Flexible Couplings

Flexible Couplings

TABLE of CONTENTS Application Range Coupling sizes available

to transmit torque loads from 60 in/lbs to over
3.24 million in/lbs with shaft capacities ranging
from .375 to over 20.00 running from low rpm to
over 18,000 rpm.

Coupling Types Close coupled, Spacer types,

Limited End Float, Slide, Floating Shaft, Flywheel,
Brake Wheel, Brake Disc, and made to order
engineered couplings. 3

Features Patented T-Flex® absorbs extreme torsional

shock and vibration while accommodating angular,
parallel, and axial misalignment without generating
reactionary loads, which significantly increases bearing
life. T-Flex® uniquely combines the stability of a com- 4
NON-SPACER FLOATING SHAFT pression type coupling with the safety of a shear
page 4 page 7 coupling. In the event of a lockup, the insert will
shear, minimizing the possibility of damaging your
rotational equipment. No lubrication or routine
maintenance is required. The rugged polyurethane
insert is the only spare part and can be replaced in
minutes without having to move the equipment or
the shaft hubs. Standard inserts have a temperature
range from -60° to 200° Fahrenheit with high temp-
erature inserts available to over 350°. The inserts
are available in a range of hardness to meet most
torsional stiffness and torque requirements, and
offers very high resistance to chemicals and weather.
T-Flex® couplings are suitable for blind assembly,
horizontal or vertical, reversing, and stop/start
applications. The Compact size to torque ratio with
generous bore capacity allows proper sizing. Hubs
are available for use with tapered bushings, lock
assemblies, shrink discs, finished bored and keyed,
SPACER FLYWHEEL taper bored, and spline bored.
page 4 page 8
How it works T-Flex® close coupled couplings
consist of four parts. The Ring Hub, Flex Hub,
Insert, and Drive Ring. The Ring Hub and Flex Hub
are installed on the shafts with the Drive Ring fitting
over the Flex Hub. After coupling alignment, the
Insert is placed around the Flex Hub engaging the
bottom lobes of the Insert. The Drive Ring is then
fitted over the Insert engaging the top lobes of the
Insert. The Drive Ring is then fastened to the Ring
Hub using high strength alloy steel socket head cap
screws with high collar lock washers. The coupling
will now transmit torque with silent, smooth reliable,
maintenance free operation.

BRAKE WHEEL
Manufacturing T-Flex® is manufactured in the
LIMITED END FLOAT USA. Standard hubs and rings are machined from
page 5 page 9 solid carbon steel rounds and tubing, maintaining
tight tolerances which provides excellent coupling
balance. Stainless steels in grades 303,304, and 316
are also available for corrosive environments and
food applications. We also offer a low cost, FDA
approved alternative to stainless steel called
Melonite Process which turns carbon steel shiny
black and prevents wear and corrosion.
T-Flex® inserts are made from durable custom
compounded polyurethane that offer resistance to
almost every fluid found in industry today. Using
T-Flex® ensures dependable, maintenance free
torque transmission for your rotational equipment,
and comes with product / technical support from our
knowledgeable staff with over 25 years experience.

Copyright© 2008 ATR® Sales, Inc. / All Rights Reserved Worldwide / Unauthorized Duplication is
Prohibited / no part of this publication may be reproduced, transmitted, transcribed, stored in a
SLIDING BRAKE DISC retrieval system, or translated into any human or computer language, in any form or by any means,
without the express written permission of ATR® Sales Inc. ATR®, ATRA-FLEX® and the T-Flex® logo are
page 6 page 9 registered trademarks of ATR® Sales Inc. All other trademarks are the property of their respective owners.
2
 Flexible Couplings

2) Calculate required coupling continuous torque rating (lb-in)

using the formula: HP X SF X 63025 ÷ RPM = Torque (lb-in)
DRIVER F1 SF DRIVEN F2 SF
ELECTRIC MOTOR 1.0 GENERATORS, GEAR BOXES, LIGHT DUTY AGITATORS & CONVEYERS, STOKERS 1.0
GAS OR STEAM TURBINE 1.0 CENTRIFUGAL PUMPS, COMPRESSORS, BLOWERS, FANS, ETC. 1.0
1) Determine service factor (SF) GEAR BOX INCREASER / REDUCER 1.0 RECIPROCATING PUMPS, COMPRESSORS, FEEDERS, FREQUENT STOPS/STARTS, ETC. 2.0
SF = F1 X F2 (not to exceed 4) PULP & PAPER MILL EQUIPMENT (REFER TO MILL STANDARD COUPLING SF GUIDE) 1-3
GAS OR DIESEL ENGINE 4+ CYL 3.0
GAS OR DIESEL ENGINE 1-3 CYL 4.0 STEEL MILL EQUIPMENT (REFER TO MILL STANDARD COUPLING SF GUIDE) 1-3

