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Correlation of Charpy V Notch and Different U Notch Impact Spesimen
Correlation of Charpy V Notch and Different U Notch Impact Spesimen
A R T I C L E I N F O A B S T R A C T
Keywords: The most common mechanical test to evaluate the fracture resistance of a structural metal is the Charpy-V impact
Charpy impact test test. Nearly all structural integrity assessment procedures use it. The preferred notch geometry is the V-notch, but
V-notch other geometries are or have been sometimes used. The U-notch has normally a root radius of 1 mm, compared to
U-notch
the V-notch which has a root radius of 0.25 mm. Even though the V-notch specimen is today the main geometry,
Correlation
Structural metals
many different specimen versions are still being used to some extent. More importantly, vintage data corre
sponding to something else than V-notch data may be the only information available for older structures, still in
use. For such cases, it is imperative to have a correlation between different notch geometries. Here simple
correlations for the upper shelf energy and the 35 J/cm2 transition temperatures are developed for four different
U-notch geometries.
region. The early applications of the impact test dealt with the definition
of this region. Besides ferritic steels, stainless duplex steels show a
1. Introduction
similar ductile-to-brittle transition. Even some austenitic stainless-steel
welds that contain significant amounts of δ-ferrite undergo the transi
The most common mechanical test to evaluate the fracture resistance
tion at sufficiently low temperatures. In these cases, the transition is
of a structural metal is the Charpy impact test. The development of the
somewhat different from the ferritic steels. Ferritic steels will have
Charpy impact test was led by A. E. A. Charpy from around the begin
continuous cleavage propagation through the ligament, whereas duplex
ning of the 20th century. Depending on viewpoints, the introduction of
steels and austenitic steels with δ-ferrite will experience cleavage in the
the test is attributed to 1898 or 1901 [1,2]. Thus, the test is more than
ferrite part of the structure, but the austenite will still fail by ductile
120 years old.
tearing. This makes the transition behaviour slightly different from
In the test a small, notched test bar is loaded until fracture in three-
ferritic steels.
point bending using a pendulum. The main parameter measured in the
Standardization efforts between the First and Second World Wars
Charpy test is the energy required to fracture the specimen. The prin
improved the quality assurance of the test and defined specific specimen
ciple of the test is presented in Fig. 1. In the test, a certain potential
geometries [1,2]. It was not, however, until during and after the Second
energy, defined by mass of striker and height of fall, is effectively
World War that the Charpy test was developed to a quantitative material
transformed into kinetic energy, part of which is used to fracture the test
testing method.
specimen with the remaining kinetic energy being transformed back to
In the beginning, when the test was not fully standardized, several
potential energy, defined by mass of striker and height of rise. The
different specimen and notch configurations were introduced. The most
height difference of the striker between start and end of test gives the
common notch geometry today is the V-notch, but other geometries are
energy used to break the specimen. The test is ingenious in its simplicity,
or have been sometimes used. Depending on notch geometry, the test is
in that the only instrumentation needed is an angle transducer dial to
known as the Charpy-V impact test (CVN) or Charpy-U impact test
give the beginning and end test angles, from which the spent energy can
(CUN) or even Charpy-keyhole. The U-notch has normally a radius of 1
simply be calculated when the length of arm and striker mass are known.
mm, compared to the V-notch which has a root radius of 0.25 mm. The
For metals with body-centred cubic lath structures, like ferritic
U-notch specimens vary mainly in the notch depth as shown in Fig. 3.
steels, the materials’ toughness experiences a transition from brittle to
The Charpy-keyhole specimen and the standard Charpy-U specimen
ductile with increasing temperature (Fig. 2). The temperature range,
have a notch depth of 5 mm, compared to the 2 mm of the Charpy-V
where this transition occurs, is called the ductile-to-brittle transition
https://doi.org/10.1016/j.ijpvp.2022.104829
Received 13 September 2022; Received in revised form 10 October 2022; Accepted 12 October 2022
Available online 21 October 2022
0308-0161/© 2022 Elsevier Ltd. All rights reserved.
