Ms 02 230

PIPE, WELD, HOSE / BELLOWS, NEEDLE & INSTRUMENT
TUBE STANDARD BALL & PLUG CHECK & RELIEF MODULAR K SERIES MEASUREMENT MEDIUM- HIGH-
VCR, VCO FLEXIBLE DIAPHRAGM METERING MANIFOLD REFERENCES
FITTINGS TUBING VALVES VALVES SYSTEMD REGULATORS DEVICES PRESSURE
FITTINGS TUBING VALVES VALVES SYSTEMS
1
Pressure Regulators—K Series
www.swagelok.com
Pre s sure Re gulators
■ Gas cylinder changeover model

■ Pressure-reducing models
■ Back-pressure models
K Se rie s
■ Vaporizing models
2 Pressure Regulators and Filters
Contents
FITTINGS
TUBE
High-Flow High-Pressure
Operation, 3
(KPF Series), 18 (KHB Series), 32
Selection, 3
PIPE, WELD,
Testing, 4
VCR, VCO
FITTINGS
Cleaning and Packaging, 4
Features, 5
High-Pressure
STANDARD
(KHP Series), 20 Specialty Pressure-Reducing

TUBING
Pressure-Reducing
Gas Cylinder
General-Purpose Changeover
(KPR Series), 6 (KCM Series), 34
FLEXIBLE
TUBING
HOSE /
High-Pressure
BALL & PLUG
Hydraulic
VALVES
Two-Stage (KHR Series), 22

(KCY Series), 8
DIAPHRAGM
BELLOWS,
VALVES
Steam-Heated
Vaporizing
(KSV Series), 36
CHECK & RELIEF
Back-Pressure
VALVES
High-Sensitivity
(KLF Series), 10 General-Purpose
(KBP Series), 24 Electrically Heated
METERING
NEEDLE &
VALVES
Vaporizing
(KEV Series), 38
High-Flow,
INSTRUMENT
MANIFOLD
SYSTEMS
High-Sensitivity
High-Flow,
(KHF Series), 12
High-Sensitivity
(KFB Series), 26
MODULAR
SYSTEMD
Compact
(KCP Series), 14
Compact
REGULATORS
(KCB Series), 28
K SERIES
Flow Data
Pressure-Reducing Regulators, 41
Back-Pressure Regulators, 49
MEASUREMENT
DEVICES
Medium- to Medium- to
High-Pressure High-Pressure Port Configurations, 52
(KPP Series), 16 (KPB Series), 30
Options and Accessories, 53
MEDIUM- HIGH-
Maintenance Kits, 56
PRESSURE
REFERENCES
Pressure Regulators—K Series 3
Pressure Regulator Operation
FITTINGS
TUBE
Regulators reduce the pressure of a gas or liquid from a source, such as a cylinder or compressor, to a lower value needed
by a device, such as an analyzer. A pressure regulator provides better resolution and control when its inlet and control range
pressures closely match the pressure requirements of the fluid handling system. Resolution is the number of handle turns
needed to adjust a regulator from its lowest to highest outlet pressure setting. Control is the ability of the regulator to hold a
PIPE, WELD,
given outlet pressure set point.
VCR, VCO
FITTINGS
Pressure-Reducing Regulators Vaporizing
Pressure-reducing regulators control outlet pressure by Vaporization regulators are available with electric and steam
balancing an adjustable spring force against the forces heat to vaporize liquid samples or to preheat gas samples.
STANDARD
caused by inlet and outlet pressures. The spring force is
TUBING
adjusted by turning the stem/handle, which sets the desired Supply-Pressure Effect
outlet pressure. Supply-pressure effect (SPE) or dependency is a ratio
As inlet pressure decreases, the force balance changes. describing the change in outlet pressure per 100 psi
To compensate, outlet pressure will increase. This supply- (6.8 bar) change in inlet pressure. In other words, for every
FLEXIBLE
TUBING
HOSE /
pressure effect (SPE) is a function of the design and type 100 psi (6.8 bar) drop in inlet pressure, the outlet pressure
of regulator. If a regulator is subjected to fluctuating inlet will increase by X psi. X is the SPE. For standard pressure-
pressure, and outlet pressure variations are not desirable, a reducing regulators, the outlet pressure increases as supply
two-stage regulator is available. pressure decreases. The opposite is true as supply pressure
BALL & PLUG

increases. This effect can also be realized on system startup
VALVES
Specialty Pressure-Reducing Regulators or shutdown.
Gas Cylinder Changeover The regulator should be set to the “off” position before turning
the supply pressure on or off to prevent overpressurization
A two-stage gas cylinder changeover model automatically of regulator diaphragms, outlet pressure gauges, or other
DIAPHRAGM
switches between two sources.
BELLOWS,
VALVES
equipment downstream. When selecting an antitamper
K Series Pressure Regulator Selection
CHECK & RELIEF

VALVES
Maximum Inlet
MPC Platform
Pressure Control Ranges, psig (bar)

Gas Cylinder
Changeover
Diaphragm
Vaporizing
Vaporizing
Compact,
Electrical
Pressure
psig (bar)
Sensing
Sensing
2 Stage
0 to ....
Steam
Piston
2 10 25 50 100 250 375 500 750
METERING
NEEDLE &
Series (0.13) (0.68) (1.7) (3.4) (6.8) (17.2) (25.8) (34.4) (51.6)
VALVES
Pressure-Reducing Models
KPR ✓ 6000 ✓ ✓ ✓ ✓ ✓ ✓
KCY (413)
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
INSTRUMENT
MANIFOLD
SYSTEMS
KLF ✓ ✓ ✓ ✓ ✓ ✓ ✓
3600
KHF ✓ ✓ ✓ ✓ ✓ ✓
(248)
KCP ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
KPP ✓
MODULAR
6000
SYSTEMD
KPF (413)
✓
KHP ✓ 10 000 ✓ ✓
KHR (689)
✓ ✓ ✓
REGULATORS
K SERIES
Specialty Regulators
4351
KCM ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
(300)
KSV ✓ ✓ 3600 ✓ ✓ ✓ ✓ ✓ ✓
MEASUREMENT
KEV (248)
✓➀ ✓➀ ✓ ✓ ✓ ✓ ✓ ✓ ✓
DEVICES
Back-Pressure Models
KBP ✓ ✓ ✓ ✓ ✓ ✓ ✓
KFB ✓ Equal to ✓ ✓ ✓ ✓ ✓
MEDIUM- HIGH-
PRESSURE
pressure
KCB ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
control
KPB ✓ range
KHB ✓ ✓ ✓
REFERENCES
➀ Outlet pressures up to 500 psig (34.4 bar) require diaphragm sensing mechanism; outlet pressures above 500 psig (34.4 bar) require piston sensing
mechanism.
Testing
FITTINGS
TUBE
model, it is important to make sure that SPE will not cause Every Swagelok K series pressure regulator is pressure
excessive overpressurization on opening and closing of the tested with nitrogen.
supply pressure.
Back-Pressure Regulators
Cleaning and Packaging
PIPE, WELD,
VCR, VCO
FITTINGS
Every Swagelok K series pressure regulator is cleaned and

Back-pressure regulators control inlet pressure by balancing
packaged in accordance with Swagelok Standard Cleaning
an adjustable spring force against the force of the inlet
and Packaging (SC-10) catalog, MS-06-62.
pressure. The spring force is adjusted by turning the stem/
handle, which sets the desired inlet pressure. Cleaning and packaging to ensure compliance with product
STANDARD
cleanliness requirements stated in ASTM G93 Level E is

