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System, Unpacking Installing Components and System Wiring CSTD CT02-025.805.01 CT02-025.812.03
System, Unpacking Installing Components and System Wiring CSTD CT02-025.805.01 CT02-025.812.03
Installation Instructions
System
Unpacking/installing components and system wiring
Document Version
Siemens Healthcare GmbH reserves the right to change its products and services at any
time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed.
Please contact your local Siemens Healthineers office to order a current version or refer to
our website http://www.siemens-healthineers.com.
Disclaimer
Siemens Healthcare GmbH provides this documentation “as is” without the assumption of
any liability under any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.
Copyright
“© Siemens Healthineers, 2018” refers to the copyright of a Siemens Healthineers entity
such as:
Siemens Healthcare GmbH - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Healthcare Private Ltd. - India
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
1 General Information 6
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Prerequisites for system installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Gantry Transport Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Overview of System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 List of Required Installation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.8 Special Tools for CTDI measurements in accordance with EN 61223-2-6 17
( for installations in Germany and some EU countries). . . . . . . . . . . . . . . . .
1.9 Special Tools for the DIN & IEC Acceptance Test . . . . . . . . . . . . . . . . . . . . . . 18
1.10 Special Tools for the Monitor ( Germany and some EU countries ) . . . . . . . 19
2 Unpacking Components 20
3 Installation of components 33
3.5 Installing the Cable Duct and Cable Cover between the Gantry and PHS . . . 68
3.5.1 PHS (08596566) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.5.2 PHS (10355389) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.6 Line Connection Box (Emotion 6/16 (2007)) . . . . . . . . . . . . . . . . . . . . . . . . 72
3.7 Console / Container / Furniture (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.8 Monitor / Keyboard & Mouse / Control Box . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.9 ICS / IRS tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.10 UPS (Uninterrupted Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.11 Line Voltage Connection Cabinet (400V) /Mains Connection Cabinet(Chi‐ 80
na) (Spirit / Spirit power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Special Mounting 81
1.1 Introduction
This document describes the steps required to install the SOMATOM Emotion 6/16
(2007) / Spirit / Spirit Power system.
Every system has undergone intensive testing and adjustment procedures at the factory
and is delivered in its customer-specific configuration.
http://cs.med.siemens.de
The local project manager is responsible for site preparation. The following conditions
have to be met:
n Room construction is finished, installation rooms have been cleaned.
n Line power distribution is available.
n Internal line impedance has been checked in accordance with the Planning Guide .
n Radiation protection is available (e.g. walls, doors, lead glass window).
n Transport route for system components has been approved (width, height, access).
The gantry transport device is not part of the delivery volume for all countries. Depend‐
1.3 Documents
The blue "Technical Documents" binder contains a complete overview regarding docu‐
ments included in the delivery volume as well as their print numbers.
The following documents are included in the delivery volume for the system:
n Technical documentation(Blue binder)
Contains the installation instructions, instructions for the acceptance test, test instruc‐
tions, and safety information.
n System Owner Manual
Contains customer and system-specific information.
n E-Manual Operator Manual
The E-Manual is a collection of the following books that you view directly on your syn‐
go Workplace:
- SOMATOM Operator Manual
Description of hardware components and their operation, including all relevant
safety instructions.
- Syngo CT Operator Manual
Workflow -orientated description for the syngo software.
- Application Guides
Description of suggested scan protocols and clinical application information.
n E-Manual syngo CT Workplace (optional)
Contains the operating instructions of the syngo CT Workplace workstation
n Release Notes
Acronym: Explanation:
CB-DOC Computer-based documentation
CCW Counterclockwise
CW Clockwise
ESD Electrostatically Sensitive Device
HW Hardware
ICS Image Control System
IES Image Evaluation System
IMS Image Measurement System
IRS Image Reconstruction System
PC Personal Computer
ROT Rotation
PDS Power Distribution System
PE Protective earth
PG Planning Guide
PHS Patient Handling System
SW Software
GPC Gantry Panel Control
UPS Uninterruptible Power Supply
LCB Line Connection Box
LCC/MCC Line Connection Cabinet / Mains Connection
Cabinet (SOMATOM Spirit - used in China
only)
Fig. 1:
An ISDN or analog router has to be ordered by the project manager. The router is not
included in the CT delivery volume.
The router’s power should be stand-alone; it is not allowed to connect to the UPS.
1.6.1 General
Only qualified and trained personnel are allowed to perform CT system installation, serv‐
ice, maintenance, and quality assurance.
To avoid any risk of injury to persons or damage to the system, the safety instructions
must be read and observed as described in the:
General Safety Notes (TD00-000.860.01.xx.xx)
and
Product-specific safety notes (CT02-025.860.02.xx.xx) ( Product-specific Safety
Notes / CT02-025.860.02)
The product-specific safety notes contain important information regarding:
n General safety information on the gantry, patient table, and laser products.
n Attachment of screws and nuts, adjustment instructions for torque wrench, and use of
Loctite.
n Safety advice (Hazard keys)
Take appropriate precautions to ensure your personal safety before handling heavy
equipment.
To provide ESD protection, the pink plastic cover should remain on the components until
access is required.
Always use ESD protective equipment (e.g. wrist band plus ground strap) before han‐
dling electronic components or devices.
For the first time in these installation instructions, power is applied to the system at sys‐
tem start-up.
Dangerous voltage levels may be present in some components (e.g. slip ring), even
when the system is switched off.
All necessary steps for radiation protection have to be taken at all times prior to releasing
radiation at the system.
All installation personnel working on the CT systems have to wear X-ray film badges for
personal dose monitoring at all times.
Do not leave the system unattended when a program is running with automatic move‐
ments or automatic radiation.
A detailed list of service tools is also available in the system spare parts catalogue, Sie‐
mens Med SPC.
1.9 Special Tools for the DIN & IEC Acceptance Test
Tab. 4 Special tools for the acceptance test
While rigging is in progress, pay attention to the difference in temperature between in‐
doors and outdoors. Keep the system warmed up according to the temperature gradient
(10 k/h.).
2.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document.( Safety Information / Page 13)
2.2 Gantry
n Place the gantry container on the floor.
n Check for the shock and tilt indicators. ( Fig. 2 Page 21)( Fig. 3 Page 21)
Check the shock and tilt indicators to see if they have responded. If so, notify the project
manager accordingly.
n Remove the nails and cardboard washers from the wooden crate.
n Remove the wooden top and sides of the container.
n Check the amount in accordance with the general packing list (located in the fourth
package "Accessories").
n Spirit systems delivered beginning with Serial No. 31031:
- Remove the two screws and washers attaching the right stand covers. Each screw is
hidden behind a transport adapter plate. However, these two screws can be re‐
moved through the holes on the transport covers. The right stand covers can be re‐
moved before dismounting the transport device so that the gantry can be easily
positioned with respect to the outlet of the cable conduit. ( Fig. 4 Page 22)
( Fig. 5 Page 22)
Fig. 4: Hole in the transport adapter plate and mounting bracket Fig. 5: Removing the screw and washer
Fig. 6: Gantry mounting brackets (front - to the left) Fig. 7: Gantry mounting bracket (back - in the middle)
(1) Brackets
n Remove the red transport lock in back of the gantry. ( Fig. 8 Page 23) --- Emotion
(2007), Spirit Power and Spirit systems delivered beginning with serial no. 31350:
Fig. 8: Gantry mounting bracket (back - in the middle)
Special attachment screws and washers have to be used for installation of the gantry
transport device. They are included in the delivery volume for the system.
