04.3.

7 Fault code summary, troubleshooting

Shop-made tool

Auxiliary cable to connection of HHT on test module

(part no. 655 589 00 21 00):
1 14-pin diagnosis socket (NFZ) part number 004 545 79 26
contact socket (4 pieces) part number 002 545 10 26
2 Connection K cable to module-V, terminal I 10/6.

Note
The auxiliary cable is only required if a vehicle is not fitted with a central
diagnosis socket, or this is not connected.

Workshop equipment

Designation Part no.

Hand-held tester (HHT) with accessory (commercial vehicle basic equipment) -
Hand-held tester 6511 0001 99
Commercial vehicle module 6511 5000 00
Multiplexer test cable 6511 0040 99
Adapter cable for diagnosis socket (commercial vehicle, 14-pin) 6511 0140 99
Case 6511 0160 99
Operating instructions for HHT 6511 0020 00
Supplementary literature to diagnosis manual 6511 8500 00

Available from: Mercedes-Benz AG, Vertrieb Personenwagen, VP/SDI, D-70322 Stuttgart

Fault code Fault text Fault cause Consequence Remedy

Speed C3 C3 cable open-circuit. GBL fault lamp comes on. Check C3 cable for short-circuit to
101 C3 signal defective. Too high frequency at C3 input
Fault storage.
No speed limitation.
terminal 15/30 or for open-circuit.
Tachograph, module I
(f > 288 Hz or V > 130 km/h).

Short-circuit of C3 cable relative

to a voltage U > 3.4 V.

Control unit Module V defective. Only restricted diagnosis possible. Replace control unit (module V).
102 (module V) GBL fault lamp comes on.
Fault storage.
Short-circuit in linear setter Positive cable from linear setter GBL fault lamp comes on. Check positive and negative cables from
104 Linear setter cables.
contacts:
- terminal 15.
Fault storage.
Open-circuit of actuator triggering.
linear setter for open-circuit and
short-circuit, to vehicle ground, terminal 15
- negative cable. or relative to each other.
- vehicle ground during setting. Repair damaged cable, replace linear
setter if required.

Negative cable from linear setter

contacts:
- terminal 15.
- vehicle ground.
Linear setter blocked Fault occurs due to difficulty in GBL fault lamp comes on. Free off linkage to injection pump. Replace
105 mechanically. operating linear setter or in
linkage of injection pump.
Fault storage.
Open-circuit of actuator triggering.
linear setter.

Linear setter manipulated.

Mechanical locking of linear
setter.

Note
Also use the following measured values for further diagnosis.

Fault code Fault text Fault cause Consequence Remedy

© Daimler AG, 08.08.13, G/01/13, dh0403lkw0007x, 04.3 - Test program, speed limitation GBL - Trucks 7 - Fault code summary, troubleshooting, vehicles with fault-code reado Страница 1 из 2
 Check full load of linear Positive cable on linear setter: GBL fault lamp comes on. Check whether positive, negative and
106 setter - open.
- contacts switch contact cable
Fault storage.
Open-circuit of actuator triggering.
switch contact cable (S) are open on the
linear setter, or are short-circuited to
Switch contact fault (S) when setting. vehicle ground, to terminal 15, or in
(overrun). relation to each other. Repair damaged
Negative cable on linear setter: cables, replace linear setter if required.
- open when setting.
- contacts switch contact cable
(S) when setting.

Switch contact cable (S) on

linear setter:
- open.
- contacts terminal 15 in set
position.

Open-circuit in linear setter Fault occurs with defective
107 Check total travelled installation of linear setter or
positions when the positive cable from the
linear setter
Adjustment fault in initial - contacts switch contact cable
setting (S).
- contacts vehicle ground when
setting.
GBL fault lamp comes on. Check whether positive, negative and
Fault storage. switch contact cable (S) are open on the
Open-circuit of actuator triggering. linear setter, or are short-circuited to
vehicle ground, or in relation to each
other. Repair damaged cables, replace
linear setter if required.

Negative cable from linear setter

is open.

Note
Also use the following measured values for further diagnosis.

Fault code Fault text Fault cause Consequence Remedy

Linear setter cables
108 Check total travelled
positions
Switch contact fault
Switch contact cable (S):
- contacts vehicle ground.
- open.
Negative cable contacts vehicle
ground during the switch-on
phase, when setting and in the
set position.
GBL fault lamp comes on. Check whether positive, negative and
Fault storage. switch contact cable (S) are open on the
Open-circuit of actuator triggering. linear setter, or are short-circuited to
vehicle ground, or in relation to each
other.
Repair damaged cables, replace linear
setter if required.

During the switch-on phase, the

positive cable from the linear
setter contacts:
- vehicle ground
- negative cable

Note
After eliminating the fault, erase fault memory and repeat test steps 1 and 2. The linear setter is only to be replaced after performing test steps 1 and 2 twice.

© Daimler AG, 08.08.13, G/01/13, dh0403lkw0007x, 04.3 - Test program, speed limitation GBL - Trucks 7 - Fault code summary, troubleshooting, vehicles with fault-code reado Страница 2 из 2