TUBING
When the force caused by the inlet pressure rises above the
available for brass and stainless steel Swagelok regulators.
force of the spring, the regulator opens until the spring force
and inlet pressure are balanced again. Cleaning and packaging in accordance with Swagelok
Special Cleaning and Packaging (SC-11) catalog, MS‑06‑63,
• Swagelok pressure regulators are not “Safety to ensure compliance with product cleanliness requirements
FLEXIBLE
TUBING
HOSE /
Accessories” as defined in the Pressure Equipment stated in ASTM G93 Level C is available for select KPR, KCY,
Directive 2014/68/EU. KCP, KBP, and KCB series regulators.
• Do not use the regulator as a shutoff device.
Oxygen Service Hazards
•
BALL & PLUG
Self-venting and captured-venting regulators can For more information about hazards and risks of oxygen-
VALVES
release system fluid to atmosphere. Position the enriched systems, refer to Swagelok Oxygen System Safety
self-vent hole or the captured vent connection away technical report, MS-06-13.
from operating personnel. See Venting Options,
page 5, for more information.
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
Pressure Control Ranges, psig (bar)
10 to 15 to 25 to 50 to 100 to
0 to .... 1500 2500 3600 6000 10 000
1000 1500 2000 3000 3600 4000 (0.68 to (1.0 to (1.7 to (3.5 to (6.8 to
Flow Coefficient (Cv)
METERING
NEEDLE &
(68.9) (103) (137) (206) (248) (275) 103) 172) 248) 413) 689) 0.02 0.06 0.10 0.20 0.25 0.50 1.0 Page
VALVES
✓ ✓ ✓ ✓ 6
✓ ✓ ✓ 8
INSTRUMENT
MANIFOLD
SYSTEMS
✓ ✓ ✓ ✓ 10
✓ 12
✓ ✓ ✓ ✓ ✓ ✓ 14
✓ ✓ ✓ ✓ ✓ ✓ ✓ 16
MODULAR
SYSTEMD
✓ ✓ ✓ ✓ ✓ 18
✓ ✓ ✓ ✓ ✓ ✓ ✓ 20
✓ ✓ ✓ ✓ ✓ ✓ ✓ 22
REGULATORS
K SERIES
✓ 34
✓ ✓ 36
MEASUREMENT
✓ ✓ ✓ ✓ ✓ ✓ ✓ 38
DEVICES
✓ 24
✓ 26
MEDIUM- HIGH-
PRESSURE
✓ ✓ 28
✓ ✓ ✓ ✓ ✓ ✓ 30
✓ ✓ ✓ ✓ ✓ ✓ ✓ 32
REFERENCES
FITTINGS
Swagelok® K Series Pressure Regulator Features
TUBE
Stem
PIPE, WELD,
VCR, VCO
FITTINGS
Fine-pitch threads
enable precise spring
adjustment with low torque.
STANDARD
Stop Plate
TUBING
This disc provides positive Range Spring
backup to the diaphragm in case Turning the handle compresses
of diaphragm overpressure. the spring, pushing the poppet
away from the seat and
FLEXIBLE
TUBING
HOSE /
increasing outlet pressure.
Convoluted Diaphragm
The all-metal diaphragm acts
as the sensing mechanism
between the inlet pressure Two-Piece Cap
BALL & PLUG

VALVES
and the range spring. The The two-piece design provides
convoluted, nonperforated linear load on the diaphragm
design ensures greater seal when the cap ring is
sensitivity and longer life. tightened, eliminating torque
A piston sensing mechanism damage to the diaphragm
DIAPHRAGM
BELLOWS,
VALVES
(shown below) can during assembly.
accommodate higher
pressures.
Inlet Outlet
CHECK & RELIEF

VALVES
Gauze Inlet Filter Poppet Damper
Regulators are susceptible to The poppet damper keeps the
damage from system particles. poppet aligned and reduces
Swagelok pressure-reducing vibration and resonance.
METERING
NEEDLE &
regulators include a 25 µm press
VALVES
fit filter. It can be removed to use
the regulator in liquid service.
Venting Options
The self-vent option allows excess outlet pressure to vent through the body
INSTRUMENT
cap. This can occur when downstream flow is suddenly reduced or when the
MANIFOLD
SYSTEMS
handle is adjusted to a lower pressure with little or no flow downstream.
The captured-vent option includes a 1/8 in. female NPT connection and
stem seal in the body cap➀ to allow monitoring of the diaphragm or piston
sensing mechanism. It also allows containment of hazardous gas or liquid
media should a diaphragm or piston rupture.
MODULAR
SYSTEMD
Filter
Self-vent and captured-vent options can be ordered together so that
hazardous gas or liquid media can be contained if vented.
➀ The captured-vent port is in the bottom of the KHR series body.
REGULATORS
K SERIES
Piston Sensing Mechanism

MEASUREMENT
Piston sensing mechanisms

DEVICES
typically are used to regulate

Fully-Contained Piston
higher pressures than a diaphragm
can withstand. They are also more The piston is contained
resistant to damage caused by by a shoulder in the
pressure spikes and have a short regulator body cap to
MEDIUM- HIGH-
PRESSURE
stroke to maximize cycle life. prevent piston blowout

if the regulator outlet is
overpressurized.
REFERENCES
General-Purpose Diaphragm-Sensing,
FITTINGS
Pressure-Reducing Regulators (KPR Series)

TUBE
The KPR series is a compact regulator with excellent accuracy, sensitivity, and set-
point pressure stability.
PIPE, WELD,
VCR, VCO
FITTINGS
Features Supply-Pressure Effect

■ Convoluted, nonperforated diaphragm
Pressure Control Range
■ Metal-to-metal diaphragm seal Up to 250 psig
■ Low internal volume 100 psig (17.2 bar)
Flow
STANDARD
(6.8 bar) and Higher

TUBING
■ Two-piece cap design provides linear Coefficient

load on the diaphragm seal (Cv ) Supply Pressure Effect, %
■ High-flow, dual-gauze type filter in 0.02 0.3 0.5
inlet ports 0.06 1.0 1.5
0.20 1.7 2.5
FLEXIBLE
TUBING
HOSE /
Technical Data 0.50 2.3 3.3

Maximum Inlet Pressure
■ 3600 psig (248 bar) Maximum Operating Temperature Ports
■ 6000 psig (413 bar) with PEEK seat ■ 176°F (80°C) with PCTFE seat ■ 1/4 in. female NPT inlet, outlet, and
BALL & PLUG
VALVES
Pressure Control Ranges ■ 392°F (200°C) with PEEK seat gauge ports (all body materials)
■ 0 to 10 psig (0.68 bar) through ■ 212°F (100°C) with PEEK seat and ■ 1/4 in. tube butt weld inlet, outlet,
0 to 500 psig (34.4 bar) maximum inlet pressure greater than and gauge ports (316 SS body
3600 psig (248 bar) material only)
Flow Coefficient (Cv )
DIAPHRAGM
BELLOWS,
VALVES
■ 0.06 and 0.20 Weight ■ 1/4 in. VCR® inlet, outlet, and gauge
ports (316 SS body material only)
See page 41 for flow graphs. ■ 2.4 lb (1.1 kg)
■ 0.02 and 0.50 also available
CHECK & RELIEF
VALVES
Materials of Construction Brass Alloy

Cover 316 SS CW721R Alloy 400 C‑276
Stem nut Component Material
METERING
NEEDLE &
Knob handle, cover Nylon with 316 SS insert

VALVES
Stem Knob handle Spring button Zinc-plated steel

Spring stabilizer➀ 301 SS
Spring 316 SS or zinc coated/plated steel,
stabilizer Spring button Range spring
depending on configuration
INSTRUMENT
MANIFOLD
SYSTEMS
Stem, stem nut, cap ring,

Stop plate stop plate, body cap, 316 SS
Range spring panel nuts➁
Cap ring VCR nuts➁ 316 SS —
Body cap
Nonwetted lubricant Hydrocarbon-based
MODULAR
SYSTEMD
Diaphragm Seat retainer Seat retainer 316 SS Alloy 400

Alloy
C‑276
Seat Poppet Seat PCTFE or PEEK
Filter 316 SS Alloy 22
Poppet spring
REGULATORS
Diaphragm➂ Alloy X-750 or alloy C-276

K SERIES
Alloy
Poppet S17400 SS Alloy 400
Inlet Outlet C‑276
Alloy
Poppet spring Alloy X-750
Poppet C‑276
MEASUREMENT
Filter damper Poppet damper, filter carrier PTFE

DEVICES
carrier, filter
Self-vent seal➁ Fluorocarbon FKM —
Body Brass Alloy
Body 316 SS Alloy 400
CW721R C‑276
Tube butt weld ports,➁
316L SS —
MEDIUM- HIGH-
VCR gland ports➁

PRESSURE
Wetted lubricant PTFE-based

Wetted components listed in italics.
➀ Not required in all configurations.
➁ Not shown.
REFERENCES
➂ Regulators with control ranges higher than 0 to 100 psig (0 to 6.8 bar) are
assembled with two diaphragms.
Dimensions
FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change. Tube Butt
Weld Ports
Female NPT Panel 0.39 (10.0) thick maximum with 2 lock nuts
Ports Panel 0.63 (16.0) thick maximum with 1 lock nut 0.84
Panel cutout 1.38 (35.0) dia (21.3)
PIPE, WELD,
VCR, VCO
FITTINGS
3.00
(76.2)
2.13 2.16 0.75 VCR Ports
(54.0) (55.0)
(19.0)
dia dia
STANDARD
TUBING
0.84
0.75 (21.3)
(19.0)
4.61 Mounting holes 5.00 3.70
(117) 10-32, 0.33 deep (127) (94.0)
(M5 × 0.8, 8.5 deep)
FLEXIBLE
TUBING
HOSE /
Ordering Information
Build a KPR series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
BALL & PLUG

VALVES
KPR 1 F R F 4 1 2 A 2 0 0 0 0
4 Body Material
7 Port Configuration 12 Handle, Mounting
1 = 316 SS
A, B, C, E, F, H, K, L, M, N 2 = Knob
DIAPHRAGM
BELLOWS,
2 = Brass CW721R
VALVES
4 = Alloy 400 See Port Configurations, page 52. 3 = 316 SS antitamper nut
5 = Alloy C-276 6 = Knob, panel mount
8 Ports 7 = 316 SS antitamper nut, panel mount
A = 316 SS, ASTM G93 Level E-cleaned
B = Brass, ASTM G93 Level E-cleaned 4 = 1/4 in. female NPT For knob handle color options, see
CHECK & RELIEF

