Table 26.3. Design values for journal bearings. Operating vakues Maximum Machinery Bearing | bearing | Absolute | — ZNip ge £ pressure (p)| Viscosity | Zin kg/m-s | 7 a inNimm? | (Z)in | pinNimm? kegimes Automobile and air-eraft_ | Main 36-12 | 0.007 24 — | 08-18 engines Crank pin 10.5 = 24.5 0.008 4 07-14 wrstpin | 16-35 | 0.008 | 112 seen) Four stroke-Gas and oil Main 5-85 0.02 28 0.001 0.6-2 ‘engines Crank pin 98 - 12.6 0.04 14 06-15 Wrist pin 12.6 — 15.4 0.065 07 15-2 ‘Two stroke-Gas and oil Main 35-56 0.02 3.5 0.001 06-2 engines Crank pin 7-105 0.04 Ls 0.6 -1.5 Wristpin | 84~12.6 | 0.065 14 tse) Marine steam engines | Main 3.5 0.08 28 | 0001 | 07-15 Crank pin 42 0.04 24 07-12 Wrist pin 10.5 0.05 14 12-17 Stationary, slow speed Main 28 0.06 28 0.001 1-2 steam engines rank pin 10.5 0.08 0.84 09-13 Wrist pin 12.6 0.06 07 12-15 Stationary, high speed Main 17s 0.015 35 oor | 15-3 steam engine Crank pin 42 0.030 0.84 09-15 Wrist pin 12.6 0.025 07 13-17 Reciprocating pumps Main 1.75 0.03 42 0.001 1-22 and compressors Crank pin 42 0.05 28 09-17 ‘Wrist pin 70 0.08 14 15-2.0 Steam locomotives: Driving axle| 3.85 0.10 42 0.001 16-18 Crank pin 14 0.04 07 07-11 Wrist pin 28 0.03 07 08-13 © This is the equation of a straight line portion in the region of thick film lubrication (ic. line PQ) as shown in Fig. 26.8.Operating values Maximum 1 Machinery Bearing bearing | Absolute ZNpp a = pressure(p)| Viscosity | Z in ke/m-s inNinm? | (Z)in | pin Némm? gins Railway cars Axle 35 Ol 7 0.001 18-2 ‘Steam turbines Main 07-2 0.002 — 14 0.001 1-2 0.016 Generators, motors, Rotor 07-14 | 0.025 28 [0.0013 | 1-2 centrifiugal pumps ‘Transmission shafts Light, fixed 0.175 0.025- 7 0.001 2-3 Self-aligning 105 0.060 21 25-4 Heavy 1.05 21 2-3 Machine tools Main 21 0.04 O14 0,001 4 Punching and shearing Main 28 0.10 - 0.001 12 machines Crank pin 56 Rolling Mills Main 21 0.05 14 0.0015, LS Table 26.2. Absolute viscosity of commonly used lubricating ols. Sno | Dpeofot soe acs Rvs at emperaare nC wo [a | o [os | «| ss | o | « | m | | 0 | 1. | sabi | o0s | o0s6 | oer | oons | oon | oo | oo | oor | oon | 000 | ocox | coos 2.| saz | 00 | ooss | oo | oo | oo27 | 002s | co | oor | oo | oon | ooo | ooors a. | saezo | o1s | o1 | oor | ovs7 | oos | 00% | oo | 027 | oor | oo | oor | oo 4] sae | oa | oir | 012 | o0% | 078 | 006 | cos | ons | cos | 0027 | ome | oor s| saeso | o30 | 025 | 020 | o17 | o12 | oo | aos | 006 | eos | oss | o0ss | ono 6 | saceo | oss | 032 | 027 | o20 | ors | or | oo | oom | cos | cots | oom | ons x. | saz | 10 | oo | oas | a3 | oar | ots | a12 | oos7 | cos | 0052 | oot | aosTable 27.1. Principal dimensions for radial ball bearings. Bearing No. Bore (mm) Outside diameter Width (mm) 200 10 30 9 300 35 ul 201 12 32 10 301 37 12 203 "7 40 12 303 47 4 403 02 7 204 20 47 4 304 2 4 404 n 19 205 25 2 15 305 0 7 405 80, a 206 30 02 16 306 n 19 406 90, 23 207 35 n 7 307 80 a 407 100 25 208 40 80 18 308 90, 23 408 10 27 209 4s 85 19 309 100 25 409 120 29 210 50 90 20 310 10 Py 410 130 31 2 55 100 a 3 120 29 aul 140 33. 