report
steels (300 series austenitic), duplex
Standards. (no leak)
Hydro test of completed Air grades (Alloy 2205, Alloy 2507, and Alloy
20 - Approved Hydrotest - Water test H 100%
Cooled Heat Exchanger. 20), or Alloy 400 (Monel) potable water
Procedure certificate.
shall not contain traces of any type of
- Approved Drawing - Gauge calibration.
sediment and more than 50 ppm chloride
by mass.
- Header & Tubes shall be drained and
dried after hydro-test.
- Ensure shoulder plugs are properly fixed
with gaskets and lubricated properly.


(Sheet 12 of 14)
Type of
By TPI
Air leak test of plug joints
- Latest API 661
21 and all gasketed joint after - Leak Test Report W 100% -
hydrotest
- Latest API 661 - LPT : for Austenitic and Non-ferrous
W 10%
Standard materials
LPT/MPT after hydrotest of
- Approved Drawing / - MPT: for Ferromagnetic material.
22 pressure retaining accessible - NDT Reports
PO - All NDTs to be interpreted by ASNT
welds (without disassembly)
- Approved LPT / MPT Level-II Qualified Personnel.
R 100%
Procedures - Review test reports of vendor
Pickling & Passivation of Standards.
23 - Inspection Report R 100% -
Austenitic SS Welds - Approved Drawing
Inspect retarders, louvers / - As per specified codes - Reports of fabrication, testing and
24 - Inspection Report R 100%
steam coils (as applicable). / Standards PO. installation.
- As per specified codes
25 Function test of louvers. - Inspection Report W 100% -
/ Standards PO
Final visual: - Visual and
Standards.
26 Dimensional and thickness dimensional report. W 100% -
- Approved Drawing
verification. - Thickness report.
Part F: Inspection of Painting
- Approved Drawing &
Surface preparation and
Painting Procedure - Painting report / anti
27 painting inspection or anti W 100% -
- Applicable Codes & rust coating report.
rust coatings.
Standards.


(Sheet 13 of 14)
Type of
By TPI
Part G: Inspection of Packing & Issuance of Release Note
Packing Inspection:
- Internal Cleaning
protected against corrosion.
- Properly packed to avoid - It should be supported with load
damages during transit & - PO bearing wooden sections / members.
handling. - Applicable Codes & - Yellow tag with clear message for
28 - Packing is stamped or Standards. - Packing report. W 100% removal of the shipping bolts after
stenciled to ensure that - Approved Packing installation and before commissioning of
packing has been inspected Procedure air cooler.
and content tally with - PO and physical check.
packing.
H: for KNPC
TPI shall submit the detailed Inspection
- As per PO. Required
inspection - Inspection release
29 Issue of Release Note H 100% all Test Certificates duly certified,
satisfactorily note
completed.
immediately after Inspection is
completed.


(Sheet 14 of 14)
Type of
By TPI

certified signed & stamped TPI
reports MTCs and other test reports
and after its approval KNPC will
Final Inspection report

30 and Manufacturer data - As per PO. - Inspection report. H 100% - To be sent to KNPC for records.
reports.
Notes:

FOR COIL TYPE SEAL FLUSING COOLERS Rev. : 4
TPI No. : TPI-KNPC-11-COIL TYPE SEAL COOLERS Date : December 2021

(Sheet 1 of 6)
Type of
By TPI
H: for KNPC
- Vendor’s drawings and - PO existing KNPC Drawing the TPI shall review the
- Approved
calculations - Drawing, Datasheet & drawing and submit to KNPC for final approval.
Drawing,
1 - Datasheet Calculations H 100% Calculation, if any, submitted by the vendor will
Datasheet &
- Quality & Inspection be directly reviewed & approved by KNPC.
Calculations
Requirements - In case the seal cooler is new, the drawings,
datasheets and calculations will be directly
- PO H: for KNPC
- Approved
Final Vendor’s Inspection - Approved Drawing - ITP shall be in line with scope of inspection
Test Plan - TPI-KNPC-11-COIL TYPE mentioned here.
Test Plan
SEAL COOLERS - Final approval by KNPC
Approval of applicable
Vendors Procedures which
may include but not limited
to:
- NDE (LPT/RT) - PO Requirement
3 - PMI - Applicable Codes & R 100%
Procedure - Final approval by KNPC
- Fabrication Standards.
- Hydrostatic Test
- Painting
- Packing/shipping

(Sheet 2 of 6)
Type of
By TPI
- Heat Treatment charts for the raw materials
chemical properties,
shall be submitted separately for review to TPI
Impact properties
& KNPC.
- Heat Treatment reports / - Material
- Applicable Codes & - In case the raw materials are ordered to meet
4 charts Inspection R 100%
Standards. NACE MR0175 / 0103 requirements, all the
- Hardness test reports / charts
testing specifications in the NACE standard
and PO shall be followed by the vendor and
grain size.
the reports shall be reviewed by the TPI.
Co-relation
Intergranular Corrosion
5 (IGC) test for Austenitic SS - ASTM A262-E - Test Report R 100% -
material, as applicable
PMI of all material except Standards.
6 - PMI Report W 100% -
CS material - Approved PMI
Procedure
- Visual &
Visual & Dimensional Standards. 100% - TPI shall co-relate MTCs with items used for
7 Dimensional R
verification of raw material - Approved Procedures / fabrication
report
Drawings
NDT Personnel - Applicable Codes & - Personnel
8 R 100% -
Qualifications Standards. certificates


(Sheet 3 of 6)
Type of
By TPI
- Personnel
Qualifications Standards.
certificates
Welding Consumables
- PO
- PMI Check ( Except CS - PMI Report
Part C
material)
Part D: Fabrication & Assembly
- PWHT Report - Heat treatment chart must mention
Standards.
Forming of the coil & Heat with record chart soaking temperature, loading temperature,
12 - Approved Drawing R 100%
Treatment (as applicable) & hardness heating, cooling rate & mode of
- Approved Heat
report heating/cooling.
Treatment Procedure
RT (check of films & - Radiograph to be interpreted by ASNT
13 Standards. - RT Reports R 100%
reports) of butt weld joints Level-II Qualified Personnel
- Approved RT Procedure
- LPT to be interpreted by ASNT Level-II
W 10% Qualified Personnel.
Standards.
14 LPT of fillet weld joints - LPT Reports
- Approved LPT
Procedure
vendor.


(Sheet 4 of 6)
Type of
By TPI
Ferrite check of weld overlay Standards. W 10%
- Ferrite test
15 (for DSS & Austenitic - Approved Drawing/PO
reports - TPI shall review test reports carried out by
Material) - Approved Ferrite R 100%
vendor
Measurement Procedure
Standards. - Hardness Test
16 Hardness Test of weld joint R 100% -
- Approved Hardness Test Report
Procedures
- Visual &
Final Visual & dimensional Standards.
17 Dimensional W 100% -
check of the assembly - Approved Drawing
Inspection report
Baseline Thickness - Thickness
Standards.
18 measurement before surface Measurement W 100% -
- Approved Drawing
preparation & painting Report
H: for KNPC
- Hydrotest Report
- No leakage - Potable water to be used for hydro testing
- Water Test
- Approved Drawing purpose.
19 Hydrostatic Test Certificates H 100%
- Approved Hydrotesting - For Austenitic SS material (300 series
- Gauge
Procedure austenitic) & duplex material (e.g. Alloy
Calibrations
2205, Alloy 2507) potable water shall not
contain traces of any type of sediment or


(Sheet 5 of 6)
Type of
By TPI
more than 50 ppm chloride by mass.
- After hydotest, the Coil type seal coolers
shall be immediately drained, cleaned and
dried out.
20 - Approved Drawing - Inspection Report R 100% -
Austenitic SS Welds
- Approved Pickling
Procedure
Part E: Inspection of Painting
- Approved Drawing/PO
Surface preparation and - Applicable Codes &
21 Standards. - Painting report W 100% -
painting inspection
- Approved Painting
Procedure
Part F: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Internal Cleaning
- PO
damages during transit
- Applicable Standard
22 and handling. - Packing report W 100% -
- Approved Packing
Procedure
avoid any corrosion


(Sheet 6 of 6)
Type of
By TPI
protection against
sea water
packing has been
inspected and content
tally with packing list
- Shipping mark
- TPI shall submit detailed Inspection Report
Final stamping & record with Material Test Certificate and all Test
23 - PO - Manufacturer R 100%
checks Certificates duly certified, stamped and
- Approved Drawing record book
signed to KNPC immediately after Inspection
is completed.
- KNPC will review the final TPI report and
24 Issue of Release Note - All required Inspection - Inspection H 100%
after its approval KNPC will issue release
satisfactorily completed release note
note for shipment.
25 Final Inspection Report & - Inspection
- As per PO H 100% - To be sent to KNPC for records.
Manufacturer’s Data Report Report
Notes:
(I) TPI shall ensure no deviation from PO / latest specified standard / approved drawings & ITP. Notify KNPC immediately of any deviation noticed. Further inspection
shall be carried out only after clearance from KNPC.

FOR PLATE TYPE HEAT EXCHANGER Rev. : 4
TPI No. : TPI-KNPC-12-PLATE TYPE HEAT EXCHANGER Date : December 2021

(Sheet 1 of 8)
Type of
By TPI
H: for KNPC
- In case of fabrication drawings
copied from existing KNPC Drawing
the TPI shall review the drawing and
- Vendor’s drawings, Technical - PO
submit to KNPC for final approval.
Specifications and - Drawing, Datasheet &
Calculation, if any, submitted by the
1 Calculations Calculations - Minutes of Meeting H 100%
vendor will be directly reviewed &
- Datasheet - Quality & Inspection
approved by KNPC.
Requirements
- In case Plate type Heat exchanger is
new, drawings, datasheets and
calculations will be directly reviewed
& approved by KNPC.
-
PO H: for KNPC
- Approved
Final Vendor’s Inspection Test -
Approved Drawing - ITP shall be in line with scope of
2 Inspection & Test R 100%
Plan -
TPI-KNPC-12-PLATE inspection mentioned here.
Plan
TYPE HEAT EXCHANGER - Final approval by KNPC
3 - NDE (LPT/MPT/RT) - Applicable Specified R 100%
- PMI Codes & Standards.
- Fabrication
- Pneumatic Test


(Sheet 2 of 8)
Type of
By TPI
- Hydrostatic Test
- Helium Leak Test
- Painting
- Installation and Site
Maintenance
chemical properties, Impact
properties
- Heat Treatment reports /
charts
- In case the raw materials are ordered to
- Hardness test - Applicable Codes - Material Inspection
4 R 100% meet NACE MR0175 / 0103
- Ultrasonic testing for thick & Standards. reports / charts
requirements, all the testing
plates higher than one inch
specifications in the NACE standard and
or as specified in PO.
the reports shall be reviewed by the TPI.
grain size.
Co-relation
5 test for Austenitic SS material, - ASTM A262-E - Test Report R 100% -
as applicable


(Sheet 3 of 8)
Type of
By TPI
PMI of all material except CS Standards. - TPI shall co-relate PMI report with
6 - PMI Report W 100%
material - Approved PMI MTCs.
Procedure
- Applicable Codes & - TPI shall co-relate MTCs with items used
- Visual & W 10%
Visual & Dimensional Standard. for fabrication
7 Dimensional
verification of raw material - Approved Procedures - TPI shall review test reports carried out
report R 100%
- Approved Drawings by vendor
- Personnel
Standard.
certificates
- Personnel
Qualifications Standard.
certificates
Welding Consumables
- PO
Part C
material)
Part D: Fabrication & Assembly (Header & Core)
- Visual & W 10%
Visual & Dimensional check
12 - Approved Drawing Dimensional - TPI shall review test reports carried out
of the core & Port Passages R 100%
Inspection report by vendor


(Sheet 4 of 8)
Type of
By TPI

RT (check of films & reports) of - Radiograph interpreted by ASNT
13 Standard. - RT Reports R 100%
butt weld joints Level-II Qualified Personnel
materials
- Applicable Codes & W 10% - MPT: for Ferromagnetic material.
14 LPT/MPT of fillet weld joints Standard. - NDT Reports - NDT to be interpreted by ASNT
- Approved NDT Procedure Level-II Qualified Personnel
R 100%
out by vendor
One spot on
PMI of completed weld joints - Applicable Codes &
- PMI report of weld each
15 (for all material other than CS Standard. W -
joints completed
material) - PMI Procedures
weld joints
Ferrite Testing of Austenitic Standard.
16 - Ferrite Test Report R 100% -
Stainless Steel weld joints - Ferrite Testing
Procedures
- Approved drawing
Pneumatic testing of Pads (such
- No leak - Pneumatic Test
17 as lifting lug pads, support pads W 100% -
- Pneumatic Test Report
etc.)
Procedure


(Sheet 5 of 8)
Type of
By TPI
Part E: Additional requirement for Inspection of Bimetallic Transition Joints (As applicable)
- Approved Drawing / PO
18 Thermal Cyclic Testing - Test Report R 100% -
- Latest API 668 Std.
NDE Testing (as applicable):

- Approved Drawing / PO - NDT to be interpreted by ASNT
19 - UT shear wave testing - NDE Test Report R 100%
- Latest API 668 Std. Level-II Qualified Personnel.
- LPT
20 Helium Leak Testing - Leak Test Report R 100%
- Latest API 668 Std.
Part F: Final Inspection

- Applicable Codes & - Visual & W 10%
Final Visual & dimensional Standards. Dimensional
21 - TPI shall review test reports carried
check of the assembly - Approved Drawing Inspection report R 100%
out by vendor
Initial Thickness measurement - Thickness
Standards.
22 before surface preparation & Measurement W 100% -
- Approved Drawing
painting Report
Low Pressure Pneumatic Leak Standards.
23 - Leak test report W 100% -
Test (as applicable) - Approved Drawing


(Sheet 6 of 8)
Type of
By TPI
H: for KNPC
testing purpose.
- For Austenitic SS material (300 series
- No leakage - Hydrotest Report
austenitic) & duplex material (eg. Alloy
- Approved Drawing - Water Test
24 Hydrostatic Test H 100% 2205, Alloy 2507) potable water shall
- Approved Hydrotesting Certificates
not contain traces of any type of
Procedure - Gauge Calibrations
sediment and more than 50 ppm
chloride by mass.
- After hydotest, the equipment shall be
immediately drained, cleaned and dried
out.

Pickling & Passivation of Standard.
Part G: Inspection of Painting

painting inspection
- Approved Painting
Procedure


(Sheet 7 of 8)
Type of
By TPI
Part H: Inspection of Packing & Issuance of Release Note
Packing Inspection:
- Internal Cleaning
- All parts / segments are
properly packed to avoid
handling.
- Properly preserved to avoid - PO
any corrosion - Applicable Standard
27 - Packing report W 100% -
- Packing suitable for - Approved Packing
protection against corrosion Procedure
packing list
- Shipping Markings
inspection report with Material Test
- PO - Manufacturer Certificate and all test certificates duly
28 Final stamping & record checks R 100%
- Approved Drawing record book certified, signed and stamped, to
KNPC immediately after Inspection is
completed.


(Sheet 8 of 8)
Type of
By TPI
H: for KNPC
- All required Inspection - Inspection release - KNPC will review the final TPI report
satisfactorily completed note and after its approval KNPC will issue
Notes:
(I) TPI shall ensure no deviation from PO / latest specified standard / approved drawings & ITP. Notify KNPC immediately of any deviation noticed. Further inspection

FOR PRESSURE VESSELS WITHOUT WELD OVERLAY / CLADDING Rev. : 4

TPI No. : TPI-KNPC-13-PLAIN PRESSURE VESSELS
Type of
By TPI
H: for KNPC
Pre-Inspection Meeting: shall review the drawing and submit
- PO
to KNPC for final approval.
- Drawing &
- Vendor’s fabrication drawings - Minutes of Calculation, if any, submitted by the
1 Calculations H 100%
and calculations Meeting vendor will be directly reviewed &
approved by KNPC.
Requirements
- In case Pressure Vessel is new,
drawing and calculations both will be
directly reviewed & approved by
KNPC.
PO - H: for KNPC
Final Vendor’s Inspection Test - Approved
2 -
Approved Drawing R 100% - ITP shall be in line with scope of
Plan Inspection &
-
TPI-KNPC-13-PLAIN inspection mentioned here.
Test Plan
PRESSURE VESSELS - Final approval by KNPC
but not limited to:
- PO Requirement
- NDE (UT/MT/LPT/RT) - Document H: for KNPC
3 - Applicable Specified R 100%
- PAUT & TOFD Procedure - Final approval by KNPC
Codes & Standards.
- PMI
- Heat Treatment


Type of
By TPI
- Fabrication (Bending/Forming,
edge preparation etc.).
- Repair
- Hydrotest
- Pneumatic Test
- Painting
- Packing/shipping
All Raw Material Inspection materials shall be submitted separately
- Applicable Mechanical, chemical for review to TPI & KNPC.
properties, Impact properties, - In case the plates are ordered to meet
grain size hardness etc. NACE MR0175 / 0103 requirements, all
- Applicable - Material
- Ultrasonic testing for thick the testing specifications in the NACE
4 Specified Codes & Inspection R 100%
plates higher than one inch or standard and PO shall be followed by
Standards. reports / charts
as specified in PO the vendor and the reports shall be
- Heat Treatment reports reviewed by the TPI.
- NDE for raw material - For pipes refer to TPI-KNPC-02-PIPES
- Mill hydrotest (as applicable) & pipe fittings refer to TPI-KNPC-03-
PIPE FITTINGS


Type of
By TPI
- For plates refer to TPI-KNPC-01-PLATES
- For Grid / Demister / Coalescer / Packing /
Filter Elements refer to TPI-KNPC-20-GRID
/ DEMISTERS / COALESCER / PACKING /
FILTER ELEMENTS.
- In case the Vessel is fabricated from Pre-
rolled / Pre-formed plates, the TPI shall
100% review the Rolling / Forming reports.
- MTC shall comply with ISO 10474 type 3.1
service ISO 10474 Type 3.2 / EN 10204
type 3.2.
Intergranular Corrosion (IGC) test
5 for Austenitic SS material, as - ASTM A262-E - Test Report R 100% -
applicable
- Applicable Codes
PMI of raw materials excluding CS & Standards.
6 - PMI Report W 100% - TPI shall co-relate PMI report with MTCs.
materials - Approved PMI
Procedure
- Applicable Codes W (Visual) 100% - TPI shall co-relate MTCs with items used for
& Standards. fabrication of pressure vessel.
Visual & Dimensional verification - Approved - Visual & W (Dimension 5%
7
of raw material Drawing/PO Dimensional report check)
- Approved - TPI shall review test reports carried out by
Procedure R 100% vendor


Type of
By TPI
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
certificates
Welding Consumables
- PO
Part C
material)
R
(Heat
- Applicable Codes treatment
- Heat Treatment
& Standards. charts and
Production test coupon (Production and Mechanical H: for KNPC
12 - Approved other test 100%
Test Plate), as applicable / other testing - Final approval by KNPC
Production Test reports)
reports
Coupon Procedure
W (Mechanical
testing)
Part D: Fabrication Inspection (Shell, Head, Cone Section, Skirt, Nozzles)
Marking, cutting/rolling of plates for - Applicable Codes - Fabrication
13 R 100% -
shell/skirt/nozzles (as applicable) & Standards. report


Type of
By TPI
- Template guide - Approved
- Transfer of heat number & Fabrication
Identification of item. procedure
- Thickness check
allowance etc.
Head/crown petal forming
inspection:
- Template guide - Applicable Codes
- Visual & Dimensional & Standards.
14 inspection - Approved - Fabrication report R 100% -
- Thickness check Fabrication
- Heat treatment (as procedure
applicable)
- LPT/MPT (as applicable)
- Applicable Codes
W 10%
Visual of edges to be welded & Standards. - Visual inspection
15
(check cracks & laminations) - Visual Inspection reports - TPI shall review test reports carried out by
R 100%
Procedures vendor
- Applicable Codes
W 10% materials
& Standards.
LPT / MPT (as applicable) of - MPT: for Ferromagnetic material
- Approved LPT /
16 edges to be welded to check - NDT reports - All NDTs to be interpreted by ASNT Level-II
MPT Procedures
cracks and laminations Qualified Personnel.
- Approved
Drawing/PO
vendor


Type of
By TPI
- Applicable Codes - TPI to review 100% of the UT inspection
W 10%
& Standards. report.
UT of the edges to be welded
- Approved UT - UT results to be interpreted by ASNT Level-II
17 (check cracks & laminations), as - UT reports
Procedures Qualified Personnel.
applicable
R 100%
Drawing/PO vendor
- Applicable Codes
& Standards. - Fabrication - TPI shall review test reports carried out by
18 Fit up & Welding R 100%
- Fabrication reports vendor
Procedures
- Applicable Codes
& Standards. - ISR/Dehydrogenation treatment charts
Intermediate stress relief / - Approved mention soaking temperature, loading
- Heat Treatment
19 Dehydrogenation treatment (as Drawing R 100% temperature, heating, cooling rate & mode of
report
applicable) - Approved Heat heating/cooling.
Treatment - This is applicable as per API 934A.
Procedures
- Applicable Codes - LPT : for Austenitic and Non-ferrous materials
W 10%
& Standards. - MPT: for Ferromagnetic material
LPT / MPT after Back chip ( as - Approved LPT / - All NDTs to be interpreted by ASNT Level-II
20 - NDT reports
applicable) MPT Procedures Qualified Personnel.
R 100%
Drawing/PO vendor


Type of
By TPI
- Applicable Codes
& Standards. W 10%
welds reports - TPI shall review test reports carried out by
Inspection R 100%
vendor
Procedures
- Applicable Codes
PMI of completed welds except CS W 10%
& Standards.
22 welds from inside and outside (as - PMI Report
- Approved PMI - TPI shall review test reports carried out by
applicable) R 100%
Procedures vendor
W 10% materials
- Applicable Codes
LPT / MPT of all completed welds & Standards.
23 - NDT reports - All NDTs to be interpreted by ASNT Level-II
(as applicable) - Approved LPT /
Qualified Personnel.
MPT Procedures
vendor
- Applicable Codes
& Standards.
RT or UT (as applicable) for - Approved - RT Reports / UT - All NDTs to be interpreted by ASNT Level-II
24 R 100%
completed Butt welds joints. Drawing/PO Reports Qualified Personnel.
- Approved UT
Procedure
UT of the completed Nozzles Neck - Applicable Codes - All NDTs to be interpreted by ASNT Level-II
attachment welds & Standards. Qualified Personnel.


