3vin210719d4036 A

EXTENSION OF 132kV SWITCHYARD
AT TIKARIA, UP ABB POWER PRODUCTS &

SYSTEM INDIS LTD.
Doc. No.: 3VIN 21 0719 D4036 Rev. No.: A
Doc. Title: MAIN BUS SIZING CALCULATION- SPAN-17.5M Pages: Coversheet + 24
OWNER ACC LIMITED, TIKARIA WORKS
REVIEW STATUS - ACC
CODE 1 - NO COMMENTS. PROCEED WITH

MANUFACTURE / FABRICATION /
CONSTRUCTION AS PER THE DOCUMENT
CODE 2 - PROCEED WITH MANUFACTURE /
FABRICATION/CONSTRUCTION AS PER
COMMENTED DOCUMENT. REVISED DOCUMENT
REQUIRED
CODE 3 - DOCUMENT DOES NOT CONFORM TO
BASIC REQUIREMENTS AS MARKED. RESUBMIT.
FOR REVIEW.
R - RETAINED FOR RECORDS. PROCEED
WITH MANUFACTURE / FABRICATION
V - VOID
A 20.03.2021 FOR APPROVAL KCD KCD PG

REV DATE DESCRIPTION PREP. BY CHECKED BY APP. BY
TEMPERATURE RISE CALCULATION
 FLEXIBLE CONDUCTOR
ACC/REF/CAL/ACSR
Department: Author: Status: Date: Language: Revision: Page:
PTPS-TST inkacha4 For Information 20/03/21 en R0 1/5
Project Name : ACC-132kV BAY EXTENSION
Scenario Name : Main Bus Extension Conductor Sizing- ACSR

Panther
1. Nomenclature
Steady state Temperature Rise Calculation
1. Outer diameter of the conductor douter in
2. Temperature coefficient of resistivity at 20 0C  / C

3. Resistivity of conductor material at 20 0C    cm
4. Emissivity of conductor surface 

5. Continuous current to be carried by the Conductor I A
6. Ambient temperature Tambient 
C
7. Steady state temperature of Conductor 
Tc C
8. Average of absolute temperature of conductor and air 
Ta C
9. Short circuit temperature of the conductor Tsc 
C
10. Busbar temperature rise T 
C
11. Power dissipated by convection Wc watt in 2
12. Power dissipated by radiation Wr watt in 2
13. Direct current resistance at operating temperature R  ft.
14. Resistance at 20 0C R20  ft.
15. Surface area of conductor A in 2 ft.
16. Velocity of wind v ft s
17. Atmospheric pressure p
Temperature Rise Calculation during short circuit current

18. Specific weight of aluminium m gm/cu.cm
19. Specific heat of conductor material s cal gmC
20. Short circuit current to be carried by conductor Isc A
21. Duration of time for short circuit current tc s
We reserve all rights in this document and in the information therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden.
© ABB PTPS-TS
ACC/REF/CAL/ACSR
2. Input Parameters
1. Conductor Type ACSR

Conductor Data
2. Outer Diameter of the Conductor douter = 0.83 in
3. Resistivity of the Conductor material at 20 C 0  = 2.83E-6   cm
4. Temperature Coefficient of resistivity at 20 0C  = 4.03E-3 / C
5. Emissivity of the Conductor surface (Average value  = 0.5
of oxidized Aluminum)
6. Resistance of the conductor at 20 0C R20 = 4.24E-5  ft
7. Specific weight of aluminium m = 2.703 gm/cu.cm
8. Specific heat of conductor material s = 0.2469 cal gmC
Current Ratings
9. Continuous current to be carried by the Conductor I = 250 A
10. Short-circuit current to be carried by the Conductor Isc = 31500 A
11. Duration of short circuit time tc = 1 s
Atmospheric Data
12. Ambient temperature = 50 
Tambient C
13. Atmospheric Pressure, p = 1
14. Velocity of wind v = 2 ft s
Note: This wind velocity is only convection air flow
© ABB PTPS-TS
ACC/REF/CAL/ACSR
3. Temperature rise calculation during steady state operation

The basis of temperature rise is that the heat developed in the conductor by resistive loss is
dissipated to surrounding atmosphere by
 Convection in the surrounding air
 Radiation to surrounding objects
Ref.book: Page-48 /Chapter-3/ Westinghouse Electrical Transmission & Distribution
The heat balance is,
I 2  R  Wc  Wr   A ..............1
Where,
A    d outer  12 in 2 ft ..............2
0.0128  p  v  T
Wc  watt in 2 ..............3
Ta0.123  d outer
Tc in K  Tambient in K
Ta  K ..............4
2
T  Tc  Ta ..............5
 T in K   Tambient in K 
4 4

Wr  36.8     c     watt in 2 ..............6
 1000   1000  

R  R20  1   Tc in C  20   ft  ..............7
Solving above equation for Tc


Tc  57.915 C
3.1. Surface area of the tube, A
12”
Surface area of
1 ft. length
A    douter  12
 3.1415  0.83  12
 31.290 in 2 ft
© ABB PTPS-TS
ACC/REF/CAL/ACSR
3.2. Busbar temperature rise

T  Tc  Tambient
 57.915  50
 7.915 0
C
3.3. Average of absolute temperatures of conductor and air

(Tc  273)  (Tambient  273)
Ta 
2
( 57.915  273)  ( 50  273)