K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
with different U-notch specimens are the different constraint of the the overall shallow flaw effect.
specimens and the different ligament size being fractured during the Besides affecting the constraint, the notch depth affects also the
test. The constraint effect plays a major role in the lower part of the amount of material fracturing during the impact test. Providing that the
transition region, whereas also the ligament size plays a significant role specimen fractures completely by ductile tearing, the crack needs to
close to and on the upper shelf, corresponding to ductile fracture. This grow through the whole ligament of the specimen. If the tearing resis
applies also for materials not showing a ductile-to-brittle transition. The tance of two different cracks is the same, the specimen with the smaller
constraint is affected by two parameters, the notch acuity, and the notch ligament will show a lower impact energy. It has been shown that the
depth. effect of ligament size on impact energy can be approximated in the form
The notch acuity affects mainly the crack initiation. This is high of Eq. (1) [13], where C is a constant, B is the specimen thickness, b is the
lighted in Fig. 5, where the effect of notch root radius on the effective J-R ligament size and m describe the steepness of the tearing resistance
behaviour for a S690 steel tested in three-point bending [6]. The tests curve, being a function of material toughness and notch acuity. The
were performed as multi-specimen tests to minimize any errors in the value of m for notches wary with upper shelf energy [10] but is for CVN
crack growth measurements. The tearing resistance after crack initiation energies in the range 100–200 J/cm2 generally close to 0.8.
is practically unaffected by the notch acuity, but there is a strong effect
E
on the initiation toughness as seen in Fig. 6. The notch root effect on = C⋅bm (1)
B⋅b
initiation toughness is not linear but decreases with increasing notch
root radius. Fig. 11 shows two examples of the effect of ligament size on the
In a Charpy impact test, in the case of ductile fracture, the initiation impact energy. Up to a ligament size of about 7 mm (a/W = 0.3) the
energy constitutes only a small part of the total energy needed to break results follow well Eq. (1), but after this, the shallow flaw effect becomes
the specimen, but it still leads to a clear effect of notch root radius on the significant and there is an upswing in the impact energy. This is due to
impact energy. Fig. 7 shows impact toughness results for shallow the T-stress effect for shallow flaws. In the case of deep similar acuity
notched specimens with different root radius. The data sets were fitted notches, the constraint is approximately constant so that only the liga
by a power law expression with a shared exponent. The notch root radius ment size effect in line with Eq. (1) will affect the impact energy. A
effect follows basically a ρ0.94, close to unity, dependence, but for ligament of 8 mm is to some extent affected by the shallow flaw effect,
shallow notches of higher toughness materials where there is more but the effect is still not very large. Fig. 12 shows the effect of acuity on
plasticity the notch acuity effect is proportionally smaller as seen in the deep notches for the cast duplex stainless steel shown in Fig. 8 [10].
figure. In this case the loss of constraint due to plasticity starts to Since the constraint is similar, the transition region is unaffected by
overwhelm the notch root effect. For deep notches the effect of notch notch depth, the main effect being in the upper shelf toughness. The
acuity is clear as shown in Fig. 8 with impact toughness test results for a upper shelves differ in this case in line with Eq. (1) for m = 0.8.
cast duplex stainless steel [10]. The notch depth was in this case kept For brittle fracture, only the difference in constraint needs to be
constant at 5 mm, which is deep enough to avoid any constraint issues accounted for, but for ductile fracture also the amount of tearing in the
due to shallow notches. As seen in Fig. 8, the notch acuity affects both test plays a role. Next the different specimen types will be analyzed in
the upper shelf toughness as well as the ductile-to-brittle transition more detail.
region.