3) Determine suitable coupling insert type for application using the Insert Color Chart below
INSERT TYPE DESCRIPTION USE MAX TEMP F MIN TEMP F DUROMETER
YELLOW GENERAL USE, HIGH DAMPEN GENERAL APPLICATIONS (STANDARD) 200 -60 60D
RED HIGH TEMPERATURE, HIGH DAMPEN HIGH TEMPERATURE RUNNING APPLICATIONS 350 20 60D
ORANGE HIGH TORQUE, MEDIUM DAMPEN HIGH TORQUE, LOW SPEED APPLICATIONS 200 -20 70D
GREEN HIGH TEMPERATURE, EXTRA HIGH DAMPEN ENGINE OR RECIPROCATING WITH HIGH VIBRATORY TORQUES 350 -20 90A

4) Choose the coupling size that meets or exceeds the calculated required continuous torque rating using the color coded tables below.
Intermittent (peak) ratings are reserved for system torque spikes, starts/stops, reversing etc.

Insert Tables: Torque ratings (lb-in) - HP ratings @ various RPMS - Max RPM's based on insert types
INSERT YELLOW T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
CONTINUOUS (LB-IN) 1000 1600 3800 6000 12000 35000 64700 120000 202000 304000 540000 720000 950000
INTERMITTENT (LB-IN) 1800 2500 7000 9600 19200 60000 103600 200000 269600 500000 860000 1050000 1380000
1.59 2.54 6.03 9.52 19.04 56 103 190 321 482 857 1142 1507
HP @ 100 RPM (SF1) 2.86 3.97 11.11 15.23 30.46 95 164 317 428 793 1365 1666 2190
19.04 30.46 72.35 114 228 666 1232 2285 3850 5788 10282 13709 18088
HP @ 1200 RPM (SF1) 34.27 48 133 183 366 1142 1973 3808 5133 9520 16374 19992 26275

HP @ 1750 RPM (SF1) 27.77 44 106 167 333 972 1795 3332 5614 8441 14994 19992 26378
49.98 69 194 267 533 1666 2877 5553 7486 13883 23879 29155 38318
57.12 91 217 343 685 1999 3696 6854
HP @ 3600 RPM (SF1)
103 143 400 548 1095 3427 5918 11424
MAX RPM UNBALANCED 12000 10000 8000 6000 4500 3600 2800 2300 1750 1450 1300 1200 1000
MAX RPM BALANCED G2.5 18000 16000 14000 12000 10500 8500 5500 3600 2400 2100 1750 1750 1400
INSERT RED T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
CONTINUOUS (LB-IN) 1000 1600 3800 6000 12000 35000 64700 120000 202000 304000 540000 720000 950000
INTERMITTENT (LB-IN) 1800 2500 7000 9600 19200 60000 103600 200000 269600 500000 860000 1050000 1380000

HP @ 100 RPM (SF1) 1.59 2.54 6.03 9.52 19.04 56 103 190 321 482 857 1142 1507
2.86 3.97 11.11 15.23 30.46 95 164 317 428 793 1365 1666 2190

HP @ 1200 RPM (SF1) 19.04 30.46 72.35 114 228 666 1232 2285 3850 5788 10282 13709 18088
34.27 48 133 183 366 1142 1973 3808 5133 9520 16374 19992 26275
27.77 44 106 167 333 972 1795 3332 5614 8441 14994 19992 26378
HP @ 1750 RPM (SF1) 49.98 69 194 267 533 1666 2877 5553 7486 13883 23879 29155 38318
57.12 91 217 343 685 1999 3696 6854
HP @ 3600 RPM (SF1)
103 143 400 548 1095 3427 5918 11424
MAX RPM UNBALANCED 12000 10000 8000 6000 4500 3600 2800 2300 1750 1450 1300 1200 1000
MAX RPM BALANCED G2.5 18000 16000 14000 12000 10500 8500 5500 3600 2400 2100 1750 1750 1400
INSERT ORANGE T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
CONTINUOUS (LB-IN) 1130 3000 6000 9000 15600 60000 106800 200000 333600 452000 890000 1100000 1570000
INTERMITTENT (LB-IN) 2260 4000 9000 12600 24000 80000 170900 300000 444900 603000 1400000 1650000 2280000
1.79 4.76 9.52 14.28 24.75 95 169 335 529 717 1412 1745 2491
HP @ 100 RPM (SF1) 3.59 6.35 14.28 19.99 38.08 127 271 557 706 957 2221 2618 3618

HP @ 1200 RPM (SF1) 21.52 57.12 114 171 297 1142 2033 4017 6352 8606 16946 20944 29893
43.03 76 171 240 457 1523 3254 6683 8471 11481 26656 31416 43411

HP @ 1750 RPM (SF1) 31.38 83 167 250 433 1666 2965 5859 9263 12551 24712 30543 43594
62.75 111 250 350 666 2221 4745 9746 12353 16743 38873 45815 63308

HP @ 3600 RPM (SF1) 64.55 171 343 514 891 3427 6100 12052
130 228 514 720 1371 4570 9762 20049
MAX RPM UNBALANCED 12000 10000 8000 6000 4500 3600 2800 2300 1750 1450 1300 1200 1000
MAX RPM BALANCED G2.5 16000 16000 12000 10000 8000 6500 4200 3600 2400 2100 1750 1750 1400