2
 326.95 K
3.4. Conductor resistance at Tc
R  R20  1   Tc  20  

 4.24E-5  1  4.03E-3  57.915  20 
 4.88E-5  ft
3.5. Power dissipated by convection
0.0128  p  v  T
Wc 
Ta0.123  K  douter
0.0128  1  2  7.915

326.95 0.123
 0.83
 0.0771 watt in 2
3.6. Power dissipated by radiation

 T K 4  T 
 
4
ambient K

Wr  36.3     c
   
 1000   1000  
 57.915  273 4  50  273  
4
 36.30  0.5      
 1000   1000  
 2.01E-2 watt in 2
Put values in Energy balance equation

I 2  R  Wc  Wr   A
L.H.S  I 2  R  250 2 4.88E-5  3.0525
R.H .S  Wc  Wr   A   0.0771  2.01E-2  31.290  3.0426
Here L.H.S R.H.S, Hence calculated value of Tc is OK
© ABB PTPS-TS
ACC/REF/CAL/ACSR
Conclusion:
The steady state temperature of the conductor at 250 A will be 57.915 0C
Permissible value of temperature under steady state condition is 75 0C.
4. Temperature rise calculation during short-circuit operation

Ref: CBIP Paper “Overload & Fault Current Limitations Of Aluminum Conductor” by S.N. Singh
4.1. The short-circuit temperature of the conductor Tsc,
The formula for fault current versus time is (clause 3.1/ CBIP paper)
sm 228.1  Tsc

Isc  3.105  A  ln10
    tc 228.1  Tc
Rearranging it,
 
 
 I2 
 sc 
  
 3.1052  A2   s  m 
    t 
Tsc  10     228.1  T  228.1
c
 c
 
 2 
 31500 
 2  0.2469  2.703 
 3.105  2.12 2    
  4.03E-3  2.83E-6  1    228.1  57.915  228.1
 10  
 475.34
Conclusion
The temperature of the conductor after short circuit ( 31500 A for 475.34 0C.
1 sec) is
1
The worst condition of full continuous current flow followed by short circuit is assumed.
As per CBIP Paper “Overload & Fault Current Limitations Of Aluminium Conductor” by S.N. Singh
Critical value of temperature for ACSR conductor is 645 0C and for AAC and AAAC conductor it is
340 0C
© ABB PTPS-TS
SHORT CIRCUIT FORCE CALCULATION
3VIN 21 0719 D4036
-ACSR MAIN BUS SPAN (17.5M)
PTPS-TST inkacha4 For Information 20/03/2021 en R0L 1 / 10
Project Name : ACC-132kV BAY EXTENSION
Scenario Name : Short Circuit Force-Main Bus Extension
1. Nomenclature:
1. Three phase initial symmetric short circuit current (r.m.s) Ik'' 3 A

2. Factor for calculating peak short circuit current 
3. Duration of first short circuit current flow Tk1 s
4. Distance between supports l m
5. Length of insulator string li m
6. Width of Beam lb m
7. Length of conductor carrying short circuit current lc m
8. Center-line distance between phase conductor a m
9. Resultant spring constant of both supports of one span s N m
10. Number of sub conductors n
11. Cross sectional of one sub-conductor As m2
12. Mass per unit length of one sub-conductor ms' kg m
13. Effective distance between sub-conductor as m
14. Diameter of flexible Conductor ds m
15. Center line distance between connecting pieces or between one
ls m
connecting piece and the adjacent support
16. Weight of spacers ws kg
17. Number of spacers Nsp
18. Young’s modulus E N m2
19. Static tensile force in flexible main conductor Fst N
20. Number of concentrated mass nc
21. Mass of one connection mc kg
22. Conventional value of acceleration of gravity gn m s2
23. Force acting between two parallel long conductors during a short
F' N
circuit
24. Magnetic constant permeability of vacuum 0 N
25. Stiffness norm of an installation with flexible conductor N 1N
26. Resulting mass per unit length m '
sc
kg m
27. Angular direction of the force 1 degree
28. The ratio of the electromechanical force on a conductor under
r
short- circuit conditions of gravity
29. Equivalent static conductor sag at mid-span bc m
© ABB PTPS-TS
3VIN 21 0719 D4036
30. Period of conductor oscillation T s

31. Resulting period of the conductor oscillation during the short-circuit
Tres s
current flow
32. Actual Young’s modulus Es N m2
33. Lowest value of  when Young’s modulus becomes constant  fin N m2
34. Stress factor of the flexible main conductor 
35. Swing-out angle at the end of the short-circuit current flow k degree
36. Maximum swing-out angle  degree
m
37. Factor for the maximum swing-out angle 
38. Factor for the tensile force in a flexible conductor 
39. Factor for the tensile force in a flexible conductor 
40. Short-Circuit tensile force Ft N
41. Drop force Ff N
42. Pinch force Fpi N
43. Elastic expansion  ela
44. Thermal Expansion  th
45. Material Constant cth m 4 A2 s
46. Dilatatation factor CD
47. Form factor CF
48. Maximum horizontal displacement bh m
49. Minimum air clearance amin m
50. Short-Circuit current force between the sub-conductors in a bundle Fv N
51. Factor for calculating Fpi V2
54. System frequency f Hz
55. Time for short circuit initiation until reaching Fpi Tpi s
56. Factor for relevant natural frequency estimation  degree
57. Time constant of network  s
58. Strain factor for bundle contraction  st
59. Strain factor for bundle contraction  pi
60. Parameter determining the bundle configuration during short-circuit
j
current flow
61. Factor for Calculating Fpi in the case of clashing sub-conductors 
62. Factor for calculating Fpi Ve
64. Factor for Calculating Fpi in the case of non-clashing sub- 
conductors
© ABB PTPS-TS
3VIN 21 0719 D4036
2. Input Parameters
1. Three phase initial symmetric short circuit Fault current Ik'' 3 31500 A
=
(r.m.s)
2. Factor for calculating peak short circuit current  = 1.81
3. Duration of Fault of first short circuit current flow Tk 1 = 1 s
4. Distance between support l = 16.7 m

