Professional Documents
Culture Documents
Soo Whangbaek2012
Soo Whangbaek2012
Soo Whangbaek2012
Department of Electronics, Electrical, Control & Instrumentation Engineering, Hanyang University, Ansan 426-791, Korea
In this paper, an optimum design for a single-phase line start permanent magnet (LSPM) motor with respect to efficiency,
maximum torque, and starting torque is proposed. The design variables, objective functions, and constraints are selected for this
optimum design, which is divided into three steps. Step I maximizes the rated efficiency while maintaining a balanced operation and
minimizing the stator copper loss. Step II utilizes equivalent circuit analysis to consider the efficiency and the maximum torque, while
step III calculates the precise starting torque using finite element (FE) analysis. The validity of the optimum design is verified by
comparing the efficiency, maximum torque, and starting torque characteristics of the time-step FE analysis with experimental results.
Index Terms— Line-start, permanent magnet motor, single-phase, symmetric field, synchronous motor, balanced operation, stator
copper loss, optimum design, equivalent circuit, finite element method, efficiency, maximum torque, starting torque
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
Start
A. Step I of the Optimum Design: Determine the Specifications
for Maximized Rated Efficiency
Decision of the initial slot dimension of core In Fig. 2, the magnetic field generated in a single-phase
LSPM motor contains both a positive component and a
Step I of optimum design negative component simultaneously. The positive sequence
(Strategy for considering maximized rated efficiency)
components generate synchronous output characteristics,
Decision of main winding specification while the negative sequence components generate only eddy
current losses and do not contribute to the output. Thus, if the
Calculate parameters in Calculate parameters in negative component is removed, the rated efficiency will
order to satisfy order to satisfy stator theoretically improve. This effect is referred to as balanced
balanced operation minimal copper loss
condition condition
operation [23]. Step I of the optimum design is to design a
system that maintains a balanced operation and minimized the
stator copper loss in order to maximize the rated efficiency.
Coupling both conditions For the optimum design, the main winding specification is
based on the initial model described in Table I. Then, by
Decision of the auxiliary winding specification
according to an arbitrary main winding. setting the negative sequence current, I n , to zero in (2), Z a
for balanced operation can be found as
Decision of specification with
Z a = -a 2 Z p (d ) - j (aV a / I p )
maximized rated efficiency
(7)
Step II of optimum design
(Strategy for considering maximum torque using equivalent circuit analysis)
Select of design variables and design range This result indicates that, for balanced operation, Z a exists
(Turn ratio and ratio of main winding turns) when I p , V a , and the impedance of the positive sequence
Reconstruct
design 1. Design of Experiment (by LHS) component for a specific load angle δ are given.
variables 2. Approximation modeling (by RBF) In addition, the efficiency of the motor can be maximized
and design 3. Optimum design (by GA) by minimizing the stator copper loss with a magnetic balanced
range
condition [24]. Assuming the operation is balanced, the
Decision of specification with
the optimum rated efficiency and the maximum torque condition for minimizing the copper losses in the stator can be
expressed as
Step III of optimum design
(Strategy for considering starting torque using FE-analysis)
Ra a 2 Rm (8)
Select of design variables and design range
(Area of rotor bar and end-ring height)
Substituting (8) into (7) unites the conditions for balanced
1. Design of Experiment (by LHS)
2. Approximation modeling (by RBF)
operation and copper loss minimization, resulting in the
3. Optimum design (by GA) following:
No Balanced operation
satisfy?
However, in order to satisfy the conditions for balanced
Yes operation and copper loss minimization, new design
Optimum design confirmation parameters for (9), such as the turn ratio anew, the resistance of
the auxiliary winding Ra,new, and the reactance of the auxiliary
End
winding Xa,new, must be obtained.. Hence, separating out the
Fig. 4. Proposed optimum design flowchart. real and imaginary parts of (9), the turn ratio a can first be
expressed as
Throughout this optimum design, the dimensions of the stator
and rotor – i.e., the stack length and diameter of cores – are
fixed. On the other hand, the design variables for the stator { }
a a ( Rm + R p (d )) - Im (V a / I p ) = 0 (10)
component are the main and auxiliary winding specifications,
and the design variables for the rotor component are the ratio where Im denotes the imaginary part of each component.