C = 316 SS, SC-11–cleaned T = 1/4 in. × 0.035 in. tube butt weld➀ page 56.
VALVES
D = Brass, SC-11–cleaned V = 1/4 in. VCR gland, no nuts➀➁
X = 1/4 in. rotatable female VCR fitting➀ 13 Isolation and Relief Valves
5 Pressure Control Range Y = 1/4 in. rotatable male VCR fitting➀ 0 = No valves
C = 0 to 10 psig (0 to 0.68 bar)➀ ➀ Available only with 316 SS body material in A For isolation and relief valve options,
D = 0 to 25 psig (0 to 1.7 bar)➀
METERING
and F port configurations; does not contain
NEEDLE &
VALVES
E = 0 to 50 psig (0 to 3.4 bar) a filter. Not available with maximum inlet see page 54.
pressure greater than 3600 psig (248 bar). Not
F = 0 to 100 psig (0 to 6.8 bar) available ASTM G93 Level E-cleaned. 14 Cylinder Connections
G = 0 to 250 psig (0 to 17.2 bar) ➁ For use with VCR split-nuts, which can be
J = 0 to 500 psig (0 to 34.4 bar) 0 = No connections
ordered separately. Refer to Swagelok VCR
For cylinder connection options and
INSTRUMENT
Metal Gasket Face Seal Fittings catalog,
MANIFOLD
SYSTEMS
➀ Select 0.02 or 0.06 flow coefficient if maximum
inlet pressure is 4351 psig (300 bar) or MS‑01-24. pressure ratings, see page 53.
6000 psig (413 bar).
9 Seat Material 15 Gauges
6 Maximum Inlet Pressure➀➁ 1 = PCTFE 0 = No gauges
F = 100 psig (6.8 bar) 2 = PEEK
For inlet and outlet gauge options, see
MODULAR
SYSTEMD
J = 500 psig (34.4 bar)
L = 1000 psig (68.9 bar) 10 Flow Coefficient (Cv) page 54.
P = 3000 psig (206 bar) 1 = 0.02 5 = 0.20
R = 3600 psig (248 bar) 16 Options
2 = 0.06 7 = 0.50
T = 4351 psig (300 bar)➂ 0 = No options
REGULATORS
H =Inboard helium leak test
K SERIES
W = 6000 psig (413 bar)➂➃ 11 Sensing Mechanism, Vent
➀ For better resolution and control, select a A = Alloy X-750 diaphragm, no vent to a maximum leak rate of
pressure that closely matches system pressure.
C = Alloy X-750 diaphragm, self vent➀ 1 × 10–5 std cm3/s➀
➁ Cylinder Connections and Hose accessories
E =Alloy X-750 diaphragm, captured 3 =3 ft, 1/4 in. FX series metal flexible
may limit inlet pressure ratings, see pages
hose, 1/4 in. female NPT inlet➀
MEASUREMENT
53 and 56. vent, no self vent

DEVICES
➂ Available only with 316 SS body material and F =Alloy X-750 diaphragm, self and 4 =3 ft, 1/4 in. TH series PTFE-lined,
PEEK seat material. Not available with SC‑11
captured vent➀ stainless steel braided hose, 1/4 in.
cleaning. female NPT inlet➁
➃ Not available for regulators assembled with H = Alloy C-276 diaphragm, no vent
isolation valves. ➀ Available only with 316 SS and brass body For hose options and pressure ratings,
MEDIUM- HIGH-
materials and 0.06 and 0.20 Cv. see page 56.

PRESSURE
➀ Not available with self vent.

➁ Not available for ASTM G93 Level E-cleaned
Select KPR series regulators are available that meet the testing requirements of and SC-11–cleaned regulators.
ASTM G175, “Standard Test Method for Evaluating the Ignition Sensitivity and Fault
Tolerance of Oxygen Regulators Used for Medical and Emergency Applications.”
REFERENCES
Contact your authorized Swagelok sales and service representative.

Two-Stage Diaphragm-Sensing,
FITTINGS
Pressure-Reducing Regulators (KCY Series)

TUBE
The KCY series is designed for use in applications requiring constant outlet pressure
even with wide variations in inlet pressure. This two-stage regulator is comparable to two
single-stage regulators connected in series. The first stage is factory set to reduce the
PIPE, WELD,
VCR, VCO
FITTINGS
inlet pressure to 500 psig (34.4 bar). The second stage can be adjusted with the handle to
achieve the required outlet pressure.
This two-stage arrangement minimizes the supply-pressure effect caused by fluctuating inlet
pressure, such as with a depleting gas cylinder. As inlet pressure drops below the setting of the
STANDARD
first stage, the regulator then functions as a single-stage regulator. The first-stage pressure setting
TUBING
can be reduced while monitoring the pressure at the interstage port, but lower flow may result.
Features Flow Coefficient (Cv )

■ Convoluted, nonperforated diaphragm ■ 0.06 and 0.20
FLEXIBLE
TUBING
See page 42 for flow graphs.

HOSE /
■ Metal-to-metal diaphragm seal

■ Excellent set-point stability ■ 0.50 also available
■ High-flow, dual-gauze type filter in Supply-Pressure Effect Maximum Operating Temperature
inlet ports ■ 176°F (80°C) with PCTFE seat
BALL & PLUG

VALVES
Technical Data ■ 392°F (200°C) with PEEK seat

Up to 250 psig
Maximum Inlet Pressure 100 psig (17.2 bar) ■ 212°F (100°C) with PEEK seat and
Flow
(6.8 bar) and Higher maximum inlet pressure greater than
■ 3600 psig (248 bar) Coefficient
(Cv ) Supply Pressure Effect, % 3600 psig (248 bar)
■ 6000 psig (413 bar) with PEEK seat
DIAPHRAGM
BELLOWS,
0.06 0.01 0.02 Weight

VALVES
Pressure Control Ranges 0.20 0.02 0.06 ■ 4.2 lb (1.9 kg)

■ 0 to 10 psig (0.68 bar) through 0.50 0.05 0.13
0 to 500 psig (34.4 bar) Ports
■ 1/4 in. female NPT inlet, outlet, and
CHECK & RELIEF
gauge ports
VALVES
Materials of Construction 316 SS Brass CW721R

Cover Component Material
METERING
NEEDLE &
Stem nut
VALVES

316 SS (1st stage)
Stem Spring buttons
Knob handle Zinc-plated steel (2nd stage)
Spring Spring stabilizer➀ 301 SS
Spring button
INSTRUMENT
stabilizer 316 SS or zinc coated/plated steel,

MANIFOLD
SYSTEMS
Range springs
Stop plate 2nd stage
Stems, stem nut, cap
range spring rings, stop plates, body
Cap ring 316 SS
caps, panel nuts,➂
Body cap antitamper nut
MODULAR
SYSTEMD
Diaphragm Nonwetted lubricant Hydrocarbon-based

Seat retainer
Seat Seat retainers, filter 316 SS
Poppet
Seats PCTFE or PEEK
Interstage
REGULATORS
Poppet spring Diaphragms,➃ poppet

K SERIES
port plug Alloy X-750

springs
Poppet damper Poppets S17400 SS
Poppet dampers, filter
Inlet Outlet PTFE
carrier
MEASUREMENT
Interstage port plug 316 SS with PTFE tape

DEVICES
Self-vent seal➂ Fluorocarbon FKM

Filter carrier, Body
filter Body 316 SS Brass CW721R
MEDIUM- HIGH-

PRESSURE
1st stage ➀ Not required in all configurations.

➁ Regulators with control range 0 to 100 psig (0 to 6.8 bar) and 0.20 Cv have
range spring zinc-plated steel range spring.
Antitamper ➂ Not shown.
nut ➃ Regulators with control ranges higher than 0 to 100 psig (0 to 6.8 bar) are
REFERENCES
Dimensions
FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Second-stage First-stage
panel mounting panel mounting
3.41
PIPE, WELD,
(86.5)
VCR, VCO
FITTINGS
2.13 2.16
(54.0) (55.0)
STANDARD
dia dia
TUBING
8.35 (212)
8.74 (222) for panel-mount option
FLEXIBLE
TUBING
HOSE /
Panel cutout 1.38 (35.0)
Build a KCY series regulator ordering number by combining the designators in the sequence shown below.
BALL & PLUG

VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KCY 1 F R F 4 1 2 A 2 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 8 Ports 13 Isolation and Relief Valves
1 = 316 SS 4 = 1/4 in. female NPT 0 = No valves
2 = Brass CW721R For isolation and relief valve options,
A = 316 SS, ASTM G93 Level E-cleaned 9 Seat Material see page 54.
CHECK & RELIEF