INSERT GREEN T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
CONTINUOUS (LB-IN) 550 600 2130 3600 7200 19250 35585 72000 111210 167000 270000 392000 475000
INTERMITTENT (LB-IN) 990 1200 4200 6000 12000 33000 56980 100000 148280 275000 430000 550000 690000
.87 .95 3.38 5.71 11.42 31 56 114 176 265 428 622 754
HP @ 100 RPM (SF1)
1.57 1.9 6.66 9.52 19.04 52 90 159 235 436 682 873 1095
10.47 11.42 40.56 69 137 367 678 1371 2117 3180 5141 7464 9044
HP @ 1200 RPM (SF1)
18.85 23 79.97 114 228 628 1085 1904 2823 5236 8187 10472 13138
15.27 17 59.14 100 200 535 988 1999 3088 4637 7497 10885 13189
HP @ 1750 RPM (SF1) 27.49 33 117 167 333 916 1582 2777 4117 7636 11940 15272 19159
31.42 34 122 206 411 1100 2033 4113
HP @ 3600 RPM (SF1) 56.55 69 240 343 685 1885 3255 5712
MAX RPM UNBALANCED 12000 10000 8000 6000 4500 3600 2800 2300 1750 1450 1300 1200 1000
MAX RPM BALANCED G2.5 18000 16000 12000 10000 8000 6500 4200 3600 2400 2100 1750 1750 1400

5) Determine coupling type required for the application. Check dimensions/max bore tables to confirm the coupling sized will accommodate shafts and
physically fit the application. Determine if the couplings hubs will be bored to size, or used with Taper Lock Bushings, QD Bushings, or other type of locking
device. Standard couplings are machined carbon steel. Specify if stainless steel or Melonite Process is required based on atmosphere conditions, etc.

Listed service factors are intended as a general guide, and are typical of usual service requirements.
Please refer to AGMA 922-A96: Load Classification and Service Factors for Flexible Couplings for a complete list.
3
Flexible Couplings
T-FLEX® NON SPACER / SPACER DIMENSIONS
Patent #7,244,186

FIGURE 2
SPACER

FIGURE 1
NON-SPACER

Non-Spacer couplings are easily coverted to Spacer Couplings simply by adding the spacer body. All other components are standard.
Spacer Length (SL) = DBSE - E to allow proper gap. See Table 2 for standard stocked spacer lengths.

SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
G 2.850 3.600 4.600 5.100 6.680 8.180 10.180 12.200 14.200 16.200 18.200 20.250 22.275
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.100 19.950 23.250 28.500
MBFH 1.375 1.750 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000 10.000 11.250 12.000
MBRH 1.625 2.250 2.500 3.375 3.875 5.250 6.250 7.250 7.625 10.375 12.000 12.500 15.000
MBHD 1.875 2.750 2.875 4.500 5.250 6.625 8.250 9.250 10.625 13.250 15.375 17.500 20.000
RSB .300 .500 .600 .750 .950 1.000 1.500 1.750 2.250 2.900 3.700 3.900 3.900
E .100 .100 .100 .100 .180 .180 .180 .200 .200 .200 .200 .250 .275
D2 1.875 2.585 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775 14.300 16.000 18.500
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 17.875 20.988
D4 2.470 3.200 3.625 5.000 5.625 7.500 8.875 10.750 11.375 13.875 15.800 17.500 20.000
HD 2.750 3.840 4.650 6.125 7.500 9.500 11.375 13.250 14.375 17.670 19.700 23.000 27.000
L1 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L2 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L3 .650 .705 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875 4.140 4.250 4.950
L4 .980 1.295 1.730 1.825 2.565 3.065 3.950 4.925 5.690 6.440 6.875 7.900 8.440
L5 .375 .4375 .500 .625 .625 .875 1.000 1.125 1.250 1.500 2.000 2.000 2.500
L6 .835 1.165 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385 5.185 6.100 6.375
DRC 1.450 2.085 2.500 2.700 4.250 5.175 4.865 6.815 7.140 8.010 9.570 11.100 11.675
S1 1.000 1.350 1.438 1.815 2.575 3.125 3.250 4.250 4.500 5.125 6.000 7.000 7.250
S2 .6875 .875 1.125 1.250 1.625 2.000 2.500 3.000 3.500 4.000 4.500 5.000 5.500
SS 5/16 5/16 3/8 3/8 1/2 5/8 3/4 1-8 1-8 1-8 1-8 1-8 1-8
LBS 5 10 15 25 50 105 180 285 365 600 950 1250 1750

Note: Size T-6 thru T-12 spacers are made to order. Special inventory arrangements
can be made with the end user if needed. Consult Factory for Min/Max spacer lengths FIGURE 4
SIZE 3.0 3.5 3.75 4.0 5.0 5.5 6.0 7.0 7.5 9.0 9.5 9.75 10.0 12.0 HEAVY DUTY RING HUB
T-0 X X X
T-1 X X X X X
T-2 X X X X X X X X X
T-3 X X X X X X X X
T-4 X X X X X X X X X X X X
T-5 X X X X X X X X X