of the rotor bar area and the end-ring height. Then, using the
three optimum design steps, we developed an optimum model Then, using (10), the new turn ratio anew, which satisfies the
that maintains the high efficiency while increasing the conditions of balanced operation and minimized copper losses,
maximum and starting torques. Note that, if the developed can be calculated:
model does not satisfy the balanced operation condition, a
redesign of the main windings may be required.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
2
X a ,new = anew (-R p I q - X p I d - wl ) + anewVm ,re - Ra I q / I d (14) N m,new
Q2 = (16)
N m,base
Thus, one can calculate the turn ratio anew, the auxiliary
winding resistance Ra,new, and the auxiliary winding reactance where Nm is the number of turns of the main winding, Na is the
Xa,new, which satisfy the conditions of balanced operation and number of turns of the auxiliary winding. Nm,base is the number
minimized copper losses for an arbitrary main winding. of main winding turns based on the maximum efficiency
Additionally, assuming the efficiency is maximized, Fig. 5 model, and Nm,new is the number of changed main winding
presents the rated efficiency as the number of main winding turns.
turns. Then, using these characteristics, step I of the optimum Then, the LHS method is used to perform the optimum
design can determine the single-phase LSPM motor with the design strategy [25]. LHS is a space-filling design technique
maximum efficiency. Specifically, the efficiency of the initial that utilizes an n k matrix, where n is the number of sampling
model was maximized with 796 turns for its main winding, as data points and k is the number of design variables. In order to
shown in Table I. find good sampling data points, an optimal design using LHS
is performed. Fig. 6 shows the determined sampling points as
91.8 a function of the design variables, Q1 and Q2. Accounting for
the number of design variables, the total number of sampling
Rated efficiency [%]
1.1
91.4 1.08
1.06
91.2 1.04
1.02
Q2 1
91.0 0.98
780 784 788 792 796 800 804 808 812 816
0.96
Turns of main winding 0.94
Fig. 5. Rated efficiency of the motor as the number of turns of the main 0.92
winding. 0.9
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Step I of the optimum design determines a single-phase Q1
LSPM motor with a maximum rated efficiency, which is Fig. 6. Distribution of Latin hypercube sampling points according to Q1 and
described as the maximum efficiency model in Table I. Yet, Q2.
the specifications of this model, which only consider the
conditions necessary for magnetic balance and minimized at- To consider the characteristics of the rated efficiency and
rated stator copper loss, simultaneously decrease the maximum torque based on the sampling points, Figs. 7 (a) and
maximum torque and starting torque [24]. Hence, steps II and (b) represent these characteristics as functions of the turn ratio
III of the optimum design improve the maximum and starting (Q1) and the ratio of main winding turns (Q2). Concurrently,
torques while maintaining the high-rated efficiency. Fig. 7 (c) shows the running capacitor of the auxiliary winding
required for balanced operation and copper loss minimization.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
1.4
1.2
1.0
1.02
(b)
1.00
0.96
0.98
0.96
0.94
0.92
0 50 100 150 200
Number of iterations
(b)
Fig. 8. Convergence history of design variables. (a) Turn ratio (Q1) (b) Ratio
Q2 of main winding turns (Q2).
Q1
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
Then, LHS is used to determine the sampling points to Figs. 10 (a) and (b), an approximation function modeling can
implement the optimum design, according to the design be developed by the RBF. Then, the optimum design process
variables Q3 and Q4, as shown in Fig. 9. Accounting for the can be performed, which utilizes the GA. Figs. 11 (a) and (b)
number of design variables, the total number of sampling show the convergence history plots according to Q3 and Q4 for
points for the DOE was 77. the starting torque. Using the indicated region in Fig. 10, the
optimization process for step III determined the design
7
variables Q3 and Q4 to be 80% and 4 mm of the initial model,
6 respectively. The optimized ratio of the rotor bar area and the
end-ring height of the single-phase LSPM motor are presented
5
in Fig. 12.