Type of
By TPI
- Applicable Codes
& Standards.
UT of the completed Nozzles Neck - Approved - All NDTs to be interpreted by ASNT Level-II
attachment welds Drawing/PO Qualified Personnel.
- Approved UT
Procedures
- Approved drawing
- Pneumatic Test
26 Pneumatic testing of RF pads - Pneumatic Test W 100% -
Report
procedure
Part E: Inspection of External attachment (such as lifting lugs, earthing connection etc.) & Internal attachments (such as TSRs, Supporting bars etc.)
- Applicable Codes
Fit up inspection of the & Standards. - Fabrication
27 R 100% -
attachments - Approved reports
Drawing
- Applicable Codes
W 10% materials
& Standards.
LPT / MPT after Back chip (for - MPT: for Ferromagnetic material
- Approved LPT /
28 lifting lugs and other full - NDT reports - All NDTs to be interpreted by ASNT Level-II
MPT Procedures
penetration welds) Qualified Personnel.
- Approved
Drawing/PO
vendor
- Applicable Codes
- Visual &
& Standards.
Visual inspection of the completed Dimensional
29 - Approved W 100% -
welds inspection
Drawing &
reports
procedure

Type of
By TPI
W 10%
materials
- Applicable Codes
& Standards.
30 LPT/MPT of the completed welds - NDT reports - All NDTs to be interpreted by ASNT Level-II
- Approved LPT /
MPT Procedures
R 100%
vendor
- Applicable Codes One spot on

PMI of the attachment welds & Standards. each
31 - PMI Report W -
except carbon steel material - Approved PMI completed
Procedure welds
- Applicable Codes
UT of full penetration completed - Approved Level-II Qualified Personnel
welds (to check weld discontinuity) Drawing/PO - TPI shall review test reports carried out by
- Approved UT vendor
Procedure
- Approved drawing
- Approved - Pneumatic Test
33 Pneumatic testing of RF pads W 100% -
Pneumatic Test Report
procedure


Type of
By TPI
Part F: Final Inspection Prior to PWHT
Final Visual, dimensional & - Applicable Codes
- Visual &
alignment check of the equipment & Standards.
along with its fixed internals - Approved Drawing
inspection reports
(integral with vessel) & Procedure
W 10%
materials
- Applicable Codes
LPT/MPT of the temporary & Standards.
35 - NDT reports - All NDTs to be interpreted by ASNT Level-
attachment removal areas - Approved LPT /
MPT Procedures
R 100%
by vendor
- Applicable Codes
& Standards.
Trial assembly of the internals (as - Approved Drawing
36 - Assembly report W 100% -
applicable) - Approved Trial
Assembly
Procedure
Part G: PWHT & Inspection after PWHT
- Applicable Codes
& Standards. - PWHT charts must mention soaking
- PWHT Report with
- Approved Drawing temperature, loading temperature,
37 PWHT of the Pressure vessel Heat treatment R 100%
- Approved Heat heating, cooling rate & mode of
charts
Procedure

Type of
Activity Inspection By Remarks
TPI
- Applicable Codes
& Standards.
Hardness test of all the pressure - Approved W 10%
- Hardness Test
38 retaining welds & Skirt to shell Drawing /PO
Report - TPI shall review test reports carried out
welds after PWHT - Approved R 100%
by vendor
Hardness Test
Procedure
W 10%
materials
- Applicable Codes
& Standards.
39 LPT/MPT of all welds after PWHT - NDT Reports - All NDTs to be interpreted by ASNT
- Approved LPT /
MPT Procedures
R 100%
by vendor
- Applicable Codes
& Standards.
RT or UT of the pressure retaining - Approved - RT Reports / UT - All NDTs to be interpreted by ASNT
40 R 100%
welds (as applicable) Drawing/PO Reports Level-II Qualified Personnel.
- Approved UT
Procedure
- Applicable Codes
41 Final Visual & dimensional check - Approved Dimensions W 100% -
Drawing & report
Procedure

Type of
By TPI
- Applicable Codes
& Standards.
- Thickness
Initial Thickness measurement of - Approved
all components Drawing
Report
- Approved
Procedure
Part H: Pressure Testing of the Pressure Vessel
H: for KNPC
- Potable water to be used for hydro testing
- No leakage
- Hydrotest Report purpose.
- Approved
- Water Test - For Austenitic SS material (300 series
Hydrotest
43 Hydrostatic Test Certificates H 100% austenitic) potable water shall not contain
Procedure
- Gauge traces of any type of sediment or more
- Approved Drawing
Calibrations than 50 ppm chloride by mass.
/ PO
- After hydotest, the pressure vessel shall
dried out.
- Applicable Codes
& Standards.
Pickling & Passivation of - Approved
Austenitic SS Welds Drawing /PO
- Approved
Procedure


Type of
By TPI
Part I: Inspection of Internals (as applicable)
- See - See - For trays refer to TPI-KNPC-19-TOWER
45 Trays - See Remarks - See Remarks
Remarks Remarks TRAYS
- For pipes refer to TPI-KNPC-02-PIPES &
- See - See
46 Pipes & Pipe fittings - See Remarks - See Remarks pipe fittings refer to TPI-KNPC-03-PIPE
Remarks Remarks
FITTINGS
Internal rubber lining & other non- - TPI shall review test reports carried out
- Material test R 100% by vendor
metallic lining:
- Quality Of rubber/lining certificates
Standards.
47 material - Inspection W (Shore
- Approved Drawing
- Quality of Bond Material Report hardness &
- PO
- Shore Hardness spar testing) 10%
- Spark Testing
- For Grid / Demister / Coalescer / Packing
Grid / Demister / Coalescer / Packing
48 - See - See / Filter Elements refer to TPI-KNPC-20-
/ Filter Elements - See Remarks - See Remarks
Remarks Remarks GRID / DEMISTERS / COALESCER /
Part J: Inspection of Painting
- Approved
Surface preparation and painting Procedure,
49 W 100% -
inspection Drawing/PO - Painting report
Standards.


Type of
By TPI
Part K: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Internal Cleaning
transit & handling.
- Name plate rubbing - It should be supported with load bearing
- PO
- Properly preserved to avoid any sections/members
- Applicable Codes
corrosion - Ensure flanges of flanged head equipment
50 & Standards. - Packing report W 100%
- Packing suitable for protection are tightened in line with company-
- Approved Packing
against corrosion resulting from approved procedure for bolt Torqueing /
Procedure
seawater. Tensioning.
to ensure that packing has been
packing list
- Shipping Markings
- PO report with Material Test Certificate and all
51 Final stamping & record checks - Manufacturer R 100%
- Approved test certificates duly certified, signed and
record book
Drawing stamped, to KNPC immediately after


Type of
By TPI

Inspection - Inspection - KNPC will review the final TPI report and
Satisfactorily release note after its approval KNPC will issue release
Completed note for shipment.
Notes:

FOR PRESSURE VESSELS (SEPARATORS & OTHER VESSELS) WITH WELD Rev. : 4
OVERLAY / CLADDING
TPI No. : TPI-KNPC-14-WELD OVERLAY / CLADDED PRESSURE VESSELS
Type of
By TPI
H: for KNPC
- PO from existing KNPC Drawing the TPI
- Drawing & shall review the drawing and submit to
1 - Vendor’s fabrication drawings - Minutes of H 100%
Calculations KNPC for final approval. Calculation, if
and calculations Meeting
- Quality & Inspection any, submitted by the vendor will be
Requirements directly reviewed & approved by KNPC.
- In case pressure vessel is new, drawing
and calculations will be directly
-
PO
H: for KNPC
-
Approved Drawing
2 -
TPI-KNPC-14-WELD R 100%
Plan Inspection & - ITP shall be in line with scope of
OVERLAY /
Test Plan inspection mentioned here.
CLADDED
PRESSURE VESSELS
- PO Requirement
3 but not limited to: - Document H: for KNPC
- Applicable Specified R 100%
- NDE (UT/MT/LPT/RT) Procedure - Final approval by KNPC
Codes & Standards.
- PAUT & TOFD

OVERLAY / CLADDING
Type of
By TPI
- PMI
- Heat Treatment
- Repair
- - -
- Hydrotest
- Pneumatic Test
- Painting
- Packing/shipping
- Ultrasonic testing for thick R 100% the testing specifications in the NACE
4 Specified Codes & Inspection
- NDE for raw material - Integrally clad plates shall be checked
- Mill hydrotest (as applicable) by Ultrasonic testing from the clad side
prior to fabrication.

OVERLAY / CLADDING
Type of
By TPI
pipe fittings refer to TPI-KNPC-03-PIPE
FITTINGS
- - FILTER ELEMENTS.
type 3.2.
applicable
- Applicable Codes
Procedure

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes W (Visual) 100% - TPI shall co-relate MTCs with items used
& Standards. for fabrication of pressure vessel.
- Visual &
Visual & Dimensional verification of - Approved W (Dimension 5%
7 Dimensional
raw material Drawing/PO check)
report
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
certificates
- Test report
- PMI Report
- PMI Check (Except CS material) Part C
R
(Heat
- Applicable Codes
- Heat Treatment treatment
& Standards.
Production test coupon (Production and Mechanical charts and H: for KNPC
12 - Approved 100%
Test Plate), as applicable / other testing other reports) - Final approval by KNPC
Production Test
reports
Coupon Procedure
W (Mechanical
testing)

OVERLAY / CLADDING
Type of
By TPI
Marking, cutting/rolling of plates
for shell/skirt/nozzles (as
applicable) - Applicable Codes
- Thickness check procedure
allowance etc.
inspection:
applicable)
- Applicable Codes
& Standards.
W 10% clad plates
15 CuSO4 test after clad removal for - Approved
- Inspection report
welding (as applicable) Drawing /
Fabrication
vendor
Procedure
OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
& Standards. - Applicable for fabrication from integrally clad
- Approved plates
16 forming/rolling to check for dis- - UT report W 100%
Drawing/PO - UT results to be interpreted by ASNT Level-
bonding ( as applicable)
- Approved UT II Qualified Personnel
Procedure
- Applicable Codes
Visual of edges to be welded & Standards. - Visual W 10%
17 (check cracks & laminations) - Visual inspection
Inspection reports R 100%
vendor
Procedures
- Applicable Codes W 10% - LPT : for Austenitic and Non-ferrous materials
LPT / MPT (as applicable) of
- Approved LPT / - All NDTs to be interpreted by ASNT Level-II
18 edges to be welded to check - NDT reports
MPT Procedures Qualified Personnel.
cracks and laminations
Drawing/PO R 100% vendor
W 10%
applicable
R 100%
Drawing/PO vendor

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
Procedures
- Applicable Codes
& Standards.
- ISR/Dehydrogenation treatment charts
Intermediate stress relief / - Approved
- Heat Treatment mention soaking temperature, loading
21 Dehydrogenation treatment (as Drawing R 100%
report temperature, heating, cooling rate & mode
applicable) - Approved Heat
of heating/cooling.
Treatment
Procedures
- Applicable Codes
W 10% materials
& Standards.
LPT / MPT after Back chip ( as - Approved LPT /
applicable) MPT Procedures
- Approved
Drawing/PO
vendor
- Applicable Codes
& Standards. W 10%
welds reports
Inspection R 100% - TPI shall review test reports carried out by
Procedures vendor

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
PMI of completed welds except W 10%
& Standards.
24 CS welds from inside and outside - PMI Report
(as applicable) R 100%
Procedures vendor
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
RT or UT (as applicable) for - Approved - RT Reports / - All NDTs to be interpreted by ASNT Level-II
26 R 100%
completed Butt welds joints. Drawing/PO UT Reports Qualified Personnel.
- Approved UT
Procedure
- Applicable Codes
& Standards.
- Approved UT
Procedures
- Approved drawing
Pneumatic testing of RF pads / - Pneumatic Test
28 - Pneumatic Test W 100% -
Lined nozzles (as applicable) Report
procedure

OVERLAY / CLADDING
Type of
By TPI

- Visual W 10%
Visual Inspection after weld Standards.
29 inspection
overlay - Approved Visual - TPI shall review test reports carried out
reports R 100%
Inspection Procedures by vendor

W 10%
30 - Test report
chemical analysis) - Approved Drawing/PO
by vendor
surface: - Applicable Codes &
• Ferricyanide test on Monel & Standards. - TPI shall review test reports carried out
31 - Test report R 100%
Cu-Ni weld overly material - Approved Drawing/PO by vendor
and CuSO4 test on other weld - Approved Procedure
overlays materials

W 10%
Ferrite check of weld overlay (for Standards. - Ferrite test
32
DSS & Austenitic Material) - Approved Drawing / reports
PO / Procedure
by vendor

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
& Standards.
Thickness checking of overlay to - Approved
check minimum overlay thickness drawing/PO
- Approved
Procedure
- Applicable Codes - LPT results to be interpreted by ASNT

W 10%
& Standards. Level-II Qualified Personnel
R 100%
Procedure by vendor
- Applicable Codes
UT of weld overlay (to check for & Standards. - UT results to be interpreted by ASNT
dis-bonding) - Approved UT Level-II Qualified Personnel.
Procedure
Part F: Inspection of External attachment (such as lifting lugs, earthing connection etc.) & Internal attachments
- Applicable Codes
Fit up inspection of the
36 & Standards. - Fabrication reports R 100% -
attachments
- Approved Drawing

OVERLAY / CLADDING
Type of
TPI
- Applicable Codes
W 10% materials
& Standards.
- Approved LPT /
37 lifting lugs and other full - NDT reports - All NDTs to be interpreted by ASNT
MPT Procedures
penetration welds) Level-II Qualified Personnel.
- Approved
Drawing/PO
by vendor
- Applicable Codes
& Standards.
- Visual &
- Approved
38 Drawing R 100% -
welds inspection
- Approved Visual
reports
Inspection
Procedure
W 10% materials
- Applicable Codes
& Standards.
39 LPT/MPT of the completed welds - NDT reports - All NDTs to be interpreted by ASNT
- Approved LPT /
MPT Procedures
by vendor
40 - PMI Report W -
Procedure welds

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
UT of full penetration completed
41 welds ( to check weld - UT reports
Drawing/PO R 100% - TPI shall review test reports carried out
discontinuity)
- Approved UT by vendor
Procedure
- Approved
drawing
- Pneumatic Test
Report
Pneumatic Test
procedure
- Applicable Codes
Final Visual, dimensional & & Standards. - Visual &
alignment check of the equipment - Approved Dimensional
43 W 100% -
along with its fixed internals Drawing inspection
(integral with vessel) - Approved reports
Procedure

OVERLAY / CLADDING
Type of
By TPI
W 10%
materials
MPT Procedures
R 100%
by vendor
Standards.
- Approved Drawing
Trial assembly of the internals (as - Assembly
45 / PO W 100% -
applicable) report
- Approved Trial
Assembly
Procedure
Part H: PWHT & Inspection after PWHT
- Approved Drawing with Heat temperature, loading temperature,
46 PWHT of the Pressure vessel R 100%
- Approved Heat treatment heating, cooling rate & mode of
Procedure
Hardness test of all the pressure Standards. W 10%
- Hardness Test
47 retaining welds & Skirt to shell - Approved Drawing
welds after PWHT / PO / Hardness R 100%
by vendor
Test Procedure


OVERLAY / CLADDING
KNPC TPI No. : TPI-KNPC-14-WELD OVERLAY / CLADDED PRESSURE VESSELS Page : 155 to 341
(Sheet 14 of 18)
Type of
By TPI
W 10%
materials
- Applicable Codes
& Standards.
48 LPT/MPT of all welds after PWHT - NDT Reports - All NDTs to be interpreted by ASNT Level-
- Approved LPT /
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
RT or UT of the pressure retaining - Approved - RT Reports / - All NDTs to be interpreted by ASNT Level-
49 R 100%
welds (as applicable) Drawing/PO UT Reports II Qualified Personnel.
- Approved UT
Procedure
- Applicable Codes
& Standards.
Visual inspection of the final overlay - Approved Visual - Visual
50 on the gasket grooves of the vessel Inspection Inspection R 100% -
nozzles (as applicable) Procedure Reports
- Approved
Drawing/PO
- Applicable Codes
& Standards.
Dilution test (by PMI / wet chemical W 10%
- Approved
51 analysis) on the gasket groove of - Test report
Drawing/PO - TPI shall review test reports carried out
the nozzles (as applicable) R 100%
- Approved by vendor.
Procedure

OVERLAY / CLADDING
Type of
By TPI
- Applicable Codes
& Standards.
Ferrite check of weld overlay on the - Approved W 10%
- Ferrite test
52 gasket groove of the nozzles (as Drawing/PO
applicable) - Approved Ferrite R 100%
by vendor
Measurement
Procedure
W 10%
LPT of weld overlay surface after & Standards. Level-II Qualified Personnel
53 - LPT reports
PWHT - Approved LPT - TPI shall review test reports carried out
R 100%
Procedure by vendor
W 10%
UT of weld overlay after PWHT ( to & Standards. Level-II Qualified Personnel
54 - UT reports
R 100%
Procedure by vendor
- Applicable Codes
& Standards.
- Visual &
- Approved
55 Final Visual & dimensional check Dimensions W 100% -
Drawing
report
- Approved
Procedure
- Applicable Codes
& Standards. - Thickness
Initial Thickness measurement of
56 - Approved Measurement W 100% -
all components
Drawing / Report
Procedure
OVERLAY / CLADDING
Type of
By TPI
Part I: Pressure Testing of the Pressure Vessel
H: for KNPC
- No leakage - Hydrotest
purpose.
- Approved Report
Hydrotest - Water Test
57 Hydrostatic Test H 100% austenitic) potable water shall not contain
Procedure Certificates
traces of any type of sediment or more
- Approved - Gauge
Drawing / PO Calibrations
- After hydotest, the pressure vessel shall be
out.
- Applicable Codes
& Standards.
Pickling & Passivation of Austenitic
- Approved - Inspection
58 SS Welds (after completion of R 100% -
Drawing Report
hydrotest)
- Approved
Procedure
Part J: Inspection of Internals (as applicable)
- See - See
Remarks Remarks
FITTINGS

OVERLAY / CLADDING
Type of
By TPI
- See - See Filter Elements refer to TPI-KNPC-20-
60 / Filter Elements - See Remarks - See Remarks
-
Approved
Drawing/PO
Surface preparation and painting - Applicable Codes
61 - Painting report W 100% -
inspection & Standards.
- Approved Painting
Procedure
Packing Inspection
- Internal Cleaning
transit & handling. - PO
- Ensure flanges of flanged head equipment
- Name plate rubbing - Applicable Codes
are tightened in line with company-
62 - Properly preserved to avoid any & Standards. - Packing report W 100%
approved procedure for bolt Torqueing /
corrosion - Approved Packing
Tensioning.
- Packing suitable for protection Procedure
seawater.

OVERLAY / CLADDING
Type of
By TPI
packing list
- Shipping Markings
- Manufacturer
63 Final stamping & record checks - Approved R 100% test certificates duly certified, signed and
record book
Final Inspection Report & - Inspection
Notes:


THIRD PARTY INSPECTION FOR TOWER
Rev. : 4
TPI No. : TPI-KNPC-15-TOWER Date : December 2021
(Sheet 1 of 18)
Type of
By TPI
H: for KNPC
- In case Tower is new, drawing and
approved by KNPC.
H: for KNPC
- PO
- TPI-KNPC-15-
TOWER
- PO Requirement
Codes & Standards.
- PAUT & TOFD


Rev. : 4
(Sheet 2 of 18)
Type of
By TPI
- PMI
- Heat Treatment
- Repair
- - -
- Hydrotest
- Pneumatic Test
- Painting
- Packing/shipping


Rev. : 4
(Sheet 3 of 18)
Type of
By TPI
FITTINGS
- In case the Tower is fabricated from Pre-
type 3.2.
applicable
- Applicable Codes
Procedure


Rev. : 4
(Sheet 4 of 18)
Type of
By TPI
- Visual &
7 Dimensional
report
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
certificates
- Test report
- PMI Report
R
(Heat
- Applicable Codes
& Standards.
12 - Approved 100%
Production Test
reports
Coupon Procedure
W (Mechanical
testing)

Rev. : 4
(Sheet 5 of 18)
Type of
By TPI
allowance etc.
inspection:
applicable)
- Applicable Codes
& Standards.
W 10% clad plates
- Inspection report
Fabrication
vendor
Procedure


Rev. : 4
(Sheet 6 of 18)
Type of
By TPI
- Applicable Codes
- Approved plates
Procedure
- Applicable Codes
vendor
Procedures
W 10%
applicable
R 100%
Drawing/PO vendor


Rev. : 4
(Sheet 7 of 18)
Type of
By TPI
- Applicable Codes
Procedures
- Applicable Codes
W 10% materials
& Standards.
- Approved
Drawing/PO
vendor
- Applicable Codes
& Standards. W 10%
welds reports
Procedures vendor
- Applicable Codes
& Standards.
applicable) R 100%
Procedures vendor


Rev. : 4
(Sheet 8 of 18)
Type of
By TPI
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
25 R 100%
- Approved UT
Procedure
- Applicable Codes
& Standards.
UT of the completed Nozzles Neck
- Approved - All NDTs to be interpreted by ASNT Level-II
26 attachment welds, skirt to shell - UT Reports R 100%
Drawing/PO Qualified Personnel.
welds (as applicable)
- Approved UT
Procedures
- Approved drawing
procedure


Rev. : 4
(Sheet 9 of 18)
Type of
By TPI
Part E: Inspection of Weld Overlay / Cladding Restoration (as applicable)

- Visual W 10%
28 inspection
reports R 100%

W 10%
29 - Test report
by vendor
overlays materials

W 10%
31
PO / Procedure
by vendor


Rev. : 4
(Sheet 10 of 18)
Type of
By TPI

W 10%
R 100%
Procedure by vendor
- Applicable Codes
Procedure
Part F: Inspection of External attachment (such as lifting lugs, earthing connection etc.) & Internal attachments (such as TSRs, Supporting bars etc.)
- Applicable Codes
attachments
- Approved Drawing
- Applicable Codes
W 10% materials
& Standards.
- Approved LPT /
35 lifting lugs and other full - NDT reports - All NDTs to be interpreted by ASNT Level-
MPT Procedures
- Approved
Drawing/PO
by vendor

Rev. : 4
(Sheet 11 of 18)
Type of
TPI
- Applicable Codes
& Standards.
- Visual &
- Approved
36 Drawing R 100% -
welds inspection
- Approved Visual
reports
Inspection
Procedure
W 10% materials
- Applicable Codes
& Standards.
- Approved LPT /
MPT Procedures
by vendor
38 - PMI Report W -
Procedure welds
- Applicable Codes
UT of full penetration completed - Approved Level-II Qualified Personnel
39 - UT reports
welds (to check weld discontinuity) Drawing/PO R 100% - TPI shall review test reports carried out
Procedure


Rev. : 4
(Sheet 12 of 18)
Type of
By TPI
- Approved
drawing
- Pneumatic Test
Report
Pneumatic Test
procedure
- Applicable Codes
41 W 100% -
Procedure
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
by vendor


Rev. : 4
(Sheet 13 of 18)
Type of
By TPI
Standards.
- Approved Drawing
42 / PO W 100% -
applicable) report
- Approved Trial
Assembly
Procedure
Procedure

- Hardness Test
by vendor
Test Procedure


SCOPE OF WORK FOR
THIRD PARTY INSPECTION FOR TOWER Rev. : 4

(Sheet 14 of 18)
Type of
By TPI
W 10%
materials
- Applicable Codes
& Standards.
- Approved LPT /
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
47 R 100%
- Approved UT
Procedure
W 10%
48 - LPT reports
R 100%
Procedure by vendor
W 10%
49 - UT reports
R 100%
Procedure by vendor


Rev. : 4
(Sheet 15 of 18)
Type of
By TPI
- Applicable Codes
& Standards.
- Visual &
- Approved
Drawing
report
- Approved
Procedure
- Applicable Codes
all components
Drawing / Report
Procedure
H: for KNPC
purpose.
- Approved Report
- Approved - Gauge
- After hydotest, the tower shall be
out.