5. Length of insulator string li = 1.95 m
6. Width of Beam lb = 0.8 m
7. Length of conductor carrying short circuit current lc = 12.8 m
8. Center-line distance between phase conductor a = 3 m

9. Resultant spring constant of both supports of one span s = 1.5E5 N m
10. Number of sub conductors n = 1
11. Cross sectional Area of conductor As = 2.62E-4 m2
12. Mass per unit length of conductor ms' = 0.974 kg m
13. Effective distance between conductor (Beam width) as = 0 m
14. Diameter of flexible Conductor ds = 0.021 m
15. Center line distance between connecting pieces or ls = 0 m

between one connecting piece and the adjacent support
16. Weight of spacers ws = 0 kg
17. Number of spacers Nsp = 0

18. Young’s modulus E = 8.0E10 N m2
19. Material constant (depend upon ratio of c/s of AL to Cth = 1.7E-19 m 4 A2 s
Steel)
20. Static tensile force in flexible main conductor Fst = 9810 N
21. Static tensile force in flexible main conductor Fst = 1000 kg
22. Number of concentrated mass nc = 1
23. Mass of one connection mc = 5 kg
24. Conventional value of acceleration of gravity gn = 9.81 m s2
25. Lowest value of  when young modulus becomes  fin = 5.0E7 N m2
constant
26. Conductor Name ACSR PANTHER
© ABB PTPS-TS
3VIN 21 0719 D4036
3. Summary
To the structure, the insulator and connector the maximum value of Ft ,Ff and Fpi shall be applied
as static load
max Ft , Ff , Fpi   11495.8 , 12000.7 , 0   12000.7 N
The horizontal span displacement is 0.338 m and the minimum air clearance is 2.322 m
Force Newton Kilogram

Ft 11495.8292 1173.0438
Ff 12000.76 1224.5674
Fpi 0 0
© ABB PTPS-TS
3VIN 21 0719 D4036
4. Electromagnetic force and characteristic parameter

Ref.: Clause no 2.3.2.1 IEC865-1, 1993, page 39
4.1 The electromagnetic force per unit length is;
Ik 3   lc  4  10-7  0.75  31500   12.8

2 2
"
 N
F  0  0.75 
'
 38.026
2 a l 2 3 16.7 m
4.2 The ratio of electromagnetic force under shot circuit condition to the gravitational
force on the conductor is;
F' 38.02
r    2.840
n  msc
'
 g n 1 1.364  9.81
'
Where, msc = Resulting mass per unit length of one sub-conductor
nc  mc Nsp  Ws  0 0 kg
msc'  ms'    0.974 1 5   1.364
n  lc n  lc 1  12.8 1  12.8 m
4.3 The direction of resulting force exerted on the conductor is;
  arctan ( r )  arctan ( 2.840 )  70.60 

1
4.4 The equivalent static sag at mid span is

n  msc
'
 gn  l
2
  9.81 16.7 2
bc   1 1.364  0.047 m
8  Fst 8  9810
4.5 The period of conductor oscillation during short circuit is;
bc
T  2 0.8   2 0.8  0.047  0.391 s
gn 9.81
4.6 The resulting period of conductor oscillation during short circuit is;
T 0.391
Tres    0.249 s
  2  1  2    2 70.60  2 
4
1  r 2  1      4
1 2.840  1 
2
   
 64  90    64  90  
© ABB PTPS-TS
3VIN 21 0719 D4036
4.7 The stiffness norm is;
1 1
N 
s l n Es  As
 
where,
   Fst  Fst
E  0.3  0.7 sin  90    for   fin
   n  A   n  As
Es    s fin  
 Fst
E for   fin
 n  As
with
Fst 9810 N
  3.75E7   fin  5.0E7
n  As 1  2.62E-4 m2
  Fst    9810 
Es  E  0.3  0.7 sin  90    8.0E10  0.3  0.7  sin   90  
 
  n  As   fin     1 2.62E-4  5.0E7 
N
 7.57E10
m2
1 1 1 1 1
N     4.5E-7
s  l n  Es  As 1.5E5  16.7 1  7.57E10  2.62E-4 N
4.8 The stress factor for conductor is
(n  msc'  gn  l )2 (1  1.364  9.81 16.7 )2

    4.91E-3
24  Fst3  N 24  ( 9810 )3  4.5E-7
4.9 The span swing out angle is

    T  T
 1  1  cos 360 k 1   for 0  k 1  0.5
   Tres   Tres
k   
 T
2   1 for k 1  0.5
 Tres
with,
 Tk 1  1 
    4.01E0  0.5
 res 
T  0.249 
 k  2   1  2  70.60  141.2
© ABB PTPS-TS
3VIN 21 0719 D4036
4.10 Maximum swing out angle

The maximum swing out angle  m depends on  and which depends on  k
1.25  arccos  for 0.766    1