Q4 4
120
Optimum
1.2 (80%)
Maximum torque [Nm]
1.1
1.0 Rotor
Initial
0.9 (100%)
0.8
0.7
Initial Optimum
0.6 (a)
0.5 End-ring
height(Q4) Rotor
0 0
20 1
40 2
60 4 3
80
Q3[%]
100 7 6 5 Q4[mm]
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
an unbalanced magnetic field since the magnetomotive forces between the two currents are 90 degrees and the two
are distinctively different from each other and the phase magnetomotive forces are nearly identical, especially
difference between currents is about 72 degrees. Moreover, for considering that the turn ratios are 0.296 and 0.501,
the maximum efficiency and the optimum models, the phase respectively, as given in Table I.
differences between the currents of the main and auxiliary
windings are both 90 degrees, which satisfies the condition for
balanced operation completely. In optimum design process,
the specifications of main and auxiliary windings have
changed. Therefore, the angle φ between V m and the q–axis
has changed due to the variation of main and auxiliary
windings. The specifications for the initial, the maximum
efficiency, and the optimum models are shown in Table I.
q axis q axis q axis
Vm Vm Vm
29 33 35
(a)
Im Im Im
72
aI a aI a aI a
d axis d axis d axis
(a) (b) (c)
Fig. 13. Current phasor diagrams. (a) Initial model. (b) Maximum efficiency
model. (c) Optimum model.
TABLE I
SPECIFICATIONS OF A SINGLE-PHASE LSPM MOTOR
Maximum (b)
Initial Optimum
Items Unit efficiency
model model
model
Power Rating W 120 120 120
Input voltage/frequency V/Hz 220/50 220/50 220/50
Number of poles - 2 2 2
Turn ratio - 0.875 0.296 0.501
Number of winding turns
800/700 796/236 764/382
(main/aux.)
Winding diameter
mm 0.65/0.45 0.65/1.1 0.65/0.85
(main/aux.)
Winding resistance
Ω 21.1/18 20.4/1.8 20.8/ 6.8
(main/aux.)
Total slot area (c)
mm2 914.4/594.4 866.7/866.7 879.5/879.5
(main/aux.) Fig. 14. Characteristics of the winding currents (FE analysis). (a) Initial model.
Rotor resistance (b) Maximum efficiency model. (c) Optimum model.
Ω 37.4/16.8 37.4/16.8 42.1/17.1
/leakage reactance
Running capacitor uF 3 14 7
Starting capacitor uF 60 60 60
To verify our results, the experimental setup was organized
as shown in Fig. 15. The measurement targets were the current,
the speed, and the speed versus the efficiency and torque
IV. ANALYSIS AND EXPERIMENTAL RESULTS characteristics. The voltage and frequency were 220 V and 50
To verify the characteristics of the designed motor, time-step Hz.
2D FE analysis was performed. The end turn effects of the
windings were considered by including the circuit elements in Dynamometer
a voltage equation. The skin effect in the rotor bars, the
nonlinearity of the materials, and the asymmetrical induced
current distribution in the rotor cage bars due to magnetic Starting
saliency were also considered. The characteristics of the at- capacitor
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
(a)
(a)
(b)
(b)
(c)
Fig. 17. Comparisons of speed characteristics. (a) Initial model. (b)
Maximum efficiency model. (c) Optimum model.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
A dynamo test was conducted to further verify the The characteristics of the initial, the maximum efficiency,
experimental results. Fig. 19 shows the speed as a function of and the optimum models are shown in Table II. These
the efficiency and torque characteristics. It is clear that the characteristics were verified by the experimental results.
experimental results nearly align with the analysis results from
TABLE II
Fig. 18. CHARACTERISTICS OF A SINGLE-PHASE LSPM MOTOR
Rated Maximum Starting
Items
efficiency (%) Torque (Nm) Torque (Nm)
Initial (FE analysis) 90.11 1.014 1.045
model (Experiment) 88 0.985 1
Maximum (FE analysis) 91.56 0.955 0.471
efficiency
model (Experiment) 91.2 0.95 0.5
Optimum (FE analysis) 90.74 1.146 1.104
model (Experiment) 90 1.2 1.05
V. CONCLUSION
We have proposed an optimum design that considered the
efficiency, maximum and starting torque of a single-phase
LSPM motor. First, the maximum efficiency that satisfied the
balanced operation condition and minimized stator copper loss
was determined using equivalent circuit analysis. Then, the
maximum and starting torques were improved via time-step
(a) FE analysis simulations. Experimental results verified that,
using the proposed optimum design, an optimum model with a
high efficiency and increased maximum and starting torques
was attained. Consequently, the proposed optimum design
process may be very useful for the design of single-phase
LSPM motors.