Rev. : 4
(Sheet 16 of 18)
Type of
By TPI
- Applicable Codes
& Standards.
Pickling & Passivation of Austenitic - Approved - Inspection
53 R 100% -
SS Welds Drawing Report
- Approved
Procedure


- See - See
Remarks Remarks
FITTINGS



Rev. : 4
(Sheet 17 of 18)
Type of
By TPI
- Approved
Drawing/PO
- Approved Painting
Procedure
Packing Inspection
- Internal Cleaning
transit & handling.
- PO
- Applicable Codes
corrosion
58 & Standards. - Packing report W 100% -
- Approved Packing
Procedure
seawater.
packing list
- Shipping Markings


Rev. : 4
(Sheet 18 of 18)
Type of
By TPI
- Manufacturer
record book
Notes:

FOR COKE DRUM Rev. : 4
TPI No. : TPI-KNPC-16-COKE DRUM Date : December 2021

(Sheet 1 of 15)
Type of
By TPI
H: for KNPC
- In case Coke Drum is new, drawing and
approved by KNPC.
H: for KNPC
- PO
- TPI-KNPC-16-COKE
DRUM
- PO Requirement
Codes & Standards.
- PAUT & TOFD
- PMI


(Sheet 2 of 15)
Type of
By TPI
- Heat Treatment
- Repair
- Hydrotest - - -
- Pneumatic Test
- Painting
- Packing/shipping


(Sheet 3 of 15)
Type of
By TPI
FITTINGS
- In case the Coke Drum is fabricated from
Pre-rolled / Pre-formed plates, the TPI shall
- -
type 3.2.
- Applicable Codes
Procedure
- Applicable Codes W (Visual) 100% - TPI shall co-relate MTCs with items used for
& Standards. fabrication of pressure vessel.
Visual & Dimensional verification - Approved - Visual & W (Dimension 5%
6
of raw material Drawing/PO Dimensional report check)
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
certificates


(Sheet 4 of 15)
Type of
By TPI
- Test report
- PMI Report
R
(Heat
- Applicable Codes
& Standards.
11 - Approved 100%
Production Test
reports
Coupon Procedure
W (Mechanical
testing)
Marking, cutting/rolling of plates for
shell/skirt/nozzles (as applicable)
- Applicable Codes
- Template guide
& Standards.
- Transfer of heat number & - Fabrication
12 - Approved R 100% -
Identification of item. report
Fabrication
- Thickness check
procedure
- Dimensions & cutting allowance
etc.


(Sheet 5 of 15)
Type of
By TPI
inspection:
applicable)
- Applicable Codes
& Standards.
W 10% clad plates
- Inspection report
Fabrication
vendor
Procedure
- Applicable Codes
- Approved clad plates
Procedure
- Applicable Codes
Visual of edges to be welded W 10%
& Standards. - Visual inspection
16 (check cracks & laminations)
- Visual Inspection reports - TPI shall review test reports carried out
R 100%


(Sheet 6 of 15)
Type of
By TPI
W 10%
applicable
R 100%
Drawing/PO vendor
- Applicable Codes
Procedures
- Applicable Codes - LPT : for Austenitic and Non-ferrous materials
W 10%
LPT / MPT after Back chip ( as - Approved LPT / - All NDTs to be interpreted by ASNT Level-II
20 - NDT reports
applicable) MPT Procedures Qualified Personnel.
R 100%
Drawing/PO vendor


(Sheet 7 of 15)
Type of
By TPI
- Applicable Codes
& Standards. W 10%
welds reports
Procedures vendor
- Applicable Codes
& Standards.
applicable) R 100%
Procedures vendor
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
RT or UT (as applicable) for - Approved - RT Reports / UT - All NDTs to be interpreted by ASNT Level-II
24 R 100%
completed Butt welds joints. Drawing/PO Reports Qualified Personnel.
- Approved UT
Procedure


(Sheet 8 of 15)
Type of
By TPI
- Applicable Codes
& Standards.
UT of the completed Nozzles Neck
- Approved - All NDTs to be interpreted by ASNT Level-II
25 attachment welds, skirt to shell - UT Reports R 100%
Drawing/PO Qualified Personnel.
welds (as applicable)
- Approved UT
Procedures
- Approved drawing
procedure
- Applicable Codes
& Standards. - Visual W 10%
Visual Inspection after weld
27 - Approved Visual inspection
overlay - TPI shall review test reports carried out by
vendor
Procedures
- Applicable Codes
& Standards.
W 10%
Dilution test (by PMI / wet - Approved
28 - Test report
chemical analysis) Drawing/PO
- Approved
vendor
Procedure
Free iron check on weld overlay - Applicable Codes
surface: & Standards. - TPI shall review test reports carried out by
• CuSO4 test on weld overlays - Approved vendor
surface Drawing/PO


(Sheet 9 of 15)
Type of
By TPI

W 10%
R 100%
Procedure by vendor
- Applicable Codes
Procedure
Part F: Inspection of External & Internal attachments

- Applicable Codes
attachments
- Approved Drawing
- Applicable Codes
W 10% materials
& Standards.
- Approved LPT /
33 lifting lugs and other full - NDT reports - All NDTs to be interpreted by ASNT Level-
MPT Procedures
- Approved
Drawing/PO
by vendor


(Sheet 10 of 15)
Type of
TPI
- Applicable Codes
& Standards.
- Visual &
- Approved
34 Drawing R 100% -
welds inspection
- Approved Visual
reports
Inspection
Procedure
W 10% materials
- Applicable Codes
& Standards.
- Approved LPT /
MPT Procedures
by vendor
36 - PMI Report W -
Procedure welds
- Applicable Codes
discontinuity)
Procedure


(Sheet 11 of 15)
Type of
By TPI
- Approved
drawing
- Pneumatic Test
Report
Pneumatic Test
procedure
- Applicable Codes
Final Visual, dimensional & - Approved Dimensional
39 W 100% -
alignment check of the equipment Drawing inspection
- Approved reports
Procedure
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
by vendor
Trial assembly check (Internal & - Applicable Codes
external attachment pre- & Standards.
41 - Assembly report W 100% -
assembly, including trial fit up of - Approved
ladder, platform, if any) Drawing / PO


(Sheet 12 of 15)
Type of
By TPI
Procedure
Standards. W 10%
- Hardness Test
43 Hardness test of welds after PWHT - Approved Drawing
/ PO / Hardness R 100%
by vendor
Test Procedure
W 10%
materials
Standards.
- Approved LPT /
MPT Procedures
R 100%
by vendor
Standards.
RT or UT of the pressure retaining - Approved - RT Reports / - All NDTs to be interpreted by ASNT
45 R 100%
welds (as applicable) Drawing/PO UT Reports Level-II Qualified Personnel.
- Approved UT
Procedure


(Sheet 13 of 15)
Type of
By TPI
W 10%
46 - LPT reports
R 100%
Procedure by vendor
W 10%
47 - UT reports
R 100%
Procedure by vendor
- Applicable Codes
48 Final Visual & dimensional check - Approved Dimensions W 100% -
Drawing & report
Procedure
- Applicable Codes
all components
Drawing / Report
Procedure
H: for KNPC
- Approved Report
50 Hydrostatic Test H 100% purpose.
- After hydotest, the coke drum shall be
- Approved - Gauge
out.

(Sheet 14 of 15)
Type of
By TPI
Part J: Inspection of Painting
- Approved
Drawing/PO
- Approved Painting
Procedure
Packing Inspection
- Internal Cleaning
transit & handling.
- PO
- Applicable Codes
corrosion
52 & Standards. - Packing report W 100% -
- Approved Packing
Procedure
seawater.
packing list
- Shipping Markings


(Sheet 15 of 15)
Type of
By TPI
- Manufacturer
record book
Notes:

FOR REACTORS Rev. : 4
TPI No. : TPI-KNPC-17-REACTORS Date : December 2021

(Sheet 1 of 18)
Type of
By TPI
H: for KNPC
- In case reactor is new, drawing and
approved by KNPC.
H: for KNPC
- PO
- TPI-KNPC-17-
REACTOR
- PO Requirement
Codes & Standards.
- PAUT & TOFD


(Sheet 2 of 18)
Type of
By TPI
- PMI
- Heat Treatment
- Repair
- - -
- Hydrotest
- Pneumatic Test
- Painting
- Packing/shipping


(Sheet 3 of 18)
Type of
By TPI
FITTINGS
type 3.2.
applicable
- Applicable Codes
Procedure


(Sheet 4 of 18)
Type of
By TPI
- Visual &
7 Dimensional
report
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
certificates
- Test report
- PMI Report
R
(Heat
- Applicable Codes
& Standards.
12 - Approved 100%
Production Test
reports
Coupon Procedure
W (Mechanical
testing)


(Sheet 5 of 18)
Type of
By TPI
allowance etc.
inspection:
applicable)
- Applicable Codes
& Standards.
W 10% clad plates
- Inspection report
Fabrication
vendor
Procedure


(Sheet 6 of 18)
Type of
By TPI
- Applicable Codes
- Approved plates
Procedure
- Applicable Codes
vendor
Procedures
W 10%
applicable
R 100%
Drawing/PO vendor


(Sheet 7 of 18)
Type of
By TPI
- Applicable Codes
Procedures
- Applicable Codes
& Standards.
- ISR/Dehydrogenation treatment charts
Intermediate stress relief / - Approved
- Heat Treatment mention soaking temperature, loading
21 Dehydrogenation treatment (as Drawing R 100%
report temperature, heating, cooling rate & mode
applicable) - Approved Heat
of heating/cooling.
Treatment
Procedures
- Applicable Codes
W 10% materials
& Standards.
- Approved
Drawing/PO
vendor
- Applicable Codes
& Standards. W 10%
welds reports
Procedures vendor


(Sheet 8 of 18)
Type of
By TPI
- Applicable Codes
PMI of completed welds except W 10%
& Standards.
24 CS welds from inside and outside - PMI Report
(as applicable) R 100%
Procedures vendor
W 10%
materials
- Applicable Codes
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
26 R 100%
- Approved UT
Procedure
- Applicable Codes
& Standards.
- Approved UT
Procedures
- Approved drawing
procedure


(Sheet 9 of 18)
Type of
By TPI

- Visual W 10%
29 inspection
reports R 100%

W 10%
30 - Test report
by vendor
overlays materials

W 10%
32
PO / Procedure
by vendor


(Sheet 10 of 18)
Type of
By TPI
- Applicable Codes
& Standards.
Thickness checking of overlay to - Approved
check minimum overlay thickness drawing/PO
- Approved
Procedure

W 10%
R 100%
Procedure by vendor
- Applicable Codes
Procedure
Part F: Inspection of External attachment (such as lifting lugs, earthing connection etc.) & Internal attachments (such as Supporting bars etc.)
- Applicable Codes
attachments
- Approved Drawing


(Sheet 11 of 18)
Type of
TPI
- Applicable Codes
W 10% materials
& Standards.
- Approved LPT /
37 lifting lugs and other full - NDT reports - All NDTs to be interpreted by ASNT
MPT Procedures
penetration welds) Level-II Qualified Personnel.
- Approved
Drawing/PO
by vendor
- Applicable Codes
& Standards.
- Visual &
- Approved
38 Drawing R 100% -
welds inspection
- Approved Visual
reports
Inspection
Procedure
W 10% materials
- Applicable Codes
& Standards.
- Approved LPT /
MPT Procedures
by vendor
40 - PMI Report W -
Procedure welds


(Sheet 12 of 18)
Type of
By TPI
- Applicable Codes
discontinuity)
Procedure
- Approved
drawing
- Pneumatic Test
Report
Pneumatic Test
procedure
- Applicable Codes
43 W 100% -
Procedure


(Sheet 13 of 18)
Type of
By TPI
W 10%
materials
MPT Procedures
R 100%
by vendor
Standards.
- Approved Drawing
45 / PO W 100% -
applicable) report
- Approved Trial
Assembly
Procedure
Procedure
- Hardness Test
by vendor
Test Procedure



TPI No. : TPI-KNPC-17-REACTORS
Type of
By TPI
W 10%
materials
- Applicable Codes
& Standards.
- Approved LPT /
MPT Procedures
R 100%
vendor
- Applicable Codes
& Standards.
49 R 100%
- Approved UT
Procedure
- Applicable Codes
& Standards.
Visual inspection of the final overlay - Approved Visual - Visual
50 on the gasket grooves of the vessel Inspection Inspection R 100% -
nozzles (as applicable) Procedure Reports
- Approved
Drawing/PO
- Applicable Codes
& Standards.
Dilution test (by PMI / wet chemical W 10%
- Approved
51 analysis) on the gasket groove of - Test report
Drawing/PO - TPI shall review test reports carried out
the nozzles (as applicable) R 100%
- Approved by vendor.
Procedure


(Sheet 15 of 18)
Type of
By TPI
- Applicable Codes
& Standards.
Ferrite check of weld overlay on the - Approved W 10%
- Ferrite test
52 gasket groove of the nozzles (as Drawing/PO
applicable) - Approved Ferrite R 100%
by vendor
Measurement
Procedure
W 10%
53 - LPT reports
R 100%
Procedure by vendor
W 10%
54 - UT reports
R 100%
Procedure by vendor
- Applicable Codes
& Standards.
- Visual &
- Approved
Drawing
report
- Approved
Procedure
- Applicable Codes
all components
Drawing / Report
Procedure

(Sheet 16 of 18)
Type of
By TPI
H: for KNPC
purpose.
- Approved Report
- Approved - Gauge
- After hydotest, the reactorl shall be
out.
- Applicable Codes
& Standards.
Pickling & Passivation of Austenitic - Approved - Inspection
58 R 100% -
SS Welds Drawing Report
- Approved
Procedure
- See - See
Remarks Remarks
FITTINGS


(Sheet 17 of 18)
Type of
By TPI
-
Approved
Drawing/PO
- Approved Painting
Procedure
Packing Inspection
- Internal Cleaning
transit & handling. - PO
- Name plate rubbing - Applicable Codes
63 - Properly preserved to avoid any & Standards. - Packing report W 100% -
corrosion - Approved Packing
- Packing suitable for protection Procedure
seawater.


(Sheet 18 of 18)
Type of
By TPI
packing list
- Shipping Markings
- Manufacturer
record book
Notes:

FOR DESUPERHEATERS Rev. : 4

TPI No. : TPI-KNPC-18-DESUPERHEATERS
Type of
By TPI
H: for KNPC
Pre-Inspection Meeting: shall review the drawing and submit
- PO
- Vendor’s fabrication drawings to KNPC for final approval.
- Drawing &
and calculations Calculation, if any, submitted by the
1 Calculations - Minutes of Meeting H 100%
- Vendors Inspection & Test Plan vendor will be directly reviewed &
approved by KNPC.
Requirements
- In case the Desuperheater is new, the
KNPC.
- PO H: for KNPC
- Approved
- Approved Drawing - ITP shall be in line with scope of
2 Final Vendor’s Inspection Test Plan Inspection & Test R 100%
- TPI-KNPC-18- inspection mentioned here.
Plan
DESUPERHEATERS - Final approval by KNPC
not limited to: - PO Requirement
3 - NDE (UT/MT/LPT/RT) - Applicable Codes & R 100%
- Ferrite Measurement Standards.
- PMI
- Heat Treatment


Type of
By TPI
- Fabrication
- Repair
- Hydrotest
- Initial Thick Measurement - - -
- Painting
- Packing/shipping
properties, Impact properties
- Heat Treatment reports / charts
- Applicable Codes & - Material Inspection materials shall be submitted
4 - Hardness test R 100%
Standards. reports / charts separately for review to TPI & KNPC.
- Microstructure / Average grain
- For pipes refer toTPI-KNPC-02-PIPES
size
relation
applicable
Procedure


Type of
By TPI
W (Visual) 100% - TPI shall co-relate MTCs with
- Applicable Codes & items used for fabrication of
Visual & Dimensional verification of Standards. - Visual & Dimensional W pressure vessel.
7 (Dimension 5%
raw material - Approved Procedures report
- Drawings check)
- TPI shall review test reports
R 100% carried out by vendor
- Applicable Codes & - Personnel Qualification
8 NDT Personnel Qualifications R 100% -
Standards. certificates
Painter & Blaster Personnel - Applicable Codes & - Personnel Qualification
9 R 100% -
Qualifications Standards. certificates
Standards.
- Visual Inspection
11 Visual inspection of welds - Approved Visual R 100% -
Report
Inspection
Procedures
- Applicable Codes & One spot
Standards. - PMI report of weld on each
12 PMI of Low alloy steel / SS welds W -
- Approved PMI joints completed
Procedures weld joints


Type of
Activity Acceptance Criteria Inspection By Remarks
TPI
W 10% materials
Standards.
13 LPT/MPT of welds - NDT reports - All NDTs to be interpreted by ASNT
- Approved NDT
Procedures
out by vendor
Standards. - Radiograph to be interpreted by
14 RT (check of films & reports) - RT reports R 100%
- Approved RT ASNT Level-II Qualified Personnel
Procedures
Standards. - Heat treatment chart must mention
- PWHT Report with
PWHT & hardness tests (as - Approved Drawing / soaking temperature, loading
15 record chart & R 100%
applicable) PO temperature, heating, cooling rate
hardness report
- Approved Heat & mode of heating/cooling.
Treatment Procedure
W 10% materials
LPT/MPT of all welds after PWHT Standards.
(as applicable) - Approved NDT
Procedures
out by vendor


Type of
By TPI
- Radiograph to be interpreted by
17 RT after PWHT (as applicable) Standards. - RT reports R 100%
ASNT Level-II Qualified Personnel
Standards. - Visual & Dimensions
18 Final Visual & dimensional check W 100% -
- Approved Drawing report
Performance Test - Applicable Codes &
- Check the degree of Standards.
- Performance Test
19 atomization, uniform flow - Approved Drawing & W 100% -
Report
pattern etc. of spray nozzle PO
assembly - Approved Procedure
Initial Thickness measurement - Thickness
Standards.
20 before surface preparation & Measurement W 100% -
- Approved Drawing
painting Report
H: for KNPC
- No leakage - Potable water to be used for hydro
- Hydrotest Report
- Approved Hydrotest testing purpose.
- Water Test
21 Hydrostatic Test Procedure H 100% - For Austenitic SS material (300 series
Certificates
- Approved Drawing / austenitic) potable water shall not
- Gauge Calibrations
PO contain traces of any type of
chloride by mass.


