Download as pdf or txt
Download as pdf or txt
You are on page 1of 5

09.3.

3 Tests on plug connections of L module

Tests of components and wiring, if malfunctions have occurred during function


check 09.3.2.

Prerequisites for test


Vehicle voltage 24 V
Test module installed

Special tools

Commercially available tool

Multimeter e.g. made by Sun, DMM-5, by Fluke, 23-DB or 83-DB


and by Hermann, AVO Meter 2003
Socket tester e.g. made by Erich Jäger GmbH, 6380 Bad Homburg,
order No. 1P 1425, 24 V, 7-pole

Contact box connection

Connect test cable harness and contact box with ignition switched off and
perform required measurements with multimeter.

Note
- Cables, plug connections and fuses are taken into consideration during
the tests and in the event of a fault display should be once again
separately tested for interruption, good contact and correct connection in
accordance with the respective valid wiring diagram.

- Flasher (turn signal) lights should be tested via module W.

A Test cable harness


B Multimeter
C Contact box
D Consumers

Testing with test cable I


Plug VII (light switch, steering column switch and SA high beam headlamp)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
1 Output light switch Test 34 Ignition: On. Light switch defective.
terminal 56 module VII 14/14 Low beam switch not Test fog lamp (SA).
actuated. approx. 0 V

Low beam switch actuated. 21 - 29 V


2 Output light switch Test Ignition: On. Light switch defective
terminal 58 2Parking lamp switch not
3actuated. approx. 0 V

module VII 14/3 Parking lamp switch actuated. 21 - 29 V


3 Output fog lamp terminal N Test 23 32 Light switch defective
3Fog lamp switch not approx. 0 V
0actuated.
21 - 29 V
module VII 14/10 Fog lamp switch actuated.
4 Output fog tail lamp terminal Test 22 23 32 Light switch defective
NS module VII 14/2 Fog tail lamp switch not
actuated. approx. 0 V

Fog tail lamp switch actuated. 21 - 29 V


Indicator lamp lighting
up

Note
Country-specific controls, e.g. automatic dim-dip light, must be tested with ohmmeter on plug X according to wiring diagram.

© Daimler AG, 09.08.13, G/01/13, dh0903lkw0003x, 09.3 - Module tests, L-module 3 - Tests on plug connections of L module MK/SK Trucks Страница 1 из 5
Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
5 Output low beam terminal Test 27 Ignition: On. 21 - 29 V Light switch defective.
56b module VII 14/7 Low beam switch actuated. Combination switch defective.
Combination switch in
position low beam.
6 a) Output high beam terminal Test 21 Ignition: On. 21 - 29 V Light switch defective.
56a module VII 14/1 Low beam switch actuated. Combination switch defective.
Combination switch in
position
21 25 high beam.
b) High beam indicator lamp VII 14/1 VII 14/5 High beam indicator Lamp defective.
Combination switch in high lamp lighting up Combination switch defective.
beam position.
7 Fog lamp (SA) 34 33 Ignition: Off. <5 Cable bridge
Test step 1 eliminated VII 14/14 VII 14/13
8 High beam headlamp (SA) 24 31 Ignition: Off. High beam headlamp defective
VII 14/4 VII 14/11 High beam headlamp switch
not actuated. > 30 k

High beam headlamp switch


25 29 actuated. <5
VII 14/6 VII 14/9
High beam headlamp switch
not actuated. > 30 k

High beam headlamp switch


actuated. <5

Plug VI module L (parking lamp, low and high beam, fog lamp and additional high beam headlamps, back-up lamp switch)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
9 Low beam left Test 28 Low beam left Lamp defective
module + VI lighting up
14/8
10 Low beam right Test 26 Low beam right Lamp defective
module + VI lighting up
14/6
11 High beam left Test 31 High beam left Lamp defective
module + VI lighting up
14/11
12 High beam right Test 30 High beam right Lamp defective
module + VI lighting up
14/1
0
13 Parking lamp front left Test 29 Parking lamp left Lamp defective
module + VI lighting up
14/9
14 Parking lamp front right Test 32 Parking lamp right Lamp defective
module + VI lighting up
14/1
2
15 Fog lamp left (SA) Test 22 Fog lamp left Lamp defective
module + VI lighting up
14/2
16 Fog lamp right (SA) Test 23 Fog lamp right Lamp defective
module + VI lighting up
14/3
17 High beam headlamp left Test 25 High beam headlamp Lamp defective
(SA) module + VI left lighting up
14/5

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
18 High beam headlamp right Test 21 High beam headlamp Lamp defective
(SA) module + VI right lighting up
14/1
19 Back-up lamp switch 27 34 Reverse gear engaged. <5 Back-up lamp switch defective
VI 14/7 VI 14/14
Neutral position > 30 k

Plug V (SA) module L (side-marker and position lamp)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection

© Daimler AG, 09.08.13, G/01/13, dh0903lkw0003x, 09.3 - Module tests, L-module 3 - Tests on plug connections of L module MK/SK Trucks Страница 2 из 5
19 a) Side-marker lamp left Test 4 Side-marker lamp left Lamp defective
module + V lighting up
4
b) Side-marker lamp top Side-marker lamp left Lamp left and right defective
/
sleeper and right lighting up
4
(SA)
Test 4
module + V
4
/
4
20 Side-marker lamp right Test 3 Side-marker lamp right Lamp defective
module + V lighting up
4
/
3
21 Clearance light left (SA) Test 1 Clearance light left Lamp defective
module + V lighting up
4
/
1
22 Clearance light right (SA) Test 2 Clearance light right Lamp defective
module + V lighting up
4
/
2

Plug IV module L (socket 24 V)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
23 Socket 24 V terminal 58L Test 20 Socket tester or voltmeter 21 - 29 V Cable interruption
module + IV connected to terminal 58L. Indicator lamp on
10/1 Parking lamp on.
0 Parking lamp on.
24 Socket 24 V terminal 58R Test 11 Socket tester or voltmeter 21 - 29 V Cable interruption
module + IV connected to terminal 58R. Indicator lamp on
10/1 Parking lamp on.