ACKNOWLEDGMENT
This research was supported by WCU (World Class
University) program through the National Research
Foundation of Korea funded by the Ministry of Education,
Science and Technology (R33-2008-000-10104-0)
REFERENCES
[1] Tine Marcic, et al., "Line-starting three- and single-phase interior permanent
magnet synchronous motors—Direct comparison to induction motors", IEEE
Trans. on Magnetics. Vol. 44, No.11, pp.4413-4416, Nov., 2008.
(b) [2] B.-I. Kwon, B.-T. Kim, and C.-J. Jun, “Analysis of axially non-uniform
loss distribution in 3-phase induction motor considering skew effect,”
IEEE Trans. Magn., vol. 35, no. 3, pp. 1298–1301, May 1999.
[3] C. K. Lee and B. I. Kwon, “Design of post-assembly magnetization
system of line start permanent-magnet motors using FEM,” IEEE Trans.
Magn., vol. 41, no. 5, pp. 1928–1931, May 2005.
[4] Y. Ouazir, N. Takorabet, R. Ibtiouen, and S. Mezani, “Consideration of
space harmonics in complex finite element analysis of induction motors
with an air-gap interface coupling,” IEEE Trans. on Magnetics, vol. 42,
no. 4, pp. 1279–1282, Apr. 2006.
[5] Fei, W, et al., “A High-Performance Line-Start Permanent Magnet
Synchronous Motor Amended From a Small Industrial Three-Phase
Induction Motor”, IEEE Trans. on Magnetics. Vol. 45, No.10, pp.4724-4727,
Oct., 2009.
[6] M. A. Rahman, “Performance of large line-start permanent magnet
synchronous motors,” IEEE. Trans. Energy Convers., vol. 5, no. 1,
pp.211–217, Mar. 1990.
[7] T. J. E. Miller, “Line-start permanent motor single-phase steady state
performance analysis,” IEEE. Trans. Ind. Appl., vol. 40, no. 2, pp.651–
658, Mar./Apr. 2004.
[8] D. Stoia, M. Antonoaie, D. Ilea, and M. Cernat, “Design of line start PM
motors with high power factor,” in Int. Conf. Power Engineering,
(c)
Energy and Electrical Drives, 2007, pp. 342–346.
Fig. 19. Comparisons of dynamo test (Experiment). (a) Initial model. (b)
Maximum efficiency model. (c) Optimum model.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
10
[9] Isfahani, A.H., et al., "Effects of Magnetizing Inductance on Start-Up and [21] Peralta-Sanchez, E. et al., "Steady-State Analysis of a Canned Line-Start PM
Synchronization of Line-Start Permanent-Magnet Synchronous Motors", Motor", IEEE Trans. on Magnetics. Vol.47, No.10, pp.4080-4083, Oct., 2011.
IEEE Trans. on Magnetics. Vol. 47, No.4, pp.823-829, Apr., 2011. [22] M. Popescu, T. J. E. Miller,M. I. McGilp, G. Strappazzon, N. Trivillin,
[10] Tingting Ding, et al., "Design and Analysis of Different Line-Start PM and R. Antarossa, “Line-start permanent-magnet motor: Single-phase
Synchronous Motors for Oil-Pump Applications", IEEE Trans. on Magnetics, starting performance analysis,” IEEE Trans. Ind. Appl., vol. 39, no. 4, pp.
Vol. 45, No. 3, pp.1816-1819, Mar., 2009. 1021–1030, 2003.
