19/10/2016 320C & 320C L Excavators RAW00001­UP (MACHINE) POWERED BY 3066 Engine(SEBP3884 ­ 27) ­ Sistemas e componentes

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Bem­vindo: ufjuce
produtos: EXCAVATOR
Modelo: 320C EXCAVATOR RAW
Configuração: 320C & 320C L Excavators RAW00001­UP (MACHINE)
POWERED BY 3066 Engine

Teste e Ajustes
320C Excavator Hydraulic System
Número de Mídia ­RENR3817­11 Data de Publicação ­01/02/2010 Data de Atualização ­25/02/2010

i03870112

Main Pump (Flow) ­ Test ­ Hydraulic Power

SMCS ­ 5070­081­FW

Table 1
Required Tools
Part Number Description Qty

Pressure Gauge
8T­0861 ( 2
60000 kPa (8700 psi))
4C­9910 Portable hydraulic tester (flow meter) 1

This test measures two pump flow to the boom cylinders at the boom foot. Both pumps are tested for output
flow at specified pressures. If the results from this test are not within the specification, refer to Testing and
Adjusting, "Main Pump (Flow) ­ Test (Constant Horsepower Flow Control)" in order to isolate any problem
with the pumps.

Illustration 1 g00671481
The electronic control module is located in the compartment behind the cab.

(1) Alarm lamp

(2) Electronic control module

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Illustration 2 g00671482
(3) Monitor

(4) Message display

Note: Before starting main pump flow tests, check message display (4) on monitor (3) and alarm lamp (1) on
electronic control module (2) for normal operation. If no faults are present, perform the operational checks.
Refer to Testing and Adjusting, "Operational Checks".

Note: If the operational checks (cycle time) indicate that slow speed of an implement is common to the
circuits of one pump, the problem is most likely in the hydraulic system. Then perform the pump flow tests.
Refer to Testing and Adjusting, "Main Pump (Flow) ­ Test (Hydraulic Power)".

Note: The engine, the fuel, or the working altitude may be the problem if the operational checks indicate that
slow speed of an implement is common to both pump circuits.

Note: Perform the following procedures before testing the main pump flow.

Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) ­ Test and
Adjust" for the machine.

Set the main relief valve to specifications. Refer to Testing and Adjusting, "Relief Valve (Main) ­ Test
and Adjust" for the machine.

Calibrate the power shift pressure. Refer to Testing and Adjusting, "Calibration" for the Machine
Electronic Control System.

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Illustration 3 g01719193
Flow meter tool layout at boom foot
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Flow meter tool layout at boom foot

(1) Connector (boom cylinder lines)

(2) 6V­9832 Cap

(3) Boom cylinders

(4) Line (boom cylinder head end)

(5) Line (boom cylinder rod end)

(6) Line (boom cylinder rod end)

(7) Line (boom cylinder head end)

(8) 6V­9746 O­Ring seal

(9) 6V­9511 Plug

(10) 7I­0048 Connector

(11) 7M­8485 O­Ring seal

(12) 4C­6482 Nipple assembly

(13) 4C­6481 Coupler assembly

(14) 4C­8767 Coupling

(15) 5P­1010 Sleeve

(16) 5P­0201 Hose

(17) 8C­9026 Adapter

(18) 6K­6307 O­Ring seal

(19) 4C­9910 Portable hydraulic tester (flow meter)

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Illustration 4 g02117282
Circuit diagram

(2) 6V­9832 Cap

(3) Boom cylinders

(4) Line (boom cylinder head end)

(5) Line (boom cylinder rod end)

(6) Line (boom cylinder rod end)

(7) Line (boom cylinder head end)

(9) 6V­9511 Plug

(19) 4C­9910 Portable hydraulic tester (flow meter)

(20) Main control valve

(21) Engine

(22) Multitach

(23) 8T­0861 Pressure gauge

(24) 8T­0856 Pressure gauge

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(25) Left pump

(26) Right pump

(27) Pressure tap (right pump delivery pressure)

(28) Pressure tap (left pump delivery pressure)

(29) Pressure tap (power shift pressure)

Preparation

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 5 g01720800

1. Position the machine on level ground in the service position. Refer to Illustration 5.

2. Stop the engine.

3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure ­ Release".