FIGURE 3
LIMITED END FLOAT MB HD: Use the Heavy Duty Ring Hub for shafts
larger than MB RH. RH HD must be specified when
ordering RSB for the larger shafts. Available for use
with Spacer and Non-Spacer Couplings

Note: T-Flex standard couplings are designed to allow free axial movement of driver and driven shafts. Limited End Float
couplings should be specified for all applications requiring limited or controlled axial end float such as Sleeve/Babbit
bearing motors, fans, blowers, etc. Consult factory for questionable applications. Limited End Float Flex Hub and Inserts
are used with standard Ring Hubs and Drive Rings. Available for use with Spacer and Non-Spacer Couplings.

ATR Sales Inc. reserves the right to change design without notice. The dimensions and weights listed are approximate and sufficient for most
users. Dimensions L3 and L4 may be faced off as needed for length restrictions. (see page 12 for shaft contact) The purchaser should request
4 certified prints for couplings requiring tighter tolerances, critical dimensions and/or weights. Contact ATR Sales @ 800-443-6613
 T-FLEX® LIMITED END FLOAT DIMENSIONS / TOLERANCES Flexible Couplings

Patent #7,244,186

FIGURE 5
LIMITED END FLOAT

SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-12 T-11
G 2.850 3.600 4.600 5.100 6.680 8.180 10.180 12.200 14.200 16.200 18.200 22.275 20.250
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020 19.950 28.500 23.250
MBFH 1.375 1.750 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000 10.000 12.000 11.250
MBRH 1.625 2.250 2.500 3.375 3.875 5.250 6.250 7.250 7.625 10.375 12.000 15.000 12.500
MBHD 1.875 2.750 2.875 4.500 5.250 6.625 8.250 9.250 10.625 13.250 15.375 20.000 17.500
RSB .300 .500 .600 .750 .950 1.000 1.500 1.750 2.250 2.900 3.700 3.900 3.900
E .100 .100 .100 .100 .180 .180 .180 .200 .200 .200 .200 .275 .250
D2 1.875 2.585 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775 14.300 18.500 16.000
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 20.988 17.875
D4 2.470 3.200 3.625 5.000 5.625 7.500 8.875 10.750 11.375 13.875 15.800 20.000 17.500
HD 2.750 3.840 4.650 6.125 7.500 9.500 11.375 13.250 14.375 17.670 19.700 27.000 23.000
L1 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 11.000 10.000
L2 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 11.000 10.000
L3 .650 .705 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875 4.140 4.950 4.250
L4 .980 1.295 1.730 1.825 2.565 3.065 3.950 4.925 5.690 6.440 6.875 8.440 7.900
L5 .375 .4375 .500 .625 .625 .875 1.000 1.125 1.250 1.500 2.000 2.500 2.000
L6 .835 1.165 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385 5.185 6.375 6.100
DRC 1.450 2.085 2.500 2.700 4.250 5.175 4.865 6.815 7.140 8.010 9.570 11.675 11.100
S1 1.000 1.350 1.438 1.815 2.575 3.125 3.250 4.250 4.500 5.125 6.000 7.250 7.000
S2 .6875 .875 1.125 1.250 1.625 2.000 2.500 3.000 3.500 4.000 4.500 5.500 5.000
SS 5/16 5/16 3/8 3/8 1/2 5/8 3/4 1-8 1-8 1-8 1-8 1-8 1-8
LBS 5 10 15 25 50 105 180 285 365 600 950 1750 1250

SIZE
T-FLEX® END FLOAT PARALLEL ANGULAR
LEF +/- P (TIR) A
Use Limited End Float Flex Hub and Inserts for applications with T-1 .050 / .035 .040 1
Sleeve Bearing Motors, ID & FD fans or any application requiring
Limited Axial End Float. All Other components are standard, they T-2 .050 / .035 .040 1
can be used in Non-Spacer, Spacer, and Flywheel, etc. T-3 .050 / .035 .040 1
T-4 .050 / .035 .060 .5
Note: Limited End Float Couplings can be special ordered T-5 .050 / .035 .060 .5
for End Float +/- increase or decrease and accommodate T-6 .050 / .035 .060 .5
greater angular misalignment. They can also be combined T-7 .050 / .035 .060 .5
with Axial Slide Couplings to be used as stops for < or > travel. T-8 .050 / .035 .060 .5
Consult factory for special design needs. T-9 .050 / .035 .080 .5
T-10 .050 / .035 .080 .5
T-11 .050 / .035 .100 .5
T-12 .050 / .035 .100 .5
ATR® reserves the right to change design without notice. The dimensions and weights listed are approximate and sufficiently accurate for most users. The purchaser
should use certified prints for construction where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required.
5
 Flexible Couplings
T-FLEX® FLOATING SHAFT COUPLING DIMENSIONS
Patent #7,244,186

SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
G 2.850 3.600 4.600 5.100 6.680 8.180 10.180 12.200 14.200 16.200 18.200 20.250 22.275
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020 19.950 23.250 28.500
MBFH 1.375 1.750 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000 10.000 11.250 12.000
MBRH 1.625 2.250 2.500 3.375 3.875 5.250 6.250 7.250 7.625 10.375 12.000 12.500 15.000
MBHD 1.875 2.750 2.875 4.500 5.250 6.625 8.250 9.250 10.625 13.250 15.375 17.500 20.000
RSB .300 .500 .600 .750 .950 1.000 1.500 1.750 2.250 2.900 3.700 3.900 3.900
E .100 .100 .100 .100 .180 .180 .180 .200 .200 .200 .200 .250 .275
D2 1.875 2.585 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775 14.300 16.000 18.500
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 17.875 20.988
D4 2.470 3.200 3.625 5.000 5.625 7.500 8.875 10.750 11.375 13.875 15.800 17.500 20.000
HD 2.750 3.840 4.650 6.125 7.500 9.500 11.375 13.250 14.375 17.670 19.700 23.000 27.000
L1 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L2 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L3 .650 .705 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875 4.140 4.250 4.950
L4 .980 1.295 1.730 1.825 2.565 3.065 3.950 4.925 5.690 6.440 6.875 7.900 8.440
L5 .375 .4375 .500 .625 .625 .875 1.000 1.125 1.250 1.500 2.000 2.000 2.500
L6 .835 1.165 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385 5.185 6.100 6.375
DRC 1.450 2.085 2.500 2.700 4.250 5.175 4.865 6.815 7.140 8.010 9.570 11.100 11.675
SD 1.250 1.500 2.000 2.500 3.250 4.250 5.250 6.000 7.000 9.000 10.000 11.000 12.000
MBFH = MAX BORE FLEX HUB
MBRH = MAX BORE RING HUB
MBHD = MAX BORE RING HUB HD
HD = RING HUB SMALL DIAMETER INCREASED FOR LARGER BORE CAPACITY
RSB = ROUGH STOCK BORE (MINIMUM RE-BORE)

ATR® reserves the right to change design without notice. The dimensions listed are sufficiently accurate for most users. The purchasershould use
certified prints for construction where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required.

6
 T-FLEX® FLYWHEEL COUPLING DIMENSIONS
Flexible Couplings

Patent #7,244,186

FIGURE 9
FLYWHEEL

SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
G 1.860 2.300 2.865 3.250 4.115 5.115 6.230 7.275 8.500 9.760 11.325 12.325 13.835
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020 19.950 23.250 28.500
MBFH 1.375 1.750 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000 10.000 11.250 12.000
RSB .300 .500 .600 .750 .950 1.000 1.500 1.750 2.250 2.900 3.700 3.900 3.900
E .100 .100 .100 .100 .180 .180 .180 .200 .200 .200 .200 .250 .275
D2 1.875 2.585 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775 14.300 16.000 18.500
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 17.875 20.988
D4 2.150 2.920 3.600 4.625 5.775 7.475 8.640 10.190 10.560 13.905 15.835 18.000 21.115
L1 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L3 .650 .705 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875 4.140 4.250 4.950
L5 .375 .4375 .500 .625 .625 .875 1.000 1.125 1.250 1.500 2.000 2.000 2.500
L6 .835 1.165 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385 5.185 6.100 6.375
S1 1.000 1.350 1.438 1.815 2.575 3.125 3.250 4.250 4.500 5.125 6.000 7.000 7.250
FLYWHEEL DIMENSIONS FOR STANDARD CLUTCH DIAMETERS
SAE 6.5 7.5 8 10 11.5 14 16 18 21 24
D5 8.500 9.500 10.375 12.375 13.875 18.375 20.375 22.500 26.500 28.875
BC 7.875 8.750 9.625 11.625 13.125 17.250 19.250 21.375 25.250 27.250
L4 .3125 .3125 .375 .375 .375 .375 .625 .750 .750 .750
CH .3281 .3281 .3906 .3906 .3906 .5156 .5156 .6406 .6406 .7656
CHX 6 8 6 8 8 8 8 6 12 12
NOTE: CUSTOM FLYWHEELS AVAILABLE TO FIT MOST APPLICATIONS. STANDARD SPACER
BODIES CAN BE ADDED. ALSO AVAILABLE AS LIMITED END FLOAT OR SLIDING.
ATR® reserves the right to change design without notice. The dimensions listed are approximate and sufficiently accurate for most users. The purchaser
should use certified prints for construction where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required.