212 60 10 2 312 130 31 412 150 35Bearing No. Bore (mm) Outside diameter Width (mm) 213 65, 120 23 313 140 3 413 160 37 214 70 125 24 314 150 35 4a 130 4 215 75 130 25 315 160 37 ais 190 45 216 80 140 26 316 170 30 416 200 48 217 85 150 28 317 180 41 4l7 210 2 218 90 160 30 318 190 4B 418 225 54 Table 27.2. Values of X, and Y, for radial bearings. ‘SNO. Type of bearing ‘Single row bearing Double row bearing Xo Yo X Yo 1. | Radial contact groove ball bearings 0.60 0.50 0.60 0.50 2. | Selfaligning ball or roller bearings 0.50 0.22 cot 8 1 0.44 cot 8 and tapered roller bearing 3. | Angular contact groove bearings a= 15° 0.50 0.46 1 0.92 a= 20° 0.50 0.42 1 0.84 a= 25° 0.50 0.38 1 0.76 a= 30° 0.50 0.33 1 0.66 a=35° 0.50 0.29 1 0.58 a= 40° 0.50 0.26 1 0.52 a= 45° 0.50 0.22 1 044Table 27.3. Life of bearings for various types of machines. S.No. Application of bearing Life of bearing, in hours Tnstruments and apparatus that are rarely used (a) Demonstration apparatus, mechanism for operating sliding doors (6) Aircraft engines Machines used for short periods or intermittently and whose breakdown would not have serious consequences e.g. hand tools, lifting tackle in workshops, and operated machines, agricultural machines, cranes in erecting shops, domestic machines. Machines working intermittently whose breakdown would have serious consequences ¢.g. auxillary machinery in power stations, conveyor plant for flow production, lifts, cranes for piece goods, machine tools used frequently. Machines working 8 hours per day and not always fully utilised e.g. stationary electric motors, general purpose gear units. Machines working 8 hours per day and fully utilised e.g. machines for the engineering industry, cranes for bulk goods, ventilating fans, counter shafts. Machines working 24 hours per day e.g. separators, compressors, pumps, mine hoists, naval vessels. Machines required to work with high degree of reliability 24 hours per day e.g. pulp and paper making machinery, public power plants, mine-pumps, water works. 500 1000 ~ 2000 4000 — 8000 8000 ~ 12 000 12, 000-20 000 20 000 ~ 30 000 40 000 — 60 000 100 000 ~ 200 000Table 27.4. Values of X and Y for dynamically loaded bearings. Wa Wn Type of bearing | Specifications mse were e x ¥ x ¥ Wy Deep groove Ge = 0.025 20 | 022 ball bearing = 0.04 18 | 0.24 0.07 16 | 0.27 0.13 1 0) 0.56 14 | 031 = 0.25 12 | 037 = 0.50 10 | 0.44 Angular contact | Single row 0 0.35 057 | 114 ball bearings ‘Two rows in tandem 0 035 057 | 114 ‘Two rows back to back 1 0.55 0.57 093 | 1.14 Double row 0.73 0.62 117 | 0.86 Self-aligning Light series : for bores, bearings 10-20 mm. 13 20 | 0.50 25-35 1 47 65 26 | 037 40-45 2.0 34 | 031 50—65 23 35 | 0.28 70-100 24 38 | 0.26 105 - 110 23 35 | 0.28 