[11] Tine Marcic, et al., "Determining Parameters of a Line-Start Interior [23] Soo-Whang Baek, et al., “Design Methodology of a Single-phase Line Start
Permanent Magnet Synchronous Motor Model by the Differential Evolution", PM Motor Using Conditions for Magnetic Balance and Copper Loss
IEEE Trans. on Magnetics. Vol. 44, No. 11, pp.4385-4388, Nov., 2008. Minimization”, The 14th Biennial IEEE Conference on Electromagnetic
[12] A. H. Isfahani and S. Vaez-Zadeh, “Line start permanent magnet Field Computation, 20P8, May, 2010.
synchronous motors: Challenges and opportunities,” Elsevier J. Energy, [24] Soo-whang Baek, et al., "Practical Optimum Design Based on Magnetic
vol. 34, no. 11, pp. 1755–1763, Nov. 2009. Balance and Copper Loss Minimization for a Single-Phase Line Start PM
[13] T. J. E. Miller, “Single-phase permanent motor analysis,” IEEE. Trans. Motor", IEEE Trans. on Magnetics, Vol. 47, No. 10, pp.3008-3011, Oct.,
Ind. Appl., vol. 21, no. 4, pp. 651–658, May/Jun. 1985. 2011.
[14] Aliakbar Damaki Aliabad, et al., "Line-Start Permanent-Magnet Motors: [25] P.-S. Shin, S.-H. Woo, Y. Zhang, and C.-S. Koh, “An application of
Significant Improvements in Starting Torque, Synchronization, and latin hypercube sampling strategy for cogging torque reduction of large-
Steady-State Performance", IEEE Trans. on Magnetics, Vol. 46, No. 12, scale permanent magnet motor,” IEEE Trans. on Magnetics, vol. 44,
pp.4066-4072, Dec., 2010. no.11, pp. 4421–4424, Nov. 2008.
[15] L. Lefevre, J. Soulard, and H.-P. Nee, “Design procedure for line-start [26] Guangyuan Yang, et al., "A Novel Superposition RBF Collocation Method to
permanent magnet motors,” in Proc. IEEE Nordic Workshop on Power Solve Moving Conductor Eddy Current Problems", IEEE Trans. on
and Industrial Electronics, Aalborg, Denmark, Jun. 2000, pp. 261–265. Magnetics, Vol. 45, Issue, 10, pp.3977 – 3980, Oct., 2009.
[16] B. Stumberger, et al., "Design and Finite-Element Analysis of Interior [27] Youngjun Ahn et al., "Novel memetic algorithm implemented with GA
Permanent Magnet Synchronous Motor with Flux Barriers ", IEEE Trans. on (Genetic Algorithm) and MADS (Mesh Adaptive Direct Search) for
Magnetics. Vol. 44, No.11, pp.4389-4392, Nov., 2008. optimal design of electromagnetic system", IEEE Trans. on Magnetics,
[17] W.-H. Kim, et al., “A study on the optimal rotor design of LSPM Vol. 46, No. 6, June, 2010.
considering the starting torque and efficiency,” IEEE Trans. on Magnetics, [28] Chaudhari, B. N., Fernandes, B. G., "Equivalent circuit of single phase
vol. 45, no. 3, pp. 1808–1811, Mar. 2009. permanent magnet synchronous motor", Power Engineering Society
[18] B. T. Kim, et al., "Influence of Space Harmonics on Starting Performance of Winter Meeting, 2001. IEEE, Vol. 3, No. 28, pp1378-1381, Jan.-/Feb.
a Single-Phase Line Start Permanent-Magnet Motor", IEEE Trans. on 2001.
Magnetics, Vol. 44, No.12, pp.4668-4672, Dec., 2008. [29] S. S .L. Chang, "An analysis or Unexcited Synchronous Capacitor
[19] J. Zhou and K.-J. Tseng, “Performance analysis of single-phase line start Motors", AIEE Rotating Machinery Committee and approved by the
permanent-magnet synchronous motor,” IEEE Trans. Energy Convers., AIEE Technical Program Committee for presentation at the AIEE Fall
vol. 17, no. 4, pp. 453–462, 2002. General Meeting, Paper 51-364, pp.1978-1982, October 1951.
[20] F. Libert, J. Soulard, and J. Engstrom, “Design of a 4-pole line start
permanent magnet synchronous motor,” presented at the Proc. ICEM
2002, Brugge, Belgium, Aug. 25–28, 2002.
Copyright (c) 2011 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing pubs-permissions@ieee.org.