Refer to the information on the warning label attached to the transport device
( Fig. 9 Page 23).
n Turn the centering screws ( Fig. 9 Page 23) into the holes of the transport adapter.
( Fig. 10 Page 24)( Fig. 11 Page 24)
n Adjust the distance between the gantry transport adapters and the transport device
with the centering screws. The distance should be the same on both sides.
Fig. 10: The centering screws in position at transport adapter Fig. 11: Centering screws in position at transport
(short ones) adapter (long ones)
n Position the gantry transport device on both sides of the gantry. Insert the attachment
screws ( Fig. 9 Page 23) through the centering screws and tighten them with a tor‐
que of 77 Nm ±10%. ( Fig. 12 Page 24)( Fig. 13 Page 24)
- Be careful to avoid scratching the gantry.
Fig. 12: Positioning the transport device (left side) Fig. 13: Positioning the transport device (right side)
n Swivel out the wheels of the transport device on both sides to prevent the gantry from
tilting. ( Fig. 14 Page 25)
Transport with the rollers swiveled in is permissible in narrow spaces only. As soon as
the system has passed through the narrow space, the transport rollers must be swiveled
out again.
Keep the shorter up-down adjustment when turning the spindles one by one.
Fig. 15: Patient table with extended bracket on transport pallet Fig. 16: Patient table without extended bracket on
transport pallet
4
1 4 1
5
2
3
2 3
(1) Wooden support
(2) Drill template (1) Wooden support
(3) Ramp (2) Drill template
(4) PHS accessory boxes (3) Ramp
(5) Extended bracket (4) PHS accessory boxes
2.4 Monitor / Keyboard / Mouse / Control Box / ICS, IRS & IES
Towers
n Place the wooden crate on the floor.
n Remove the nails / screws from the wooden crate .
n Remove the top and side covers of the crate.
n Check the amount in accordance with the entire packing list.
(The general packing list is in the fourth package "Accessories").
n Bring the cardboard boxes into the CT control room.
n Installation of the components continues under ( Monitor / Keyboard & Mouse / Con‐
trol Box / Page 76)
Fig. 17: LCB contact cover Fig. 18: PE cable of LCB contact cover
n Remove the four mounting screws: Two at the back of the LCB (yellow angles)
( Fig. 19 Page 31)and two inside the LCB near the front cover( Fig. 20 Page 31).
Fig. 19: Two mounting screws at the back of the LCB Fig. 20: Two mounting screws inside the LCB
(1) Position of the two mounting screws (1) Position of the two mounting screws
n Move the LCB next to the pallet (handle the LCB only at the consolidated spots, at the
left top and to the right of the LCB) and remove the pallet.( Fig. 21 Page 32)
Fig. 21: LCB: Consolidated spots
Read and observe the safety information contained in the "Safety information" section of
this document.( Safety Information / Page 13)
The minimum distances between the system and the wall have to be observed in accord‐
ance with the planning guide.
3.3 Gantry
The gantry should not be transported over uneven flooring. Impacts to the gantry may
damage its more sensitive parts.
n To minimize the risk of tipping, do not raise the gantry by more than 15 mm (~. 1/2
inch) above the floor.
n Move the gantry on the transport device to the final destination.
- Standard transport, wheels swivelled out ( Fig. 22 Page 35)
- Transport through narrow doors/passages , wheels swivelled in ( Fig. 23 Page 35)
Fig. 22: Standard transport with wheels swivelled out Fig. 23: Transport with wheels swivelled in (e.g. doors)
- Push the gantry only via the spindles of the transport device.
Some countries (e.g. countries prone to earthquakes) require special mountings for com‐
ponents mounted to the floor. ( Special Mounting / Page 81)
n Position the gantry at the installation location in accordance with the drawings (site
layout).
n Lower the gantry to the floor and turn the four spindles of the transport device coun‐
terclockwise.
Retain the special attachment screws ( Fig. 24 Page 36) from the gantry transport
device for future use.
- Remove the 4 yellow adapters and be careful to avoid scratching the gantry hous‐
ing.
Fig. 25: Adapter screws (short ones) Fig. 26: Adapter screws (long ones)
Fig. 29: Right stand cover (front) Fig. 30: Right stand cover (back)
While removing the gantry funnels, pay special attention to the window strip. The hooks
of the window strip may be broken, and the surface of it can be scratched very easily.
To protect the collimator box against damage, move the collimator box to the 12
o’clock position.( Fig. 35 Page 40)
The figures below are Emotion (2007), but similar to those for Spirit Power.
Fig. 37: Right stand cover Fig. 38: Remove the right stand cover
Fig. 39: Right stand cover ( front ) Fig. 40: Right stand cover ( back )
n Front funnel.
While removing the gantry funnels, pay special attention to the window strip. The hooks
of the window strip may be broken, and the surface of it can be scratched very easily.
- Remove the screws ( Pos. 1) at the front funnel. ( Fig. 41 Page 42)
- Pull the top of the cover to the front as far as the safety hooks can be hooked into
the guide holes ( Fig. 43 Page 42)
- Unplug the cable connectors ( X4, X5, X6 )( Fig. 42 Page 42).
- Disassemble the transparent window strip in the middle of the funnel.
- Loosen the safety hooks, put them back onto the frame rest, lift the cover out of the
bottom guide, and remove the cover from the gantry.( Fig. 34 Page 39)
To protect the collimator box against damage, move the collimator box to the 12
o’clock position
Fig. 46: Gantry transport lock (left stand) Fig. 47: Gantry transport lock (right stand)
(Emotion ( 2007) Systems and Spirit system delivered beginning with serial no. 31350 :
n Removing the transport locks at the right gantry stand
- Remove the 1 Allen screws ( Fig. 48 Page 44) from the metal block at the right
gantry stand.
- Remove the block by pulling it off the tilt mechanism.
Fig. 48: Gantry transport lock (right stand)
Check the rotation by turning the rotation part of the gantry in clockwise direction only
( CW as seen from the gantry front).
n Remove the 3 screws and one ground connection nut from PSS, MAS holder.
( Fig. 49 Page 45)
n Open the PSS, MAS holder.( Fig. 50 Page 45)
Fig. 49: PSS, MAS holder (closed) Fig. 50: PSS, MAS holder (open)
n Remove the screw ( Fig. 51 Page 46)and both nuts ( Fig. 52 Page 46)from the
transport locking plate.
n Remove the transport locking plate.