  10  arccos  for  0.985    0.766

m
180

for   0.985
1  r  sin  k for 0   k  90 
 
1  r for  k  90
with,
 k  141.2   90
  1  r  1  2.840  -
1.84054896
  -1.841 < -0.985

  180
m
5 Tensile force Ft during short circuit caused by swing out

Ref.: Clause no 2.3.2.2 IEC 865-1,1993,Page 43
5.1 The load parameter calculation
 T
3  ( 1  r - 1) for Tk 1  res
2
 4
3  (r  sin   cos   1) for T  resT
 k k k1
4
with
T 
Tk 1  1    res 0.062 
 4 
  3  ( 1  r 2 - 1)  3  ( 1  2.84 2 - 1)  6.03E0
5.2 The factor  is a function of  and  is determined from graph 7 or solving the
following formula
 2   3     2      2  1  2          2     0
Hence
  2.85E-2 by solving the equation
check
© ABB PTPS-TS
3VIN 21 0719 D4036
 2  3     2     2  1  2         2   
 6.03E0 2
2.85E-2 3
 6.03E0   2  4.91E-3  2.85E-2 2
 1 2  4.91E-3  2.85E-2
 4.91E-3   2  6.03E0 
 0.0  0 Hence OK
5.3 Calculation of tensile force Ft
F  (1    ) for n  1, single conductor

Ft   st
1.1 Fst  (1    ) for n  2, bundledconductor
with
n 1
Ft  Fst  (1    )  9810  (1  6.03E0  0.028 )  11495.8 N
6 Tensile force Ff after the short circuit caused by drop

Ref.: Clause no.2.3.2.3 IEC865-1993, page-43
On termination of the short circuit the span oscillates or drops back. The maximum value of this
force is only significant for r > 0.6 and if m  700
Here,
r  2.84  0.6 and  m  180  70 Hence,

m 
Ff  1.2  Fst  1  8     1.2  9810 1  8  0.00490  180   12000.7 N
180  180
7 Horizontal span displacement ‘bh’ and minimum air clearance

7.1 The elastic expansion is;
 ela  N   Ft - Fst  4.496867  11495.8  9810   7.58E-4
7.2 The thermal expansion is;
  I"
2
 Tres T
cth   k 3   for Tk1  res
  n  As  4 4
 th   2
  Ik" 3  Tres
cth     Tk 1 for Tk1 
  n  As  4
© ABB PTPS-TS
3VIN 21 0719 D4036
with,
Tres
Tk 1  1   0.062
4
2 2
 Ik" 3  Tres  31500  0.249
 th  cth      1.7E-19    1.54E-4
 n  As  4 1  2.62E-4  4
7.3 The factor CD is;
2 2
3  l  3  16.7 
CD  1       ela   th   1       7.58E-4  1.54E-4  6.567
8  bc  8  0.047 
7.4 The factor CF is;
1.05 for r  0.8


CF  0.97  0.1 r for 0.8  r  1.8
1.15 for r  1.8

with
r  2.84  1.8
CF  1.15
7.5 The maximum horizontal displacement
CF  CD  bc for  m  90 

bh    
for l c  l
CF  CD  bc  sin  m for  m  90 
C  C  b  sin 1 for  m  90 

bh   F D c  for l c  l  2  l i
CF  CD  bc  sin m for  m   1 
with
 m  180  1  70.60 and l c  l  2  l i

bh  CF  CD  bc  sin 1  1.15  6.567 0.047  sin 70.60   0.339 m
© ABB PTPS-TS
3VIN 21 0719 D4036
7.6 The minimum air clearance is;

The distance between the midpoints of the two main conductors during a line-to-line two-phase
short circuit is given in the worst case by
amin  a  2  bh 3  2  0.338  2.32E0 m
8 Pinch force caused by pinch effect

Ref.: Clause no 2.3.3.1 IEC865-1, 1993,page-47
8.1 Check whether Pinch force is significant
Pinch force is not applicable to the single conductor,

Hence
Fpi = 0
as a
  2.0 and l s   50  as or s   2.5 and l s   70  as
ds ds
© ABB PTPS-TS
SAG TENSION CALCULATION- ACSR MAIN BUS
3VIN 21 0719 D4036
EXTENSION ( SPAN- 17,.5M)
PTPS-TST inkacha4 For Information 20/03/2021 en A 1/9
Project:132kV Substation-Main Bus Extension-Span 17.5M

Case:Sag Tension calculation-Bus Extension
SAG TENSION CALCULATIONS
=========================
NOTE: THE FOLLOWING CALCULATIONS ARE MADE WITH
REFERENCE TO ROLF KOCHs PAPER
------------------------------------------------------------
------------------------------------------------------------
1. INPUT DATA
A) General Data
Voltage level of phase conductor, V = 132 kV
Span length with girder width, D = 17.5 m
Span length excluding girder width, DL = 16.7 m
Height difference between towers, HD = 0 m
Maximum temperature for Sag calculation, TMAX = 75 deg.C
Minimum temperature for Sag calculation, TMIN = 5 deg.C
Temperature steps for Sag calculation, TSTEP = 5 deg.C
Initial maximum tension, TENSIO = 1000 kg at 5 deg. C
B) Conductor Data
Type of conductor = ACSR PANTHER
Weight of conductor, W0 = 0.974 kg/m
Diameter of conductor, DIA = 0.021 m
Area of cross section of conductor, AREA = 261.5 sq. mm
Modulus of elasticity of conductor, ES = 8154.94 kg/sq. mm
Coefficient of thermal expansion, ET = 1.78E-05 per deg. C
Number of conductor in bundle, NM = 1
Wind pressure on conductor, PRC = 157.5 kg/sq.m
C) Insulator String Data