Type of
By TPI
- After hydotest, the desuperheater
shall be immediately drained,
cleaned and dried out.
Pickling & Passivation of Austenitic Standards.
SS Welds - Approved Drawing
-
Approved Drawing/PO
-
Applicable Codes &
inspection
- Approved Painting
Procedure
Packing Inspection:
- Internal Cleaning
damages during transit and - PO
handling. - Applicable Codes &
- It should be supported with load
24 - Name plate rubbing Standards. - Packing report W 100%
bearing sections / members.
- Properly preserved to avoid any - Approved Packing
corrosion Procedure
sea water


Type of
By TPI
packing has been
with packing list
- Shipping mark
Inspection Report with Material Test
- PO - Manufacturer record Certificate and all Test Certificates
- Approved Drawing book duly certified, stamped and signed to
completed.
H: for KNPC
- All required Inspection
- Inspection release - KNPC will review the final TPI report
26 Issue of Release Note satisfactorily H 100%
note and after its approval KNPC will issue
completed
Note:

FOR TOWER TRAYS Rev. : 4

TPI No. : TPI-KNPC-19-TOWER TRAYS
Type of
By TPI
Material Test Certificates: - Heat treatment reports should
indicate heat treatment
- Chemical composition (Heat & temperature, holding time, heating
standards (Latest - Material test
1 Product Analysis). R 100% & cooling rate.
Edition) and purchase reports
- Mechanical properties. - All SS plates must be in solution
order requirements
- Heat treatment reports. annealed condition as per
applicable standards.
Intergranular Corrosion (IGC) test for
2 - A 262 practice E. - IGC report. R 100% -
Austenitic SS Material, as applicable
Part B: Welding Document (As applicable)
Part C: Fabrication Inspection
4 Visual inspection - Free from defect. - Inspection report R 100% -
W One sample - Plate must be stenciled by TPI for
per heat identification of PMI.
5 PMI of all material except CS material - Applicable Standard - PMI Report
number - Review records of PMI carried out
R 100% by vendor.
- LPT : for Austenitic and Non-
W 10% ferrous materials
Standards.
6 LPT/MPT of weld joints (as applicable) - NDT reports - All NDTs to be interpreted by ASNT
- Approved NDT
Procedures
R 100% - TPI shall review test reports
carried out by vendor

Type of
By TPI
- Check tray size, size of all
segments, tray hole size, pitch etc.
- Wt. of valve of valve trays.
W 5% - Dimensional record carried out by
- Dimensional
7 Dimensional check - Applicable Specified STD Vendor
report
- Tray assembly.
- Flatness check.
R 100% - Review records of dimensions
carried out by Vendor.
- Applicable Specified - Thickness record carried out by
8 Thickness measurement. - Thickness report. R 100%
STD. Vendor.
Pickling & Passivation of SS welds
9 Standards. - Inspection Report R 100% -
(as applicable)
Part C: Packing Inspection & Issuance of Release Note
Packing Inspection:
- All parts / segments of Trays are
- PO
10 - Applicable Codes & - Packing reports. W 100% -
handling
Standards.
against corrosion from sea water



Type of
By TPI
packing list
- Shipping markings
Certificate and all Test Certificates
duly certified, stamped and signed to
- PO - Inspection release
11 Issue of release note. H 100% completed.
- Approved Drawing note
certified, stamped and signed TPI
reports and after its approval KNPC
will issue the release note for
shipment.
Final Inspection report and
12 - As per PO - Inspection report. H 100% - To be sent to KNPC for record.
manufacturer test reports.
Note:

FOR GRID / DEMISTERS / COALESCER / PACKING / FILTERS ELEMENTS Rev. : 4

TPI No. : TPI-KNPC-20-GRID / DEMISTERS / COALESCER / PACKING /
KNPC FILTERS ELEMENTS Page : 221 to 341
(Sheet 1 of 3)
Type of
By TPI
Material Test Certificates for Grid / - Heat treatment reports should
Demisters / Coalescer / Packing / indicate heat treatment
Filter Elements: - Applicable Specified temperature, holding time, heating
Standards purchase & cooling rate.
- Material test
1 - Chemical composition (Heat & order requirements R 100% - All SS plates must be in solution
reports
Product Analysis). and approved annealed condition as per applicable
- Mechanical properties. drawing. standards.
- Heat treatment reports
(if applicable).
Part B: Welding Document
- Final approval by KNPC before
2 WPS, PQR and WPQ - ASME Sec. IX. - WPS, PQR, WPQ H 100%
proceeding with welding.
- Free from defect.
- Visual inspection
3 Visual inspection PO Specifications. R 100% -
report
Standards.
- All checked materials to be stenciled
W One sample
- Approved Drawing / by TPI for identification of PMI.
per heat
PMI of all SS and Alloy Steel PO Specifications.
4 - PMI Report number
materials (Except CS). - Applicable Codes &
Standards. - Review records of PMI carried out by
R 100%
vendor.

(Sheet 2 of 3)
Type of
By TPI
PO Specifications.
5 LPT of welds. - LPT report. R 100% - LPT report carried out by Vendor.
Standards.
- Check mesh size, size of all
segments, grid hole size, pitch etc.
W 5% - Dimensional record carried out by
PO Specifications. - Dimensional
6 Dimensional check, as applicable Vendor for Packing, Grid / Coalesecer
- Applicable Codes & report
/ Demister / Filter Elements.
Standards.
R 100%
out by vendor
PO Specifications. - Thickness record of plates / sheets /
7 Thickness measurement. - Thickness report. R 100%
- Applicable Codes & pipes carried out by Vendor.
Standards.
Part D: Inspection of Packing & Issuance of Release Note
Packing Inspection:
- PO
transit & handling
8 - Applicable Codes & - Packing report W 100% -
Standards.
corrosion
against corrosion from sea water


(Sheet 3 of 3)
Type of
By TPI
packing list
- Shipping markings
duly certified, stamped and signed
to KNPC immediately after
- PO - Inspection
9 Issue of release note. H 100% Inspection is completed.
- Approved Drawing release note
reports and after its approval KNPC
will issue the release note for
shipment.
Note:

FOR CS, ALLOY STEEL, STAINLESS STEEL, NICKEL ALLOY & Rev. : 4
PARALLOY PLAIN / STUDDED AND FINNED HEATER & REFORMER TUBES
KNPC TPI No. : TPI-KNPC-21-HEATER TUBES Page : 224 to 341

(Sheet 1 of 11)
Type of
By TPI
Final Vendor’s Inspection Test Plan H: for KNPC
- PO
(to discuss the ITP with vendor & - Approved
- Approved Drawing R 100%
1 ensure understanding of all Inspection & Test - ITP shall be in line with scope of
- TPI-KNPC-21-
fabrication procedures) Plan inspection mentioned here.
HEATER TUBES
Part B: Raw Material Inspection
Material test certificate for chemical
Analysis):
- Mechanical properties. - Applicable - Heat treatment reports should indicate
- Heat treatment reports. Specified Codes & - Material test heat treatment temperature, holding
2 R 100%
- Stabilization heat treatment Standards. reports. time, heating & cooling rate and mode
reports for stabilized grade SS. - PO of cooling employed.
- Grain size.
- Hardness.
- Flattening Test.
3 for Austenitic SS & other Austenitic - A 262 practice E. - IGC report. R 100% -
alloy tubes, as applicable
- TPI to ensure Tubes are free of
4 Ensure tubes are in single length. - As per PO. - Test report. W 100%
Circum. Welds
Part C: Additional Requirement if Circumferential Weld Exist to Join Two Tubes to Make Larger Length
- Final approval by KNPC before
5 WPS, PQR & WPQ. - ASME SEC. IX - WPS, PQR, WPQ H 100%
proceeding with welding.


(Sheet 2 of 11)
Type of
By TPI
- Test report
6 - Batch Testing - ASME Sec II, R 100% -
- PMI Report
- PMI Check ( Except CS material) Part C
- Applicable Codes
LPT of root pass (if applicable) and & Standards &
7 - Drawing. W 100% -
final pass. PO
Specifications.
- Approved
- Heat treatment chart shall indicated.
Drawing / PO
- Heat treatment Heat treatment temperature,
8 Post weld heat treatment. Specifications. R 100%
chart. holding time, heating / cooling rate
- Applicable Codes
and mode of cooling employed.
& Standards.
- Approved
Drawing / PO
RT (check of films & report) of butt - Radiography interpreted by ASNT
9 Specifications. - RT report. R 100%
weld joint after PWHT. Level-II Qualified Personnel.
- Applicable Codes
& Standards.
- Approved
Drawing / PO
- NDT to be interpreted by ASNT
10 LPT of butt weld joint after PWHT. Specifications. - NDT report. W 100%
Level – II Qualified Personnel.
- Applicable Codes
& Standards.


(Sheet 3 of 11)
Type of
By TPI
- Approved
Drawing / PO
Hardness measurement after - Hardness
11 Specifications. W 100% -
PWHT. report.
- Applicable Codes
& Standards.
- Approved
Drawing / PO
Ferrite test of weld joint for SS - Ferrite test
tubes / reformer Tubes. report.
- Applicable Codes
& Standards.
- Approved
Visual Inspection: Drawing / PO
- Visual inspection
13 - Straightness, material finish, Specifications. W 100% -
report.
edges. - Applicable Codes
& Standards.
- Approved
Drawing / PO
In case of any finding during visual
14 Specifications. - LPT report. W 100% -
inspection witness –LPT.
- Applicable Codes
& Standards.


(Sheet 4 of 11)
Type of
By TPI
Dimensional Check:
- Approved
- Specified length.
Drawing / PO - For other tubes.
- Permissible variation in wall W 5%
- Applicable Codes
thickness. - Dimensions
15 & Standards.
- OD & ID Test report.
- For Straightness, - Dimensional Check done by the
- Out of roundness (Ovality). R 100%
Latest ASTM A vendor
- Eccentricity.
999 / A 1016.
- Straightness
Seamless Tubes: - Latest applicable One sample from
16 - Inspection W
Macro etch test for seamless STD (ASTM E- each heat number. -
Test report.
construction. 340) and PO.
- Approved
Drawing / PO W 10%
Thickness measurement using pulse - Thickness
17 Specifications.
echo method E797. report. - Thickness measurement to be done
- Applicable Codes R 100%
by Vendor.
& Standards.
W 10% (For
- As per ASTM E-
18 Eddy current examination of Tubes. - NDT report. Reformer tubes)
309 and E426. - Eddy current record carried out by
R 100%
Vendor.
- PMI record carried out by Vendor.
- Approved
- Tubes must be stenciled by TPI for
Drawing / PO
PMI of Heater Tubes of all materials identification of PMI.
19 Specifications. - PMI report. W 100%
except CS Materials - Reformer tubes shall be marked
- Applicable Codes
using vibra-etch or marking paint
& Standards.
free of harmful elements.


(Sheet 5 of 11)
Type of
By TPI
Part E: Additional Requirement for Finned Tubes
Material Test Certificate: - Applicable Specified
- Material Test
20 - Check the MTC of Fin material Codes & Standards. W 100% - Co-relate Fin material with MTC.
Report.
before Finning. - PO
- Approved Drawing
Finning procedure (Including - WPS / PQR
/ PO Specifications.
21 WPS/ PQR wherever applicable) - Approved Finning R 100% -
for finned tubes. Procedure
Standards.
- Approved Drawing
Visual Inspection of Fins & Visible / PO Specifications. - Inspection Test
22 W 100% -
section of Tubes. - Applicable Codes & Report.
Standards.
- Approved Drawing
Check for extrusion or extrusion & / PO Specifications. - Inspection Test
23 W 100% -
serration. - Applicable Codes & Report.
Standards.
Dimensional Inspection: - Approved Drawing W 5%
- Fins OD & Pitch. / PO Specifications. - Dimensions
24
- Bare both Ends. - Applicable Codes & Report. - Dimensional record of Tubes of
- Length. Standards. R 100% Vendor.
Part F: Additional Requirement for Studded Tubes
- Approved Drawing
/ PO Specifications.
25 Stud welding procedure. - Procedure. R 100% -
Standards.


(Sheet 6 of 11)
Type of
By TPI
- Approved
Visual Inspection of studs & Visual Drawing / PO. - Inspection Test
26 W 100% -
section of Tubes. - Applicable Codes Report.
& Standards.
Dimensional Inspection: - Approved
W 5%
- Stud OD & Pitch. Drawing / PO - Dimensions
27
- Bare both Ends. - Applicable Codes Report. - Dimensional record of tubes carried
R 100%
- Length. & Standards. out by Vendor.
- Approved
Check stud material before fixing Drawing / PO. - Inspection Test
28 W 100% - Co-relate stud material with MTC.
studs. - Applicable Codes report.
& Standards.
- Approved
Hammer test of studded tubes to Drawing / PO
- Hammer Test
29 verify adequacy of stud to tube Specifications. W 100% -
Report.
weld. - Applicable Codes
& Standards.
Part G: Additional Requirement for Reformer Tubes
Dimensional Check:
- Specified length.
- Approved
- Permissible variation in wall
Drawing / PO
thickness. - Dimensions Test
- OD & ID. report.
- Applicable Codes
& Standards.
- Eccentricity.
- Straightness


(Sheet 7 of 11)
Type of
By TPI
Macro etch test:
- Testing (Cold and Hot ends) on
transverse and longitudinal
sections from any tube to check
- Latest applicable
for % of equiaxed structure 10%
31 STD (ASTM E- - Test report. W -
from inside, sound uniform from each heat.
340)
material within specified sound
wall area, free from injurious /
laminations and objectionable
defects.
If rejected based on macro etch test
then 6” additional tube to be - Latest applicable - If second sample is not accepted
32 cropped from defective end and new STD (ASTM E- - Test report. W 100% then subject tube shall be
etched ring specimen to be 340) and PO. scrapped.
prepared.
- Approved 1% of each heat
Drawing / PO number, minimum 1
Micrograph to check for carbides - Suitably identified as to tubing size,
33 Specifications. - Report. R no. from 10% of
and grain size. wall thickness and heat number.
- Applicable Codes Micro etch rings
& Standards. sample.
- Approved
Drawing / PO
Laser optic examination of reformer
34 Specifications. - Report. W 100% -
tubes to get initial tube readings.
- Applicable Codes
& Standards.


(Sheet 8 of 11)
Type of
By TPI
- Approved
Two diameters of the
Drawing / PO
outside and inside
35 LPT of tubes Specifications. - LPT report. R -
surface including
- Applicable Codes
bevel edges.
& Standards.
15% of tube samples
(same heat with
- As per
tube less than 100)
specification - Stress rupture
36 Creep rupture test. R and 10% of tubes -
(ASTM E-139) report.
samples (same heat
and as per PO.
with tube 100 or
more)
W 10% of tubes per
- Approved - Boroscopic
Boroscopic examination of inside heat.
37 Drawing / PO examination
surface of each weld.
Specifications. report. - Boroscopic examination record
R 100%
carried out by Vendor.
- Approved
- Ball test record carried out by
38 Ball test / plug gage examination. Drawing / PO - Report. R 100% of tubes.
Vendor.
Specifications.
- Approved W 20% of tubes / per
Drawing / PO heat.
- Eddy current
39 Eddy current test of tubes. Specifications.
report. - Eddy current test record carried out
- Applicable Codes R 100%
by Vendor.
& Standards.


(Sheet 9 of 11)
Type of
By TPI
10% of tubes per
- Approved W
heat.
40 Air pressure Test. Drawing / PO - Test report.
Specifications. R - Air pressure test record carried out
100%
by Vendor.
Part H: Pressure Testing of Tubes
- Hydrostatic test to be done after
W 10% finning / stud welding / center
welding (circumferential welding)
Hydrotesting of Carbon Steel Tube - As per Report
41 - Potable water to be used for hydro
Materials specification and - Gauge
testing purpose.
PO. Calibrations
R 100% - Hydrotest report carried out by the
vendor
- Hydrostatic test to be done after
finning / stud welding / center
- Hydrotest welding (circumferential welding)
- No leakage Report - Potable water to be used for hydro
Hydrotesting of Reformer Tubes &
- As per - Water Test testing purpose.
42 Heater Tubes of all other materials W 100%
specification and Certificates - For Austenitic SS material (300
except CS Materials
PO. - Gauge series austenitic) potable water shall
Calibrations not contain traces of any type of
chloride by mass.


(Sheet 10 of 11)
Type of
By TPI
Part I: Inspection of Marking, Packing & Issuance of Release Note
Marking on Tubes with:
- Manufacture’s Name. - Heat # marked on tubes shall co
- Heat No. - Approved relate with Heat # on MTC.
- Applicable Standards / Drawing / PO - Reformer tubes shall not be die
43 Specification. Specifications. - Reports. W 100% stamped.
- Grade. - Physical Check - Reformer tubes shall be identified
- OD (Outside Diameter). using Vibra-etch or by marking paint
- Thickness. free from harmful elements.
- Length.
Packing Inspection:
- Tubes plugged with plastic caps
at both ends to protect from
corrosion.
protected against corrosion. - PO
44 - Heater tubes are color coded - Applicable Codes - Packing reports. W 100% - Color coding as per Annexure – III.
(with adhesive tapes and not & Standards.
with paint) and Metal Tag
containing details of tubes.
handling.


(Sheet 11 of 11)
Type of
By TPI
seawater.
to ensure that packing has been - -
packing list.
duly certified, stamped and signed to
- PO KNPC immediately after Inspection is
- Inspection
45 Issue of release note. - Approved H 100% completed.
release note.
Drawing - KNPC will review the final duly
certified and stamped TPI includes
MTCs, all test reports and after its
approval KNPC will issue the release
note for shipment.
46 - As per PO. H 100% - To be sent to KNPC for records.
Note:

FOR CARBON STEEL, ALLOY STEEL, STAINLESS STEEL & Rev. : 4
NICKEL ALLOY HEATER FITTINGS
KNPC TPI No. : TPI-KNPC-22-HEATER FITTINGS Page : 235 to 341

(Sheet 1 of 5)
Type of
By TPI
Material test certificate for chemical
Analysis): - Heat treatment reports should
- Mechanical properties. - Applicable Specified indicate heat treatment
- Material test
1 - Heat treatment (Solution Codes & Standards. R 100% temperature, holding time,
reports.
Annealing and Stabilizing - PO heating & cooling rate and mode
Treatment for SS) reports. of cooling.
- Grain size.
- Hardness.
- ASTM A 262 practice
2 Austenitic SS & other Austenitic alloy - IGC report. R 100% -
E.
material, as applicable
Part B: Fabrication Inspection
Visual Inspection
PO Specifications. - Visual inspection
3 - Straightness, material finish, W 100% -
- Applicable Codes & report.
edges etc.
Standards.
In case of any finding during visual - All NDTs to be interpreted by
PO Specifications.
4 inspection witness –LPT. - LPT report. W 100% ASNT Level-II Qualified
Personnel.
Standards.
Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect First Lining Operation and 5% Random for Subsequent Operation.

(Sheet 2 of 5)
Type of
By TPI
Dimensional Check
- Specified length.
- Permissible variation in wall W 5% - Co-relate the MTCs with fittings.
PO Specifications. - Dimensional
5 thickness.
- OD (Outside Diametric). R 100% - Dimensional check records carried
Standards.
- ID (Inside Diameter) out by Vendor.
- Out of roundness (Ovality etc.)
5% or as - All NDTs to be interpreted by
LPT of bevel ends of fittings (Elbow PO Specifications.
6 - LPT report. W specified in ASNT Level-II Qualified
/ Bend / Tee / Cap) - Applicable Codes &
PO. Personnel.
Standards.
Seamless Fittings: One sample
- Latest applicable STD - Inspection Test
7 - Macro etch test for seamless W from each -
(ASTM E-340) & PO. report.
construction. heat number.
- Approved Drawing / - Co-relate record with heater
Thickness measurement using PO Specifications. fittings.
8 - Thickness report. W 100%
pulse echo method E797. - Applicable Codes & - Thickness record carried out by
Standards. vendor.
PMI Fittings of all other materials PO Specifications. - Fittings must be stenciled by TPI
9 - PMI report. W 100%
except CS. - Applicable Codes & for identification of PMI.
Standards.
- No Leakage
Hydro-test of Fittings (as specified - Hydrotest Report - Potable water to be used for
10 - Approved Drawing / W 100%
in the PO) - Water Test hydro testing purpose.

(Sheet 3 of 5)
Type of
By TPI
PO Specifications. Certificates - For Austenitic SS material (300
- Applicable Codes & - Gauge series austenitic) potable water shall
Standards. Calibrations not contain traces of any type of
chloride by mass.
- Fitting shall be drained and dried
after Hydro-test.
- Hydro-test record of Tubes carried
out by Vendor.
- The quantity of hydrotest to be done
by the vendor will be specified in
PO.
Part C: Inspection of Marking, Packing & Issuance of Release Note
Marking on fittings with:
- Heat No. - Approved Drawing /
- Applicable Standards / PO Specifications. - Inspection
11 W 100% -
Specification. - Physical Check Reports.
- Grade.
- OD (Outside Diameter)
- Minimum wall thickness.
Packing Inspection:
- PO - Color coding as per Annexure – III
- Fittings plugged with plastic caps at
12 - Applicable Codes & - Packing reports. W 100% (Only with adhesive tapes and not
both ends to protect the beveled
Standards. with paint).
edges and from corrosion.

(Sheet 4 of 5)
Type of
By TPI
- Fittings are color coded.
handling.
packing list.
seawater.
Test Certificate and all Test
Certificates duly certified, stamped
- PO - Inspection release
13 Issue of release note. H 100% after Inspection is completed.
- Approved Drawing note.
certified, signed and stamped TPI
reports and after its approval
KNPC will issue the release note
for shipment.