2
3
1
4
Fig. 55: Adjustable foot in the left front gantry stand Fig. 56: Adjustable foot in the left back gantry stand
Fig. 57: Adjustable foot in the right front gantry stand Fig. 58: Adjustable foot in right back gantry stand
n Position a water level on the gantry frame and check the level in two directions
(across and along( Fig. 59 Page 48) ( Fig. 60 Page 48) ( Fig. 61 Page 48)
( Fig. 62 Page 48).
n Horizontal tolerance: 0°±0.5
n Vertical tolerance: 90°±0.2
(Refer to SOMATOM Definition)
n If necessary, correct the leveling of the gantry by adjusting the four feet with an Allen
key.
Fig. 59: Leveling check at gantry ( Spirit ) Fig. 60: Leveling check at the gantry ( Spirit )
Fig. 61: Leveling check at the gantry ( Emotion 2007) Fig. 62: Leveling check at the gantry ( Emotion 2007)
n The gap between the gantry and floor can be sealed with silicone.
- NOTE: Silicone is not part of the delivery, it must be provided locally by the project
manager. The color of the silicone can be selected by the customer.
The patient table cannot stand independently. It requires a wooden support under the
The local Siemens office is responsible for the rock drill bits (14 mm, 15 mm).
3.4.1.2 Tools required for installing the Liebig or Hilti floor anchors
The “Liebig self-undercut anchor” or the “Hilti anchor” should be used to anchor the PHS
to the floor.
n Pen (to mark the position of the holes in the floor)
n Power drill ( to drill the holes ), rock drill bits ( size: 14 mm for Liebig and 15 mm for
Hilti floor anchors)
n Vacuum cleaner with a small nozzle ( to clean the holes after drilling )
n Hammer ( to insert the Liebig and the Hilti anchors into the holes )
n Torque wrench ( 25Nm / 50 Nm)
n Allen attachment size 8 for torque wrench (to secure the anchor in the floor)
n Allen attachment size 6 for torque wrench (to bolt the PHS to the floor)
n Hex nut sizes 13 and 17 for torque wrench (for the nuts bolting the PHS to the floor)
n Loctite # 221
n Injector for silicone
n Silicone for the strip between the floor and the PHS ( provided by the project manag‐
er)
n 8 mm insert for hexagonal head bolt ( 1/4 ))
n Socket adapter 1/4 drive - ( 1/2 )
The installation materials included in the delivery volume are suitable for flush or surface
mounting (concrete/subfloors). The customer is responsible for determining suitable an‐
choring methods as well as for procuring installation materials for other floor types.
Drilling template for PHS 8596566 beginning with serial no. 10501
There are two kinds of holes on this template. One type is for Emotion 2003. The other
type is for Spirit and Emotion 2007. Make sure that right type of holes are used as tem‐
plates for PHS installation.
Fig. 65: For Emotion 2003 Fig. 66: For Emotion 2007 / Spirit
The patient table has to be bolted to the floor using 4 screws, one at each corner.
As an alternative to the inside holes (1), the outer holes (2) may be used to mount the
patient table to the floor, depending on the conditions of the floor at the local site.
Refer to the label on the drill template for drilling the holes and installing the Liebig or
Hilti anchors, or .
The entire length of the Liebig anchor and the lower part (80 mm) of the Hilti anchor
must be inserted into the concrete base. The anchors must not be inserted into the floor
cement.
n Position the drill template with side A ( Fig. 63 Page 50) Pos.4 ( Fig. 64 Page 51)at
the exact center of the gantry base.
n Drill the four holes (position 1 or 2 on the drill template) on the floor. Drill holes using
a drill diameter of 14 mm for the Liebig anchor or 15 mm for the Hilti anchor. Refer to
the label on the drill template for the drilling procedure.
n Remove the drill template
n Clean the holes using a vacuum cleaner with a small nozzle.
The following materials and tools are included in the delivery volume (packed in the
box with the patient table covers):
- 4 Liebig self-undercut anchor IL S 14/80 with a 14 mm drill bit.
- 4 Hilti HSL- 3-G M10/100 with a 15 mm drill bit.
- 4 Allen screws M8 x 35 (strength = 8.8)
- 4 Allen screws M8 x 25 (strength = 8.8)
- Large and small washers
- Spacer shims
- 4 threaded rods, 170 mm length (strength = 8.8)
- 4 size 10 locking edge washers
- 4 metric hexagon nuts M8
- Hexagon rod 135 mm
n If threaded rods are used, cut them to the proper length. The distance between the
floor cement and the upper end of the threaded rods has to be 45 mm.
If the standard mounting holes have been used and the alternative mounting holes can‐
not be used for specific on-site reasons, chemical anchors will be used. In this situation,
the existing safety anchors must be completely removed and replaced with chemical an‐
chors and internally threaded inserts. It is not permitted to reuse the existing drill holes
and the existing floor mounting materials (safety anchors, bolts, etc.). Use chemical an‐
chors according to the local or national regulations. The project manager has to provide
the materials required. The chemical anchors must be installed according to the manu‐
facturer´s instructions. The tightening torque is 10 Nm for M8 nuts and 20 Nm for M10.
Secure the screws with Loctite 243. For more details refer to the Planning Guide
CT00-000.891.04.xx.02.
n Accurately position the drill template with Pos.4 or Pos.3 at the gantry base and cen‐
ter it.
n Remove the flooring at the patient table location in accordance with the drawing (site
layout) for direct contact between the table base and concrete. Fill up the flooring
height with the metal plates (shims delivered with the patient table)
n Remove the four mounting screws at the table base that secure the patient table to
the pallet. Two in front ( Fig. 67 Page 53) and two in back ( Fig. 68 Page 53)
Fig. 67: Table mounting screws - front Fig. 68: Table mounting screws - back
n Place the wooden ramp next to the pallet (front end of patient table
( Fig. 69 Page 53)).
n Raise the patient table to maximum position by turning the two hex screws in clock‐
wise direction on the two transport rollers. ( Fig. 70 Page 53)
n Remove the plastic belt and lift the patient table at the back end of the PHS.
Fig. 71: Handle at the back end of the PHS
(1) Handle
Do not lift the patient table by the handle ( Fig. 71 Page 54)
n Carefully move the patient table down the ramp using the two transport wheels. If the
patient table will not be positioned at its final destination, remove the wooden sup‐
port from the pallet and put the wooden support under the table for stabilization.
It requires a wooden support under the foot end. Otherwise, it will tip over. However,
even with a wooden support, the table remains unstable. It may tip over by just touching
it.
n Carefully move the patient table to the installation location until the base of the pa‐
tient table touches side B of the template or
- The cut-outs on side B of the template are sized to fit the bolts at the base of the
patient table.
- This aligns the patient table's distance and angle to the gantry.
Fig. 72: Positioning the drilling template between the gantry and PHS (PHS part no 8596566.: up to serial
no. 10500)
Fig. 74: Measured from the back corner of the PHS Fig. 75: Measured from the front corner of the PHS
n X direction tolerance: 0°±0.2°
n Z direction tolerance: 0°±0.2°
(Refer to SOMATOM Definition)
Fig. 76: Leveling check at the PHS Fig. 77: Leveling check at the PHS
n If necessary, adjust by installing metal plates (shims, ( Fig. 78 Page 57)) at the 4
anchoring positions under the patient table base.
