Process Calculations

Chemical Engineering Thermodynamics

Fluid Mechanics
Course Expert in Chemical Reaction Engineering
Process Equipment Design
Process Modeling & Simulation

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WHAT IS PROCESS CALCULATIONS ?

Key Aspects of Process Calculations

 What is meant by Process Calculations?

• Process calculations refer to a variety

of mathematical and analytical
techniques used to design, analyze,
and optimize industrial processes.
These calculations are crucial in fields
like chemical engineering, mechanical
engineering, and manufacturing. They
involve determining the parameters
and conditions necessary for a
process to operate efficiently and
safely.

# A chemical or physical change in a substance or a group of substance that refers to any operation in series is
called a basic chemical process and calculation of all these chemical processes is called process calculation.
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Determining the input, output, and distribution

• Energy Balance of materials in a process. This ensures that the
• Thermodynamics mass of all components is accounted for
throughout the process.
• Fluid Dynamics
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Calculating the energy input, output, and losses

• Energy Balance within a system. This helps in understanding the
• Thermodynamics energy efficiency of a process and in designing
energy recovery systems.
• Fluid Dynamics
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Applying the principles of thermodynamics to

• Energy Balance analyze the energy changes and the direction of
• Thermodynamics processes. This includes calculations involving
enthalpy, entropy, and free energy.
• Fluid Dynamics
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Understanding the behavior of fluids (liquids

• Energy Balance and gases) within a process. This involves
• Thermodynamics calculating flow rates, pressure drops, and the
design of piping and pump systems.
• Fluid Dynamics
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Determining the rate of heat exchange in

• Energy Balance different parts of the process. This includes
• Thermodynamics designing heat exchangers and understanding
the heat transfer mechanisms (conduction,
• Fluid Dynamics convection, and radiation).
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Studying the rates of chemical reactions and

• Energy Balance how they can be controlled and optimized. This
• Thermodynamics is essential for designing reactors and
understanding how different variables affect
• Fluid Dynamics reaction rates.
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Analyzing the transfer of mass in the same

• Energy Balance phase or between different phases (e.g., gas to
• Thermodynamics liquid) and designing equipment like distillation
columns, crystallizers, absorbers, and
• Fluid Dynamics extractors, etc…
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Calculating and designing processes to

• Energy Balance separate mixtures into their component parts.
• Thermodynamics This includes techniques like distillation,
filtration, and centrifugation, etc…
• Fluid Dynamics
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

• Material Balance • Developing control strategies to maintain the

• Energy Balance desired operation of a process. This includes
• Thermodynamics understanding feedback and feedforward
control systems, as well as tuning control
• Fluid Dynamics parameters.
• Heat Transfer
• Reaction Kinetics
• Mass Transfer
• Separation Processes
• Process Control
• Economic Analysis
KEY ASPECTS OF PROCESS CALCULATIONS

•Material Balance • Evaluating the economic viability of a process.

•Energy Balance This involves cost estimation, profitability
•Thermodynamics analysis, and optimization of resources.
•Fluid Dynamics
•Heat Transfer
•Reaction Kinetics
•Mass Transfer
•Separation Processes
•Process Control
•Economic Analysis
#Overall, process calculations are integral to ensuring that industrial processes are designed and
operated in an efficient, safe, and cost-effective manner.
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