Length of disc insulator string, L1 = 1.3 m
Diameter of disc insulator string, DIAS = 0.2 m
Total weight of disc insulator string, W4 = 25 kg
Wind pressure on disc insulator string, PRS = 157.5 kg/sq.m
D) Insulator String Hardware Data

Length of disc insulator string hardware, L2 = 0.65 m
Weight of disc insulator string hardware, WH = 2.5 kg
Weight of disc insulator string hardware with wind load, WHW = 157.5 kg
E) Spacer Data
Number of spacer, NS = 0
Distance of first spacer from left end of conductor, SP1 = 0 m
Distance of last spacer from left end of conductor, SP2 = 0 m
Weight of spacer, WS = 0 kg
F) Dropper Data
Number of dropper, ND = 1
--------------------------------------------------------------------------------
-
No. POS LD DropCond Wd DDIA DArea DEs DET NMD CLAMP
(m) (m) type (kg/m) (m) (sq.m) (kg/sq.m) (deg.C)
--------------------------------------------------------------------------------
-
1 9 5 ACSR 0.974 0.021 261.5 8154.94
0 1 1
--------------------------------------------------------------------------------
-
Where,
POS (m) : Position of dropper from left end of span
LD (m) : Length of dropper from left end of span
DropCond : Dropper conductor type
Wd (kg/m) : Weight of dropper conductor
© ABB PTPS-TS
3VIN 21 0719 D4036
DDIA (m) : Diameter of dropper conductor

DArea (sq.m) : Cross section area of dropper conductor
DEs (kg/sq.m) : Modulus of elasticity of dropper conductor
DET (deg.C) : Coefficient of thermal expansion of dropper conductor
NMD : Number of sub-conductor in dropper conductor
CLAMP : Number of PG clamps in dropper conductor
Weight of PG clamp, WPG = 0.75 kg
2. GENERAL PARTICULARS
Length of ACSR conductor, DCL = 12.8 m
Weight of conductor with spacers, W1

Weight of conductor Number of spacers * Weight of spacer
= + ------------------------------------
without spacers Length of Conductor * No. of subconductor
NS * WS
= W0 + ---------
DCL * NM
= 0.974 kg/m
Wind load on ACSR conductor over full projected area ,W2
= 1.0 * PRC * DIA
= 3.308 kg/m
Resultant load on conductor, W3 = Math.Sqrt ( W1*W1 + W2*W2 )
= 3.448 kg/m
Wind load on insulator string, W5
= 2 * PRS * L1 * DIAS * 0.5
= 40.95 kg
Resultant load of insulator string, W6 =Math.Sqrt(W4*W4 + W5*W5)
= 47.978 kg
Insulator load without wind load on each subconductor, W7
= W4/NM = 25 kg
Insulator load with wind load on each subconductor, W8
= W6/NM = 47.978 kg
Weight of hardware without wind load, WH = 2.5 kg
Weight of hardware with wind load, WHW = 157.5 kg
Weight of hardware without wind load on each subconductor, WH1
= WH/NM = 2.5 kg
Weight of hardware with wind load on each subconductor, WH1W
= WHW/NM = 157.5 kg
Weight of dropper without wind load, WD = (LD * Wd * NMD + Loading
due to clamps)/NM
Wind load on dropper, WID = 1.02 * LD * DDIA * PRC
Weight of dropper with wind load, WDW = Math.Sqrt ( WD * WD + WID * WID)
Weight of Dropper
--------------------------------------------------------------
Dropper Weight of dropper Wind load on Weight of dropper
No. without wind load dropper with wind load
(kg) (kg) (kg)
--------------------------------------------------------------
1 5.62 16.868 17.78
--------------------------------------------------------------
3. CROSS FORCE AREA AND CROSS FORCE MOMENTS - WITHOUT WIND LOAD
--------------------------------------------------
A) Total load on supports

---------------------
Weight due to conductor
= length of the conductor * Weight of conductor per unit length with
spacer and without wind load
W = 12.8 * 0.974 = 12.467 kg
Total load on supports = Weight due to conductor + Sum of point loads
© ABB PTPS-TS
3VIN 21 0719 D4036
TW = W + SUM(PL)
---------------
S.No PL (kg)
---------------
1 25
2 2.5
3 5.62
4 2.5
5 25
---------------
SUM(PL) = 60.62 kg
TW = 12.4672+60.62 = 73.087 kg
B) Reaction at end B
-----------------
RB = [ (W*(DSC+DCL/2) + SUM(PL*DIS) ] / DL kg
W - Weight due to conductor in kg
DSC - Distance of starting of conductor from left end support in m
DCL - Length of conductor in m
PL - Point load in kg
DIS - Distance of point load from left end support in m
DL - Conductor span length in m
-----------------------------------------------
S.No. PL DIS PL*DIS
-----------------------------------------------
kg m kg m
-----------------------------------------------
1 25 0.65 16.25
2 2.5 1.625 4.062
3 5.62 9 50.58
4 2.5 15.075 37.688
5 25 16.05 401.25
-----------------------------------------------
SUM (PL*DIS) = 509.83 kg m
RB = 36.762 kg
C) Reaction at end A
-----------------
Reaction at end A = Total load on supports - Reaction at end B
RA = TW - RB
= 73.087 - 36.762 kg
= 36.325 kg
D) Cross force areas