Fig. 78: Position of the shims under the patient table
n Use Loctite 221 to secure the screws or nuts used to attach the table to the anchors.
n Tighten the screws or nuts at the Liebig anchors with a torque of 25 Nm. For the nuts
in the Hilti anchors, use a torque of 50 Nm.
n After leveling the patient table, check the positioning again with the drill template
and the gantry.
n Remove the drill template.
n There must be a silicone strip between the patient table base and the floor.
- NOTE: Silicone is not part of the delivery, it must be provided locally by the project
manager. The color of the silicone can be chosen by the customer.
Fig. 79: Opening for leveling the space under the vertical drive
Installation of the PHS covers continues under ( Final Steps / Page 161)
The wooden support should be positioned correctly. Otherwise, it will damage the sen‐
sor.
If the extended bracket is not installed on the PHS, the PHS cannot stand independently.
It requires a wooden support under the foot end. Otherwise, it will tip over.
We recommend having a second person assist when installing the patient table.
The local Siemens office is responsible for the rock drill bits (14 mm, 15 mm).
3.4.2.2 Tools required for installing the Liebig or Hilti Floor Anchors
The “Liebig self-undercut anchor” or the “Hilti anchor” should be used to anchor the PHS
to the floor.
n Pen (to mark the position of the holes in the floor)
n Power drill ( to drill the holes ), rock drill bits ( size: 14 mm for Liebig and 15 mm for
Hilti floor anchors)
n Vacuum cleaner with a small nozzle ( to clean the holes after drilling )
n Hammer ( to insert the Liebig and the Hilti anchors into the holes )
n Torque wrench ( 25Nm / 50 Nm)
n Allen attachment size 8 for torque wrench (to secure the anchor in the floor)
n Allen attachment size 6 for torque wrench (to bolt the PHS to the floor)
n Hex nut sizes 13 and 17 for torque wrench (for the nuts bolting the PHS to the floor)
n Loctite # 221
n Injector for silicone
n Silicone for the strip between the floor and the PHS ( provided by the project manag‐
er)
n 8 mm insert for hexagonal head bolt ( 1/4 ))
n Socket adapter 1/4 drive - ( 1/2 )
The installation materials included in the delivery volume are suitable for flush or surface
mounting (concrete/subfloors). The customer is responsible for determining suitable an‐
choring methods as well as for procuring installation materials for other floor types.
There are two types of drilling templates for PHS1A(10355389). But there is only one
drilling template delivered for each system.
Type one:
Fig. 80: Drilling template for PHS 1A - 10355389
2 3
3
Type two:
3 2 3
There are two kinds of holes on this template. Make sure the right type of holes are used
as templates for PHS 1A (10355389 ) installation( Fig. 82 Page 60).
The patient table has to be bolted to the floor using 4 screws, one at each corner.
As an alternative to the inside holes (1), the outer holes (2) may be used to mount the
patient table to the floor, depending on the conditions of the floor at the local site.
Refer to the label on the drill template for drilling the holes and installing the Liebig or
Hilti anchors, or .
The entire length of the Liebig anchor and the lower part (80 mm) of the Hilti anchor
must be inserted into the concrete base. The anchors must not be inserted into the floor
cement.
n Position the drilling template with Pos.1 at the marked slot of the gantry base
( 1/Fig. 80 Page 59) or ( Fig. 81 Page 60)
n Drill the four holes (position 2 or 3 on the drill template) on the floor. Drill holes using
a drill diameter of 14 mm for the Liebig anchor or 15 mm for the Hilti anchor. Refer to
the label on the drill template for the drilling procedure.
n Remove the drill template
n Clean the holes using a vacuum cleaner with a small nozzle.
The following materials and tools are included in the delivery volume (packed in the
box with the patient table covers):
- 4 Liebig self-undercut anchor IL S 14/80 with a 14 mm drill bit.
- 4 Hilti HSL- 3-G M10/100 with a 15 mm drill bit.
- 4 Allen screws M8 x 35 (strength = 8.8)
- 4 Allen screws M8 x 25 (strength = 8.8)
- Large and small washers
- Spacer shims
- 4 threaded rods, 170 mm length (strength = 8.8)
- 4 size 10 locking edge washers
- 4 metric hexagon nuts M8
- Hexagon rod 135 mm
n If threaded rods are used, cut them to the proper length. The distance between the
floor cement and the upper end of the threaded rods has to be 45 mm.
If the standard mounting holes have been used and the alternative mounting holes can‐
not be used for specific on-site reasons, chemical anchors will be used. In this situation,
the existing safety anchors must be completely removed and replaced with chemical an‐
chors and internally threaded inserts. It is not permitted to reuse the existing drill holes
and the existing floor mounting materials (safety anchors, bolts, etc.). Use chemical an‐
chors according to the local or national regulations. The project manager has to provide
the materials required. The chemical anchors must be installed according to the manu‐
facturer´s instructions. The tightening torque is 10 Nm for M8 nuts and 20 Nm for M10.
Secure the screws with Loctite 243. For more details refer to the Planning Guide
CT00-000.891.04.xx.02.
n Accurately position the drilling template with Pos. 4 ( 4/Fig. 80 Page 59) or at the
gantry base and center it.( Fig. 81 Page 60)
n Remove the flooring at the patient table location in accordance with the drawing (site
layout) for direct contact between the table base and concrete. Fill up the flooring
height with the metal plates (shims delivered with the patient table)
n Turn the 4 adjustable feet counterclockwise so that the PHS fully contacts the con‐
crete.
n Remove the four mounting screws at the table base that secure the patient table to
the pallet. Two in front ( Fig. 83 Page 62)and two in back( Fig. 84 Page 62).
Fig. 83: Table mounting screws - front Fig. 84: Table mounting screws - back
2 1
n Remove the plastic belt and lift the patient table at the back end of the PHS.
Fig. 87: Handle at the back-end of PHS 1A
n Carefully move the patient table down the ramp using the two transport wheels. If the
patient table will not be positioned at its final destination, remove the wooden sup‐
port from the pallet and put the wooden support under the table for stabilization.
If the extended bracket is not installed on the PHS, the PHS cannot stand independently.
It requires a wooden support under the foot end. Otherwise, it will tip over. However,
even with a wooden support, the table remains unstable. A slight touch could tip it over.
n Carefully move the patient table to the installation location until the base of the pa‐
tient table position guide touches the side of the template.
- The cut-outs of the template are sized to fit the position guide at the base of the
patient table.
- This aligns the patient table's distance and angle to the gantry.
Fig. 88: Positioning the drilling template between the gantry and PHS 1A (10355389)
The PHS cannot stand alone after the transportation kit has been removed.
It requires a wooden support under the foot end. Otherwise, it will tip over. However,
even with the wooden support, the PHS remains unstable. A slight touch could tip it
over. We suggest attaching (or temporarily attaching) the PHS to the floor with screws or
anchors before removing the transportation kit.
n Measure the distance at both symmetrical points from the back and front corner of
the patient table base to the corner of the gantry base and align the patient table until
the distance is the same.