B = Brass, ASTM G93 Level E-cleaned 1 = PCTFE
VALVES
C = 316 SS, SC-11–cleaned 2 = PEEK 14 Cylinder Connections
D = Brass, SC-11–cleaned 0 = No connections
10 Flow Coefficient (Cv)
For cylinder connection options and
5 Pressure Control Range 2 = 0.06
pressure ratings, see page 53.
C = 0 to 10 psig (0 to 0.68 bar) 5 = 0.20
METERING
NEEDLE &
VALVES
D = 0 to 25 psig (0 to 1.7 bar) 7 = 0.50 15 Gauges
E = 0 to 50 psig (0 to 3.4 bar) 0 = No gauges
F = 0 to 100 psig (0 to 6.8 bar) 11 Sensing Mechanism, Vent
A = Alloy X-750 diaphragm, no vent For inlet and outlet gauge options, see
G = 0 to 250 psig (0 to 17.2 bar) page 54.
INSTRUMENT
C = Alloy X-750 diaphragm, self vent➀
MANIFOLD
J = 0 to 500 psig (0 to 34.4 bar)
SYSTEMS
E =Alloy X-750 diaphragm, captured
16 Options
6 Maximum Inlet Pressure➀ vent, no self vent
0 = No options
P = 3000 psig (206 bar) F =Alloy X-750 diaphragm, self and
3 =3 ft, 1/4 in. FX series metal flexible
R = 3600 psig (248 bar) captured vent➀
MODULAR
SYSTEMD
T = 4351 psig (300 bar)➁ ➀ Available with 0.06 and 0.2 Cv only. Self vent
4 =3 ft, 1/4 in. TH series PTFE-lined,
through second stage only.
W = 6000 psig (413 bar)➁➂ stainless steel braided hose, 1/4 in.
➀ Cylinder Connections and Hose accessories female NPT inlet➀
12 Handle, Mounting➀
53 and 56. 2 = Knob For hose options and pressure ratings,
REGULATORS
➁ Available only with 316 SS body material and 3 = Antitamper nut see page 56.
K SERIES
PEEK seat material. Not available with SC‑11 6 = Knob, second-stage panel mount
cleaning. ➀ Not available for ASTM G93 Level E-cleaned
➂ Not available for regulators assembled with
7 =Antitamper nut, second-stage and SC-11–cleaned regulators.
isolation valves. panel mount
9 = Knob, first-stage panel mount
MEASUREMENT
DEVICES
For knob handle color options, see

7 Port Configuration page 56.
A, B, C, E, F, H, K, L, M, N
➀ First stage assembled with antitamper nut.
See Port Configurations, page 52.
MEDIUM- HIGH-
PRESSURE
Select KCY series regulators are available that meet the testing requirements of
ASTM G175, “Standard Test Method for Evaluating the Ignition Sensitivity and Fault
Tolerance of Oxygen Regulators Used for Medical and Emergency Applications.”
REFERENCES
Contact your authorized Swagelok representative.

High-Sensitivity Diaphragm-Sensing,
FITTINGS
Pressure-Reducing Regulators (KLF Series)

TUBE
The KLF series provides high-sensitivity pressure control of gases or liquids with
minimum droop in both low-flow and low-pressure applications.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Large-diameter convoluted,
nonperforated diaphragm for
Up to 25 psig
increased pressure sensitivity 10 psig (1.7 bar)
STANDARD
Flow
TUBING
■ Metal-to-metal diaphragm seal (0.68 bar) and Higher

Coefficient
■ High-flow, dual-gauze type filter in (Cv ) Supply Pressure Effect, %
0.06 0.4 0.6
Technical Data
FLEXIBLE
TUBING
HOSE /
0.20 0.7 0.9

Maximum Inlet Pressure 0.50 1.0 1.4
■ 3600 psig (248 bar)
Maximum Operating Temperature
Pressure Control Ranges
BALL & PLUG
■ 176°F (80°C) with PCTFE seat

VALVES
■ 0 to 2.0 psig (0.13 bar) through

0 to 250 psig (17.2 bar) ■ 392°F (200°C) with PEEK seat
Flow Coefficient (Cv ) Weight

■ 0.02 and 0.06 ■ 4.0 lb (1.8 kg)
DIAPHRAGM
BELLOWS,
Ports
VALVES

■ 0.20 and 0.50 also available ■ 1/4 in. female NPT inlet, outlet, and
gauge ports
CHECK & RELIEF
VALVES
Materials of Construction Component Material

Cover Knob handle, cover Nylon with 316 SS insert
Stem nut
METERING
NEEDLE &
VALVES
Spring button Zinc-plated steel

Stem Spring stabilizer➀ 301 SS
Knob handle 316 SS or zinc coated/

Range spring plated steel, depending on
Spring
configuration
INSTRUMENT
MANIFOLD
stabilizer
SYSTEMS
Spring button
Stem, stem nut, cap ring,
stop plate, body 316 SS
Stop plate Range spring cap, panel nuts➁
Cap ring Body cap Body, seat retainer,
MODULAR
SYSTEMD
316 SS
filter
Diaphragm Seat PCTFE or PEEK
Diaphragm,➂
Seat retainer Poppet poppet spring
Alloy X-750
REGULATORS
K SERIES
Poppet S17400 SS
Seat Poppet spring
Poppet damper,
PTFE
filter carrier
Inlet Outlet Wetted lubricant PTFE-based
MEASUREMENT

DEVICES
Filter carrier, Poppet ➀ Not required in all configurations.

filter damper ➁ Not shown.
➂ Regulators with control range 0 to 250 psig (0 to 17.2 bar) are
MEDIUM- HIGH-
Body
PRESSURE
REFERENCES
Dimensions
FITTINGS
TUBE
Panel 0.39 (10.0) thick maximum with 2 lock nuts

Panel 0.63 (16.0) thick maximum with 1 lock nut
Panel cutout 1.38 (35.0) dia
PIPE, WELD,
VCR, VCO
FITTINGS
2.13 3.15 0.75
(54.0) (80.0) (19.0)
dia dia
STANDARD
TUBING
0.75 Mounting holes
(19.0) 10-32, 0.33 deep
4.76 (M5 × 0.8, 8.5 deep) 5.08
FLEXIBLE
TUBING
HOSE /
(121) (129)
BALL & PLUG

Build a KLF series regulator ordering number by combining the designators in the sequence shown below.
VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KLF 1 B C F 4 1 2 A 2 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 7 Port Configuration 13 Isolation and Relief Valves
1 = 316 SS A, B, C, E, F, H, K, L, M, N 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. For isolation and relief valve options,
CHECK & RELIEF

see page 54.
VALVES
5 Pressure Control Range 8 Ports
B = 0 to 2.0 psig (0 to 0.13 bar)➀ 4 = 1/4 in. female NPT 14 Cylinder Connections
C = 0 to 10 psig (0 to 0.68 bar) 0 = No connection
D = 0 to 25 psig (0 to 1.7 bar) 9 Seat Material For cylinder connection options and
METERING
NEEDLE &
E = 0 to 50 psig (0 to 3.4 bar)
VALVES
1 = PCTFE pressure ratings, see page 53.
F = 0 to 100 psig (0 to 6.8 bar) 2 = PEEK
G = 0 to 250 psig (0 to 17.2 bar)
15 Gauges
➀ Available with 15 psig (1.0 bar) maximum inlet
10 Flow Coefficient (Cv) 0 = No gauges
pressure only.
INSTRUMENT
1 = 0.02
MANIFOLD
SYSTEMS
2 = 0.06 page 54.
6 Maximum Inlet Pressure➀➂
5 = 0.20
C = 15 psig (1.0 bar)➁
7 = 0.50 16 Options
F = 100 psig (6.8 bar)
J = 500 psig (34.4 bar) 0 = No options
MODULAR
SYSTEMD
11 Sensing Mechanism, Vent 3 =3 ft, 1/4 in. FX series metal flexible
L = 1000 psig (68.9 bar)
A = Alloy X-750 diaphragm, no vent hose, 1/4 in. female NPT inlet➀
P = 3000 psig (206 bar)
E =Alloy X-750 diaphragm, captured 4 =3 ft, 1/4 in. TH series PTFE-lined,
R = 3600 psig (248 bar)
vent, no self vent stainless steel braided hose, 1/4 in.
➀ For better resolution and control, select a
female NPT inlet➀
REGULATORS
K SERIES
➁ Available with 0 to 2.0 psig (0 to 0.13 bar) 12 Handle, Mounting For hose options and pressure ratings,
pressure control range only. 2 = Knob
➂ Cylinder Connections and Hose accessories
see page 56.
3 = 316 SS antitamper nut ➀ Not available for ASTM G93 Level E-cleaned
53 and 56. 6 = Knob, panel mount regulators.
MEASUREMENT
7 = 316 SS antitamper nut, panel mount

DEVICES

page 56.
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Flow, High-Sensitivity Diaphragm-Sensing,

FITTINGS
Pressure-Reducing Regulators (KHF Series)

TUBE
The KHF series combines the high-flow capabilities—1.0 Cv —of a bulk distribution
regulator with the high sensitivity and accuracy of a point-of-use regulator.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Large-diameter convoluted,
nonperforated diaphragm for
Up to 100 psig
increased pressure sensitivity 50 psig (6.8 bar)
STANDARD
Flow
TUBING
■ Metal-to-metal diaphragm seal (3.4 bar) and Higher

Coefficient
■ High-flow dual-gauze type filter in (Cv ) Supply Pressure Effect, %
Technical Data Maximum Operating Temperature