7
Flexible Couplings
T-FLEX® AXIAL SLIDE COUPLING DIMENSIONS
Patent #7,244,186

E E+ E- SL
G

SL
FIGURE 6
L6 AXIAL LONG SLIDE

DRL
L5

L2
SPECIFY E + / - D4 MB RH MB FH D2 D3 D1
E
COUPLINGS ARE MADE TO ORDER

FH SL
RH

SB SL
E E+ E-

G DR

FIGURE 7 L5
AXIAL MEDIUM SLIDE
L4 L6

HD MB RH E MB FH D2 D3 D1

FH
CB

RH

DR

SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
G 2.850 3.600 4.600 5.100 6.680 8.180 10.180 12.200 14.200 16.200 18.200 20.250 22.275
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020 19.950 23.250 28.500
MBFH 1.375 1.750 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000 10.000 11.250 12.000
MBRH 1.625 2.250 2.500 3.375 3.875 5.250 6.250 7.250 7.625 10.375 12.000 12.500 15.000
MBHD 1.875 2.750 2.875 4.500 5.250 6.625 8.250 9.250 10.625 13.250 15.375 17.500 20.000
RSB .300 .500 .600 .750 .950 1.000 1.500 1.750 2.250 2.900 3.700 3.900 3.900
D2 1.875 2.585 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775 14.300 16.000 18.500
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 17.875 20.988
D4 2.470 3.200 3.625 5.000 5.625 7.500 8.875 10.750 11.375 13.875 15.800 17.500 20.000
HD 2.750 3.840 4.650 6.125 7.500 9.500 11.375 13.250 14.375 17.670 19.700 23.000 27.000
L2 1.375 1.750 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000 9.000 10.000 11.000
L3 .650 .705 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875 4.140 4.250 4.950
L4 .980 1.295 1.730 1.825 2.565 3.065 3.950 4.925 5.690 6.440 6.875 7.900 8.440
L5 .375 .4375 .500 .625 .625 .875 1.000 1.125 1.250 1.500 2.000 2.000 2.500
L6 .835 1.165 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385 5.185 6.100 6.375
ATR® reserves the right to change design without notice. The dimensions listed are sufficiently accurate for most users. The purchaser should use
certified prints for construction where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required.

8
 T-FLEX® BRAKE WHEEL / BRAKE DIMENSIONS Flexible Couplings

Patent #7,244,186

SIZE WHEEL F1 F2 L7 T DISC A

BXF BXF

T-2 6 X 3.125 1.625 1.5 .645 .25 8 X .25 .595

6 X 3.75 2.25 6.45 .25 10 X .25
8 X 2.5 1.0 .865 .375 8 X .25
T-3 8 X 3.25 1.75 1.5 .865 .375 10 X .25 .675
8 X 3.5 2.0 .865 .375 12 X .25
FIGURE 10
BRAKEWHEEL 10 X 3.75 1.0 .875 .375 10 X .25
T-4 10 X 4.25 2.0 2.25 .875 .375 12 X .25 .685
10 X 5.5 3.25 .875 .375 16 X .5
11 X 5 2.75 .875 .375 18 X .5
13 X 5.5 2.0 1.185 .5 12 X .25
13 X 5.75 2.25 1.185 .5 16 X .5
T-5 14 X 6.5 3.0 3.5 1.185 .5 18 X .5 .935
16 X 6.375 2.875 1.185 .5 20 X .5
16 X 8.25 4.75 1.185 .5 22 X .5
17 X 6.5 3.0 1.25 .625
14 X 6.5 3.0 1.3 .5 16 X .5
16 X 6.375 2.875 1.3 .5 18 X .5
T-6 16 X 8.25 4.75 3.5 1.3 .5 20 X .5 1.05
17 X 6.5 3.0 1.365 .625 22 X .5
19 X 8.25 4.75 1.425 .75 24 X .5
17 X 6.5 2.5 1.495 .625 18 X .5
19 X 8.25 4.25 1.56 .750 20 X .5
T-7 19 X 8.75 4.75 4.0 1.56 .750 22 X .5 1.185
20 X 8.25 4.25 1.56 .750 24 X .5
23 X 8.25 4.25 1.56 .750 30 X .5
23 X 9.25 5.25 1.56 .750
19 X 8.25 4.25 1.685 .750
19 X 8.75 4.75 1.685 .750 20 X .5
20 X 8.25 4.25 1.685 .750 22 X .5
T-8 23 X 8.25 4.25 4.0 1.685 .750 24 X .5 1.31
23 X 9.25 5.25 1.685 .750 30 X .5
24 X 10 6.0 1.75 .875 36 X .625
25 X 10.25 6.25 1.81 1.0
FIGURE 11 23 X 8.25 3.25 1.935 .750
BRAKEDISC 23 X 9.25 4.25 1.935 .750 24 X .5
T-9 24 X 10 50 5.0 2.0 .875 30 X .5 1.560
25 X 10.25 5.25 2.06 1.0 36 X .625
26 X 10.25 5.25 2.06 1.0 40 X .625
28 X 11.25 6.25 1.185 1.25