Fig. 89: Measured from the back corner of the PHS Fig. 90: Measured from the front corner of the PHS
Fig. 91: Leveling check at the PHS Fig. 92: Leveling check at the PHS
n The four adjustable feet can be used to level the PHS( 2/Fig. 83 Page 62)
( 2/Fig. 84 Page 62).
To ensure the PHS is firmly secured to the floor, the U-shaped metal shims
( Fig. 93 Page 65)must be inserted at anchoring positions to compensate for the
space between the PHS base and the floor.
n Use Loctite 221 to secure the screws or nuts used to attach the table to the anchors.
n Tighten the screws or nuts at the Liebig anchors with a torque of 25 Nm. For the nuts
in the Hilti anchors, use a torque of 50 Nm.
n After leveling the patient table, check the positioning again with the drill template
and the gantry.
n Remove the drill template.
n There must be a silicone strip between the patient table base and the floor.
- NOTE: Silicone is not part of the delivery, it must be provided locally by the project
manager. The color of the silicone can be chosen by the customer.
3.5 Installing the Cable Duct and Cable Cover between the
Gantry and PHS
The cable duct between the gantry and the patient table has to be secured to the floor.
The installation materials for securing the cable duct have to be purchased locally.
n There are two kinds of cable duct sets ( 2/Fig. 97 Page 68). An alternative of the
two cable duct sets is delivered with the system. For the new set, cables between the
gantry and the PHS are only routed on the flooring.
n The instructions below are not necessary if the cables are routed underneath the
flooring.
n If the cables are routed on the flooring, the cable cover of the old type and the front
cover of the PHS need to include a cut-out at the curved section.
Fig. 99: Cut-out, curved section (gantry) Fig. 100: Front cover of PHS (after cut-out)
Fig. 101: Using a wire-cutter for cut-out (front cover) Fig. 102: Using a protective strip to attach to cut-out (front
cover)
n Position the flat part of the cable duct between the gantry and patient table and align
it with the cable outlets at the gantry and PHS.
n Secure the cable duct to the floor using screws with anchors or double-sided adhesive
tape.
n Insert the cables into the cable duct and route them into the patient table.
( Fig. 103 Page 70)
Fig. 103: Cable routed on the flooring with cable duct before installing the cover
n Install the cover on the cable duct. If necessary, shorten the cover.
n Attach the cable cover ( Fig. 99 Page 69) with Elastosil E41 silicone adhesive or simi‐
lar.
3.5.1.1 Cable Routing below the Flooring without the Cable Duct
The cable conduit must be provided on-site in the floor.
n Do not cut out the PHS front cover or gantry cable cover.
n Route the cables from the gantry through the on-site cable conduit into the PHS.
n Attach the cable cover using Elastosil E41 silicone adhesive or similar.
n Insert the cables into the cable duct and route them into the patient table.
( Fig. 104 Page 71)
Fig. 104: Cable routed on the flooring with cable duct before installing the cover
n Install the cover on the cable duct. If necessary, shorten the cover.
n Attach the cable cover ( Fig. 99 Page 69) with Elastosil E41 silicone adhesive or simi‐
lar.
3.5.2.1 Cable Routing below the Flooring without the Cable Duct
The cable conduit must be provided on-site in the floor.
n Do not cut out the PHS front cover or gantry cable cover.
n Route the cables from the gantry through the on-site cable conduit into the PHS.
n Attach the cable cover using Elastosil E41 silicone adhesive or similar.
n If the LCB has to be bolted to the floor (i.e. earthquake regions or Mobile CT):
Also refer to ( Special Mounting / Page 81)
n The LCB has to be bolted to the wall with one screw (size M8).
n Level the LCB by turning the pedestals in clockwise or counterclockwise direction.
n If necessary: Open the LCB:
- Remove the front cover of LCB by pulling it toward the front and upwards.
- Remove the contact cover by removing the six hexagonal screws and the PE wire.
n Cable routing from the back:
- Remove the cover plate of the rear cable inlet. ( 1/Fig. 105 Page 73)
( Fig. 106 Page 73)
- Remove the right bottom cable holder from ( 2/Fig. 105 Page 73) and mount it to
the back cable inlet as shown in ( 3/Fig. 105 Page 73)( Fig. 106 Page 73)
(edge protector is delivered with the LCB).
- Place the LCB in its final position.
- Mark the position of the drill hole through the hole in the LCB back panel.
( Fig. 105 Page 73)( Fig. 106 Page 73)
n Cable routing from the bottom:
- Place the LCB in its final position.
- Mark the position of the drill hole through the hole in the LCB back panel and the
cable inlet from the floor. ( Fig. 105 Page 73)( Fig. 106 Page 73)
Fig. 105: Installation of LCB
n Tighten the screw until the bolt head contacts the back panel (tighten carefully to
avoid damaging the LCB back panel).
dered.
The minimum distance between the IMS Container and the wall is 100 mm for cooling
purposes. Distances depend on the furniture.
n Position the furniture (when ordered as an option) in the control room at the defined
location as shown in the drawings.
n Remove the front cover of the container in accordance with its instructions:
- The base plate of the container has wheels and slides out toward the front.
For safety reasons, the maximum distance between the control box and keyboard must
be 2 meters.
If the UPS is a MGE 2200VA UPS (P/N:0735090), or Hendan UPS (Part number: 10049948
and 10049944), strictly follow the conditions below:
Do NOT lay the UPS on top of the ICS and IRS. Otherwise, it will damage the comput‐
n
Fig. 108: Control box (part no.: 03806515) Fig. 109: Control box (part no.:08598885) 08598885)
4.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document.( Safety Information / Page 13)
The special component mounting described in this chapter is mandatory only for instal‐
n The procedures described in this chapter are required for installations with country-
specific procedures only. Skip this chapter if it is not applicable.
n The required installation materials (screws, anchors, washers, etc.) have to be pur‐
chased locally.
4.2 Gantry
n Mark the locations of the drill holes through the feet in the gantry stands
( Fig. 110 Page 82)
n Lift the gantry off the floor with the transport device and move it away to access the
drill locations.
n Drill the four holes for the anchors according to your seismic requirements and re‐
move the dust with the vacuum cleaner.
Drilling depth: Ensure that the anchors are firmly seated in the concrete and not
just in the sub-flooring.
n Insert the anchors into the four holes in the floor.
n Move the gantry back to the installation location and align the holes in the feet with
the holes in the floor.
n Lower the gantry to the floor, ensuring that the holes in the feet and the floor are still
aligned.
n To level the gantry, continue with ( Leveling the Gantry / Page 46)
n Insert the screws through the feet into the anchors.
n Tighten all 4 screws with a torque wrench (according to your bolting material used )
to secure the gantry to the floor.
n Continue with ( Removing the Transport Locks and Hand Brake / Page 43).
n Mark the locations of the drill holes through the holes in the bottom of the LCB.
n Move the LCB away to access the drill locations.
n Drill the three holes for the anchors (M8 DIN 912) and remove the dust with a vacuum
cleaner.