(Sheet 5 of 5)
Type of
By TPI
14 - As per PO - Inspection report. H 100% - To be sent to KNPC for records.
Manufacturers data report.
Note:
FOR FIRED HEATERS Rev. : 4

TPI No. : TPI-KNPC-23-FIRED HEATERS
Type of
by TPI
H: for KNPC
Pre-Inspection Meeting: - PO the TPI shall review the drawing and
- Drawing & submit to KNPC for final approval.
- Vendor’s fabrication drawings and Calculations - Minutes of Calculation, if any, submitted by the
1 H 100%
calculations - Quality & Meeting vendor will be directly reviewed &
Inspection approved by KNPC.
Requirements - In case the Fired Heater is new, the
KNPC.
- PO H: for KNPC
- Approved
Test Plan
FIRED HEATERS - Final approval by KNPC
Part B: Vendor’s Inspection Procedures
Approval of applicable Vendors Procedures
which shall include but not limited to:
- PO Requirement
- NDE (UT/MT/LPT/RT/VT)
3 - Ferrite Measurement R 100%
Specified Codes & Procedure - Final approval by KNPC
- PMI
Stds.
- Fabrication
- Repair
Abbreviations: H- Hold, W- Witness, R- Review, M-Monitor


Type of
by TPI
- Heat Treatment
- Hydrotest
- Pneumatic Test
- Refractory Installation/dry out
- Painting
- Packing/shipping
- Personnel
- Applicable Codes
& Standards.
certificates
- Personnel
- Applicable Codes
5 Painter & Blaster Personnel Qualifications Qualification R 100% -
& Standards.
certificates
- Test report
- PMI Report


Type of
by TPI
Part D: Fabrication Inspection of Radiation & Convection Coils
- Ensure the raw material meets the
All Raw Material Inspection & Reports: R 100% applicable requirements of TPI-
- Heater Tubes & Fittings. KNPC-21-HEATER TUBES & TPI-
KNPC-22-HEATER FITTINGS
- Applicable Codes
PMI of raw materials excluding CS & Standards. - TPI shall co-relate PMI report with
materials - Approved PMI MTCs.
Procedure
- Applicable Codes W (Visual) 100%
& Standards.
- Visual & used for fabrication of pressure
Visual & Dimensional verification of raw - Approved W (Dimension
10 Dimensional vessel.
material Drawing/PO check) 5%
report - TPI shall review test reports carried
- Approved
out by vendor
Procedure R 100%
- Applicable Codes - All NDTs to be interpreted by ASNT
W 10%
LPT (as applicable) of edges to be & Standards. Level-II Qualified Personnel.
11 - NDT reports
welded - Approved LPT - TPI shall review test reports carried
R 100%
Procedures out by vendor
- Applicable Codes
& Standards.
- Visual &
- Approved - TPI shall review test reports carried
12 Visual inspection of Fit up and alignment Dimensional R 100%
Drawing/PO out by vendor
report
- Approved
Procedure


Type of
by TPI
- Applicable Codes
& Standards.
W 10%
- Approved
13 LPT on the root pass welds - LPT Report
R 100%
- Approved LPT out by vendor.
Procedures
- Applicable Codes
& Standards. W 10%
- Visual inspection
reports - TPI shall review test reports carried
Inspection R 100%
out by vendor
Procedures
- Applicable Codes
W 10%
& Standards.
15 PMI of completed welds except CS welds - PMI Report
- Approved PMI - TPI shall review test reports carried
R 100%
Procedures out by vendor.
W 10%
& Standards. Level-II Qualified Personnel.
16 LPT of all completed welds - LPT reports
- Approved LPT - TPI shall review test reports carried
R 100%
- Applicable Codes
& Standards. W 10%
Ferrite Testing of completed welds ( for - Ferrite test
17 - Approved Ferrite
Austenitic Stainless steel material) reports - TPI shall review test reports carried
Measurement R 100%
out by vendor
Procedure


Type of
by TPI
- Applicable Codes
& Standards.
- Approved - All NDTs to be interpreted by
18 RT of the completed Butt welds joints. - RT Reports R 100%
Drawing/PO ASNT Level-II Qualified Personnel.
- Approved RT
Procedure
- Applicable Codes
& Standards. - Heat Treatment charts must
- Approved - Heat Treatment mention soaking temperature,
PWHT/Thermal Stabilization Heat
19 Drawing/PO Report with R 100% loading temperature, heating,
treatment ( as applicable)
- Approved Heat charts cooling rate & mode of
Procedure
- Applicable Codes
& Standards.
W 10%
- Approved Drawing
- Hardness Test
20 Hardness test after Heat Treatment /PO
Report
R 100%
Hardness Test out by vendor
Procedure
W 10%
LPT of all welds after PWHT (as & Standards. Level-II Qualified Personnel.
21 - LPT reports
applicable) - Approved LPT - TPI shall review test reports carried
R 100%


Type of
by TPI

Standards.
RT of the completed Butt welds joints after - Approved - All NDTs to be interpreted by ASNT
22 - RT Reports R 100%
Heat Treatment Drawing/PO Level-II Qualified Personnel.
- Approved RT
Procedure

- Visual &
Standards.
Dimensional
23 Final Visual & Dimensional Inspection - Approved Drawing W 100% -
Inspection
- Approved
Reports
Procedure
Standards.
- Thickness
- Approved
24 Initial Thickness measurement of the Coils Measurement W 100% -
Drawing/PO
Report
- Approved
Procedure


Type of
by TPI
H: for KNPC
- No leakage testing purpose.
- Hydrotest Report
- Applicable Codes & - For Austenitic SS material (300
- Water Test
Standards. series austenitic) potable water
25 Hydrostatic Test Certificates H 100%
- Approved Hydrotest shall not contain traces of any type
- Gauge
Procedure of sediment and more than 50 ppm
Calibrations
- Approved Drawing chloride by mass.
- After hydro test, the heater shall be
immediately drained, cleaned and
dried out.
Standards.
Pickling & Passivation of Austenitic SS - Inspection
26 - Approved Drawing R 100% -
Welds Report
- Approved
Procedure
Part E: Inspection of Casting Tube supports for Convection and Radiation Coil
- Material Test
Material Test Certificates: Standards.
27 Certificates / R 100% -
- Chemical & Mechanical Properties - Approved
Reports
Drawing/PO


Type of
by TPI
100%
- Applicable Codes W (Visual)
& Standards.
- Visual &
- Approved W (Dimension - TPI shall review test reports carried
28 Visual & Dimensional Check Dimensional 10%
Drawing/PO check) out by vendor
report
- Approved
Procedure R
100%
W 10%
29 LPT Check - LPT reports
R 100%
Radiography Examination: - Applicable Codes
100% on critical area of cast tube & Standards.
30 - RT reports R 100% -
supports, 10% on critical area of cast tube - Approved RT
support bracket Procedures
- Applicable Codes
& Standards.
31 PMI Check - PMI Report W 100% -
- Approved PMI
Procedure
- Applicable Codes
& Standards.
32 Marking & Tagging - Marking Report R 100% -
- Approved
Procedure


Type of
by TPI
Part F: Inspection of Skin Point Thermocouple
- Applicable Codes
- Material Test
& Standards.
33 Material test Certificates Certificates / R 100% -
- Approved
Reports
Drawing/PO
- Applicable Codes
& Standards. - Visual & H: for KNPC
34 Visual & Dimensional Inspection H 100%
- Approved Dimensional report - Final approval by KNPC
Drawing/PO
- Applicable Codes
& Standards. - Visual Inspection
35 Visual Inspection of the weld joint W 100% -
- Approved Report
Procedure
- Applicable Codes
& Standards. - All NDTs to be interpreted by ASNT
36 LPT of the weld joint - LPT reports W 100%
- Approved LPT Level-II Qualified Personnel.
Procedures
- Applicable Codes
& Standards.
- Approved
- Function Test H: for KNPC
37 Function Test Report TC (performance) Drawing/PO H 100%
Report - Final approval by KNPC
- Approved
Function Test
Procedure


Type of
by TPI
- Applicable Codes
& Standards.
- Approved
- Calibration Test H: for KNPC
38 Calibration Test Report TC (performance) Drawing/PO H 100%
Report - Final approval by KNPC
- Approved
Calibration Test
Procedure
Part G: Fabrication Inspection of Burners
- Applicable Codes
- Material Test
& Standards.
- Approved
Reports
Drawing/PO
- Applicable Codes
& Standards.
40 PMI of all material except CS material - PMI Report W 100% -
- Approved PMI
Procedure
- Applicable Codes
& Standards.
- Visual &
41 Fit up inspection Dimensional R 100%
report
- Approved
Procedure
- Applicable Codes
W 10%
42 Visual Inspection of the weld joint
- Approved Report - TPI shall review test reports carried
R 100%
Procedure out by vendor.


Type of
by TPI
W 10%
43 LPT of the all weld joints - LPT reports
R 100%
- Applicable Codes
W 10%
& Standards.
44 PMI of welds ( except CS welds) - PMI Report
R 100%
Procedure out by vendor
- Applicable Codes
& Standards.
45 Leak Test - Leak test Report R 100%
- Approved
Procedure
Gun Assembly inspection & drilling/position - Approved - Inspection - TPI shall review test reports carried
46 R 100%
/ orientation of tip Drawing/PO Report out by vendor
Inspection of muffle block / burner tile - Approved - Inspection - TPI shall review test reports carried
47 R 100%
integrity & dimensions Drawing/PO Report out by vendor
48 Inspection of Prototype including pilot - Approved - Inspection R 100% - TPI shall review test reports carried
Drawing/PO Report out by vendor
- Burner
49 Performance Test ( Main & pilot) - Approved Burner W 100% -
Performance
Test Procedure
Report


Type of
by TPI
- Applicable Codes
- Visual &
& Standards.
Dimensional
Inspection
- Approved
Reports
Procedure
- Approved
Drawing/PO
- Approved Painting
Procedure
Part H: Fabrication Inspection of Steel Structure, Casing, Stack & Dampers, Ducts & Misc. Structures (Platform, ladders etc.)
- Applicable Codes
- Material Test
Material Test Certificates: & Standards.
Reports
Drawing/PO
- Applicable Codes
& Standards.
53 PMI of all material except CS material - PMI report W 100% -
- Approved PMI
Procedure
- Applicable Codes
Visual & Dimensional check of the all raw
& Standards. - Visual & W 10%
material issued for fabrications (e.g. casing
54 - Approved Dimensional
panel/ shell plate after rolling for stack - TPI shall review test reports carried
Drawing/PO & report R 100%
fabrication, as applicable etc.) out by vendor
Procedure


Type of
by TPI
- Applicable Codes
& Standards.
- Approved
- Trial Assembly
55 Trial assembly Drawing/PO W 100% -
report
- Approved
Fabrication
Procedure
- Applicable Codes
& Standards.
- Fabrication
56 Fit up & welding - Approved R 100% -
Reports
Fabrication
Procedure
- Applicable Codes
& Standards. W 10%
- Visual Inspection
57 Visual Inspection of all competed welds - Approved Visual
Reports - TPI shall review test reports carried
Inspection R 100%
out by vendor
Procedure
- Applicable Codes
& Standards.
- Approved - All NDTs to be interpreted by ASNT
58 RT of the butt weld joints - RT Reports R 100%
Drawing/PO Level-II Qualified Personnel.
- Approved RT
Procedure


Type of
by TPI
- Applicable Codes
W 10%
LPT of all welds and lifting lug attachment - Approved Level-II Qualified Personnel.
59 - LPT Reports
welds Drawing/PO - TPI shall review test reports carried out
R 100%
- Approved LPT by vendor
Procedure
- Applicable Codes
& Standards. W 10%
Ferrite Testing of completed welds ( for - Ferrite test
60 - Approved Ferrite
Austenitic Stainless steel material) reports - TPI shall review test reports carried
Measurement R 100%
out by vendor
Procedure
- Applicable Codes
& Standards.
- Visual & W 10%
- Approved
61 Final Visual & Dimensional Inspection Dimensional
report R 100%
- Approved out by vendor
Procedure
- Approved
Drawing/PO/Data
- Function Test
62 Operational/ Function Test of the dampers sheet W 100% -
Report
- Approved
Procedure
- Approved
- Inspection
63 Leakage test of the dampers Drawing/PO/Data W 100% -
Report
sheet & Procedure


Type of
by TPI
- Approved
Drawing/PO
- Approved Painting
Procedure
Part I: Inspection of APH
- Applicable Codes
- Material Test
& Standards.
- Approved
Reports
Drawing/PO
- Applicable Codes
& Standards.
- Approved PMI
Procedure
- Applicable Codes
& Standards.
- Fabrication
Reports
Fabrication
Procedure
- Applicable Codes
- Visual Inspection
68 Visual Inspection of all competed welds & Standards. W 10%
Reports


Type of
by TPI
- Approved Visual R 100% - TPI shall review test reports carried
Inspection out by vendor
Procedure
W 10%
R 100%
- Applicable Codes
& Standards.
W 10%
70 Final Assembly and Dimensional Inspection
Drawing/PO reports - TPI shall review test reports carried
R 100%
Procedure
- Approved
Drawing/PO/
- Inspection
71 Air Leak test Datasheet W 100% -
Reports
- Approved Air Leak
Test Procedures
- Approved
Drawing/PO
- Approved Painting
Procedure


Type of
by TPI
Part J: Inspection of Castable Refractory / Brick Work Lining / Ceramic Fiber Refectory (on Casing, Stack, APH as applicable)
Material Test Certificates:
- Refractory Material Test Certificates
as applicable:
o Chemical Analysis,
Mechanical properties such
as Load test, Cold crushing
- Applicable
strength, Modulus of
Specified Codes & - Ensure Raw material storage as per
rupture, Reheat change, - Material
Stds. original Manufacturer
73 Thermal conductivity, Inspection R 100%
- Approved recommendations & KNPC
Density, Setting time, Bulk reports / charts
drawing/PO standards.
density, Consistency,
requirements
Apparent porosity, Water
absorption, Apparent Sp.
Gravity, Abrasion
resistance and other test
reports.
- Anchor Material Test Certificates
- As per PO and - Inspection W One piece
For Bricks & Castable Inspection:
applicable report. per Batch
73.1 - Cold crushing strength.
Standard / Code. - Review test records carried out by
- Modulus of rupture.
R 100% Vendor.
- Applicable Codes
& Standards.
74 PMI of Anchors (except CS material) - PMI report W 100% -
- Approved PMI
Procedure


Type of
by TPI
- Approved
Anchor welding Drawing/PO W 10%
- Inspection
75 - Check location and - Approved Refractory
- Spacing Installation R 100%
out by vendor
Procedure
- Approved
Drawing/PO W 10%
- Inspection
76 Torque Test of stud weld anchors - Approved Refractory
Test report - TPI shall review test reports carried
Installation R 100%
out by vendor
Procedure
- Approved
Drawing/PO W 10%
- Inspection
77 Bend Test of the Anchors - Approved Refractory
Installation R 100%
out by vendor
Procedure
Refractory Applications (as applicable) :
For Castable refractory:
- Water quality check
- Ambient temperature and humidity
- Approved
check
Drawing/PO - Refractory
- Mixing Water temperature check
78 - Approved Refractory Installation R 100% -
- Shuttering/formwork etc.
Installation report / map
- Checking thickness of lining
Procedure
For Ceramic Fiber:
- Check direction of blanket installed.
- Check the Overlap



Type of
by TPI
- Check for approved
brand/grade/density/size of CF
material.
- Check Fixing of final washer
- Check Lining thickness
For Brick Lining:

- Check for Mixing/ preparation of
mortar (as applicable)
- Check laying of bricks
- Expansion Joint filling
- Check Mortar Joints
- Approved Drawing
- Approved
Laboratory Test of the sample during - Laboratory Test
79 Refractory R 100% -
installation (as applicable) Report
Installation
Procedure
W (Visual) 100%
- Approved Drawing
- Approved
Visual & Dimensional inspection after - Visual &
80 Refractory W (Dimension 10%
curing Dimension check
Installation check)
Procedure
R 100%
out by vendor

SCOPE OF WORK FOR
THIRD PARTY INSPECTION Doc. No. : KNPC-ICTPI-09-0001
FOR FIRED HEATERS
Rev. : 4

Type of
by TPI
- Approved Drawing - Dry out chart must mention the
Heater Dry
- Approved temperature, rate of heating/cooling,
81 Pre Dry out / Final Dry out (as applicable) out R 100%
Refractory Dry out holding time at each stage and mode
report/charts
Procedure of heating/cooling.
-
Approved Drawing
-
Approved
- Hammer Test
82 Final Visual Inspection & Hammer testing Refractory W 100% -
report
Installation
Procedure
Part K: Inspection of Non-metallic Expansion Joint
- Material Test
Standards.
- Approved
Reports
Drawing/PO
- Visual &
Standards.
Dimensional
84 Visual & Dimensional Inspection - Approved Drawing R 100% -
Inspection
- Approved
Reports
Procedure
Standards.
PMI of SS and Alloy steel material (as
85 - Approved Drawing - PMI Report W 100% -
applicable)
- Approved PMI
Procedure
86 Final Assembly Check W 100% -
Drawing/PO report



Type of
by TPI
Packing Inspection
- Internal Cleaning
All parts / segments are properly packed
to avoid damages during transit &
handling.
- Fittings/tubes plugged with plastic caps
at both ends to protect the beveled
edges and from corrosion. - PO
- Color coding as per Annexure – III
- Tubes/fittings are color coded - KNPC Standard - Packing
87 W 100% (Only with adhesive tapes and not
- Name plate rubbing - Approved Packing report
with paint).
- Properly preserved to avoid any Procedure
corrosion
- Packing suitable for protection against
corrosion resulting from seawater.
- Packing is stamped or stenciled to ensure
that packing has been inspected and
content tally with packing list
- Shipping Markings
- PO - Manufacturer Certificate and all test certificates
- Approved Drawing record book duly certified, signed and stamped,
to KNPC immediately after



Type of
by TPI
H: for KNPC
- Inspection - KNPC will review the final TPI report
release note and after its approval, KNPC will issue
Final Inspection Report & Manufacturer’s - Inspection
Data Report Report
Notes:

FOR BOILERS Rev. : 4

TPI No. : TPI-KNPC-24-BOILERS
Type of
by TPI
H: for KNPC
Pre-Inspection Meeting: - PO
- Drawing &
submit to KNPC for final approval.
- Vendor’s fabrication drawings and Calculations - Minutes of
1 H 100% Calculation, if any, submitted by the
calculations - Quality & Meeting
Inspection
approved by KNPC.
Requirements
- In case the boiler is new, the drawing
and calculations both will be directly
- PO H: for KNPC
- Approved
Test Plan
BOILER - Final approval by KNPC
Part B: Vendor’s Inspection Procedures
Approval of applicable Vendors Procedures
which shall include but not limited to:
- PO Requirement
- NDE (UT/MT/LPT/RT/VT)
3 - Ferrite Measurement R 100%
Specified Codes & Procedure - Final approval by KNPC
- PMI
Stds.
- Fabrication
- Repair


Type of
by TPI
- Heat Treatment
- Hydrotest
- Pneumatic Test
- Refractory Installation/dry out
- Painting
- Packing/shipping
- Applicable Codes - Qualification
4 NDT Personnel Qualifications R 100% -
& Standards. certificates
- Applicable Codes - Qualification
5 Painter & Blaster Personnel Qualifications R 100% -
& Standards. certificates
- Test report
- PMI Report
Part D: Fabrication Inspection of Steam & Water Drums (For Boilers)
- For Fabrication inspection of Steam
- See - See Drums and Water drums refer to
8 - Steam & Water Drum - See Remarks - See Remarks
Remarks Remarks TPI-KNPC-13-PLAIN PRESSURE
VESSELS.


Type of
by TPI
Visual & Dimension Inspection: - As per Drawing W 10%
- Inspection
8.1 - Drum holes, Expansion grooves - Applicable Codes &
- Tube Expansion Standards. R 100%
out by vendor
W 10%
- LPT of weld joints between boiler Standards. - Inspection
8.2
tubes & drum (as applicable) - Approved Reports - TPI shall review test reports carried
R 100%
Part E: Fabrication Inspection of Boiler Tubes (Including boiler banks, furnace tubes, economizer tubes, super heater tubes etc.)
- Ensure the raw material for boiler
tubes meets the applicable
All Raw Material Inspection & Reports: requirements of TPI-KNPC-05-
9 Specified Codes & Inspection R 100%
- Boiler Tubes & connected piping TUBES, for Piping and pipe fittings
TPI-KNPC-02-PIPES & TPI-KNPC-03-
PIPE FITTINGS
- Applicable Codes
PMI of raw materials excluding CS & Standards. - TPI shall co-relate PMI report with
materials - Approved PMI MTCs.
Procedure
- Applicable Codes W (Visual) 100%
& Standards.
- Visual & used for fabrication of pressure
Visual & Dimensional verification of raw - Approved W (Dimension
11 Dimensional vessel.
material Drawing/PO check) 5%
- Approved
out by vendor
Procedure R 100%


Type of
by TPI
- Applicable Codes
& Standards.
- Visual &
12 Visual inspection of Fit up and alignment Dimensional R 100%
report
- Approved
Procedure
- Applicable Codes
& Standards. W 10%
- Visual inspection
reports - TPI shall review test reports carried
Inspection R 100%
out by vendor
Procedures
- Applicable Codes
W 10%
& Standards.
14 PMI of completed welds except CS welds - PMI Report
R 100%
Procedures out by vendor.
W 10%
15 LPT of all completed welds - LPT reports
R 100%
- Applicable Codes
& Standards.
16 RT of the completed Butt welds joints. - RT Reports R 100%
- Approved RT
Procedure


Type of
by TPI
- Applicable Codes
& Standards. - Heat Treatment charts must
- Approved - Heat Treatment mention soaking temperature,
17 Post weld Heat treatment (as applicable) Drawing/PO Report with R 100% loading temperature, heating,
- Approved Heat charts cooling rate & mode of
Procedure
- Applicable Codes
& Standards.
W 10%
- Approved Drawing
- Hardness Test
18 Hardness test after Heat Treatment /PO
Report
- Approved - TPI shall review test reports
R 100%
Hardness Test carried out by vendor
Procedure
W 10%
LPT of all welds after PWHT (as & Standards. Level-II Qualified Personnel.
19 - LPT reports
applicable) - Approved LPT - TPI shall review test reports carried
R 100%
- Applicable Codes
& Standards.
RT of the completed Butt welds joints - Approved - All NDTs to be interpreted by
20 - RT Reports R 100%
after Heat Treatment Drawing/PO ASNT Level-II Qualified Personnel.
- Approved RT
Procedure


Type of
by TPI

- Visual &
Standards.
Dimensional
Inspection
- Approved
Reports
Procedure

Standards.
- Thickness
- Approved
22 Initial Thickness measurement of the Coils Measurement W 100% -
Drawing/PO
Report
- Approved
Procedure
H: for KNPC
- Applicable Codes & Report
Hydrostatic Test of complete boiler Standards. - Water Test
23 H 100% testing purpose.
assembly - Approved Hydrotest Certificates
- After hydro test, the boiler shall be
Procedure - Gauge
- Approved Drawing Calibrations
dried out.