SIZE> T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9

G 4.600 5.100 6.680 8.180 10.180 12.200 14.200 16.200
D1 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020
MBFH 2.250 2.500 3.375 4.500 5.500 6.250 7.125 9.000
MBRH 2.500 3.375 3.875 5.250 6.250 7.250 7.625 10.375
E .100 .100 .180 .180 .180 .200 .200 .200
D2 3.200 4.000 4.900 6.500 7.875 9.250 10.165 12.775
D3 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780
D4 3.625 5.000 5.625 7.500 8.875 10.750 11.375 13.875
L1 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000
L2 2.250 2.500 3.250 4.000 5.000 6.000 7.000 8.000
L3 1.200 1.125 1.115 1.325 2.475 2.375 3.250 3.875
L4 1.730 1.825 2.565 3.065 3.950 4.925 5.690 6.440
L5 .500 .625 .625 .875 1.000 1.125 1.250 1.500
L6 1.165 1.500 2.375 2.875 2.715 3.795 3.900 4.385
DRC 2.500 2.700 4.250 5.175 4.865 6.815 7.140 8.010
S1 1.438 1.815 2.575 3.125 3.250 4.250 4.500 5.125
S2 1.125 1.250 1.625 2.000 2.500 3.000 3.500 4.000
SS 3/8 3/8 1/2 5/8 3/4 1-8 1-8 1-8

ATR® reserves the right to change design without notice. The dimensions listed are sufficiently accurate for most users. The purchaser
should use certified prints for construction where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required.

9
 Flexible Couplings
T-FLEX® SPLIT TAPER BUSHING COUPLING DIMENSIONS
Patent #7,244,186

QD BUSHING
SIZE QD MB GB G D1 D3 D4 E BL
T-0 JA 1.250 2.550 1.550 2.950 2.050 2.470 .100 1.062
T-1 SH 1.625 3.850 2.725 3.840 2.820 3.200 .100 1.312
T-2 SD 2.000 3.975 2.725 4.800 3.500 3.625 .100 1.812
T-3 SK 2.625 5.540 4.165 6.290 4.500 5.000 .100 1.937
T-4 SF 2.875 5.250 3.830 7.800 5.650 5.625 .180 2.062
T-5 F 4.000 7.805 5.805 9.765 7.350 7.500 .180 3.625
T-6 J 4.500 9.555 7.180 11.900 8.515 8.875 .180 4.500
T-7 M 5.500 14.075 11.200 13.600 10.065 10.750 .200 6.750
T-8 N 6.000 16.700 13.450 14.625 10.435 11.375 .200 8.125
T-9 P 7.000 19.825 15.825 18.020 13.780 13.875 .200 9.375
T-10 W 8.000 23.575 19.075 19.950 15.710 15.800 .200 11.37
FIGURE 12
QD BUSHING NOTE: RING HUBS MAY ACCOMMODATE +1 SIZE LARGER BUSHING THAN FLEX HUB

TAPER-LOCK® BUSHING EXTERNAL

SIZE TL-EXT MB G D1 D3 D4 E BL
T-0 1008 1.000 2.475 2.950 2.050 2.470 .100 .875
T-1 1108 1.125 2.850 3.840 2.820 3.200 .100 .875
T-2 1615 1.687 3.975 4.800 3.500 3.625 .100 1.500
T-3 2012 2.125 3.975 6.290 4.500 5.000 .100 1.250
T-4 2525 2.500 6.055 7.800 5.650 5.625 .180 2.500
T-5 3020 3.250 6.305 9.765 7.350 7.500 .180 2.000
T-6 4040 4.437 9.305 11.900 8.515 8.875 .180 4.000
T-7 5050 5.000 11.325 13.600 10.065 10.750 .200 5.000
T-8 6050 6.000 12.325 14.625 10.435 11.375 .200 5.000
T-9 7060 7.000 14.325 18.020 13.780 13.875 .200 6.000
T-10 8065 8.000 15.950 19.950 15.710 15.800 .200 6.500
FIGURE 13
TAPER LOCK
EXTERNAL BUSHING NOTE: RING HUBS MAY ACCOMMODATE +1 SIZE LARGER BUSHING THAN FLEX HUB

TAPER-LOCK® BUSHING INTERNAL

SIZE TL-INT MB G D1 D3 D4 E BL
T-1 1108 1.125 2.140 3.840 2.820 3.200 .100 .875
T-2 1310 1.437 2.300 4.800 3.500 3.625 .100 1.000
T-3 1610 1.687 2.625 6.290 4.500 5.000 .100 1.000
T-4 2012 2.125 3.705 7.800 5.650 5.625 .180 1.250
T-5 3020 3.250 5.030 9.765 7.350 7.500 .180 2.000
T-6 3535 3.937 7.430 11.900 8.515 8.875 .180 3.500
T-7 4040 4.437 8.450 13.600 10.065 10.750 .200 4.000
T-8 4545 4.937 9.450 14.625 10.435 11.375 .200 4.500
T-9 5050 5.000 10.450 18.020 13.780 13.875 .200 5.000
FIGURE 14
TAPER LOCK T-10 6050 6.000 10.450 19.950 15.710 15.800 .200 5.000
INTERNAL BUSHING
NOTE: RING HUBS MAY ACCOMMODATE +1 SIZE LARGER BUSHING THAN FLEX HUB