The other constraint effect is related to the notch depth. For deep 3. Comparison of different impact specimen results
notches, the plasticity is contained in the ligament, but for shallow
notches, plasticity spreads also to the front side of the notch, thus Since the effect of notch depth and notch acuity are different for
decreasing constraint. In the case of crack like notches, the constraint ductile and brittle fracture, it is logical to investigate the two fracture
can be described with the T-stress [11]. Fig. 9 shows the T-stress at limit mechanisms separately. The following assessments are based on a va
load for a three-point bend specimen. riety of published sources [7,10,15–34,37]. The materials cover
For deep notches, the T-stress is comparatively unaffected by crack different strength steels, ferritic, duplex and stainless steels and Tita
depth, but for shallow notches the T-stress becomes increasingly nega nium and Aluminum alloys. Two parameters were evaluated from the
tive, increasing the materials tearing resistance. This is highlighted in raw data, the 35 J/cm2 transitions temperature and the upper shelf
Fig. 10, where tearing resistance curves for an HY 80 steel, with different (ductile fracture) energy. The energy level 35 J/cm2 was selected
depth cracks in three-point bend specimens, are shown [12]. The crack because it corresponds to 27/28 J for a standard CVN specimen, and this
depths larger than a/W = 0.39 fall basically in the same scatter band, but transition temperature is commonly used in steel quality definitions. Use
shallower cracks lead to higher tearing resistance curves. Thus, the of a higher energy would lead to different amounts of ductile fracture in
constraints of CUN, DVM and Mesnager specimens are different and the specimens and this would introduce one additional parameter
might show a notch depth effect. It should be emphasized that the affecting the comparison. Using a value of 35 J/cm2 minimizes the effect
shallow notch effect is active only during the one or two first millimeters of ductile tearing. The uncertainty in the evaluated values is in the range
of crack growth for the Mesnager and DVM specimen, after which also of 10% for upper shelf energy and 10 ◦ C for the transition temperature
they should behave as deep notched specimens. This is likely to reduce estimates.
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
Fig. 4. Published relations between different impact test energies for ductile fracture [3–5].
Fig. 5. Effect of notch acuity on the tearing resistance of a S690 steel [6]. Fig. 6. Effect of notch acuity on the ductile initiation toughness for a
S690 steel.
3.1. Mesnager vs CVN upper shelf
Fig. 13 contains one outlier. It corresponds to an AISI 17-4 PH high
The Mesnager and the CVN specimen are most close in geometry. strength steel with a yield strength of 1213 MPa tested at ambient
Both specimens have a 2 mm deep notch. The only difference lies in the temperature [26]. It may involve a misprint or the CVN specimen may
notch acuity. Fig. 13 shows a comparison of the upper shelf energy not have been on the upper shelf. Three other heats of the same steel
measured by Mesnager and CVN specimens [7,24–28,32,34]. follow the same trend as the other materials. Yield strength does not
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
Fig. 7. Effect of notch acuity on impact energy for three different steels [7–9].
Fig. 10. Effect of crack depth on the tearing resistance of a HY 80 steel tested in
three-point bending [12].
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
Fig. 14. Relation between upper shelf (ductile fracture) energy for Mesnager
Fig. 12. Effect of notch depth on Charpy impact energy [10].
and DVM specimens [24,25].
( )0,8
8 [ / 2]
CVNUS ≈ ⋅ 0.24⋅DVM1.25
US J cm (3)
7
individual upper shelf energy estimates. specimens. The scatter is somewhat larger than for the relation with
Mesnager specimens, but the difference is not very large and falls within
the statistical uncertainty of the standard deviation estimate.
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
Fig. 15. Relations between Mesnager (a), DVM (b) and CUN upper shelf energies [23].
Fig. 17. Relation between upper shelf (ductile fracture) energy for CUN and
Fig. 16. Relation between upper shelf (ductile fracture) energy for DVM and
CVN specimens [15–22,37].
CVN specimens [24,25,29].
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
Fig. 18. Relation between 35 J/cm2 transition temperatures for Mesnager and Fig. 20. Relation between 35 J/cm2 transition temperatures for CUN and CVN
CVN specimens [7,25,28,29,34]. specimens [15–22].