FLEXIBLE
TUBING
HOSE /
Maximum Inlet Pressure ■ 176°F (80°C) with PCTFE seat

■ 3600 psig (248 bar) ■ 392°F (200°C) with PEEK seat
Pressure Control Ranges Weight
BALL & PLUG
VALVES
■ 0 to 10 psig (0.68 bar) through ■ 4.4 lb (2.0 kg)

0 to 250 psig (17.2 bar) Ports
Flow Coefficient (Cv ) ■ 1/2 in. female NPT inlet and outlet;
■ 1.0 1/4 in. female NPT gauge port
DIAPHRAGM
BELLOWS,
VALVES

CHECK & RELIEF
VALVES

Stem nut 316 SS (0 to 250 psig range)
Spring button
METERING
NEEDLE &
Zinc-plated steel (all other ranges)

VALVES

Knob 316 SS or zinc coated/plated steel,
Spring handle Range spring
stabilizer
INSTRUMENT
MANIFOLD
Stem, stem nut, cap

SYSTEMS
Spring button
Stop plate ring, stop plate, body 316 SS
cap, panel nuts➁
Range spring
Cap ring Nonwetted lubricant Hydrocarbon-based
Body cap Body, spring retainer,
seat retainer, filter, 316 SS
MODULAR
SYSTEMD
Diaphragm
Seat retainer poppet seal retainer
Seat PCTFE or PEEK
Poppet
Seat Diaphragm➂ Alloy X-750
Poppet spring Poppet S17400 SS
REGULATORS
K SERIES
Spring retainer
Poppet spring 302 SS
Poppet seal, filter
Inlet Outlet carrier
PTFE
Poppet seal spring Elgiloy ®

MEASUREMENT

DEVICES
Poppet seal
retainer Wetted components listed in italics.
Filter carrier, ➀ Not included in regulators with 0 to 250 psig (0 to 17.2 bar)
filter Poppet seal
control range.
and spring
➁ Not shown.
MEDIUM- HIGH-
Body
PRESSURE

REFERENCES
Dimensions
FITTINGS
TUBE

PIPE, WELD,
VCR, VCO
FITTINGS
2.13 3.15 0.75
(54.0) (80.0)
(19.0)
dia dia
STANDARD
TUBING
0.96 Mounting holes
(24.5) 10-32, 0.33 deep
5.00 (M5 × 0.8, 8.5 deep) 5.39
FLEXIBLE
TUBING
(127)
HOSE /
(137)
BALL & PLUG

Build a KHF series regulator ordering number by combining the designators in the sequence shown below.
VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KHF 1 F R F 8 1 8 A 2 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 8 Ports 13 Isolation and Relief Valves
1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge port For isolation and relief valve options,
CHECK & RELIEF

see page 54.
VALVES
5 Pressure Control Range 9 Seat Material
C = 0 to 10 psig (0 to 0.68 bar) 1 = PCTFE 14 Cylinder Connections
D = 0 to 25 psig (0 to 1.7 bar) 2 = PEEK 0 = No connections
E = 0 to 50 psig (0 to 3.4 bar)
METERING
NEEDLE &
F = 0 to 100 psig (0 to 6.8 bar) 10 Flow Coefficient (Cv)
VALVES
15 Gauges
G = 0 to 250 psig (0 to 17.2 bar) 8 = 1.0 0 = No gauges
6 Maximum Inlet Pressure➀ 11 Sensing Mechanism, Vent page 54.
F = 100 psig (6.8 bar) A = Alloy X-750 diaphragm, no vent
INSTRUMENT
MANIFOLD
SYSTEMS
J = 500 psig (34.4 bar) E =Alloy X-750 diaphragm, captured 16 Options
L = 1000 psig (68.9 bar) vent, no self vent 0 = No options
R = 3600 psig (248 bar)
➀ For better resolution and control, select a 12 Handle, Mounting
2 = Knob
MODULAR
SYSTEMD
3 = 316 SS antitamper nut
7 Port Configuration 6 = Knob, panel mount
A, B, C, E, F, H, K, L, M, N 7 = 316 SS antitamper nut, panel mount
See Port Configurations, page 52. For knob handle color options, see
REGULATORS
K SERIES
page 56.
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Compact, Piston-Sensing,
FITTINGS
Pressure-Reducing Regulators (KCP Series)

TUBE
The KCP series is a compact, piston-sensing pressure regulator with a short stroke
to minimize wear in high-cycling applications.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Low internal volume
■ Fully contained piston Up to 500 psig
250 psig (34.4 bar)
STANDARD
■ High-flow, dual-gauze type filter in Flow

TUBING

inlet ports Coefficient
(Cv ) Supply Pressure Effect, %
■ ANSI/ISA 76.00.02-compliant
0.02 0.4 2.6
modular platform component (MPC)
configuration available; MPC platform 0.06 1.3 8.6
FLEXIBLE
TUBING
HOSE /
regulator does not contain a filter 0.20 2.1 14.5

0.50 3.0 22.6
Technical Data
Maximum Inlet Pressure Maximum Operating Temperature
BALL & PLUG
■ 3600 psig (248 bar) ■ 176°F (80°C) with PCTFE seat

VALVES
Pressure Control Ranges ■ 392°F (200°C) with PEEK seat

■ 0 to 10 psig (0.68 bar) through Weight
0 to 1500 psig (103 bar) ■ 1.0 lb (0.45 kg)
DIAPHRAGM
BELLOWS,

VALVES
Ports
■ 0.06 and 0.20 ■ 1/8 in. female NPT inlet, outlet, and
See page 45 for flow graphs. gauge ports
■ 0.02 and 0.50 also available ■ MPC platform
CHECK & RELIEF
VALVES

Thumbwheel handle Anodized aluminum
METERING
NEEDLE &
VALVES
Thumbwheel
Knob handle,➀ cover➀ Nylon with 316 SS insert
Stem nut handle
Stem Spring button Spring stabilizer 301 SS
INSTRUMENT
316 SS or zinc coated/plated

MANIFOLD
SYSTEMS
Range spring
Spring Range spring steel, depending on configuration
stabilizer Stem, stem nut,
316 SS
Body cap body cap, panel nuts➀
Body, seat retainer,
MODULAR
SYSTEMD
Piston seal 316 SS

piston, filter➁
Seat retainer Piston seal Fluorocarbon FKM or Kalrez®

Piston Seat PCTFE or PEEK
Poppet Poppet S17400 SS
REGULATORS
Seat
K SERIES
Poppet spring 302 SS

Filter carrier➁ PTFE
Inlet Outlet
MEASUREMENT

Poppet spring
DEVICES
➀ Not shown.
Filter carrier, ➁ MPC platform regulator does not contain a filter.
filter Body
MEDIUM- HIGH-
PRESSURE
REFERENCES
Dimensions
FITTINGS
TUBE
Panel 0.50 (12.7) thick

maximum between two nuts
PIPE, WELD,
VCR, VCO
FITTINGS
1.81 1.49 1.26
(46.0) (37.8) (32.0)
STANDARD
dia dia dia
TUBING
1.24
(31.4)
0.28
(7.0)
3.64
(92.5) Mounting holes
FLEXIBLE
TUBING
HOSE /
10-32, 0.33 deep
(M5 × 0.8, 8.5 deep) 3.31
(84.0)
BALL & PLUG

VALVES
Build a KCP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCP 1 F R A 2 A 2 P 1 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 7 Port Configuration 12 Handle, Mounting
1 = 316 SS A, B, C, E, F, H, K, L, M, N, 5, 6 1 = Thumbwheel
CHECK & RELIEF

A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 2 = Knob
VALVES
C = 316 SS, SC-11–cleaned 3 = 316 SS antitamper nut
8 Ports 5 = Thumbwheel, panel mount
5 Pressure Control Range 2 = 1/8 in. female NPT 6 = Knob, panel mount
C = 0 to 10 psig (0 to 0.68 bar) M = MPC platform 7 = 316 SS antitamper nut, panel mount
D = 0 to 25 psig (0 to 1.7 bar) For knob handle color options, see
METERING
NEEDLE &
VALVES
E = 0 to 50 psig (0 to 3.4 bar) 9 Seat, Seal Material page 56.
F = 0 to 100 psig (0 to 6.8 bar) A = PCTFE, fluorocarbon FKM
G = 0 to 250 psig (0 to 17.2 bar) B = PCTFE, Kalrez 13 Isolation Valves
J = 0 to 500 psig (0 to 34.4 bar) C = PEEK, fluorocarbon FKM 0 = No valves
INSTRUMENT
MANIFOLD
SYSTEMS
L = 0 to 1000 psig (0 to 68.9 bar) D = PEEK, Kalrez For isolation valve options, see
M = 0 to 1500 psig (0 to 103 bar) page 54.
6 Maximum Inlet Pressure➀ 1 = 0.02 14 Cylinder Connections
F = 100 psig (6.8 bar) 2 = 0.06
MODULAR
SYSTEMD
0 = No connections
J = 500 psig (34.4 bar) 5 = 0.20➀
L = 1000 psig (68.9 bar) 7 = 0.50➀
R = 3600 psig (248 bar) 15 Gauges
➀ Not available with MPC platform port
➀ For better resolution and control, select a configuration.
0 = No gauges
REGULATORS
pressure that closely matches system pressure. For inlet and outlet gauge options, see
K SERIES
11 Sensing Mechanism page 54.
P = 316 SS piston
16 Options
0 = No options
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Medium- to High-Pressure Piston-Sensing,