------------------
Total number of segments in shear force diagram = 8
-------------------------------------------------------------------------
SEGMENT WIDTH OF CUMULATIVE HEIGHTS OF AREAS OF CUMULATIVE
NUMBER SEGMENT WIDTH SEGMENTS SEGMENTS AREAS
-------------------------------------------------------------------------
NSEG DSEG DCUM H1 H2 ASEG = ACUM
DSEG*(H1+H2)/2
------------------------------------------------------------------------
m m kg kg kg m kg m
------------------------------------------------------------------------
1 0.65 0.65 36.325 36.325 23.611 23.611
2 0.975 1.625 11.325 11.325 11.042 34.653
3 0.325 1.95 8.825 8.825 2.868 37.521
4 7.05 9 8.825 1.958 38.01 75.531
5 5.75 14.75 -3.662 -9.262 -37.157 38.374
6 0.325 15.075 -9.262 -9.262 -3.01 35.364
7 0.975 16.05 -11.762 -11.762 -11.468 23.896
8 0.65 16.7 -36.762 -36.762 -23.896 0
-------------------------------------------------------------------------
Distance of maximum sag point from left end support = 9 m
© ABB PTPS-TS
3VIN 21 0719 D4036
Cross force area upto maximum sag point = 75.531 kg-m
E) Cross force moments

---------------------
-------------------------------------------------------------------------
SEGMENT WIDTH OF CUMULATIVE HEIGHTS OF CROSS FORCE MOMENTS
NUMBER SEGMENT WIDTH SEGMENTS OF SEGMENTS
-------------------------------------------------------------------------
NSEG DSEG DCUM H1 H2 SSEG =
DSEG*(H1*H1+H2*H2+H1*H2)/6
-------------------------------------------------------------------------
m m kg kg sq.kg m
-------------------------------------------------------------------------
1 0.65 0.65 36.325 36.325 428.836
2 0.975 1.625 11.325 11.325 62.523
3 0.325 1.95 8.825 8.825 12.655
4 7.05 9 8.825 1.958 116.317
5 5.75 14.75 -3.662 -9.262 127.571
6 0.325 15.075 -9.262 -9.262 13.941
7 0.975 16.05 -11.762 -11.762 67.447
8 0.65 16.7 -36.762 -36.762 439.228
-------------------------------------------------------------------------
SUM OF CROSS FORCE MOMENTS, SM = SUM (SSEG) = 1268.517 sq.kg-m
4. CROSS FORCE AREA AND CROSS FORCE MOMENTS - WITH WIND LOAD
----------------------------------------------
A) Total load on supports

---------------------
Weight due to conductor
= length of the conductor * Weight of conductor per unit length with
spacer and with wind load
W = 12.8 * 3.448 kg
= 44.134 kg
Total load on supports = Weight due to conductor + Sum of point loads
TW = W + SUM(PL)
---------------
S.No PL (kg)
---------------
1 47.978
2 157.5
3 17.78
4 157.5
5 47.978
---------------
SUM(PL) = 428.736 kg
TW = 44.1335243532623+428.736 = 472.87 kg
B) Reaction at end B
-----------------
RB = [ (W*(DSC+DCL/2) + SUM(PL*DIS) ] / DL kg
W - Weight due to conductor in kg
DSC - Distance of starting of conductor from left end support in m
DCL - Length of conductor in m
PL - Point load in kg
DIS - Distance of point load from left end support in m
DL - Conductor span length in m
-----------------------------------------------
S.No. PL DIS PL*DIS
-----------------------------------------------
kg m kg m
-----------------------------------------------
1 47.978 0.65 31.186
2 157.5 1.625 255.938
© ABB PTPS-TS
3VIN 21 0719 D4036
3 17.78 9 160.018
4 157.5 15.075 2374.312
5 47.978 16.05 770.049
-----------------------------------------------
SUM (PL*DIS) = 3591.503 kg m
RB = 237.127 kg
C) Reaction at end A
-----------------
Reaction at end A = Total load on supports - Reaction at end B
RA = TW - RB
= 472.87 - 237.127 kg
= 235.743 kg
D) Cross force areas

------------------
Total number of segments in shear force diagram = 8
-------------------------------------------------------------------------
SEGMENT WIDTH OF CUMULATIVE HEIGHTS OF AREAS OF CUMULATIVE
NUMBER SEGMENT WIDTH SEGMENTS SEGMENTS AREAS
-------------------------------------------------------------------------
NSEG DSEG DCUM H1 H2 ASEG = ACUM
DSEG*(H1+H2)/2
------------------------------------------------------------------------
m m kg kg kg m kg m
------------------------------------------------------------------------
1 0.65 0.65 235.743 235.743 153.233 153.233
2 0.975 1.625 187.765 187.765 183.071 336.303
3 0.325 1.95 30.265 30.265 9.836 346.139
4 7.05 9 30.265 5.957 127.68 473.82
5 5.75 14.75 -11.823 -31.649 -124.981 348.838
6 0.325 15.075 -31.649 -31.649 -10.286 338.552
7 0.975 16.05 -189.149 -189.149 -184.42 154.132
8 0.65 16.7 -237.127 -237.127 -154.132 0
-------------------------------------------------------------------------
Distance of maximum sag point from left end support = 9 m
Cross force area upto maximum sag point = 473.82 kg-m
E) Cross force moments