Type of
by TPI
Part F: Fabrication Inspection of Burners
- Applicable Codes
- Material Test
& Standards.
- Approved
Reports
Drawing/PO
- Applicable Codes
& Standards.
25 PMI of all material except CS material - PMI Report W 100% -
- Approved PMI
Procedure
- Applicable Codes
& Standards.
- Visual &
26 Fit up inspection Dimensional R 100%
report
- Approved
Procedure
- Applicable Codes
W 10%
27 Visual Inspection of the weld joint
- Approved Visual Report - TPI shall review test reports carried
R 100%
W 10%
R 100%


Type of
by TPI
- Applicable Codes
W 10%
& Standards.
29 PMI of welds ( except CS welds) - PMI Report
R 100%
- Applicable Codes
& Standards.
30 Leak Test - Leak test Report R 100%
- Approved
Procedure
Gun Assembly inspection & drilling/position - Approved - Inspection - TPI shall review test reports carried
31 R 100%
/ orientation of tip Drawing/PO Report out by vendor
Inspection of muffle block / burner tile - Approved - Inspection - TPI shall review test reports carried
32 R 100%
integrity & dimensions Drawing/PO Report out by vendor
33 Inspection of Prototype including pilot - Approved - Inspection R 100% - TPI shall review test reports carried
Drawing/PO Report out by vendor
- Burner
34 Performance Test ( Main & pilot) - Approved Burner W 100% -
Performance
Test Procedure
Report


Type of
by TPI
- Applicable Codes
- Visual &
& Standards.
Dimensional
Inspection
- Approved
Reports
Procedure
- Approved
Drawing/PO
- Approved Painting
Procedure
Part G: Fabrication Inspection of Steel Structure, Casing, Stack & Dampers, Ducts & Misc. Structures (Platform, ladders etc.)
- Applicable Codes
- Material Test
Material Test Certificates: & Standards.
Reports
Drawing/PO
- Applicable Codes
& Standards.
- Approved PMI
Procedure
- Applicable Codes
Visual & Dimensional check of the all raw
& Standards. - Visual & W 10%
material issued for fabrications (e.g. casing
39 - Approved Dimensional
panel/ shell plate after rolling for stack - TPI shall review test reports carried
Drawing/PO & report R 100%
fabrication, as applicable etc.) out by vendor
Procedure


Type of
by TPI
- Applicable Codes
& Standards.
- Approved
- Trial Assembly
40 Trial assembly Drawing/PO W 100% -
report
- Approved
Fabrication
Procedure
- Applicable Codes
& Standards.
- Fabrication
Reports
Fabrication
Procedure
- Applicable Codes
& Standards. W 10%
- Visual Inspection
42 Visual Inspection of all competed welds - Approved Visual
Inspection R 100%
out by vendor
Procedure
- Applicable Codes
& Standards.
43 RT of the butt weld joints - RT Reports R 100%
- Approved RT
Procedure


Type of
by TPI
- Applicable Codes
W 10%
LPT of all welds and lifting lug attachment - Approved Level-II Qualified Personnel.
44 - LPT Reports
welds Drawing/PO - TPI shall review test reports carried out
R 100%
- Approved LPT by vendor
Procedure
- Applicable Codes
& Standards.
- Visual & W 10%
- Approved
45 Final Visual & Dimensional Inspection Dimensional
report R 100%
Procedure
- Approved
Drawing/PO/Data
- Function Test
46 Operational/ Function Test of the dampers sheet W 100% -
Report
- Approved
Procedure
- Approved
Drawing/PO/Data
- Inspection
47 Leakage test of the dampers sheet W 100% -
Report
- Approved
Procedure


Type of
by TPI
- Approved
Drawing/PO
- Approved Painting
Procedure
Part H: Inspection of APH (as applicable)
- Applicable Codes
- Material Test
& Standards.
- Approved
Reports
Drawing/PO
- Applicable Codes
& Standards.
- Approved PMI
Procedure
- Applicable Codes
& Standards.
- Fabrication
Reports
Fabrication
Procedure
- Applicable Codes
- Visual Inspection
52 Visual Inspection of all competed welds & Standards. W 10%
Reports


Type of
by TPI
- Approved Visual R 100% - TPI shall review test reports carried
Inspection out by vendor
Procedure
W 10%
R 100%
- Applicable Codes
& Standards.
W 10%
54 Final Assembly and Dimensional Inspection
Drawing/PO reports - TPI shall review test reports carried
R 100%
Procedure
- Approved
Drawing/PO/
- Inspection
55 Air Leak test Datasheet W 100% -
Reports
- Approved Air Leak
Test Procedures
- Approved
Drawing/PO
- Approved Painting
Procedure


Type of
by TPI
Part I: Inspection of Castable Refractory / Brick Work Lining / Ceramic Fiber Refectory (on Casing, Stack, APH as applicable)
Material Test Certificates:
- Refractory Material Test Certificates
as applicable:
o Chemical Analysis,
Mechanical properties such
as Load test, Cold crushing
- Applicable
strength, Modulus of
Specified Codes &
rupture, Reheat change, - Material - Ensure Raw material storage as per
Stds.
57 Thermal conductivity, Inspection R 100% original Manufacturer
- Approved
Density, Setting time, Bulk reports / charts recommendations & KNPC standards.
drawing/PO
density, Consistency,
requirements
Apparent porosity, Water
absorption, Apparent Sp.
Gravity, Abrasion
resistance and other test
reports.
- Anchor Material Test Certificates
W One piece
For Bricks & Castable Inspection: - As per PO and
- Inspection per Batch
57.1 - Cold crushing strength. applicable
report. - Review test records carried out by
- Modulus of rupture. Standard / Code.
R 100% Vendor.
- Applicable Codes
& Standards.
58 PMI of Anchors (except CS material) - PMI report W 100% -
- Approved PMI
Procedure


Type of
by TPI
- Approved
Anchor welding Drawing/PO W 10%
- Inspection
59 - Check location and - Approved Refractory
- Spacing Installation R 100%
out by vendor
Procedure
- Approved
Drawing/PO W 10%
- Inspection
60 Torque Test of stud weld anchors - Approved Refractory
Installation R 100%
out by vendor
Procedure
Drawing/PO Test report W 10%
61 Bend Test of the Anchors - Approved Refractory
Installation R 100%
out by vendor
Procedure
Refractory Applications (as applicable) :
For Castable refractory:
- Water quality check
- Ambient temperature and humidity - Approved
check Drawing/PO - Refractory
62 - Mixing Water temperature check - Approved Refractory Installation R 100% -
- Shuttering/formwork etc. Installation report / map
- Checking thickness of lining Procedure
For Ceramic Fiber:
- Check direction of blanket installed.
- Check the Overlap



Type of
by TPI
- Check for approved
brand/grade/density/size of CF
material.
- Check Fixing of final washer
- Check Lining thickness
For Brick Lining:

- Check for Mixing/ preparation of
mortar (as applicable)
- Check laying of bricks
- Expansion Joint filling
- Check Mortar Joints
- Approved Drawing
- Approved
Laboratory Test of the sample during - Laboratory Test
63 Refractory R 100% -
installation (as applicable) Report
Installation
Procedure
W (Visual) 100%
- Approved Drawing
- Approved
Visual & Dimensional inspection after - Visual & W (Dimension 10%
64 Refractory
curing Dimension check check)
Installation
Procedure
R 100% out by vendor



Type of
by TPI
-Approved
- Dry out chart must mention the
Drawing/PO Refractory Dry
temperature, rate of heating/cooling,
65 Pre Dry out / Final Dry out (as applicable) - Approved out R 100%
holding time at each stage and mode
Refractory Dry out report/charts
of heating/cooling.
Procedure
- Approved
Drawing/PO
- Hammer Test
66 Final Visual Inspection & Hammer testing - Approved W 100% -
report
Installation
Procedure
Part J: Inspection of Non-metallic Expansion Joint
- Material Test
Standards.
- Approved
Reports
Drawing/PO
- Applicable Codes & - Visual &
Standards. Dimensional
68 Visual & Dimensional Inspection R 100% -
- Approved Drawing Inspection
& Procedure Reports
PMI of SS and Alloy steel material (as Standards.
69 - PMI Report W 100% -
applicable) - Approved Drawing
/ PO & Procedure
- Approved Drawing - Inspection
70 Final Assembly Check W 100% -
/ PO report



Type of
by TPI
Packing Inspection - PO - Color coding as per Annexure – III
- Packing
71 - Internal Cleaning - KNPC Standard W 100% (Only with adhesive tapes and not
report
- All parts / segments are properly packed - Approved Packing with paint).
Packing Inspection
- Internal Cleaning
All parts / segments are properly packed
to avoid damages during transit &
handling.
- Fittings/tubes plugged with plastic caps
at both ends to protect the beveled
edges and from corrosion. - PO
- Color coding as per Annexure – III
- Tubes/fittings are color coded - KNPC Standard - Packing
72 W 100% (Only with adhesive tapes and not
- Name plate rubbing - Approved Packing report
with paint).
corrosion
- Packing suitable for protection against
corrosion resulting from seawater.
- Packing is stamped or stenciled to ensure
that packing has been inspected and
content tally with packing list
- Shipping Markings



Type of
by TPI
- PO - Manufacturer Certificate and all test certificates
- Approved Drawing record book duly certified, signed and stamped, to
completed.
H: for KNPC
- Inspection - KNPC will review the final TPI report
release note and after its approval, KNPC will issue
Final Inspection Report & Manufacturer’s - Inspection
Data Report Report
Notes:

FOR PRESSURE SAFETY VALVES (CONVENTIONAL, Rev. : 4
BALANCED & PILOT OPERATED)
TPI No. : TPI-KNPC-25-PRESSURE SAFETY VALVES
Type of
By TPI
H: for KNPC
- PO the TPI shall review the drawing and
- Vendor’s drawings and
- Drawing, Datasheet, submit to KNPC for final approval.
calculations
Technical Specifications Calculation, if any, submitted by the
1 - Technical specifications - Minutes of Meeting H 100%
& Calculations vendor will be directly reviewed &
- Datasheet
- Quality & Inspection approved by KNPC.
Requirements - In case the Pressure safety valve is
new, the drawings, datasheets and
& approved by KNPC.
-
PO
H: for KNPC
-
Approved Drawing & - Approved
2 Datasheet Inspection & Test R 100%
Plan inspection mentioned here.
- TPI-KNPC-25-PRESSURE Plan
SAFETY VALVES
- PO Requirement
but not limited to: - Document H: for KNPC
3 - Applicable Specified R 100%
Codes & Standards.
- PMI
- Fabrication
Abbreviations: H- Hold, W- Witness, R- Review,

Type of
By TPI
- Pressure Testing Procedure
(Hydro / Pneumatic)
- Function Test
- Initial Thick Measurement
- - -
- Painting
All Raw Material Inspection materials shall be submitted
(body, bonnet & all Internal separately for review to TPI & KNPC.
parts) - TPI shall co-relate MTCs with items
- Applicable Mechanical, used for fabrication.
chemical properties, Impact - In case the raw materials are ordered
properties to meet NACE MR0175 / 0103
- Heat Treatment reports / - Applicable Codes & - Material Inspection requirements, all the testing
4 R 100%
charts Standards. reports / charts specifications in the NACE standard
- Hardness Test and PO shall be followed by the
- Ferrite Test vendor and the reports shall be
- Microstructure / Average reviewed by the TPI.
grain size - MTC shall comply with ISO 10474 type
- Material Identification and 3.1 / EN 10204 type 3.1 and for
Co-relation corrosive service ISO 10474 Type 3.2
/ EN 10204 type 3.2.

Type of
By TPI
Standards.
5 Safety Valve Spring Range - Test Report R 100% -
Datasheet
as applicable
- The Quantity of testing shall be as
NDT test (RT, LPT/MPI) of the per Annexure –II.
7 Standards. - NDT test report R 100%
raw material (Body & Bonnet) - All NDTs to be interpreted by ASNT
- Approved NDT Procedure
PMI of all material except CS - TPI shall co-relate PMI report with
8 Standards. - PMI Report W 100%
material MTCs.
- Approved PMI Procedure
- Visual &
Visual & Dimensional Standards. - TPI shall co-relate MTCs with items
verification of raw material - Approved Procedures used for fabrication.
report
- Approved Drawings
- Personnel
NDT Personnel Qualifications - Applicable Codes &
(as applicable) Standards.
certificates
- Personnel
certificates

Type of
By TPI
Part C: Welding Document ( As applicable)

- WPS,PQR & WPQ - WPS,PQR,WPQ
12 - ASME Sec IX R 100% -
- Weld Map - Weld map
Welding Consumables
- PO
Part C
material)
RT of the Bonnet butt welds Standards.
14 - RT Report R 100% -
(as applicable) - Approved Drawing

Visual Inspection & LPT of
15 Standards. - NDT report W 100% -
Bellows
- Approved Drawing
Inspection of Hard facing/

stelliting of the seat (as
Standards. - LPT report &
16 required): W 100% -
- Approved Drawing Hardness report
- LPT check
- Hardness test

Type of
By TPI
Coating thickness for
Standards.
17 electroplated (Cadmium, Nickel - Electroplating Report R 100% -
- Approved Drawing
etc.) spring ( as applicable)
- Visual Inspection The TPI shall inspect:
W 100%
Report - Size (inlet / outlet port, orifice size),
ANSI Rating
- For threaded connections,
Final Visual & dimensional check Standard.
18 - Dimensions Report W 10% appropriate Go/No-Go gauges shall
of the assembly - Approved Drawing
be used to check its conformity.
- Orifice Dimensions.
R 100%
out by vendor
Initial thickness measurement of
Standards. - Thickness
19 body before surface preparation W 100% -
- Approved Drawing Measurement Report
& painting
H: for KNPC
- Hydrostatic test / - Final approval by KNPC
- Applicable Codes & Pneumatic Test - For Hydrotesting of Austenitic SS
Hydrostatic / Pneumatic Testing
Standards. Report material (300 series austenitic)
20 of the pressure containing parts H 100%
- Approved Drawing - Water Test
(boy bonnet, cap & nozzles) potable water shall not contain
- Approved Procedure Certificates
traces of any type of sediment and
- Gauge Calibrations
more than 50 ppm chloride by mass

Type of
By TPI
dried out.
Function test:
- For Conventional &
Balanced safety valve: Pop
/ set pressure and reseat
pressure Test, Seat Leak
Test & Bellow pneumatic
- Latest API Std. 527
test.
- Approved Drawing H: for KNPC
21 - For Pilot Operated Safety - Test Report H 100%
- Approved Function Test - Final approval by KNPC.
Valve: Crack open / dome
Procedure
pressures for the pilot &
Pop / set pressure and
reseat pressure Test, Seat
Leak Test & Bellow
pneumatic test for main
valve.
22 Stds. - Painting report W 100% -
painting inspection
- Approved Painting
Procedure

Type of
By TPI
Packing Inspection:
- Internal Cleaning
- Ends are protected by plugs
(Preferably plastics)
damages during transit and
handling.
- PO
- Properly preserved to avoid
- Applicable Codes & Stds.
23 any corrosion - Packing report W 100% -
- Approved Packing
Procedure
packing list
- Shipping mark
report with Material Test Certificate and
- PO - Manufacturer
24 Final stamping & record checks R 100% all test certificates duly certified, signed
- Approved Drawing record book
and stamped, to KNPC immediately after

Type of
By TPI
H: for KNPC
Satisfactorily Completed note and after its approval KNPC will issue
26 Manufacturer’s Data Report - As per PO - Inspection Report H 100% - To be sent to KNPC for records.
Notes:

FOR VACCUM RELIEF VALVES & BREATHER VALVES Rev. : 4

TPI No. : TPI-KNPC-26-BREATHER VALVES
Type of
by TPI
H: for KNPC
- PO - In case of fabrication drawings copied
Pre-Inspection Meeting: - Approved Drawing, from existing KNPC Drawing the TPI
- Vendor’s drawings and Datasheet, shall review the drawing and submit to
calculations Technical KNPC for final approval. Calculation, if
1 - Technical specifications Specifications & - Minutes of Meeting H 100% any, submitted by the vendor will be
- Datasheet Calculations directly reviewed & approved by KNPC.
- Quality & - In case the Breather valve is new, the
Inspection drawings, datasheets and calculations
Requirements will be directly reviewed & approved by
KNPC.
- PO H: for KNPC
- Approved Drawing - Approved Inspection - ITP shall be in line with scope of
2 Final Vendor’s Inspection Test Plan R 100%
- TPI-KNPC-26- & Test Plan inspection mentioned here.
BREATHER VALVES - Final approval by KNPC
not limited to:
- PO Requirement
- NDE (UT/MT/LPT/RT) H: for KNPC
3 - Applicable Codes & - Document Procedure R 100%
- PMI - Final approval by KNPC
Standards.
- Fabrication
- Function Test


Type of
by TPI
- Painting
- Packing/shipping
used for fabrication.
- In case the raw materials are ordered to
meet NACE MR0175 / 0103
- Heat Treatment reports / charts - Material
- Applicable Codes & requirements, all the testing
4 - Hardness test Inspection reports R 100%
Standards. specifications in the NACE standard and
- Microstructure / Average grain / charts
size
the reports shall be reviewed by the
TPI.
relation
- MTC shall comply with ISO 10474 type
3.1 / EN 10204 type 3.1 and for
corrosive service ISO 10474 Type 3.2 /
EN 10204 type 3.2.
- Applicable Codes & - The Quantity of testing shall be as per

NDT test (RT, LPT/MPT) of the raw Standards. Annexure –II.
5 - NDT test report R 100%
material - Approved NDT - All NDTs to be interpreted by ASNT
Procedure Level-II Qualified Personnel.


Type of
by TPI
applicable
Procedure
- Personnel
NDT Personnel Qualifications (as - Applicable Codes &
applicable) Standards.
certificates
- Personnel
certificates
Part C: Fabrication & Assembly Inspection
Final Visual & dimensional check of Standards. - Visual & Dimensions
10 W 100% -
the assembly - Approved Drawing report
Coating thickness for electroplated Standards. - Coating thickness
11 W 100% -
spring (as applicable) - Approved Drawing report
Initial Thickness measurement
Standards. - Thickness
12 before surface preparation & W 100% -
- Approved DWG. / Measurement Report
painting
UT Procedure


Type of
by TPI
- Latest API Std.
Function test:
2000/PO/Drawing H: for KNPC
13 - Seat Leak Test - Test Report H 100%
- Approved Function - Final approval by KNPC.
- Set/Vacuum Pressure Test
Test Procedure
Part D: Inspection of Painting
- Approved
Drawing/PO
14 - Applicable Codes & - Painting report W 100% -
inspection
Standards /
Painting Procedure
Part E: Inspection of Packing & Issuance of Release Note
Packing Inspection:
- Internal Cleaning
- Ends are protected by plugs
(Preferably plastics)
- PO
handling.
15 Standards. - Packing report W 100% -
- Approved Packing
Procedure
corrosion
seawater.


Type of
by TPI
packing list
- Shipping mark
report with Material Test Certificate and
- PO - Manufacturer record
16 Final stamping & record checks R 100% all test certificates duly certified, signed
- Approved Drawing book
and stamped, to KNPC immediately
after Inspection is completed.
Inspection - Inspection release - KNPC will review the final TPI report and
Satisfactorily note after its approval KNPC will issue release
Notes:

FOR RUPTURE DISKS Rev. : 4

TPI No. : TPI-KNPC-27- RUPTURE DISKS
(Sheet 1 of 4)
Type of
By TPI
H: for KNPC
- PO
- Drawing,
Vendor’s drawings, Calculations & submit to KNPC for final approval.
Datasheet & - Approved Drawing,
Datasheet Calculation, if any, submitted by the
1 Calculations Datasheet & H 100%
- Quality & Calculations
approved by KNPC.
Inspection
- In case the rupture disk is new, the
Requirements
drawings, datasheets and
& approved by KNPC.
- PO H: for KNPC
Final Vendor’s Inspection Test Plan, if - Approved Drawing - Approved Inspection - ITP shall be in line with scope of
2 R 100%
applicable - TPI-KNPC-27- & Test Plan inspection mentioned here.
RUPTURE DISKS - Final approval by KNPC
Procedures which shall include but not
- PO Requirement
limited to: H: for KNPC
3 - Applicable Codes - Document Procedure R 100%
- PMI - Final approval by KNPC
& Stds.
- Fabrication
- Pressure Testing


(Sheet 2 of 4)
Type of
By TPI
- Painting
All Raw Material Inspection separately for review to TPI & KNPC.
- Applicable Mechanical, chemical - TPI shall co-relate MTCs with items
properties, Impact properties - Applicable - Material used for fabrication.
4 - Heat Treatment reports / charts Specified Codes & Inspection R 100% - In case the raw materials are ordered
- Hardness test Stds. reports / charts to meet NACE MR0103 requirements,
- Microstructure / Average grain size all the testing specifications in the
- Material Identification and Co-relation NACE standard and PO shall be
followed by the vendor and the reports
shall be reviewed by the TPI.
5 - ASTM A262-E - Test Report R 100% -
Austenitic SS material, as applicable
- Applicable Codes
6 PMI of all material except CS material & Stds. - PMI Report W 100% -
- PMI Procedure
- Personnel
Qualifications & Stds.
certificates


(Sheet 3 of 4)
Type of
By TPI
Part C: Fabrication & Assembly
W (Visual) 100%
- Applicable Codes
& Stds.
W
Final Visual & dimensional check of - Approved Drawing - Visual & Dimensional
8 (Dimension 10%
the assembly & datasheet Inspection report
check)
- Approved
Procedure - TPI to review the test reports of the
R 100%
vendor
- Applicable Codes
& Stds.
Pressure test:
- Approved Drawing - Test Report - Review the Manufacturers test
9 - Pressure Test of Holder R 100%
& Datasheet - Gauge Calibrations reports.
- Burst Test
- Approved
Procedure
Part D: Inspection of Painting
-PO
10 -Applicable Codes - Painting report R 100% -
inspection
& Stds.
Part E: Inspection of Packing & Issuance of Release Note
Packing Inspection
- Internal Cleaning - PO
- Properly packed to avoid damages - Applicable Codes
11 during transit and handling. & Stds. - Packing report W 100% -
- Name plate rubbing - Approved Packing
corrosion

TPI No. : TPI-KNPC-27- RUPTURE DISKS Date : December 2021

(Sheet 4 of 4)
Type of
By TPI
against corrosion from sea water.
packing list
- Shipping mark
- PO
- Manufacturer record Certificate and all Test Certificates
12 Final stamping & record checks - Approved R 100%
book duly certified, stamped and signed to
Drawing
completed.
Inspection - Inspection release - KNPC will review final TPI report and
satisfactorily note after its approval KNPC will issue
completed. release note for shipment.
Notes:

FOR METALLIC EXPANSION JOINTS Rev. : 4

TPI No. : TPI-KNPC-28- METALLIC EXPANSION JOINTS
Type of
By TPI
H: for KNPC
- PO shall review the drawing and submit to
- Drawing & KNPC for final approval. Calculation, if
Vendor’s drawings and - Approved Drawing
1 Calculations H 100% any, submitted by the vendor will be
calculations & calculations
- Quality & Inspection directly reviewed & approved by KNPC.
Requirements - In case the metallic expansion joint is
new, the drawings, datasheets and
approved by KNPC.
-PO
H: for KNPC
-Approved Drawing - Approved
2 -TPI-KNPC-28- Inspection & Test R 100%
METALLIC Plan
EXPANSION JOINTS
3 - NDE (LPT/RT) - Applicable Specified R 100%
- PMI Codes & Standards
- Fabrication
- Heat Treatment


Type of
By TPI
- Hardness Test
- Pressure Testing
- Painting
- Installation
separately for review to TPI & KNPC.
- Heat Treatment reports / charts - Material
- Applicable Codes & to meet NACE MR0175 / 0103
4 - Hardness test Inspection R 100%
Standards requirements, all the testing
- Microstructure / Average grain reports / charts
size
and PO shall be followed by the
vendor and the reports shall be
relation
reviewed by the TPI.
applicable
PMI of all material except CS - TPI shall co-relate PMI report with
6 Standards - PMI Report W 100%
material MTCs.
- PMI Procedure
- Visual &
Visual & Dimensional verification of Standards 100% - TPI shall co-relate MTCs with items
7 Dimensional R
raw material - Approved Procedures used for fabrication
report
& Drawings



Type of
By TPI
- Personnel
- Applicable Codes
& Standards
certificates
- Applicable Codes - Personnel
Painter & Blaster Personnel
9 & Standards Qualification R 100% -
Qualifications
certificates
- WPS,PQR,WPQ H: for KNPC
10 WPS, PQR & WPQ - ASME Sec IX R 100%
- Weld map - Final approval by KNPC
- Applicable Codes
& Standards
RT of bellow long seam weld before - Radiograph to be interpreted by ASNT
11 - Approved RT - RT Reports R 100%
forming Level-II Qualified Personnel
Procedure
- Applicable Codes
LPT of bellow long seam weld after & Standards
- LPT results to be interpreted by ASNT
12 forming (inside & outside accessible - Approved LPT - LPT Reports W 100%
Level-II Qualified Personnel
surface) Procedure
- Applicable Codes
& Standards - LPT results to be interpreted by ASNT
13 LPT of the attachment welds - LPT Reports W 100%
- Approved LPT Level-II Qualified Personnel
Procedure



Type of
By TPI
- Applicable Codes & - Heat treatment chart must mention
Heat treatment of the bellow to pipe Standards - Heat Treatment soaking temperature, loading
14 R 100%
weld as applicable - Approved Heat report temperature, heating, cooling rate &
Treatment Procedure. mode of heating/cooling.
Hardness test after heat treatment Standards
15 - Hardness Reports W 10% -
(as applicable) - Approved Heat
Treatment Procedure
Standards
RT of all butt weld joints after heat - Radiograph interpreted by ASNT
16 - Approved RT - RT Reports R 100%
treatment (as applicable) Level-II Qualified Personnel
Procedure

LPT of all fillet welds after heat Standards - LPT to be interpreted by ASNT Level-
17 - LPT Reports W 100%
treatment (as applicable) - Approved LPT II Qualified Personnel
Procedure
Pickling & Passivation of welds (as
18 Standards - Inspection report R 100% -
applicable)
- Visual & W 10%
Final Visual & dimensional check of Standards
19 Dimensional
the assembly - Approved Drawing - TPI to review the test reports of the
Inspection report R 100%



Type of
By TPI
- No leaks - Test Report H: for KNPC
- Applicable Codes & - Water Test - Final approval by KNPC.
Standards Certificates Potable water should be used for
Pressure Test - Approved Drawing - Gauge Calibrations Hydrotesting and it shall not contain
20 - Check Leakages - Approved Pressure H 100% traces of any type of sediment and
Any deformations Test Procedure more than 50 ppm chloride by mass.
dried out.
- Approved
Drawing/PO
Surface preparation and painting - Applicable Codes &
21 - Painting report R 100% -
inspection (as applicable) Standards
- Approved Painting
Procedure
Packing Inspection
- Internal Cleaning. - PO
- All parts /segments are properly - Applicable Codes &
22 packed to avoid damages during Standards - Packing report W 100% -
transit and handling. - Approved Packing
corrosion.