FITTINGS
Pressure-Reducing Regulators (KPP Series)

TUBE
The KPP series meets the demands of a wide range of gas or liquid applications in
a lightweight, compact installation footprint. These features make the KPP pressure
regulator an ideal pressure control solution within high-density OEM equipment.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Lightweight, compact design Flow Supply
■ Live-loaded body seals Coefficient Pressure
STANDARD
TUBING
(Cv ) Effect, %
■ Low internal volume
0.02 2.2
■ High-flow, dual-gauze type filter in
0.06 7.2
inlet ports
FLEXIBLE
Technical Data
TUBING
HOSE /
■ 392°F (200°C) with 2000 psig

Maximum Inlet Pressure (137 bar) maximum inlet pressure
■ 6000 psig (413 bar) ■ 212°F (100°C) with maximum inlet
Pressure Control Ranges pressure greater than 2000 psig
BALL & PLUG
VALVES
■ 0 to 1000 psig (68.9 bar) through (137 bar)

0 to 3600 psig (248 bar) Weight
Flow Coefficient (Cv) ■ 2.5 lb (1.2 kg)
■ 0.02 and 0.06 Ports
DIAPHRAGM
BELLOWS,
VALVES
See page 48 for flow graphs. ■ 1/4 in. female NPT inlet, outlet, and
gauge ports
CHECK & RELIEF
VALVES

METERING
NEEDLE &
VALVES

316 SS (0 to 3000 and
Stem nut 0 to 3600 psig range)
Spring button
Zinc-plated steel
Knob handle (all other ranges)➀
INSTRUMENT
Stem
MANIFOLD
SYSTEMS
Spring button Spring stabilizer➁ 301 SS

Spring 316 SS or zinc coated/plated
Range spring
stabilizer steel, depending on configuration
Piston seal Stem, stem nut, cap ring,
Range spring body cap, panel nuts➂
316 SS
MODULAR
and spring
SYSTEMD
Body cap Nonwetted lubricant Hydrocarbon-based

Piston seal
retainer Body, seat retainer,
316 SS
Piston filter, piston, piston guide
Cap ring Seat, piston seal retainer PEEK
REGULATORS
Seat retainer
K SERIES
Piston guide Poppet S17400 SS

Poppet Poppet spring Alloy X-750
Body seal
and spring Piston seal spring,
Elgiloy
Poppet spring body seal spring
MEASUREMENT
Seat Poppet damper,

DEVICES
Inlet filter carrier, PTFE

Outlet piston seal, body seal
Filter carrier, Poppet Wetted components listed in italics.
damper
MEDIUM- HIGH-
filter
PRESSURE
➀ 316 SS in regulators with 0 to 2000 psig (0 to 137 bar) control range with
6000 psig (413 bar) inlet pressure and regulators with 0 to 2000 psig (0 to
Body 137 bar) control range, 4000 psig (275 bar) inlet pressure, and 0.06 Cv .
➁ Not included in regulators with 316 SS spring button.
➂ Not shown.
REFERENCES
Dimensions
FITTINGS
TUBE
PIPE, WELD,
VCR, VCO
FITTINGS
2.13 2.16 0.75
(54.0) (55.0)
(19.0)
dia dia
STANDARD
TUBING
0.75
(19.0)
5.00 Mounting holes 5.00
(127) 10-32, 0.33 deep (127)
(M5 × 0.8, 8.5 deep)
FLEXIBLE
TUBING
HOSE /
Build a KPP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
BALL & PLUG

VALVES
KPP 1 L W A 4 2 2 P 2 0 0 0 0
DIAPHRAGM
BELLOWS,
1 = 316 SS A, B, C, E, F, H, K, L, M, N 2 = Knob
VALVES
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 3 = 316 SS antitamper nut
6 = Knob, panel mount
5 Pressure Control Range 8 Ports 7 = 316 SS antitamper nut, panel mount
L = 0 to 1000 psig (0 to 68.9 bar)
CHECK & RELIEF

4 = 1/4 in. female NPT For knob handle color options, see
VALVES
M = 0 to 1500 psig (0 to 103 bar) page 56.
N = 0 to 2000 psig (0 to 137 bar) 9 Seat, Seal Material
P = 0 to 3000 psig (0 to 206 bar)➀ 2 = PEEK, PTFE 13 Isolation Valves
R = 0 to 3600 psig (0 to 248 bar)➀ 0 = No valves
➀ Not available with 2000 psig (137 bar)
METERING
For isolation valve options, see
NEEDLE &
VALVES
maximum inlet pressure.
1 = 0.02 page 54.
2 = 0.06
6 Maximum Inlet Pressure➀
14 Cylinder Connections
N = 2000 psig (137 bar)
11 Sensing Mechanism, Vent 0 = No connections
INSTRUMENT
S = 4000 psig (275 bar)
MANIFOLD
SYSTEMS
P = 316 SS piston, no vent
W = 6000 psig (413 bar)
V =316 SS piston, captured vent, no 15 Gauges
pressure that closely matches system pressure. self vent 0 = No gauges
page 54.
MODULAR
SYSTEMD
16 Options
0 = No options
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Flow Piston-Sensing,
FITTINGS
Pressure-Reducing Regulators (KPF Series)

TUBE
The KPF series provides minimum droop across the flow range with high accuracy
of outlet pressure.
PIPE, WELD,
VCR, VCO
FITTINGS

■ High flow coefficient (Cv = 1.0) Flow Supply
■ Balanced poppet for minimal supply- Coefficient Pressure
pressure effect (Cv ) Effect, %
STANDARD
TUBING
1.0 5.3
inlet ports Maximum Operating Temperature
Technical Data
■ 392°F (200°C) with PEEK seat
FLEXIBLE
TUBING
HOSE /

■ 6000 psig (413 bar) Weight
■ 4.5 lb (2.1 kg)
■ 0 to 1000 psig (68.9 bar) through Ports
BALL & PLUG
VALVES
0 to 4000 psig (275 bar) ■ 1/2 in. female NPT inlet and outlet;
Flow Coefficient (Cv) 1/4 in. female NPT gauge ports
■ 1.0
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES

316 SS (0 to 3000 and
Stem nut
METERING
NEEDLE &
0 to 4000 psig range)

VALVES
Spring button
Knob handle Zinc-plated steel
Stem (all other ranges)
Spring button Spring stabilizer➀ 301 SS
Spring
stabilizer 316 SS or zinc coated/
INSTRUMENT
Piston seal
MANIFOLD
SYSTEMS
Range spring plated steel, depending on

and spring configuration
Range spring
Piston Stem, stem nut,
cap ring, body cap, 316 SS
Piston seal retainer
panel nuts➁
MODULAR
SYSTEMD
Piston guide Body cap Nonwetted lubricant Hydrocarbon-based

Body, spring retainer,
Body seal Cap ring seat retainer, filter, piston,
316 SS
piston guide,
Spring retainer poppet seal retainer
Seat retainer
REGULATORS
K SERIES
Seat,
Poppet PCTFE or PEEK
Seat piston seal retainer
Poppet S17400 SS
Inlet Outlet Poppet spring 302 SS
MEASUREMENT
Filter carrier, piston seal,

DEVICES
Poppet spring PTFE

poppet seal
Filter carrier, Piston seal spring,
Poppet seal Elgiloy
filter poppet seal spring
retainer
Body seal Fluorocarbon FKM
MEDIUM- HIGH-
PRESSURE

Body Poppet seal
and spring Wetted components listed in italics.
➀ Not included in regulators with 316 SS spring button.
➁ Not shown.
REFERENCES
Dimensions
FITTINGS
TUBE

PIPE, WELD,
VCR, VCO
FITTINGS
2.13 3.15
(54.0) (80.0)
0.75
(19.0)
dia dia
STANDARD
TUBING
0.96 Mounting holes
5.39 (24.5) 5.39
(137) 10-32, 0.33 deep (137)
(M5 × 0.8, 8.5 deep)
FLEXIBLE
TUBING
HOSE /
Build a KPF series regulator ordering number by combining the designators in the sequence shown below.
BALL & PLUG

VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KPF 1 L W A 8 A 8 P 2 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 8 Ports 13 Isolation Valves
1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge ports For isolation valve options, see
page 54.
CHECK & RELIEF