25 Socket 24 V terminal 54G Test 16 Socket tester or voltmeter 21 - 29 V Cable interruption


module + IV connected to terminal 54G. Indicator lamp on
10/6 Exhaust brake actuated.
26 Socket 24 V terminal 54 Test 18 Socket tester or voltmeter 21 - 29 V Cable interruption
module + IV connected to terminal 54. Indicator lamp on
10/8 Brake actuated.
27 Socket 24 V Test 15 Socket tester or voltmeter 21 - 29 V Cable interruption
Back-up lamp (SA) module + IV connected to terminal, back- Indicator lamp on
10/5 up lamp.
Reverse gear engaged.
28 Fog tail lamp 24 V (SA) Test 12 Socket tester or voltmeter 21 - 29 V Cable interruption
module + IV connected to terminal, fog Indicator lamp on
10/2 tail lamp.

Plug III module L (fog tail lamp, licence plate lamp, contour lamp, stop lamp and back-up lamp)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
29 Fog tail lamp left Test 30 Fog tail lamp left Fog tail lamp defective
module + III lighting up
14/1
0
30 Tail lamp left Test 22 Tail lamp left Tail lamp defective
module + III lighting up
14/2
31 Licence plate lamp left Test 24 Licence plate lamp left Licence plate lamp defective
module + III lighting up
14/4
32 Contour lamp left (SA) Test 26 Contour lamp left Contour lamp defective
module + III lighting up
14/6
33 Fog tail lamp right Test 32 Fog tail lamp right Fog tail lamp defective
module + III lighting up
14/1
2
34 Tail lamp right Test 27 Tail lamp right Tail lamp defective
module + III lighting up
14/7
35 Licence plate lamp right (SA) Test 29 Licence plate lamp Licence plate lamp defective
module + III right lighting up
14/9

© Daimler AG, 09.08.13, G/01/13, dh0903lkw0003x, 09.3 - Module tests, L-module 3 - Tests on plug connections of L module MK/SK Trucks Страница 3 из 5
36 Contour lamp right (SA) Test 31 Contour lamp right Contour lamp defective
module + III lighting up
14/11

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
37 Stop lamp left Test 21 Stop lamp left Stop lamp defective
module + III lighting up
14/1
38 Stop lamp right Test 23 Stop lamp right Stop lamp defective
module + III lighting up
14/3
39 Back-up lamp left Test 33 Back-up lamp left Back-up lamp defective
module + III lighting up
14/1
3
40 Back-up lamp right Test 34 Back-up lamp right Back-up lamp defective
module + III lighting up
14/1
4
41 Broken cable of stop lamp 25 28 Ignition: Off. <5 Cable bride
(not applicable with III 14/5 III 14/8
reinforced stop lamp)

Plug II module L (stop lamp and exhaust brake switch, ABS relay (SA))

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
42 a) Stop lamp switch 6 5 Ignition: On. Stop lamp switch defective
II 6/2 II 6/1 Brake not actuated. > 30 k

b) Through-type Brake actuated. <5


brake(SA)

c) Independent trailer brake,


France (SA)
43 Pressure switch exhaust 10 7 Ignition: On. Exhaust brake switch defective
brake II 6/6 II 6/3 Exhaust brake not actuated. > 30 k

Exhaust brake actuated. <5


44 ABS relay K4 (SA) Test 5 Ignition: On. Relay shifting Relay K4 defective
module + II
6
/
4

Plug I module L (bridge not applicable for ABS)

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
45 Bridge Ignition: Off. <5 Cable bridge.
I 4/2 II 4/4 ABS/ASR (SA).
46 ABS bridge 2 - 4 not Test Ignition: On. 21 - 29 V Relay K4 defective.
applicable module I 4/2 Brake actuated ABS/ASR (SA).

Perform additional test steps on 12 V trailer socket. For test, insert


socket
tester or test voltage on socket with voltmeter. (Test daytime low beam
on
plug X according to wiring diagram).
Test with test cable I.

Test step Test scope Measuring instru- Actuation/Prerequisite Nominal value Possible cause/Remedy
ment/Test connection
47 Voltage transformer Test 3 Ignition: On. approx. 12 V Voltage transformer defective
module VIII 4/3 Test 4
module + VIII 4/1
48 Exhaust brake terminal 54G Test 10 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X

6
/
6

© Daimler AG, 09.08.13, G/01/13, dh0903lkw0003x, 09.3 - Module tests, L-module 3 - Tests on plug connections of L module MK/SK Trucks Страница 4 из 5
49 Tail lamp terminal 58L Test 9 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X

6
/
5
50 Tail lamp terminal 58R Test 5 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X
6
/1
51 Stop lamp terminal 54 Test 7 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X

6
/
3
52 Fog tail lamp (SA) Test 8 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X

6
/
4
53 Back-up lamp (SA) Test 6 Socket tester or voltmeter 21 - 29 V Cable interruption
module + connected or indicator lamp
I lighting up
X
6
/6

© Daimler AG, 09.08.13, G/01/13, dh0903lkw0003x, 09.3 - Module tests, L-module 3 - Tests on plug connections of L module MK/SK Trucks Страница 5 из 5

You might also like