Drilling depth: Ensure that the anchors are firmly seated in the concrete and not
just in the sub-flooring.
n Insert the anchors (M8) into the three holes in the floor.
n Move the LCB back to the installation location and align the holes in the bottom of the
LCB with the holes in the floor.
n Insert the M8 screws through the holes into the anchors.
n Tighten the screws carefully to avoid damaging the LCB pedestals / housing.
The trailer manufacturer is responsible for installing / bolting the metal ground plate in /
to the trailer.
n The metal ground plate (refer to the Planning Guide for dimensions) has to be bolted
to the floor of the trailer.
n The metal plate requires threaded holes (refer to the Planning Guide for dimensions).
n The required installation material (screws, anchors, washers, ect.) for the gantry is in‐
cluded in the delivery volume.
n Move the gantry to the installation location and align the holes in the pedestals with
the holes in the metal plate.
n Lower the gantry to the floor, ensuring that the holes in the pedestals and the metal
plate are still aligned.
n Insert the M12 screws through the pedestals into the threaded holes.
n Tighten all 4 screws with a torque wrench to secure the gantry to the floor.
The maximum torque depends on the type of screw being used.
n Continue with ( Removing the Transport Device and the 4 yellow Adapt‐
ers / Page 36). Do not align the gantry. Fully extend the pedestals (gantry stands have
to be level).
n To stabilize the gantry in the trailer, 4 additional brackets are needed for the left and
right gantry stand (refer to ( Fig. 112 Page 84)for an example of the right gantry
stand).
n For each bracket, 2 screws have to be attached to the gantry and 2 screws to the met‐
al plate.
n Tighten all 4 screws with a torque wrench to secure the gantry.
The maximum torque depends on the type of screw being used.
n Continue with ( Removing the Transport Locks and Hand Brake / Page 43) and follow
the procedures described.
1
4
3 1 2
5.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document.( Safety Information / Page 13)
Interference on cables may have unusual side effects and cause problems. Follow in‐
structions carefully.
n Avoid routing system cables next to other equipment cables. The minimum distance
to other equipment cables should be 1 m (3 feet) or more.
n Where possible, have separate cable ducts (shielded) for power and signal cables or
route them at a distance of 5 cm minimum from each other.
n Do not coil up remaining cable length. Route the remaining cable length in a winding
or snaking pattern.
Do not route the power cables into the left gantry stand and through the cable duct.
n Cables W52 have been pre-installed and connected inside the gantry. The remaining
cable length is placed on top of the right gantry stand.
n All cables must be routed into the gantry through the cable inlet in the right gantry
stand. A cable inlet is provided in back or below ( Fig. 117 Page 94) the right gantry
stand.
For the Chinese market, the PE has to be longer than other phase wires, by at least
1mm.( Fig. 118 Page 95)
Fig. 118: PE
(1) PE
Connect the door switch and radiation warning lamp as shown in ( Fig. 120 Page 97).
Fig. 120: D301: door switch and radiation warning lamp connection
*4) Cables W50, W51 must go through the wire clips in the figure shown below before
they are connected to the D301 board. (Only for P18 systems)
The gantry PE terminal for cable W10 is also shown in the figure below.
Fig. 121: Wire clips for W50, W51 and W10 PE terminal
( 1) X100 (W50)
( 2) X101 (W51)
( 3) X14 (radiation warning lamp)
( 4) X13 (door switch)
Note: The cables shields (X1 / 2 / 4) have to be secured to the clip ( Fig. 123 Page 99)
( Fig. 124 Page 99)
(1) X5 PE
Note: The cables have to be routed between the PHS base and the spring mount.
( Fig. 125 Page 100)
The SCSI (LVD/SE) terminator has to be installed (at slot 7) when working without the
Pioneer MOD. Keep the SCSI terminator in the computer housing.
Required connections can change quickly. The current cabling schematic is attach‐
ed to the side cover of the ICS computer .
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Electrical Connections and System Wiring 5 101
The ICS graphics board has a DVI-OUT only. An adapter from DVI TO 15PIN D-SUB is nee‐
ded for DVI-Port 1 and it is delivered with the system.
Do not use the delivered DVI - cable!
The DVI to D-SUB adapter is not needed. The monitor DVI cable is connected to ICS di‐
rectly.
To prevent losing the monitor adapter for the IRS, please connect the monitor adapter to
the IRS during installation.
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Electrical Connections and System Wiring 5 103
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W52 (Fiber optic)
(4) W51
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104 5 Electrical Connections and System Wiring
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W52 (fiber-optic cable)
(4) W51
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Electrical Connections and System Wiring 5 105
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W52 (fiber-optic cable)
(4) W51
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106 5 Electrical Connections and System Wiring
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W52 (fiber-optic cable)
(4) W51
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Electrical Connections and System Wiring 5 107
5.3.8 UPS
Fig. 131: UPS 750VA: 230V version (P/N:03806739)
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Electrical Connections and System Wiring 5 109
Fig. 133: HenDan UPS 1500 VA: 230V version (P/N:10049948)/ 120V version (P/N:10049944)
Select a switch cable in the length that corresponds to the distance between the UPS and
the operator, and connect it to the REPO terminal on the UPS. If the switch is open, the
UPS will shut down and it will not be possible to turn it back on. For detailed informa‐
tion, please read the UPS instructions included in the UPS package.
The UPS REPO should be connected to a switch that is normally closed and voltage-free.
Refer to the UPS REPO requirements and methods in the document Guide Plan
(C2-068.891.01.XX.02).
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Electrical Connections and System Wiring 5 111
For APC UPS 750 VA, the UPS battery connector should be connected.
For APC UPS 750VA: 230V version (P/N:03806739) and 110V version (P/N:03806747),
the P/N of the W53 cable is 09600954.
For MGE UPS 1500 VA: 230V version (P/N:07733376) and 110V version (P/N:07733368),
the P/N of the W53 cable is 07733079.
For HenDan UPS 1500 VA: 230 V version (P/N: 10049948) and 110 V version (P/N:
10049944), the P/N of the W53 cable is 10049942.
The part number of cable W53 is different for APC UPS 750 VA, MGE UPS 1500 VA, Hen‐
Dan UPS 1500 VA. If the UPS is replaced by another kind of UPS, the signal cable (W53)
must be delivered with the UPS!
The old/new power cable from LCB to ICS UPS is exclusively used for the MGE/HenDan
ICS UPS.
-The old power cable W11 (P/N:10166206) can only be connected to the MGE UPS.
-The new power cable W11_1 (P/N: 10414585) can only be connected to the HenDan
UPS.
-If the Hendan UPS and MGE UPS (for ICS) are interchanged in the field, the respective
power cable (W11 or W11_1) has to be ordered and replaced as well.
5.3.9 Monitor
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112 5 Electrical Connections and System Wiring
VGA (17" monitor, part no.: 07733392) W58 ICS: Graphics card
DVI (for 19" monitor, part no.:
10520199)
PE cable (for 19” monitor, part no.: n.a. UPS: PE connector
10520199)
The access cover of the 17" monitors fits very firmly. For this reason, you may need some
force to remove it. Proceed with care, because the cover damages very easily.
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Electrical Connections and System Wiring 5 113
(1) T10
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114 5 Electrical Connections and System Wiring
Clamp the LCB transformer in accordance with the incoming voltage listed on the label.