5 Pressure Control Range 9 Seat, Body Seal Material
VALVES
L = 0 to 1000 psig (0 to 68.9 bar) A = PCTFE, fluorocarbon FKM 14 Cylinder Connections
N = 0 to 2000 psig (0 to 137 bar) C = PEEK, fluorocarbon FKM 0 = No connections
P = 0 to 3000 psig (0 to 206 bar)
S = 0 to 4000 psig (0 to 275 bar) 10 Flow Coefficient (Cv) 15 Gauges
METERING
NEEDLE &
8 = 1.0
VALVES
0 = No gauges
6 Maximum Inlet Pressure
W = 6000 psig (413 bar) 11 Sensing Mechanism, Vent page 54.
P = 316 SS piston, no vent
7 Port Configuration V =316 SS piston, captured vent, no
INSTRUMENT
16 Options
MANIFOLD
SYSTEMS
A, B, C, E, F, H, K, L, M, N self vent 0 = No options
12 Handle, Mounting
2 = Knob
MODULAR
SYSTEMD
page 56.
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Pressure Piston-Sensing,
FITTINGS
Pressure-Reducing Regulators (KHP Series)

TUBE
The KHP series provides control of supply pressures up to 10 000 psig (689 bar). The
self-venting capability enables downstream pressure reduction in closed-loop systems.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Thrust roller bearing eases operation
■ Panel-mounting configuration 3600 and
available Up to 6000 psig 10 000
STANDARD
TUBING
■ High-flow, dual-gauze type filter in 2500 psig (248 and psig

Flow
inlet ports Coefficient (172 bar) 413 bar) (689 bar)
Technical Data 0.06 1.0 2.6 4.2
FLEXIBLE
0.25 3.3 8.5 14.6

TUBING
HOSE /

■ 10 000 psig (689 bar)
■ 212°F (100°C)
■ 0 to 500 psig (34.4 bar) through
BALL & PLUG
Weight
VALVES
100 to 10 000 psig (6.8 to 689 bar)

■ 5.7 lb (2.6 kg)
Ports
■ 0.06 and 0.25
See page 46 and 47 for flow
DIAPHRAGM
gauge ports
BELLOWS,
VALVES
graphs.
CHECK & RELIEF
Materials of Construction
VALVES
Component Material
Knob handle retainer Vent screw Spring buttons, upper spring
Thrust roller button set screw,
Knob handle knob handle retainer, 316 SS
METERING
NEEDLE &
VALVES
bearing vent screw, stem nuts,

Vent screw body cap
Upper spring
spring
button Vent screw spring 302 SS
Upper spring Vent rod 431 SS
Stem
INSTRUMENT
button set screw

MANIFOLD
SYSTEMS
Stem CZ114 bronze

Stem nuts
Range spring Thrust roller bearing Hardened carbon steel
Vent rod Range spring Chrome vanadium steel
Body cap
Piston Piston seal backup ring PTFE
MODULAR
Piston seal
SYSTEMD
Piston seal Nonwetted lubricant Hydrocarbon-based

Lower spring backup ring Body, seat retainer, filter,
button piston, piston guide, 316 SS
Self-vent poppet self-vent seat retainer
Piston guide Seat, self-vent seat PEEK
REGULATORS
Self-vent
K SERIES
Self-vent seat poppet spring Poppet, self-vent poppet S17400 SS
Self-vent seat Poppet spring Alloy X-750

Body seal retainer Poppet damper, filter carrier PTFE
MEASUREMENT
Poppet Self-vent poppet spring 302 SS

Seat retainer
DEVICES
Body seal, piston seal Fluorocarbon FKM

Poppet spring Seat
Inlet Outlet Wetted components listed in italics.
MEDIUM- HIGH-
PRESSURE
Poppet damper
Filter carrier,
filter
Body
REFERENCES
Dimensions
FITTINGS
TUBE
Clearance hole dia 0.31 (8.0)
Panel-mount
assembly shown
PIPE, WELD,
VCR, VCO
FITTINGS
Panel cutout minimum dia 2.25 (57.2)
2.20 2.83
0.75 3.19 (56.0) (72.0)
(19.0) (81.0)
dia dia
STANDARD
TUBING
0.96
(24.5)
Mounting holes
FLEXIBLE
10-32, 0.33 deep
TUBING
HOSE /
(M5 × 0.8, 8.5 deep) 3.94 to 5.20
(100 to 132)
allowable
7.36
(187)
BALL & PLUG

VALVES
Build a KHP series regulator ordering number by combining the designators in the sequence shown below.
DIAPHRAGM
BELLOWS,
4 5 6 7 8 9 10 11 12 13 14 15 16
VALVES
KHP 1 T X A 4 C 2 S 2 0 0 0 0
CHECK & RELIEF

1 = 316 SS A, B, C, E, F, H, K, L, M, N 2 = Knob
VALVES
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 6 = Knob, panel mount
5 Pressure Control Range 8 Ports page 56.
J = 0 to 500 psig (0 to 34.4 bar) 4 = 1/4 in. female NPT
METERING
NEEDLE &
K = 0 to 750 psig (0 to 51.6 bar)
VALVES
13 Isolation Valves
T = 10 to 1500 psig (0.68 to 103 bar) 9 Seat, Seal Material 0 = No valves
U = 15 to 2500 psig (1.0 to 172 bar) C = PEEK, fluorocarbon FKM For isolation valve options, see
V = 25 to 3600 psig (1.7 to 248 bar) page 54.
W = 50 to 6000 psig (3.4 to 413 bar)➀
INSTRUMENT
MANIFOLD
SYSTEMS
X = 100 to 10 000 psig (6.8 to 689 bar)➀
2 = 0.06 14 Cylinder Connections
➀ Not available for regulators assembled with
isolation valves.
6 = 0.25 0 = No connections
11 Sensing Mechanism, Vent 15 Gauges

MODULAR
SYSTEMD
P = 316 SS piston, no vent 0 = No gauges
X = 10 000 psig (689 bar)
S = 316 SS piston, self vent For inlet and outlet gauge options, see
page 54.
REGULATORS
16 Options
K SERIES
0 = No options
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Pressure Piston-Sensing, Hydraulic

FITTINGS
Pressure-Reducing Regulators (KHR Series)

TUBE
The KHR series provides control of pressures up to 10 000 psig (689 bar) for both
liquid and gas applications. Metal or polymer seats are available.
PIPE, WELD,
VCR, VCO
FITTINGS
Features Flow Coefficient (Cv)

■ Self-venting ■ 0.06
■ Captured vent port in bottom of body See page 47 for flow graphs.
■ 0.25 also available
STANDARD
■ Panel-mounting configuration
TUBING
available Supply-Pressure Effect

■ Thrust roller bearing eases operation
3600 and
inlet ports
FLEXIBLE
Up to 6000 psig 10 000

TUBING
HOSE /
2500 psig (248 and psig

Technical Data Flow
Coefficient (172 bar) 413 bar) (689 bar)
Maximum Inlet Pressure (Cv ) Supply Pressure Effect, %
■ 10 000 psig (689 bar) 0.06 1.0 2.6 4.2
BALL & PLUG
VALVES
Pressure Control Ranges 0.25 3.3 8.5 14.6

Maximum Operating Temperature Ports
100 to 10 000 psig (6.8 to 689 bar)
■ 212°F (100°C) ■ 1/4 in. female NPT inlet, outlet, vent,
DIAPHRAGM
BELLOWS,
Weight and gauge ports

VALVES
■ 6.1 lb (2.75 kg)

CHECK & RELIEF
VALVES
Component Material

Knob handle retainer Vent screw
Spring buttons, upper spring
Knob handle Thrust roller button set screw,
knob handle retainer, 316 SS
METERING
NEEDLE &
bearing
VALVES
Vent screw vent screw, stem nuts,

spring Upper spring vent rod nut, body cap
button Vent screw spring 302 SS
Upper spring
button set screw Stem Vent rod 431 SS
INSTRUMENT
MANIFOLD
SYSTEMS
Stem CZ114 bronze

Range spring Stem nuts
Thrust roller bearing Hardened carbon steel
Body cap Vent rod
Range spring Chrome vanadium steel
Lower spring Piston Piston seal backup ring PEEK
button
MODULAR
SYSTEMD
Piston seal Nonwetted lubricant Hydrocarbon-based

Vent rod nut backup ring Body, seat retainer, filter,
piston, piston guide, 316 SS
Piston seals Self-vent poppet self-vent seat retainer
Self-vent Self-vent seat PEEK
REGULATORS
Piston guide
K SERIES
poppet spring Seat PEEK or 316 SS

Self-vent seat
Self-vent seat Poppet, self-vent poppet S17400 SS
Body seals retainer Poppet spring Alloy X-750
MEASUREMENT
Poppet Seat retainer Poppet damper, filter carrier PTFE

DEVICES
Self-vent poppet spring 302 SS

Poppet spring Seat
Body seals, piston seals Fluorocarbon FKM
Inlet Outlet
MEDIUM- HIGH-

PRESSURE
Poppet damper
Filter carrier,
filter
Body Captured vent port
REFERENCES
(shown off center for clarity)

Dimensions
FITTINGS
TUBE
Panel-mount
assembly shown
PIPE, WELD,
VCR, VCO
FITTINGS
VENT
2.20 2.83
0.75 3.19 (56.0) (72.0)
STANDARD
(19.0) (81.0)
dia dia
TUBING
0.96
(24.5)
Mounting holes
FLEXIBLE
TUBING
HOSE /
10-32, 0.33 deep
(M5 × 0.8, 8.5 deep) 4.41 to 5.67
(112 to 144)
allowable
7.83
(199)
BALL & PLUG