Type of
By TPI
seawater.
packing list.
- Shipping mark.
- PO - Manufacturer Certificate and all test certificates duly
- Approved Drawing record book certified, signed and stamped, to
completed.
Inspection - Inspection release - KNPC will review the final TPI report
satisfactorily note and after its approval KNPC will issue
completed release note for shipment.
Notes:


FOR THERMOWELLS Rev. : 4

TPI No. : TPI-KNPC-29- THERMOWELLS
(Sheet 1 of 5)
Type of
By TPI
Material Test Certificates for all - Ensure that base material such as
Components: flanges, bar stock & coupling etc.
- Chemical composition. meets the KNPC TPI requirement
- Mechanical properties. - Material test (KNPC-TPI-03 Fittings).
1 Codes & Standards. R 100%
- Hardness test. reports. - Heat treat chart shall include heat
- PO
- Heat treatment. treatment temperature, soaking
- Inter granular corrosion test time, heating & cooling rate and
reports as required. mode of cooling employed.
Part B: Welding Document (Applicable for any Welding Requirements)
- WPS,PQR & WPQ - Final approval by KNPC before
2 - ASME Sec. IX. - WPS, PQR WPQ H 100%
- Weld Map proceeding with welding.
- Test report
- PMI Report
Visual Inspection:
Specifications. - Visual Inspection
4 - Material finish. W 100% -
- Edges.
Standards.
Dimensional check.
- Taper. - Approved Drawing / PO
- Outside diameter. Specifications. - Dimensional
5 W 100% -
- Specific length. - Applicable Codes & report.
- Minimum wall thickness. Standards.


(Sheet 2 of 5)
Type of
By TPI
Check Thermowell pipe is made from - Approved Drawing / PO - Ensure that tip is not welded to
6 - Inspection Report W 100% Thermowell.
single bar and not two-piece. Specifications.
- Approved Drawing / PO - Thickness measurement at hot end
Specifications. (tip) and sidewall.
7 Thickness measurement. - Thickness report. W 100%
Standards.
LPT of body and weld joint (in case of Specifications. - All NDTs to be interpreted by ASNT
8 - LPT report. W 100%
flanged Thermowell). - Applicable Codes & Level-II Qualified Personnel.
Standards.
- Radiograph interpreted by ASNT
Level – II qualified personnel.
- Radiograph shall cover:
o Well portion.
RT (check of films & reports) of butt Specifications. - Radiography
9 R 100% o Transition from screwed head
weld joints - Applicable Codes & report.
for checking defects,
Standards.
concentricity and uniformity of
wall thickness (hot end and
sidewall).
Hardness Test:
- Screwed Thermowell - At head, tip - Approved Drawing / PO
and well. Specifications.
10 - Hardness report. W 100% -
- Flanged Thermowell - At weld - Applicable Codes &
joints / HAZ, tip, well and head Standards.
(coupling)


(Sheet 3 of 5)
Type of
By TPI
PMI of all Thermowells except of CS - Applicable Codes & - Thermowell must be stenciled /
11 material Standards. - PMI report. W 100% engraved by TPI on flange and head
- Check well, flange head and weld. - Approved Procedure for identification of PMI.
- Thermowell shall be tested from both
internally and externally.
testing purpose.
- No Leakage - Hydrotest Report
- Approved Drawing / - Water Test
austenitic) potable water shall not
12 Hydro test of Thermowells. PO Specifications. Certificates H 100%
contain traces of any type of
- Applicable Codes & - Gauge
sediment or more than 50 ppm
Standards. Calibrations
chloride by mass.
- After hydotest, the Thermowell shall
dried out.
Part D: Inspection of Marking, Packing & Issuance of Release Note
Markings:
- All Thermowells (Flanged and
screwed) shall have material
specifications stenciled / engraved
on flange and head respectively.
PO Specifications. - Inspection
13 Screwed thermowell shall have SS W 100% -
- Physical Check Report.
Tag with PO no. and
Manufacturer’s Name.
- Flange Thermowell shall have PO
number and Manufacturer’s Name
marked on the flange OD


(Sheet 4 of 5)
Type of
By TPI
Packing Inspection:
- Thermowell ends to be plugged
with plastic caps to protect from
corrosion.
- Properly packed to avoid - PO
14 damages during transit & - Applicable Codes & - Packing reports. W 100% -
handling. Standards.
seawater.
packing list.


(Sheet 5 of 5)
Type of
By TPI
Test Certificate and all Test
Certificates duly certified, stamped
- PO - Inspection after Inspection is completed.
15 Issue of release note. H 100%
- Approved Drawing releases note. - KNPC will review the final duly
inspection reports MTCs & test
certificates and after its approval
KNPC will issue the release note for
shipment.
Final Inspection Report & Manufacturer’s
16 - As per PO - Inspection report. H 100% - To be sent to KNPC for records.
Data Report
Note:
(I) Any deviation to PO requirement of chemicals observed by TPI shall be notified to KNPC immediately. Further inspection shall be carried out only after clearance from
KNPC.


FOR EJECTORS Rev. : 4

TPI No. : TPI-KNPC-30- EJECTORS
KNPC (Sheet 1 of 6)
Page : 309 to 341
Type of
By TPI
H: for KNPC
Pre-Inspection Meeting: existing KNPC Drawing the TPI shall review
- PO
- Vendor’s drawings and the drawing and submit to KNPC for final
- Drawing, Datasheet
calculations approval. Calculation, if any, submitted by the
1 & Calculations - Minutes of Meeting H 100%
- Datasheet vendor will be directly reviewed & approved
by KNPC.
Requirements
- In case the Ejector is new, the drawings,
-
PO H: for KNPC
- Approved
Final Vendor’s Inspection -
Approved Drawing - ITP shall be in line with scope of inspection
2 Inspection & Test R 100%
Test Plan -
TPI-KNPC-30- mentioned here.
Plan
EJECTORS - Final approval by KNPC
to: - PO Requirement
- Fabrication
- Pneumatic Test
- Hydrostatic Test

SCOPE OF WORK FOR
THIRD PARTY INSPECTION Doc. No. : KNPC-ICTPI-09-0001
FOR EJECTORS
Rev. : 4

Type of
By TPI
- Ejector Performance Test
- Painting
- Packing/shipping
All Raw Material Inspection - Heat Treatment charts for the raw materials
- Applicable Mechanical, shall be submitted separately for review to
chemical properties, Impact TPI & KNPC.
properties - TPI shall co-relate MTCs with items used for
- Heat Treatment reports / - Material fabrication.
4 charts Inspection R 100% - In case the raw materials are ordered to
Standards.
- Hardness test reports / charts meet NACE MR0175 / 0103 requirements,
- Microstructure / Average all the testing specifications in the NACE
grain size. Standards and PO shall be followed by the
- Material Identification and vendor and the reports shall be reviewed by
Co-relation the TPI.
as applicable
PMI of all material except CS
6 Standards. - PMI Report W 100% - TPI shall co-relate PMI report with MTCs.
material
- PMI Procedure
- Visual &
Visual & Dimensional Standards. - TPI shall co-relate heat number in MTCs
verification of raw material - Approved Procedures with items used for fabrication
report
- Approved Drawings



KNPC (Sheet 3 of 6)
Page : 311 to 341
Type of
By TPI
- Personnel
Standards.
certificates
- Personnel
certificates
Welding Consumables
- PO
Part C
material)
RT (check of films & reports) - Radiograph interpreted by ASNT Level-II
of butt weld joints Qualified Personnel
materials
- Applicable Codes & W 10% - MPT: for Ferromagnetic material.
13 LPT/MPT of fillet weld joints Standards. - NDT Reports - NDT to be interpreted by ASNT Level-II
- NDT Procedure Qualified Personnel.
R 100% - TPI to review the Vendor Test reports.



KNPC (Sheet 4 of 6)
Page : 312 to 341
Type of
By TPI
One spot on
PMI of completed SS weld - PMI report of each
14 Standards. W -
joints weld joints completed
- PMI Procedures
weld joints
- No leak
Pneumatic testing of - Approved drawing & PO - Pneumatic Test
15 W 100% -
Reinforcement Pads - Pneumatic Test Report
Procedure
- Visual &
Inspection report
Initial Thickness - Thickness
Standards.
17 measurement before surface Measurement W 100% -
- Approved Drawing
preparation & painting Report
H: for KNPC
- Hydrotest Report - For Austenitic SS material (300 series
- No leakage
- Water Test austenitic) potable water shall not contain
- Approved Drawing
18 Hydrostatic Test Certificates H 100% traces of any type of sediment and more
- Approved Hydrotesting
- Gauge than 50 ppm chloride by mass.
Procedure
Calibrations - After hydotest, the ejector shall be
out.



KNPC (Sheet 5 of 6)
Page : 313 to 341
Type of
By TPI
Performance Test (As
applicable): - Approved Drawing & - Performance
19 R 100% -
- Ejector performance Test Datasheet Report
- Noise Level Test
21 Standards - Painting report W 100% -
painting inspection
- Approved Painting
Procedure
Packing Inspection:
- Internal Cleaning
- PO
and handling.
- KNPC Standards
22 - Name plate rubbing - Packing report W 100% -
- Approved Packing
Procedure
packing has been
with packing list


KNPC (Sheet 6 of 6)
Page : 314 to 341
Type of
By TPI
avoid any corrosion
protection against
sea water
- Shipping mark
report with Material Test Certificate and all
23 R 100% test certificates duly certified, signed and
stamped, to KNPC immediately after
- KNPC will review final TPI report and after
- All required Inspection - Inspection release
24 Issue of Release Note H 100% its approval will issue release note for
satisfactorily completed note
shipment.
Notes:
(I) TPI shall ensure no deviation from PO / latest specified Standards / approved drawings & ITP. Notify KNPC immediately of any deviation noticed. Further inspection

FOR SILENCERS Rev. : 4

TPI No. : TPI-KNPC-31-SILENCERS
Type of
By TPI
H: for KNPC
Pre-Inspection Meeting: shall review the drawing and submit to
- PO
- Vendor’s drawings and KNPC for final approval. Calculation, if
- Drawing, Datasheet &
calculations - Minutes of any, submitted by the vendor will be
- Datasheet Meeting directly reviewed & approved by
KNPC.
Requirements
- In case the Silencer is new, the
drawings, datasheets and calculations
will be directly reviewed & approved
by KNPC.
H: for KNPC
- PO - Approved
2 - Approved Drawing Inspection & Test R 100%
- TPI-KNPC-31-SILENCERS Plan
3 - NDE (LPT/RT) - Applicable Codes & R 100%
- PMI Standards.
- Fabrication
- Pneumatic Test


Type of
By TPI
- Performance Test
- Painting
- Applicable Mechanical, - Heat Treatment charts for the raw
chemical properties, Impact materials shall be submitted separately
properties for review to TPI & KNPC.
- Heat Treatment reports / - Material - In case the raw materials are ordered to
4 charts Inspection reports R 100% meet NACE MR0175 / 0103
Standards.
- Hardness test / charts requirements, all the testing
- Microstructure / Average specifications in the NACE standard and
grain size. PO shall be followed by the vendor and
- Material Identification and the reports shall be reviewed by the TPI.
Co-relation
material
- PMI Procedure
Visual & Dimensional Standards. - Visual & 100% - TPI shall co-relate MTCs with items used
6 R
verification of raw material - Approved Procedures Dimensional report for fabrication
- Approved Drawings
- Personnel
Standards.
certificates


Type of
By TPI
- Personnel
certificates
- Radiograph interpreted by ASNT
10 RT of butt weld joints Standards. - RT Reports R 100%
Level-II Qualified Personnel
- LPT to be interpreted by ASNT Level-
II Qualified Personnel
11 LPT of fillet weld joints Standards. - LPT Reports
- Approved LPT Procedure R 100%
out by vendor.
- Approved drawing
Pneumatic testing of Pads W 10%
- No leak - Pneumatic Test
12 (such as lifting lug pads,
- Pneumatic Test Report - TPI shall review test reports carried
support pads etc.) R 100%
Procedure out by vendor.
Final Visual & dimensional Standards. - Visual & Dimensional
13 W 100% -
check of the assembly - Approved Drawing Inspection report
Datasheet H: for KNPC
14 Performance Test - Test Report R 100%
- Approved Performance - Final approval by KNPC.
Test Procedure


Type of
By TPI
- Thickness
Thickness measurement before Standards.
surface preparation & painting - Approved Drawing
Report
Surface preparation and - Applicable Codes & Stds.
painting inspection - Approved Painting
Procedure
Packing Inspection
- Internal Cleaning
- All parts /segments are
- PO
handling.
- Applicable Standard
17 - Name plate rubbing - Packing report W 100% -
- Approved Packing
- Properly preserved to avoid
Procedure
any corrosion
from sea water
- Shipping mark


Type of
By TPI
Final stamping & record - PO - Manufacturer Certificate and all Test Certificates
18 R 100%
checks - Approved Drawing record book duly certified, stamped and signed to
completed.
H: for KNPC
satisfactorily completed note and after its approval KNPC will issue
Notes:

FOR FLARE TIPS & PILOTS Rev. : 4

TPI No. : TPI-KNPC-32- FLARE TIPS
KNPC (Sheet 1 of 6)
Page : 320 to 341
Type of
By TPI
H: for KNPC
Pre-Inspection Meeting: existing KNPC Drawing the TPI shall review
- PO
- Vendor’s drawings and the drawing and submit to KNPC for final
- Drawing, Datasheet &
calculations - Minutes of approval. Calculation, if any, submitted by the
- Datasheet Meeting vendor will be directly reviewed & approved
by KNPC.
Requirements
- In case the Flare Tip is new, the drawings,
- PO H: for KNPC
- Approved
Final Vendor’s Inspection - Approved Drawing - ITP shall be in line with scope of inspection
Test Plan - TPI-KNPC-32-FLARE mentioned here.
Test Plan
TIPS - Final approval by KNPC
to: - PO Requirement
- Fabrication
- Performance Test
- Painting


KNPC (Sheet 2 of 6)
Page : 321 to 341
Type of
By TPI
All Raw Material Inspection - Heat Treatment charts for the raw materials
- Applicable Mechanical, shall be submitted separately for review to
chemical properties, Impact TPI & KNPC.
properties - TPI shall co-relate MTCs with items used for
- Heat Treatment reports / - Material fabrication.
4 charts Inspection R 100% - In case the raw materials are ordered to
Codes & Standards.
- Hardness test reports / charts meet NACE MR0175 / 0103 requirements, all
- Microstructure / Average the testing specifications in the NACE
grain size. standard and PO shall be followed by the
- Material Identification and vendor and the reports shall be reviewed by
Co-relation the TPI.
Intergranular Corrosion(IGC)
5 test of Austenitic material, as - ASTM A262-E - Test Report R 100% -
applicable
material
- PMI Procedure
- Visual &
Visual & Dimensional Standards. - TPI shall co-relate heat number in MTCs with
verification of raw material - Approved Procedures items used for fabrication
report
- Approved Drawings
- Personnel
Standards.
certificates

KNPC (Sheet 3 of 6)
Page : 322 to 341
Type of
By TPI
- Personnel
certificates
Welding Consumables
- PO
Part C
material)
Edge preparation, fit up and Standards. - Fabrication
12 R 100% -
welding - Approved Fabrication Report
Procedure & Drawing
RT (check of films & reports) - Radiograph interpreted by ASNT Level-II
of butt weld joints Qualified Personnel
materials
W 10% - MPT: for Ferromagnetic material.
14 LPT/MPT of fillet weld joints Standards. - NDT Reports
- NDT to be interpreted by ASNT Level-II
- NDT Procedure
R 100% - TPI to review the Vendor Test reports.


KNPC (Sheet 4 of 6)
Page : 323 to 341
Type of
By TPI
One spot on
PMI of completed SS weld - PMI report of each
15 Standards. W -
joints weld joints completed
- PMI Procedures
weld joints
Ferrite check of Austenitic Standards. - Ferrite Test
16 W 10%
SS welds - Ferrite Testing Report
Procedures
- - R 100% - TPI to review the test reports of the vendor
- Visual &
Inspection report
Trial fit Inspection with pilot
- Approved Drawing
18 and thermocouples, as - Inspection report R 100% - TPI to review the test reports of the vendor
applicable
Performance Test of Pilot, as - Approved Drawing & - Performance

19 R 100% -
applicable Datasheet Report

Pickling & Passivation of Standards. - Inspection
20 W 100% -
Austenitic SS Welds - Approved Drawing Report


KNPC (Sheet 5 of 6)
Page : 324 to 341
Type of
By TPI
painting inspection
- Approved Painting
Procedure
Packing Inspection:
- Internal Cleaning
- All parts /segments are
and handling.
- Each item or loose part shall be properly
identified by its specific mark number that is
- PO traceable to the shipping list and drawings.
avoid any corrosion
- Applicable Standard - Items not having welded on tags/name plate
22 - Packing suitable for - Packing report W 100%
- Approved Packing shall be tagged using stainless steel tags &
protection against
Procedure wire.
- All openings shall be covered properly prior to
sea water
shipment.
Packing is stamped or
packing has been
inspected and content
tally with packing list
- Shipping mark

KNPC (Sheet 6 of 6)
Page : 325 to 341
Type of
By TPI
Report with Material Test Certificate and all
23 R 100% Test Certificates duly certified, stamped and
signed to KNPC immediately after Inspection
is completed.
H: for KNPC
- All required Inspection - Inspection - KNPC will review the final TPI report and
satisfactorily completed release note after its approval KNPC will issue release note
for shipment.
- Inspection
25 Manufacturer’s Data - As per PO H 100% - To be sent to KNPC for records.
Report
Report
Notes:


Rev. : 4
FOR INDUSTRIAL CHEMICALS
TPI No. : TPI-KNPC-36-INDUSTRIAL CHEMICALS
Type of
By TPI
MSDS Documents / Certificate of - Certificates and
1 - Specification as per PO. R 100% -
Analysis (COA). MSDS.
Material Inspection: - Chemical Material must be new
- Inspection
- Packing in new steel drums or - Specification as per PO and not older than 2 months at
2 Reports / W 100%
HDPE drums / ISO container / and Physical check. the time of Inspection.
Certificates.
Tote Bin to suit the chemicals.
- Ensure gauges (Pressure,
- Inspection
3 Check validity of ISO container. - Specification as per PO. W 100% Temperature & Level Gauges)
Reports.
are in working condition.
For Patented chemicals: - Material is in conformity to the
4 - Analytical test report of - Specification as per PO. - Test report. R 100% specification of PO.
Manufacturer.
For Generic chemicals: - Ensure that analytical test results
5 - Specification as per PO. - Test report. W 100%
- Analytical Testing of sample. meet the specification of PO.
Check / certify the additives (e.g. - Ensure that analytical test results
6 - PO and Specification. - Test report. W 100%
Antioxidant/Antistatic etc.) meet the specification of PO.
Marking of Drum with Heat resistant
paint.
- Name / Type of chemicals. - Inspection

- As per PO and Physical
7 - Date of production, Expiry & Shelf Reports. W 100% -
check.
life.
- Net Wt. & Gross Wt. in kg / liters
/ cubic feet / cubic meter (as
specified in PO).


THIRD PARTY INSPECTION Rev. : 4
Type of
By TPI
- Manufacturer Name.
- KNPC Stock No. (ITEM No.) / PO -
nos.
Ensure availability of following
information:
- Name, address and telephone
number of the person
responsible for supplying the
substance (Liquid / Solid) as well
as Manufacturer logo.
- Name of the substance or the
trade name of the preparation /
Hazard material label (HAZMAT) on constituents.
8 - As per HSE Document. - Physical Check. W 100%
each drum / ISO container / Tote Bin) - The indication of danger and the
corresponding hazard warning
symbols in black on orange
background (European Union,
Australia), as in Appendix 10 of
the Kuwait EPA regulations or the
EU Dangerous Goods Directives,
ADR, IMO, IATA.
- Risk and safety phrases if
applicable as in the EU.