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4. Attach 311­1362 Vacuum Cap onto the hydraulic tank. Attach an air supply hose onto the assembly.
Apply 276 to 414 kPa (40 to 60 psi). This procedure will pull a vacuum on the hydraulic system.

Illustration 6 g02112813
Pump compartment

(27) Pressure tap (delivery pressure for right pump)

(28) Pressure tap (delivery pressure for left pump)

5. Connect 60000 kPa (8700 psi) pressure gauges (23) to pressure tap (27) and pressure tap (28) for
delivery pressure from both pumps.

6. Install the following tools in accordance with the flow meter tool layout and the circuit diagram. Refer
to Illustration 3 and Illustration 4.

a. Disconnect line (6) and line (7) from boom cylinder (3) .

b. Install O­ring seal (8) and plug (9) to the end of line (6) and line (7) .

c. Install cap (2) on connector (1) for the boom cylinder lines.

d. Disconnect line (4) and line (5) from boom cylinder (3) .

e. Install cap (2) on connector (1) for the boom cylinder lines.

f. Install O­ring seal (8), connector (10), O­ring seal (11), and nipple assembly (12) to the end of
line (4) and line (5) .

g. Remove 311­1362 Vacuum Cap and install the filler plug for the hydraulic tank.

h. Connect portable hydraulic tester (19) and the test hoses between nipple assembly (12) on line
(4) and nipple assembly (12) on line (5) .

Note: In order to avoid damage to the flow meter, make sure that the direction of oil flow is
correct. The proper direction of flow is from line (4) for the boom cylinder head end, through
flow meter (19), and return through line (5) for the boom cylinder rod end.

Test

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To prevent personal injury or equipment damage from failure of the

hydraulic test equipment or associated circuit components because of
blocked pump flow, make sure that the test equipment valves are fully
open before starting the engine.

To prevent personal injury and/or equipment damage from failed lines

or components while the hydraulic test equipment is returned to the
open flow position, slowly open the hydraulic test equipment valve while
monitoring the pump flow.

If pump flow does not increase as the valve is opened, shut the engine
off and determine what is preventing the pump from upstroking.

1. Start the engine.

2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF.
Refer to Testing and Adjusting, "Engine Performance ­ Test (Engine Speed)" for engine rpm settings.

3. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

4. Move the joystick for the boom to the full BOOM RAISE position. Hold the joystick for the boom in
this position.

Illustration 7 g02117493
Portable hydraulic tester (flow meter)

(19) Portable hydraulic tester (flow meter)

(30) Valve

5. Turn valve (30) on portable hydraulic tester (19) clockwise. Record pump flow at each of the following
pressures in Table 2. Use pressure gauge (23) at pressure tap (27) and pressure tap (28) to monitor
delivery pressure from both pumps.

6. Return the joystick for the boom to the NEUTRAL position.

Table 2
Hydraulic Power Pump Flow at Boom Foot

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Measuring Points
BOOM RAISE

15700 kPa 29400 kPa

Flow measured liter/min (US gpm) (2300 psi) (4250 psi)
Oil temperature °C (°F)

New 323 (85) (1) 149 (39) (1)

Standard Machine Configuration

Service
limit 110 (29) (1)
267 (70) (1)

New 303 (80) (1) 138 (36) (1)

High Ambient Configuration

Service
limit 248 (65) (1) 100 (26) (1)
Specification for flow rate
liter/min (US gpm)
New 309 (82) (1) 141 (37) (1)

Auxiliary Pump Configuration

Service
limit 259 (68) (1) 106 (28) (1)

New 289 (76.) (1) 130 (34) (1)

High Ambient Configuration and
Auxiliary Pump Configuration
Service
limit 240 (63) (1) 98 (26) (1)

( 1) Minimum

Note: Flow measurements must be done only during pressure rise.

Direitos Autorais 1993 ­ 2016 Caterpillar Inc. Wed Oct 19 2016 15:47:11 GMT­0200 (Horário brasileiro de verão)
Todos os Direitos Reservados.
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