Fig. 19. Relation between 35 J/cm2 transition temperatures for DVM and CVN Fig. 21. Comparison of constraint effects for cleavage fracture and ductile
specimens [24,25,27]. tearing [11].
estimates is only of the order of 7%. limited plasticity and crack growth at this energy level. The constraint
The upper shelf energies did not show a significant shallow flaw effects are thus not significantly affected by plasticity and should follow
effect for the investigated geometries. This is partly due to the lower the elastic stress fields quite well.
sensitivity to constraint for ductile fracture and because the shallow flaw Fig. 24fig24 shows a synthesis of the different specimen behaviours.
effect is active only during the early part of the crack growth. After 1 mm The constraint effects can be separated into a notch acuity effect and a
crack growth, the Mesnager specimen should be similar to the DVM shallow flaw effect.
specimen, with regards of constraint. Thus, Eq. (8) is theoretically sound Fig. 23. Effect of yield strength (a) and upper shelf energy on the
and justifiable for all Charpy-U notches with a root radius of 1 mm. TC2V35 J/cm - TC2M35 J/cm difference.
Contrary to the upper shelf behaviour, the transition temperatures Fig. 25 shows for comparison the effect of notch depth on fatigue pre-
are strongly influenced by both the notch acuity effect as well as the cracked specimens analyzed by the ASTM E1921 T0 refence tempera
shallow flaw effect. As in the case of upper shelf, the Mesnager specimen ture. The behaviour is quite similar to the U-notch transition tempera
should be the simplest to evaluate against the CVN specimen. ture trend in Fig. 24. The pre-cracked specimens shallow flaw data show
Fig. 23afig23 shows the relation given in Eq. (5), plotted against the a yield strength effect. It is likely that the same effect affects the U-notch
yield strength. The data shows no effect of yield strength on the relation. specimens, but the available data did not enable an investigation of this
There is a small offset from Eq. (5), but this is due to the limited size of possibility.
the data set. Fig. 23b shows the relation given in Eq. (5), plotted against The transition temperature was, by necessity, estimated by manual
CVN upper shelf energy. The data also shows no effect of upper shelf fitting to the available data. The uncertainty in the individual transition
energy on the relation. The reason for the insensitivity of yield strength temperatures was, therefore, estimated to be approximately 10 ◦ C. This
and upper shelf on the TCV35 J/cm2 - TCM35 J/cm2 difference is the means that the expected uncertainty in the transition temperature
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
The Charpy impact test is more than 120 years old, and it is the most
common mechanical test to evaluate the fracture resistance of a struc
tural metal. Nearly all structural integrity assessment procedures use it.
The “standard” notch used in the Charpy impact test is the 2 mm deep V-
notch with a 0.25 mm root radius, but other geometries are or have been
sometimes used. Depending on notch geometry, the test is known as the
Charpy-V impact test (CVN) or Charpy-U impact test (CUN) or even
Charpy-keyhole. The U-notch has normally a radius of 1 mm. The U-
notch specimens vary mainly in the notch depth. The Charpy-keyhole
specimen and the standard Charpy-U specimen have a notch depth of
5 mm. These two specimen types give similar results and can be treated
as one geometry. The Mesnager specimen, used mainly in Russia, has a
notch depth of 2 mm and the DVM specimen has a notch depth of 3 mm.
The scatter is less, and the ductile-to-brittle transition is better
Fig. 22. Shows the relation given in Eqs. (2)–(4), plotted against the yield
strength. The data shows a weak, but clear effect of yield strength on
the relation.
Figure 23. Effect of yield strength on the upper shelf energy relation between Mesnager and CVN specimen.
( 8)0.8
⋅0.25⋅CUN1.25 [ / ]
CVNUS ≈ b σY
USb
mm, J cm2 , MPa (8)
1 + 9000
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K. Wallin International Journal of Pressure Vessels and Piping 200 (2022) 104829
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Features of the ferrite-bainite structure low-alloy low-carbon steel after heat
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