THIRD PARTY INSPECTION Rev. : 4
Type of
By TPI
- KNPC will review the final duly certified,
stamped & signed TPI reports, quality
- All required Inspection - Inspection release (analytical test) report and MSDS and
9 Issue of release note. H 100%
Satisfactorily Completed note. after its approval, KNPC will issue the
- Inspection report, quality report and
Final inspection report and
10 - As per PO - Inspection report. H 100% MSDS document to send to KNPC for
manufacturer data report.
record.
Note:
(I) All certificates issued by Original Manufacturer must be Stamped and Signed by Manufacturer.
(II) Any deviation to PO requirement of chemicals observed by TPI shall be notified to KNPC immediately. Further inspection shall be carried out only after clearance from
KNPC.

Rev. : 4
ANNEXURE – I , PMI
(Sheet 1 of 2) Date : December 2021
Page : 329 of 341

KNPC
PMI (POSITIVE MATERIAL IDENTIFICATION) REQUIREMENT FOR

VARIOUS ITEMS
1. Pipes, Pipe Fittings, Plates & Valves
Basic Sample Size

Metallurgy
( Refer Table -4)
Carbon Steel P0
Low Alloy Steel P1
Stainless Steel & Non Ferrous

S
(except valves)
P1
(for valves only)
Duplex Stainless Steel & Nickel Alloy P1
2. Heater Tubes & Heater Fittings
Basic Sample Size

Metallurgy
( Refer Table -4)
P0
Carbon Steel
P1
Low Alloy Steel
P1
Stainless Steel
Nickel Alloy P1
Rev. : 4
ANNEXURE – I, PMI
(Sheet 2 of 2) Date : December 2021
Page : 330 of 341

KNPC
3. Heat Exchanger Tubes
Metallurgy Basic Sample Size ( Refer Table -4)
Carbon Steel P0
S
Low Alloy Steel
S
Duplex Stainless Steel,

S
Nickel Alloy & Titanium
4. Basic Sample Size (Table-4)

Special Inspection
Lot Size
P0 Levels P1
From To S
1 1 1
2 8 2
9 15 2
16 25 3
100% Inspection
26 50 5
No Inspection
51 90 5
91 150 8
151 280 13
281 500 13
501 1,200 20
1,201 3,200 32
3,201 10,000 32
10,001 32,000 50
(Reference: Material Verification Program of KNPC)


ANNEXURE – II, NDT
Rev. : 4
Non Destructive Testing Date : December 2021
Requirement for Valves and Page : 331 of 341

KNPC PSV’s
(Sheet 1 of 2)
TABLE I
RADIOGRAPHY EXAMINATION
ANSI PRESSURE CLASS EXTENT OF

MATERIAL SERVICE NOTE
150 300 600 900 1500 2500 EXAMINATION
(1) 5% 5% - - - - Buttweld Ends - Random

Carbon
Any
Steel
(1) - - 5% 100% 100% 100% Note 2
General (1) 5% 5% 5% 100% 100% 100% Note 2

Ferritic
Chrome
Alloys Hydrogen
(1) 10% 10% 10% 100% 100% 100% Note 2
Rich
Stainless General (1) 5% 5% 5% 100% 100% 100% Note 2

Steel,
Duplex &
Hydrogen
Nickel Alloy (1) 10% 10% 10% 100% 100% 100% Note 2
Rich
Note:
1. Percentage From each heat. Minimum one Valve.
2. Critical areas as required for special class valves in ANSI B16.34, extend coverage
to include overlays for pressure seal gasket contact area. Additional areas may be
selected by the inspector based on the results of the radiography of the critical area.

ANNEXURE – II, NDT
Rev. : 4
Non Destructive Testing Date : December 2021
Requirement for Valves and Page : 332 of 341

KNPC PSV’s
(Sheet 2 of 2)
TABLE II
MAGNETIC PARTICLE / LIQUID PENETRANT EXAMINATION
ANSI PRESSURE CLASS EXTENT OF

MATERIAL SERVICE NOTE
150 300 600 900 1500 2500 EXAMINATION
Carbon 100% Magnetic

Any (1) 5% 5% 5% 5% 10% 10%
Steel Particle
100% Magnetic
General (1) 5% 5% 5% 10% 10% 10%
Ferritic Particle
Chrome
Alloys Hydrogen 100% Magnetic
(1) 10% 10% 10% 20% 20% 20%
Rich Particle
100% Liquid
General (1) 5% 5% 5% 5% 5% 5%
Penetrant
Stainless
Steel, Buttweld Ends –
ALL ALL ALL ALL ALL ALL
Duplex & Liquid Penetrant
Hydrogen
Nickel Alloy
Rich
100% Liquid
(1) 10% 10% 10% 20% 20% 20%
Penetrant
Note:
1. Percentage From each heat. Minimum one Valve.
For PSV, Class rating mentioned in the above table shall be treated as set pressure.
(Reference of Tables- KNPC Engg. Std. 50P2)

ANNEXURE –III, COLOUR Doc. No. : KNPC-ICTPI-09-0001

CODING SPECIFICATION
Rev. : 4
COLOUR CODING REQUIREMENT Date : December 2021
FOR VARIOUS ITEMS Page : 333 of 341

KNPC (Sheet 1 of 7)
Colour coding of piping bulk materials shall be applied on all items that includes alloy or
special alloy systems. Colour coding is one of the QA system tools intended to maintain
material traceability. Colour coding is intended to supplement, not replace, the normal
standard identification requirements (e.g. manufacturers’ markings, ASME, ASTM, MSS,
etc.) of components.
The material supplier shall be responsible for the application of colour coding. The coding
shall be checked by the supplier’s QC department and /or TPI before being released for
shipment to site.
1.0 Colour standard
The colour standards detailed in Table on page 64 to 67 shall be applied. The marking on
each items shall be similar to that specified in 2.0.
Colour coding paint shall be resistant to saltwater atmosphere and tropical climate, and
shall be durable.
Paints and markers shall not contain harmful metals or metal salts such as zinc, aluminum,
lead or chlorides, sulphur, or other halogens that may be harmful to the alloy. Material
Safety Data Sheet (MSDS) documentation and paint data sheets shall be available for
review by the TPI.
2.0 Piping Component Marking Specifications

Colour coding shall be done on all items as mentioned below (For ease of understanding
refer the sketch on page 68) with the following precautions:
 Paint shall not be applied, in any circumstances, to the following:

• inside surfaces of pipe, flanges or fittings;
• threads;
• weld bevels;
• symbols or markings which would obliterate identification;
• gasket seating surface.
 Colour codes shall be applied when carbon steel & LT carbon steel are handled
concurrently.
 In case, the colour of the paint resembles with the finish colour of the item (e.g.
Aluminium colour may match with bright CS/SS material), dark colour (the
combination colour with Aluminium) shall be applied on either side with Aluminium
colour in middle for clear distinction.
2.1 PIPES / BARS
• Each length of pipe shall be painted over the entire length with a 12 mm to a 40
mm wide stripe, depending on pipe size.

Rev. : 4

KNPC (Sheet 2 of 7)
2.2 FITTINGS
• Each socket weld fitting, swage or pipe nipple shall be dabbed with a spot of
paint 12 mm to 25 mm in diameter.
• The entire length of each butt weld fitting shall be painted on the outside
surface with a 12 mm to 40 mm wide stripe, depending on size.
2.3 FLANGES
• The outer peripheral edge of each flange shall be painted over the entire
circumference. For flanges thicker than 25 mm, the width of the band may be
limited to 25 mm.
2.4 PLATES
• A stripe shall be painted across from corner to corner on each plate.
2.5 VALVES
• Each welded or flangeless (wafer type) valve, shall be painted on the body
and bonnet with 12 mm to 40 mm wide stripe, depending on size.
• Screwed / socket welded end valves shall be dabbed with a spot of paint 12
mm to 25 mm in diameter.
• Each flanged valve shall have the outer peripheral edge of each flange painted
over the entire circumference. For flanges thicker than 25 mm, the width of
the band may be limited to 25 mm.
2.6 HEATER & BOILER TUBE / FITTING / SUPPORTS
• Heater and Boiler tube/fitting/support shall be color coded by providing a
coloured adhesive tape instead of paint.
2.7 BOLTS
• Each bolt shall be dabbed with a spot of paint on each end.
2.8 NUTS
• In case nut is being procured separately, it shall be colour coded with a spot.
2.9 HEAT EXCHANGER TUBES
• Each box containing heat exchanger tubes shall be provided with a SS 304
metal tag of 3”X3”X1.6mm (thick) with colour as per relevant specification.
2.10 METALLIC GASKETS
• Each gaskets shall be colour coded as per ASME 16.20. RTJ gasket and Double
Jacket gasket does not require colour coding as per ASME 16.20.
3.0 Special Notes
3.1 Exclusions : Colour coding is not required for instrument tubing / fitting , thermo
well, tube bundle in assembled condition, vessel, finned carbon steel tubes
(even if the fin is of higher metallurgy).
3.2 Bimetallic tube shall be colour coded with both inner and outer metallurgy.

Rev. : 4

KNPC (Sheet 3 of 7)
3.3 All L grade e.g. 304 L/ 316 L shall be colour coded with one extra strip of grey.
3.4 All H grade e.g. 347 H shall be colour coded with one extra strip of black.
3.5 Special item colour code : As it is difficult to provide separate colour code for
each item, add one extra colour strip of purple to identify them as special alloy in
addition to basic colour code of nearest alloy (e.g. Alloy nearest to Incoloy – 825’s
is Incoloy 800). Refer Table (sheet 6 of 7) for colour code of some special items.
3.6 Colour coding of bolts and nuts is specified for ASTM specifications. Same shall not
be confused with other colour coding which is as per metallurgies.
Copper alloys
Admiralty (inhibited) black
Brass (Red) black and yellow
Copper black and blue
70-30 Copper Nickel black and green
90-10 Copper Nickel black and purple
Silicon Bronze black and white
Aluminum Brass black and brown
Titanium
Titanium alloys Black, Blue and white
Steel and cast iron
Carbon steel none
Low temperature carbon steel e.g.
green and blue
ASTM A 333 Grade 6
Carbon steel, sour service (complying to
green and red
MR 0103)
Cast iron green
Nodular iron (ductile) Green and aluminum
Copper-bearing steel green, black, and yellow
Duplex Stainless Steel
Duplex SS Alloy Red

Rev. : 4

KNPC (Sheet 4 of 7)
Ferritic alloy steels

Aluminum, Blue and
4140 /4142 low alloy carbon steel
Purple
4340 low alloy carbon steel Aluminum and gold
P1/T1/F1 0.15 % carbon, 0.5 % molybdenum green and red
Aluminum, Black and
P11/T11/F11 1¼ % chromium, 0.5 % molybdenum
Purple
P12/T12/F12 1% chromium, 0.5 % molybdenum Aluminum and Black
P3b 2 % chromium, 0.5 % molybdenum Aluminum and white
P22/T22/F22 2¼ % chromium, 1 % molybdenum Aluminum and brown
P5/T5/F5 5 % chromium, 0.5 % molybdenum Aluminum and blue
P9/T9/F9 9 % chromium, 1 % molybdenum Aluminum and red
P91/T91/F91 9 % chromium, 1 % molybdenum, modified Aluminum and purple
Chromium steels
Type 405 11 % to 13 % chromium Red and Black
Type 410 12 % to 14 % chromium Red and White
Type 416 12 % to 14 % chromium Red and Brown
Austenitic stainless steels

TP-17-4pH 17 % chromium, 7 % nickel yellow and purple
TP304 18 % chromium, 8 % nickel yellow
TP309 25 % chromium, 12 % nickel white
TP310 25 % chromium, 20 % nickel white and blue
TP316 17 % chromium, 12 % nickel , 2% Mo yellow and brown
TP317 19 % chromium, 12 % nickel molybdenum (spec) yellow and red
TP321 18 % chromium, 11 % Ni-Ti Yellow and aluminium

TP347 19 % Chromium, 11 % nickel, Nb yellow and white
*Alloy 20 20 % chromium, 30 % nickel yellow and green
* Alloy 20 comes under the trade names of Durimet 20, Carpenter 20, Alloyco 20, and
others.

Rev. : 4

KNPC (Sheet 5 of 7)
Nickel and nickel alloys

Nickel blue
Monel blue and red
Inconel blue and yellow
Hastelloy “B” blue and brown
Hastelloy “C” blue, brown and red
Incoloy 800 blue, red, and yellow
Inconel 600 blue, white and blue
Low nickel alloy steels
Grade Alloy
3 3½ % nickel brown and green
5 5 % nickel brown and white
9 9 % nickel brown and blue
Bolting
(Colour coding of bolts & nuts is specified for ASTM specification)
Bolts Nuts
A 307-B A 563-A none
A 193-B7 A 194-2H none
A 193-B7M A 194-2H M grey
A 320-L7 A 194-4 white
A 193 B 6 A 194 -6 green
A 193 B 8 A 194 -8 black
A 193 B 8 C A 194 -8C brown
A 193-B8M/M2 A 194-8M red
A 193 B 8 T A 194 -8T purple
A 193-B16 A 194-4 blue
B 473-N08020 B 473-N08020 none
A 453-660 A 453-660 yellow

Rev. : 4

KNPC (Sheet 6 of 7)
Special Items
ASTM Specification Closer to Alloy Colour Coding
A 240 UNS 08926 Alloy 20 (Yellow, Green) + Purple
A 249 UNS 31254 SS 310 H (White, blue, black) + Purple
A 268 TP 430 SS 410 (Red , White) + Purple
SS 420 SS 410 (Red , White) + Purple
A 269 UNS 31254 SS 310 H (White, blue, black) + Purple
A 312 UNS 08904 Alloy 20 (Yellow, Green) + Purple
B 111 C 71640 70/30 Cu Ni (Black, Green) + Purple
BS 2871 CN 108 70/30 Cu Ni (Black, Green) + Purple
B 111 C 60800 Al. Brass (Black, Brown) + Purple
B 677 UNS 08094 Alloy 20 (Yellow, Green) + Purple
B 668 UNS 08028 Incoloy 800 (Blue, Red , Yellow ) + Purple
DIN 1.4713 (6-8% Cr) 9 Cr ( P 9) ( Aluminium , Red) + Purple
Incoloy 825 Incoloy 800 (Blue, Red , Yellow ) + Purple
Incoloy 625 Incoloy 600 (Blue, White , Blue) + Purple
Phosphor Bronze /
Copper Black and Blue + purple
Bronze
Alum Alloy ASTM-B211
Aluminum Alloy Orange + Purple
LV GR 6061-T651
DIN 1.4724 (12 Cr-1Al) SS 410 (Red , White) + Purple
(Reference – Shell DEP 31.10.00.10, ASME 16.20 and Material Verification Program of KNPC)

Rev. : 4

KNPC (Sheet 7 of 7)

ANNEXURE – IV,
Rev. : 4
TESTING OF Cu-Ni ALLOY Date : December 2021
KNPC
Page : 340 of 341
(Sheet 1 of 2)
METHOD OF DETECTION OF HARMFUL OXIDE FILMS ON COPPER-

NICKEL ALLOY TUBES
Applicable to all grades of copper nickel tubes

(ASTM B 111, ASTM B 359)
1.0 GENERAL
Informative: A Cu-Ni tube will passivate rather slowly. Generally, it will take a week
before the surface is protected. In the meantime, pitting may occur under severe
operating conditions. One reason may be that part of the tube is covered with cathodic
oxides. To verify this, a measuring method has been developed. The principle of the
method is to compare the corrosion (rest) potential Eacorr of freshly abraded tube alloy
with the rest potential Etcorr of the tube bore in the as-received condition. The
difference, ∆E, Etcorr - Eacorr, is a measure of the "nobility" of films on the tube bore
surface. The larger the difference, the more cathodic is the tube. A clean, acceptable
tube left in the atmosphere will develop an oxide film, which can be up to +0.070 volts
cathodic compared to the bare material. Therefore, the criterion for acceptance has
been taken as ∆E < +0.070 volts.
The test shall be carried out by the tube supplier as part of the final quality control
procedure. When the tubes are ordered according to ASTM B 111 or ASTM B 359, one
(1) tube shall be tested per lot.
2.0 PROCEDURE
2.1 Cleaning
Prior to testing, the tube should be degreased thoroughly by pulling a soft cloth, soaked
in a petroleum spirit, through the tube and repeating this until the cloth is clean. Allow
the solvent to evaporate. The potential Etcorr is noted 10 minutes after inserting the
reference electrode.
2.2 Filling with KCl

One end of the tube is plugged with a rubber stopper and, with the tube either vertical
or inclined, it is filled with a potassium chloride solution. To enable the steady-state
potential to be reached quickly a dilute solution of potassium chloride (0.02 M or
approximately 1.5 g/l) shall be used to fill the tube. Potentials shall be measured
against silver/silver chloride reference electrode, also in 0.02 M KCl solution, so
avoiding liquid junction potentials.

ANNEXURE – IV,
Rev. : 4
TESTING OF Cu-Ni ALLOY Date : December 2021
Page : 341 of 341

KNPC (Sheet 2 of 2)
2.3 Measuring potential of "as delivered condition"

Without undue delay the reference electrode, removed from its storage capsule, is
carefully lowered into the tube to dip into the solution, so completing the circuit via
high impedance millivolt meter, such as Fluke Model 8000 A. (The connections to the
meter are: reference electrode to the ground (or black) terminal tube/crocodile clip
(kept dry) to the positive (red) terminal).
Note: It is important to prevent the solution wetting either the tube

exterior/crocodile clip junction or a freshly cut end of the tube since either possibility
will result in false readings.
2.4 Measuring potential of "bare material"
To obtain the value for the freshly abraded tube alloy a piece of tube is stoppered as
before with a rubber bung and the outer surface of the tube is abraded with silicon
carbide paper under clean water to obtain a bright surface. This is rinsed first with
clean water and then with the potassium chloride (KCl) solution (0.02 M) before being
immersed in fresh KCl solution into which the reference electrode is placed. A crocodile
clip is attached to a dry portion of the tube and the potential Eacorr noted after 10
minutes.
3.0 INTERPRETATION OF RESULTS

For ASTM B111-C71640 alloy repeated measurements of many tubes have shown that
Eacorr determined by this method is -0.230 ± 0.010 volts.
An acceptable tube has the difference, ∆E , below +0.070 Volts
where ∆E = Etcorr - (-0.230) volts,
e.g. for an acceptable tube Etcorr may be found to be -0.180 Volts
so that ∆E = -0.180 - (-0.230)
= +0.050 volts
whereas for an unacceptable tube Etcorr would be more positive than -0.160 volts.
4.0 REMOVAL OF AN UNACCEPTABLE CATHODIC OXIDE FILM

Removal of an unacceptable cathodic film (∆E > +0.07 Volts) may be done by either
blast cleaning or acid cleaning. After cleaning the test shall be repeated on
representative samples.
5.0 CERTIFICATION
Manufacturers shall issue certificates showing that each (inspection) lot of tubes
supplied is free of harmful films.
(Reference : Shell DEP 31.21.01.30 Appendix 2)

Scope of Work For Third Party Inspection

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Scope of Work For Third Party Inspection

Uploaded by

Copyright:

Available Formats

SCOPE OF WORK FOR THIRD PARTY INSPECTION, REVISION-4

 TPI-KNPC-14-WELD OVERLAY / CLADDED PRESSURE VESSELS - for Pressure

7  TPI-KNPC-05-TUBES: Additional Scope of Work for Duplex materials were included.

01 D.C.E.O – MAA Refinery Mr. SHUJAA SALEM S ALAJMI

02 D.C.E.O – MAB Refinery Ms. WADHA AHMAD M ALKHATEEB

04 Manager Quality Assurance – MAB Refinery Mr. TARIQ NOURI J ALTHUWAINI

05 Manager, Commercial Mr. BANDAR MAHDI RAMMAH AL-QAHTANI

10 Team Leader, Procurement (MAB) - COMM Ms. MALIHAH AHMED AL-FUDARY

Mr. BADER ABDULRASUOL HUSSAIN

SCOPE OF WORK FOR

EFFECTIVE DATE December 2021

VALID TILL December 2024 or Until Next Revision

No. of Pages in this Document: 341

BADER AL-RASHIDI M TLAQ AL-ENEZIjrHAM ER AL-ANSARI nu,�l'l&N AL-SHAMMARI

Fz:>r TARIQ AL-THUWAINI

Valid till December 2024 or Until Next Revision

KUWAIT NATIONAL PETROLEUM CO. (KSC)

SCOPE OF WORK FOR

ASHRAF AL-SAAD I & C (I} MAA {4 _~

K. LAXMA REDDY I & C (II} MAA

BASEM MOHD. ALI I & C (II} MAA ~

Date of Memo Ref. No. Description / Details of Amendment Current

Reviewed Colour Coding Specification and

SHU-ICMEMO-17- Reviewed and revised existing scope of

Reviewed and revised existing scope of

Doc. No. : KNPC-ICTPI-09-0001

KNPC Page : 6 of 341

Doc. No. : KNPC-ICTPI-09-0001

KNPC Page : 7 of 341

Scope of Work for Third Party Inspection for TPI-KNPC-18-

Scope of Work for Third Party Inspection for Flare

Doc. No. : KNPC-ICTPI-09-0001

KNPC Page : 8 of 341

Scope of Work for Third Party Inspection for TPI-KNPC-33-INDUSTRIAL

SCOPE OF WORK FOR THIRD PARTY

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

Date : December 2021

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

Date : December 2021

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

Date : December 2021

- TPI shall submit the detailed

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

KNPC TPI No. : TPI-KNPC-02-PIPES Page : 13 to 341

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

KNPC TPI No. : TPI-KNPC-02-PIPES Page : 14 to 341

- Applicable Codes & - Additionally, for DSS material Shell DEPs

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

KNPC TPI No. : TPI-KNPC-02-PIPES Page : 15 to 341

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

KNPC TPI No. : TPI-KNPC-02-PIPES Page : 16 to 341

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

Marking on pipes with

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

SCOPE OF WORK FOR Doc. No. : KNPC-ICTPI-09-0001

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.

- TPI shall submit the detailed inspection report with

Abbreviations: H- Hold, W- Witness, R- Review, I- Inspect.