Medium series : for bores 12mm 1.0 0.65 16 | 0.63 15-20 12 19 | 0.52 25-50 15 23 | 043 55-90 16 25 | 039 Spherical roller | For bores : bearings 2535 mm 24 31 | 0.32 40-45 1 25 0.67 37 | 027 50-100 29 44 | 0.23 100 ~ 200 26 39 | 026 ‘Taper roller For bores : bearings 30-40 mm 160 | 0.37 45—110 1 0 04 145 | 0.44 120 - 150 135 | 0.41Table 27.5. Values of service factor (K,). S.No. Bype of service Service factor (Ks) for radial ball bearings 1 Uniform and steady load 10 2 Light shock load 15 3. Moderate shock load 20 4 Heavy shock load 25 5. Extreme shock load 3.0 Basic static and dynamic capacities of various types of radial bail bearings. Bearing ‘Basic capacities in IN No “Single row deep | Single row angular] Double row angular | —Selfaligning groove ell bearing | contact ball bearing | contact hall baring | _ball Bearing sane | Dynamic | stare | Dynamic | wave | Dynamic | Staue | dynamic «| © |e! @ |e! @ 1e| o o |e oe o o 6, @ eo | ® 200 | 224 4 - - ass | 735 | 180 | 57 300 | 360 | 63 = = = = —~|- 201 3 34 - - 56 83 | 20 jor | 43 x65 | — = = = 30 zz | sss | oto | 375 | 630 | so as [2] 6 32 | 520 | sso | — - 93 4 | 33s] 93 203 «| aa 7s [a | 78 | ats [ 16 | 28 | 768 30s | 63 toe | 72 16 | 29 | ws | ats] 12 aos [on 18 204 | 655 to | 65s | 104 16 a9 | 98 so] 76s | tas | 83 137 a | ss | 14 404 [1s 4 = = = = —~|- 20s | oat in 18 6 | 7 | irs | 42s] os sos | wa | ie | ws | 193 20 26s | 76s | 19 4s | 19 28 = = = = —~|[- 206 | 10 133 | 12 16 204 25 36 | 12 306 | 146 2 7 24s | 27s | 35s | 102 | 24s 4oo [| 32 | sss | — = = = —~[- cor | 137 2 | iss | 212 28 4 s fon 307 | 175 25 | 2n4 | 285 36 4s | 32 | 30s 4or_|_30s B = = = = —~|— 208 | 16 ne | 19 25 325 39 | ots | 176 30s | 22 32 | ass | ass | ass 3 16 | 353 4os_| 375 30 = = = = —|— 209 | iss | ass | 216 28 as | ais | 102] 18 309 | 30 as | oa | ass 56 a | 196 | 2s 4op | 44 o = = = = | m0 [22 [ as | 26 Ey a as [os] as a0 | ass as | aos 3 ms | as | | 50 ao _|_ so 6 = = — — —~[-—o 2) 3) aw 6) o a “@ | o 2 6 M 30 365 ® 3 127 | 208 an | 42s 56 415 2 80 88 aes | 585 aul 60 B = = — — — 212 2 40s | 365 4 a 655 16 | 265 312 48 6 35 n 96.5 wm fas | 6s 412 67 85 = = = = = a3 | 355 “4 8 50 695 9s | 204 | 34 33 55 n 6 30 m2 18 39 | 75 43 | 765 93 = = — — — 24 2 48 475 34 1 os | 216 | 345 34 6 sis | 73s 0 129 17 as | 8s a4 | 102 2 = - — — — as | 425 2 50 56 80 7s | ma | 45 aus n 90 sis 98 140 M3 sz | 9s ais uo 120 = = = = = 216 | 455 7 37 @ 965 93 2s | 38 36 80 965 | 915 106 160 163 585 | 106 416 | 120 RT = = — — — 217 35 65s | 635 nm 100 106 30 | 455 37 88 108 102 na 180 180 e | 10 ait | 132 134 = = — — — 218 3 15 765 3 127 us 36 | ss 318. 98 2 rs m2 = = 9s | 118 ais | 146 146 = = — — — 219 n 85 8 95 150 17 as | oss gi | ua 120 1s 132 = — — 20 «| sis 96.5 8 102 160 146 st | 765 320 | 132 137 153 150 = = = 21 93 104 104 0 = = so | 8s 321 143 13 166 160 = — — 222 | 108 uz 116 120 = = 4 | 98 322 166 160 193 176 = = =