Also refer to (Adaption to Line Voltage / P. )
Check the output voltage (400V) at X2 prior to connecting the gantry power supply ca‐
ble at the LCB.
For the Chinese market, the PE has to be longer than other phase wires, by at least
1mm.( Fig. 138 Page 115)
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Electrical Connections and System Wiring 5 115
Fig. 138: PE
(1) PE
Some system parts are still supplied with dangerous voltage levels even when the sys‐
tem is switched off (e.g. slip ring, DPU, DMS, UPS) and parts supplied with UPS power
(IRS/ICS/IES), preparation and/or X-ray warning lamp.
Risk of electric shock!
The switching-off instructions contained in service documents have to be closely fol‐
lowed.
When connecting the ganty power supply to LCB X2, the phase of L1,L2,L3 of LCB X2
must match L1,L2,L3 of PDS as follows:
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116 5 Electrical Connections and System Wiring
n The connection between the LCB and gantry is established using the 5 pin W323 cable
(included in the delivery volume). Connection points: X100 in the gantry and X8 (“WA‐
GO connector”) in the LCB.
n Connect the NO contact of the “Door Switch” at X8.4 and X8.5.
n Service outlet X10 remains under voltage (230V) when the system contactor is off.
n External “Radiation Release” and “Ready” lamps: The lamps are provided with volt‐
age from an external source (max. 230V, 2A).
- The “Radiation Release” lamp is connected at X9.1 / X9.2
- The “Ready” lamp is connected at X9.3/ X9.4.
When using external voltage (on-site voltage supply), the cable has to be labeled ac‐
cordingly.
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Electrical Connections and System Wiring 5 117
Connect the door switch and radiation warning lamp as shown in ( Fig. 120 Page 97).
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118 5 Electrical Connections and System Wiring
Fig. 140: D301: door switch and radiation warning lamp connection
*4) Cables W50, W51 must go through the wire clips in the figure shown below before
they are connected to the D301 board. (Only for P18 systems)
Fig. 141: Screw clips for W50, W51
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Electrical Connections and System Wiring 5 119
Note: The cables shields (X1 / 2 / 4) have to be secured to the clip ( Fig. 142 Page 119)
( Fig. 143 Page 119)
(1) X5 PE
Note: The cables have to be routed between the PHS base and the spring mount.
( Fig. 144 Page 120)
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120 5 Electrical Connections and System Wiring
Required connections can change quickly. The current cabling schematic is attach‐
ed to the side cover of the ICS computer
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Electrical Connections and System Wiring 5 121
The DVI to D-SUB adapter is not needed. The monitor DVI cable is connected to ICS di‐
rectly.
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W51
(4) W52 (fiber-optic cable)
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122 5 Electrical Connections and System Wiring
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W51
(4) W52 (fiber-optic cable)
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Electrical Connections and System Wiring 5 123
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W51
(4) W52 (fiber-optic cable)
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124 5 Electrical Connections and System Wiring
(1) W2 (UPS)
(2) W54 (Ethernet)
(3) W51
(4) W52 (fiber-optic cable)
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Electrical Connections and System Wiring 5 125
5.4.9 UPS
Fig. 149: MGE Pulsar M2200va (part no.: 077350990)
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126 5 Electrical Connections and System Wiring
Fig. 150: HenDan UPS 1500 VA: 230 V version (P/N: 10049948) / 120 version (P/N:10049944)
Select a switch cable in the length that corresponds to the distance between the UPS and
the operator, and connect it to the REPO terminal on the UPS. If the switch is open, the
UPS will shut down and it will not be possible to turn it back on. For detailed informa‐
tion, please read the UPS instructions included in the UPS package.
The UPS REPO should be connected to a switch that is normally closed and voltage-free.
Refer to the UPS REPO requirements and methods in the document Guide Plan
(C2-068.891.01.XX.02).
For the new Emotion (2007), the HenDan UPS 1500VA: 120 version is only used for IES.
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Electrical Connections and System Wiring 5 127
For MGE UPS 1500 VA: 230 V version (P/N:07733376) and 110 V version (P/
N:07733368), the signal cable connecting to IES is W80, and the P/N of W80 is
07733061.
For HenDan UPS 1500 VA: 230 V version (P/N: 10049948) and 110 V version (P/N:
10049944), the signal cable connection to IES is W80 and the P/N of W80 is 10049943.
The part number of cable W80 is different for MGE UPS 1500 VA, HenDan UPS 1500 VA.
If the MGE UPS is replaced by HenDan UPS, the signal cable (W80) must be delivered
with the UPS!
5.4.10 Monitor
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Installation of all Covers 6 129
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130 6 Installation of all Covers
Read and observe the safety information contained in the "Safety information" section of
this document.( Safety Information / CT02-025.815.02)
Maintain the recommended safety distance for components positioned against the wall
as specified in the Planning Guide. In addition, service access is required for certain com‐
ponents.
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Installation of all Covers 6 131
To protect the collimator box against damage, move the collimator box to the 12 o’clock
position (refer to ( Fig. 157 Page 133)).
While installing the gantry rotation cover, be careful with the window strip; the hooks of
the window strip may break and its surface can be scratched very easily.
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132 6 Installation of all Covers
Fig. 152: Pulling in the cable connectors Fig. 153: 4 screws for attaching the front cover
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Installation of all Covers 6 133
Fig. 156: Plastic plug (green) Fig. 157: Collimator box at 12 o’clock position
Fig. 158: Installing the left stand cover Fig. 159: Plastic plug (white)
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Fig. 160: Installing the right front cover (front) Fig. 161: Installing the right front cover (back)
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Installation of all Covers 6 135
Fig. 163: Attaching the plastic plug in the back of the gantry
n Attach the white plastic plug in back of the gantry for the screw hole of the red trans‐
port lock ( Fig. 159 Page 133),( Fig. 163 Page 135).
--- Systems delivered beginning with serial no. 31350.
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136 6 Installation of all Covers
Fig. 164: Attaching the plastic plug in the back of the gantry
Fig. 165: Installing the right front cover (before) Fig. 166: Installing the right front cover (after)
n If the cables are routed on the floor, a special transport cover is installed at the cable
outlet. Refer to ( Fig. 167 Page 137) and ( Fig. 168 Page 137); both types are deliv‐
ered with the system.
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Installation of all Covers 6 137
Fig. 167: Installing the transport cover for routing cables along Fig. 168: Installing the transport cover for routing ca‐
the ground (before) bles along the ground (after)
The mounting plates and screws are delivered in a separate bag located in the accesso‐
ries box.
Fig. 169: Transport cover Fig. 170: Installing the transport cover
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138 6 Installation of all Covers
n If the cables are routed on the floor, the special magnetic transport cover (two sepa‐
rate parts) is installed at the cable outlet. Refer to ( Fig. 171 Page 138)
( Fig. 172 Page 138); both types are delivered with the system.