---------------------
-------------------------------------------------------------------------
SEGMENT WIDTH OF CUMULATIVE HEIGHTS OF CROSS FORCE MOMENTS
NUMBER SEGMENT WIDTH SEGMENTS OF SEGMENTS
-------------------------------------------------------------------------
NSEG DSEG DCUM H1 H2 SSEG =
DSEG*(H1*H1+H2*H2+H1*H2)/6
-------------------------------------------------------------------------
m m kg kg sq.kg m
-------------------------------------------------------------------------
1 0.65 0.65 235.743 235.743 18061.766
2 0.975 1.625 187.765 187.765 17187.087
3 0.325 1.95 30.265 30.265 148.842
4 7.05 9 30.265 5.957 1329.759
5 5.75 14.75 -11.823 -31.649 1452.461
6 0.325 15.075 -31.649 -31.649 162.767
7 0.975 16.05 -189.149 -189.149 17441.401
8 0.65 16.7 -237.127 -237.127 18274.472
-------------------------------------------------------------------------
SUM OF CROSS FORCE MOMENTS, SM = SUM (SSEG) = 74058.554 sq.kg-m
5. EVALUATION OF CONDUCTOR TENSION AND SAG - WITHOUT WIND,

--------------------------------------
A) Equation for Tension:
© ABB PTPS-TS
3VIN 21 0719 D4036
SIGMA1 =INITIAL TENSION AT TEMP T0 IN KG/SQ. MM .

SM1 = STATIC MOMENTS CORRESPONDING TO SIGMA1 IN SQ.KG M
T0 = INITIAL TEMPERATURE CORRESPONDING TO SIGMA1 IN DEG. C
SIGMA = TENSION TO BE FOUND OUT IN KG/SQ. MM
SM2 = STATIC MOMENTS CORRESPONDING TO SIGMA IN SQ.KG M
T1 = FINAL TEMP CORRESPONDING TO SIGMA IN DEG. C
AREA = AREA OF CROSS SECTION OF CONDUCTOR IN SQ.MM
A = LENGTH OF THE SPAN IN M
-----------------------------------------------------------
ES*SM1
(SIGMA**2) * [ SIGMA-SIGMA1 + ---------------------------
( AREA**2 * A * SIGMA1**2
+ ES*ET*(T1-T0) ]
ES*SM2
= ------------
(AREA**2)* A
---------------------------------------------------------------
B) Equation for Sag: (Sag in m )

----------------------------
SUM OF CROSS FORCE AREAS W/O WIND LOAD
SAG AT TEMP T UPTO THE POINT
= -----------------------------------------
AT A POINT
SIGMA AT T W/O WIND LOAD * AREA
C) Evaluation of conductor Tension and Sag at the maximum

----------------------------------------------------
sag point at different temperatures
----------------------------------------
Evaluation of conductor Tension and Sag at 75 deg. C
----------------------------------------------------
at the maximum sag point
------------------------
SIGMA1 = 3.824 kg/ sq.mm
SM1 = 74058.554 sq.kg m
T0 = 5 deg. C
SM2 = 1268.517 sq.kg m
T1 = 75 deg. C
Substituting the above values in the Equation for Tension
(SIGMA * SIGMA) * [ SIGMA - 3.824 + 36.164 + 10.161 ]
= 9.059
(SIGMA * SIGMA) * [ SIGMA + 42.501 ] = 9.059
Solving the above equation for SIGMA,
SIGMA = 0.459 kg/ sq.mm
Solving the Equation of Sag
SAG at 75 deg. C = 75.531 / ( 261.5 * 0.459 )
= 0.629 m
STRESS,TENSION,SAG AT MAX SAG POINT AT DIFFERENT TEMPERATURES

FOR EACH SUB-CONDUCTOR
--------------------------------------------------------------------------
S.NO. TEMP. STRESS TENSION SAG
(DEG.C) (KG/MM2) (KG) (M)
--------------------------------------------------------------------------
1 5 0.53 137.288 0.55
2 10 0.52 135.808 0.556
3 15 0.51 134.375 0.562
4 20 0.51 132.986 0.568
5 25 0.5 131.638 0.574
6 30 0.5 130.331 0.58
7 35 0.49 129.061 0.585
8 40 0.49 127.828 0.591
9 45 0.48 126.629 0.596
10 50 0.48 125.463 0.602
© ABB PTPS-TS
3VIN 21 0719 D4036
11 55 0.48 124.329 0.608

12 60 0.47 123.224 0.613
13 65 0.47 122.149 0.618
14 70 0.46 121.101 0.624
15 75 0.46 120.079 0.629
--------------------------------------------------------------------------
6. EVALUATION OF CONDUCTOR DEFLECTION AND TENSION - WITH WIND

----------------------------------------------
A) Equation for Sag:

------------------------
SUM OF CROSSFORCE AREAS WITH WIND LOAD
SAG AT TEMP T UPTO THE POINT
= -----------------------------------------
AT A POINT SIGMA AT T WITH WIND LOAD * AREA
B) Equation for Swing:

-------------------
Swing angle for conductor at sag point (rad.), SWANG
= InvTan (W2/W1)
SWING AT TEMP T (VERTICAL)= SAG AT TEMP T * COS (SWANG)
Evaluation of conductor Tension and Swing at 75 deg. C