ATR® reserves the right to change design without notice. The dimensions listed are approximate and sufficiently accurate for most users. The purchaser should use certified prints for construction
where exact dimensions and weights are critical. Additional information will be provided if extreme accuracy is required. ®Taper-Lock is a registered tradename of Rockwell Automation-Dodge

10
T-FLEX® TECHNICAL INFO / ALIGNMENT AND MACHINING TOLERANCES Flexible Couplings

Patent #7,244,186

ALIGNMENT TOLERANCES
SIZE> T-0 T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
GAP E .100 .100 .100 .100 .180 .180 .180 .200 .200 .200 .200 .250 .275
E+ .100 .125 .125 .175 .175 .225 .225 .250 .250 .250 .350 .350 .350
E- .020 .030 .030 .040 .040 .050 .050 .070 .070 .070 .070 .070 .100
PARALLEL O .450 .571 .650 .895 1.265 1.207 1.693 1.767 2.090 2.120 2.120 2.687 3.756
O +/- .020 .030 .030 .030 .040 .040 .040 .040 .040 .045 .050 .075 .075
TIR .040 .060 .060 .060 .080 .080 .080 .080 .080 .090 .100 .150 .150
ANGULAR A 2 2 2 2 1 1 1 1 1 1 1 1 1
D1 2.950 3.840 4.800 6.290 7.800 9.765 11.900 13.600 14.625 18.020 19.950 23.250 28.500
D3 2.050 2.820 3.500 4.500 5.650 7.350 8.515 10.065 10.435 13.780 15.710 17.875 20.988
TH-UNF 6-32 10-2 1/4 5/16 1/2 1/2 5/8 5/8 3/4 7/8 1 1 1/8 1 1/2
TT IN-LBS 31 85 210 415 1900 1900 3500 3500 6200 8500 12300 46500

BORE/KEYWAY CHART
BD KW X KH BD KW X KH
1/2 - 9/16 1/8 X 1/16 3 5/16 - 3 3/4 7/8 X 7/16
5/8 - 7/8 3/16 X 3/32 3 13/16 - 4 1/2 1 X 1/2
15/16 - 1 1/4 1/4 X 1/8 4 9/16 - 5 1/2 1 1/4 X 5/8
1 5/16 - 1 3/8 5/16 X 5/32 5 9/16 - 6 1/2 1 1/2 X 3/4
1 7/16 - 1 3/4 3/8 X 3/16 6 9/16 - 7 1/2 1 3/4 X 7/8
1 13/16 - 2 1/4 1/2 X 1/4 7 9/16 - 9 2X1
2 5/16 - 2 3/4 5/8 X 5/16 9 1/16 - 11 2 1/2 X 7/8
2 3/16 - 3 1/4 3/4 X 3/8 11 - 13 3X1

SLIP FIT BORES = NOMINAL SHAFT DIAMETER +.001/+.002

SUPPLIED WITH STANDARD KEYWAY AND TWO SET SCREW (1 OVER KEYWAY & 1 @90

INTERFERENCE FIT BORES = NOMINAL SHAFT DIAMETER X .0005 = INTEREFERENCE +/-.0005

SUPPLIED WITH STANDARD KEYWAY AND ONE SET SCREW OVER KEYWAY

ALL SPLINED AND TAPER BORES ARE AVAILABLE WITH EXTRA CHARGE & LEAD TIME
FACTORY DYNAMIC BALANCING IS AVAILABLE WITH EXTRA CHARGE & LEAD TIME

FLEX HUB PULLER HOLES (OPTIONAL)

SIZE> T-1 T-2 T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-10 T-11 T-12
PH 1/4 1/4 5/16 1/2 1/2 5/8 5/8 3/4 7/8 1 1 1/8 1 1/2
BC 2.285 2.875 3.500 4.525 5.925 7.000 8.150 8.500 11.400 13.350 14.650 16.494
NOTE: THE STANDARD RING HUB BOLT PATTERN CAN BE USED AS PULLER HOLES

11
 CANADIAN CENTRAL CORPORATE HEADQUARTERS: CARACAS / VENEZUELA
DISTRIBUTION CENTER: ATR SALES, INC. REPRESENTACIONES EL QUETAZL, C.A.
WINNIPEG, MANITOBA 110 E. GARRY AVENUE PH: 011-582-286-9474
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FAX: 204-661-8688 PH: 800-443-6613
FAX: 800-988-9896
CANADIAN EAST SWEDEN
DISTRIBUTION CENTER: JENS S. TRANSMISSIONER AB
REGIONAL OFFICE: PH: 011-461-119-8000
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PH: 877-444-6622
PH: 800-336-2299
FAX: 905-890-2269

KOREA AND JAPAN

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DISTRIBUTION CENTER: NORTH VANCOUVER, BC PH: 82-2-2671-2918
DELTA, BRITISH COLUMBIA PH: 877-984-6423
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