Fig. 171: Installing transport cover for routing cables on the floor Fig. 172: Installing transport cover for routing cables
(before) on the floor (after)
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Installation of all Covers 6 139
The figures below are Emotion 2007, but similar to those for Spirit Power. For Spirit Pow‐
er, there is no ECG display or storage box at the front of the gantry.
To protect the collimator box against damage, move the collimator box to the 12 o’clock
position
While installing the gantry funnels, be careful with the Plexiglas strip; the hooks of the
window strip may break and its surface can be scratched very easily.
n Install the front cone. Lift the cover in the bottom guide and hook the top of the fun‐
nel with the safety hooks ( Fig. 174 Page 140) and ( Fig. 175 Page 140).
n Pull in the cable connectors.
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140 6 Installation of all Covers
n Loosen the safety hooks, put them back onto the rotation frame, and secure the front
funnel with four screws ( Fig. 177 Page 140).
n Install the window strip.
n Attach two plastic plugs ( Fig. 176 Page 140) to the lower screw holes of the front
cover, and another two ( Fig. 179 Page 141) in the upper screw holes.
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Installation of all Covers 6 141
Fig. 178: Installing the left stand cover Fig. 179: Plastic plug (white)
Fig. 180: Installing the right cover (front) Fig. 181: Installing the right front cover (back)
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142 6 Installation of all Covers
n Attach the white plastic plug in the back of the gantry for the screw hole of the red
transport lock ( Fig. 159 Page 133),( Fig. 183 Page 142).
Fig. 183: Attaching the plastic plug in the back of the gantry
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Installation of all Covers 6 143
Fig. 184: Transport cover Fig. 185: Installing the transport cover
n If the cables are routed on the floor, the special magnetic transport cover (two sepa‐
rate parts) is installed at the cable outlet. Refer to ( Fig. 186 Page 143); both types
are delivered with the system.
Fig. 186: Installing the transport cover for routing cables on the floor
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144 6 Installation of all Covers
Fig. 187: Overall PHS covers (near gantry) Fig. 188: Overall PHS covers (away from gantry)
Covers list:
1. Back U cover
2. Back basin cover
3. Front U cover
4. Stand cover (the cover with the crank opening should be installed on the right )
5. Back bottom cover
6. Front bottom cover (with opening for cable duct)
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Installation of all Covers 6 145
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146 6 Installation of all Covers
Fig. 190: Installing the PHS cover segments Fig. 191: Snap ring at the bolt
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Installation of all Covers 6 147
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148 6 Installation of all Covers
Fig. 197: Stand cover on the right side Fig. 198: Stand cover on the left side
Fig. 201: Plastic plug for the crank holder hole Fig. 202: Attachment position
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Installation of all Covers 6 149
The cover with the cut-out for the mechanical lift must be installed on the right side.
After manually moving the table in a vertical direction, you have to move the table into
the lower end position to re-establish the reference position.
Fig. 205: Overview of PHS 1A covers (close to gantry) Fig. 206: Overview of PHS 1A covers (away from gan‐
try)
Covers list:
1. Front cover
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150 6 Installation of all Covers
2. Back cover
3. Base cover
4. Bottom cover (the cover with the slot should be installed to the right)
5. Bottom arc sheet
6. Center cover
7. Back basin
Fig. 207: Material in carton (10396529) - 1 Fig. 208: Material in carton (10396530) - 2
1
1 2
2
4 3 3 4
3 4
(1) 4 M4x16 countersunk screws for crank (1) Back basin cover
(2) 4 M4 nuts for crank (2) Emergency crank
(3) 4 contact washers for back basin cover (3) Holes for 4 M6x25 screws
(4) 4 M6x25 screws for back basin cover (4) Holes for 4 M4x20 screws
Fig. 209: Material in carton (10396530) -1 Fig. 210: Material in carton (10395630) -2
3
1
1
3
2
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Installation of all Covers 6 151
Fig. 211: Material in carton (10396530) 3 Fig. 212: Material in carton (10396530) 4
1
1
2 2
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152 6 Installation of all Covers
1 2 3 4
6 7 8 9
5
11 12 13 14
10
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Installation of all Covers 6 153
2
1
2
(1) Center cover
(2) Holes for 4 M4x20 screws
Do not touch the microswitch S7 ( Fig. 215 Page 153) during the cover installation.
(1) Microswitch S7
n Bend the middle cover so that it can be inserted into the correct position.
n Secure the middle cover to the front cover with two M4x20
screws( 6/Fig. 213 Page 152).
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154 6 Installation of all Covers
n Secure the back basin with four M4x20 screws ( 6/Fig. 213 Page 152) and four M6 x
25 screws ( 4/Fig. 207 Page 150) together with lock washers.
n Attach 4 rubber plugs ( 1/Fig. 209 Page 150) for the M6x25 screw holes in the back
basin.
Fig. 216: Installing the back basin -1 Fig. 217: Installing the back basin - 2
1 1
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Installation of all Covers 6 155
Fig. 218: Installing the bottom cover & bottom arc sheet - 1 Fig. 219: Installing the bottom cover & bottom arc
sheet - 2
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156 6 Installation of all Covers
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Installation of all Covers 6 157
6.7 UPS
MGE UPS
n Install the UPS cable cover in back of the UPS using the original screws.
n Arrange the cables in back of the UPS.
n Install the UPS stand-off in the back of UPS ( Fig. 221 Page 157)
( Fig. 222 Page 157)( Fig. 223 Page 157).
Fig. 222: Installing the stand-off Fig. 223: Installing the stand-off
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158 6 Installation of all Covers
n Install the UPS cover and screws( Fig. 224 Page 158)( Fig. 225 Page 158).
Fig. 224: UPS cover Fig. 225: Screw for the UPS cover
n Arrange the cables in back of the UPS. The monitor cable must be connected on the
side where the stand-offs are used( Fig. 226 Page 158) ( Fig. 227 Page 158).
Fig. 226: Installing cover in back of the UPS and arranging the Fig. 227: Installing cover in the back of the UPS and
cables arranging the cables
HENDAN UPS
n Assemble the metal bracket
- Remove the 2 screws in the UPS rear panel ( Fig. 228 Page 159).
- Attach the metal bracket to the UPS with the 2 screws ( Fig. 229 Page 159).
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Installation of all Covers 6 159
Fig. 228: HENDAN UPS and metal bracket Fig. 229: UPS with installed metal bracket
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160 6 Installation of all Covers
n Install the UPS protective cover ( Fig. 230 Page 160), ( Fig. 231 Page 160).
Fig. 230: Protective cover Fig. 231: UPS with installed protective cover
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Final Steps 7 161
After all chapters of this document are completed, the mechanical installation of the SO‐
MATOM Spirit / Spirit Power or SOMATOM Emotion 6/16 (2007) is finished, including sys‐
tem wiring. Continue the installation with document CT02-025.815.02.xx "Startup of the
CT system".
Do not leave the system components open for an extended uncontrolled period of time.
If the system installation cannot be continued with start-up due to unfinished room
preparations (e.g. missing power), the installer should close all covers (gantry, patient
table, and computer cabinet) to prevent ESD damage by unskilled persons or contamina‐
tion.
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162 8 Changes to Previous Version
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List of Hazard IDs 9 163
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