----------------------------------------------------
at the maximum sag point
------------------------
SIGMA1 = 3.824 kg/ sq.mm
SM1 = 74058.554 sq.kg m
T0 = 5 deg. C
SM2 = 74058.554 sq.kg m
T1 = 75 deg. C
Substituting the above values in the Equation of Swing
(SIGMA * SIGMA) * [ SIGMA - 3.824 + 36.164 + 10.161 ]
= 528.854
(SIGMA * SIGMA) * [ SIGMA + 42.501 ] = 528.854
Solving the above equation for SIGMA,
SIGMA = 3.395 kg/ sq.mm
Solving the Equation of Sag
SAG at 75 deg. C = 473.82 / (261.5 * 3.395 )
= 0.534 m
Solving the Equation of SWING
SWING at 75 deg. C = 0.534* COS (1.284)
= 0.151 m
STRESS,SWING AND SAG AT MAX SAG POINT AT DIFFERENT TEMPERATURES

FOR EACH SUB-CONDUCTOR
--------------------------------------------------------------------------
S.NO. TEMP. STRESS TENSION SWING SAG
(DEG.C) (KG/MM2) (KG) (M) (M)
--------------------------------------------------------------------------
1 5 3.82 1000 0.134 0.474
2 10 3.79 990.597 0.135 0.478
3 15 3.75 981.442 0.136 0.483
4 20 3.72 972.524 0.138 0.487
5 25 3.69 963.835 0.139 0.492
6 30 3.65 955.364 0.14 0.496
7 35 3.62 947.103 0.141 0.5
8 40 3.59 939.044 0.143 0.505
9 45 3.56 931.179 0.144 0.509
10 50 3.53 923.501 0.145 0.513
11 55 3.5 916.002 0.146 0.517
12 60 3.47 908.676 0.147 0.521
13 65 3.45 901.517 0.148 0.526
© ABB PTPS-TS
3VIN 21 0719 D4036
14 70 3.42 894.518 0.15 0.53

15 75 3.39 887.674 0.151 0.534
--------------------------------------------------------------------------
© ABB PTPS-TS
3VIN 21 0719 D4036
© ABB PTPS-TS

3vin210719d4036 A

Uploaded by

Copyright:

Available Formats

You might also like

3vin210719d4036 A

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

3vin210719d4036 A

Uploaded by

Copyright:

Available Formats

EXTENSION OF 132kV SWITCHYARD

AT TIKARIA, UP ABB POWER PRODUCTS &

OWNER ACC LIMITED, TIKARIA WORKS

REVIEW STATUS - ACC

CODE 1 - NO COMMENTS. PROCEED WITH

A 20.03.2021 FOR APPROVAL KCD KCD PG

Department: Author: Status: Date: Language: Revision: Page:

PTPS-TST inkacha4 For Information 20/03/21 en R0 1/5

Project Name : ACC-132kV BAY EXTENSION

Scenario Name : Main Bus Extension Conductor Sizing- ACSR

2. Temperature coefficient of resistivity at 20 0C  / C

4. Emissivity of conductor surface 

15. Surface area of conductor A in 2 ft.

16. Velocity of wind v ft s

17. Atmospheric pressure p

Temperature Rise Calculation during short circuit current

20. Short circuit current to be carried by conductor Isc A

21. Duration of time for short circuit current tc s

Department: Author: Status: Date: Language: Revision: Page:

PTPS-TST inkacha4 For Information 20/03/21 en R0 2/5

1. Conductor Type ACSR

7. Specific weight of aluminium m = 2.703 gm/cu.cm

8. Specific heat of conductor material s = 0.2469 cal gmC

11. Duration of short circuit time tc = 1 s

Note: This wind velocity is only convection air flow

Department: Author: Status: Date: Language: Revision: Page:

PTPS-TST inkacha4 For Information 20/03/21 en R0 3/5

3. Temperature rise calculation during steady state operation

Solving above equation for Tc

3.1. Surface area of the tube, A

Department: Author: Status: Date: Language: Revision: Page:

PTPS-TST inkacha4 For Information 20/03/21 en R0 4/5

3.2. Busbar temperature rise

3.3. Average of absolute temperatures of conductor and air

3.4. Conductor resistance at Tc

R  R20  1   Tc  20  

3.5. Power dissipated by convection

3.6. Power dissipated by radiation

Put values in Energy balance equation

L.H.S  I 2  R  250 2 4.88E-5  3.0525

R.H .S  Wc  Wr   A   0.0771  2.01E-2  31.290  3.0426

Here L.H.S R.H.S, Hence calculated value of Tc is OK

Department: Author: Status: Date: Language: Revision: Page:

PTPS-TST inkacha4 For Information 20/03/21 en R0 5/5

4. Temperature rise calculation during short-circuit operation

sm 228.1  Tsc

PTPS-TST inkacha4 For Information 20/03/2021 en R0L 1 / 10

Project Name : ACC-132kV BAY EXTENSION

Scenario Name : Short Circuit Force-Main Bus Extension

1. Three phase initial symmetric short circuit current (r.m.s) Ik'' 3 A

PTPS-TST inkacha4 For Information 20/03/2021 en R0L 2 / 10

30. Period of conductor oscillation T s

PTPS-TST inkacha4 For Information 20/03/2021 en R0L 3 / 10

4. Distance between support l = 16.7 m

6. Width of Beam lb = 0.8 m

7. Length of conductor carrying short circuit current lc = 12.8 m

8. Center-line distance between phase conductor a = 3 m

12. Mass per unit length of conductor ms' = 0.974 kg m