VALVES
Build a KHR series regulator ordering number by combining the designators in the sequence shown below.
DIAPHRAGM
BELLOWS,
4 5 6 7 8 9 10 11 12 13 14 15 16
VALVES
KHR 1 T X A 4 J 2 U 2 0 0 0 0
CHECK & RELIEF

1 = 316 SS A, B, C, F, M 2 = Knob
VALVES
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 6 = Knob, panel mount
5 Pressure Control Range 8 Ports page 56.
J = 0 to 500 psig (0 to 34.4 bar) 4 = 1/4 in. female NPT
METERING
NEEDLE &
K = 0 to 750 psig (0 to 51.6 bar)
VALVES
13 Isolation Valves
T = 10 to 1500 psig (0.68 to 103 bar) 9 Seat, Seal Material 0 = No valves
U = 15 to 2500 psig (1.0 to 172 bar) C = PEEK, fluorocarbon FKM For isolation valve options, see
V = 25 to 3600 psig (1.7 to 248 bar) J = 316 SS, fluorocarbon FKM➀ page 54.
W = 50 to 6000 psig (3.4 to 413 bar)➀
INSTRUMENT
MANIFOLD
SYSTEMS
➀ Not suitable for gas service.
X = 100 to 10 000 psig (6.8 to 689 bar)➀ 14 Cylinder Connections
➀ Not available for regulators assembled with
10 Flow Coefficient (Cv) 0 = No connections
isolation valves.
2 = 0.06
15 Gauges
6 = 0.25
6 Maximum Inlet Pressure 0 = No gauges
MODULAR
SYSTEMD
X = 10 000 psig (689 bar) For inlet and outlet gauge options, see
11 Sensing Mechanism, Vent
U =316 SS piston, self and captured page 54.
vent
16 Options
REGULATORS
0 = No options
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
General-Purpose Diaphragm-Sensing
FITTINGS
Back-Pressure Regulators (KBP Series)

TUBE
The KBP series is a high-sensitivity, general-purpose regulator designed to control

back-pressure levels in analytical or process systems upstream of the regulator.
PIPE, WELD,
The convoluted diaphragm provides excellent sensitivity and set-point repeatability.

VCR, VCO
FITTINGS
The metal-to-metal diaphragm seal minimizes the potential for leakage.
Features Flow Coefficient (Cv )

■ Convoluted, nonperforated ■ 0.20
STANDARD
TUBING
diaphragm See page 49 for flow graphs.

■ Metal-to-metal diaphragm seal Maximum Operating Temperature
■ Low internal volume ■ 176°F (80°C) with PCTFE retainer seal
■ Two-piece cap design provides linear ■ 392°F (200°C) with PEEK retainer seal
FLEXIBLE
TUBING
HOSE /
load on the seal

Weight
Technical Data ■ 2.4 lb (1.1 kg)
Maximum Inlet Pressure Ports

BALL & PLUG

VALVES
■ Equal to pressure control range

gauge ports (all body materials)
■ 1/4 in. tube butt weld inlet, outlet,
and gauge ports (316 SS body
0 to 500 psig (34.4 bar)
material only)
DIAPHRAGM
BELLOWS,
VALVES
■ 1/4 in. VCR inlet, outlet, and gauge

ports (316 SS body material only)
CHECK & RELIEF
VALVES
Materials of Construction 316 SS Brass CW721R

Cover Component Material
Stem nut Knob handle, cover Nylon with 316 SS insert
316 SS (0 to 500 psig range)
METERING
NEEDLE &
VALVES
Spring button
Stem Zinc-plated steel (all other ranges)
Knob handle
Spring stabilizer➀ 301 SS
Spring 316 SS or zinc coated/plated steel,
stabilizer Spring button Range spring
INSTRUMENT
MANIFOLD
SYSTEMS
Stem, stem nut,

Stop plate
Range spring cap ring, stop plate, 316 SS
body cap, panel nuts➁
Cap ring Body cap VCR nuts➁ 316 SS —
MODULAR
SYSTEMD
Diaphragm Seat
Seat retainer 316 SS
Seat retainer Retainer seal PCTFE or PEEK
Seat Fluorocarbon FKM or Kalrez
Retainer seal
REGULATORS
Diaphragm➂ Alloy X-750

K SERIES
Body 316 SS Brass CW721R

Inlet Outlet
Tube butt weld ports,➁
316L SS —
VCR gland ports➁
Body Wetted lubricant PTFE-based
MEASUREMENT
DEVICES

➀ Not included in regulators with 0 to 500 psig (0 to 34.4 bar) control range.
➁ Not shown.
MEDIUM- HIGH-
PRESSURE
REFERENCES
Dimensions
FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change. Tube Butt
Weld Ports
Panel 0.63 (16.0) thick maximum with 1 lock nut 0.84
Panel cutout 1.38 (35.0) dia (21.3)
PIPE, WELD,
VCR, VCO
FITTINGS
3.00
(76.2)
2.13 2.16
(54.0) (55.0)
0.75 VCR Ports
dia (19.0)
dia
STANDARD
TUBING
0.84
0.75 (21.3)
(19.0)
4.61 Mounting holes 5.00 3.70
(117) 10-32, 0.33 deep (127) (94.0)
(M5 × 0.8, 8.5 deep)
FLEXIBLE
TUBING
HOSE /
Build a KBP series regulator ordering number by combining the designators in the sequence shown below.
BALL & PLUG

VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KBP 1 F 0 D 4 A 5 A 2 0 0 0 0
4 Body Material 8 Ports 12 Handle, Mounting
DIAPHRAGM
BELLOWS,
VALVES
1 = 316 SS 4 = 1/4 in. female NPT 2 = Knob
2 = Brass CW721R T = 1/4 in. × 0.035 in. tube butt weld➀ 3 = 316 SS antitamper nut
A = 316 SS, ASTM G93 Level E-cleaned V = 1/4 in. VCR gland, no nuts➀➁ 6 = Knob, panel mount
B = Brass, ASTM G93 Level E-cleaned X = 1/4 in. rotatable female VCR fitting➀ 7 = 316 SS antitamper nut, panel mount
CHECK & RELIEF

C = 316 SS, SC-11–cleaned Y = 1/4 in. rotatable male VCR fitting➀ For knob handle color options, see
VALVES
D = Brass, SC-11–cleaned ➀ Available only with 316 SS body material in A page 56.
port configuration. Not available ASTM G93
Level E-cleaned.
5 Pressure Control Range 13 Valves
➁ For use with VCR split-nuts, which can be
C = 0 to 10 psig (0 to 0.68 bar) ordered separately. Refer to Swagelok VCR 0 = No valves
D = 0 to 25 psig (0 to 1.7 bar) Metal Gasket Face Seal Fittings catalog,
METERING
NEEDLE &
VALVES
MS‑01-24.
E = 0 to 50 psig (0 to 3.4 bar)
14 Cylinder Connections
F = 0 to 100 psig (0 to 6.8 bar)
9 Seat, Seal Material 0 = No connections
G = 0 to 250 psig (0 to 17.2 bar)
J = 0 to 500 psig (0 to 34.4 bar) A = Fluorocarbon FKM, PCTFE
15 Gauges
INSTRUMENT
B = Kalrez, PCTFE
MANIFOLD
SYSTEMS
C = Fluorocarbon FKM, PEEK 0 = No gauges
D = Kalrez, PEEK For inlet gauge options, see page 54.
0 =Not applicable (equal to pressure
control range)
10 Flow Coefficient (Cv) 16 Options
MODULAR
SYSTEMD
5 = 0.20 0 = No options
7 Port Configuration
A, D, G, V
11 Sensing Mechanism, Vent
A = Alloy X-750 diaphragm, no vent
E =Alloy X-750 diaphragm, captured
REGULATORS
K SERIES
vent, no self vent
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Flow, High-Sensitivity Diaphragm-Sensing

FITTINGS
Back-Pressure Regulators (KFB Series)

TUBE
The KFB series regulator is designed to maintain back-pressure control in high-flow

applications with a Cv of 1.0.
PIPE, WELD,
VCR, VCO
FITTINGS
Features Technical Data

■ Large-diameter convoluted, Maximum Inlet Pressure
nonperforated diaphragm for ■ Equal to pressure control range
increased pressure sensitivity
STANDARD

TUBING
■ Metal-to-metal diaphragm seal

0 to 250 psig (17.2 bar)
■ 1.0
FLEXIBLE
TUBING
HOSE /

■ 176°F (80°C) with PCTFE retainer seal
BALL & PLUG
VALVES
■ 392°F (200°C) with PEEK retainer seal

Weight
■ 4.4 lb (2.0 kg)
Ports
DIAPHRAGM
BELLOWS,
VALVES
■ 1/2 in. female NPT inlet and outlet;

1/4 in. female NPT gauge port
CHECK & RELIEF
VALVES

Cover 316 SS (0 to 250 psig range)
Stem nut Spring button
Zinc-plated steel (all other ranges)
METERING
NEEDLE &
VALVES
Knob 316 SS or zinc coated/plated steel,

Range spring
Spring handle depending on configuration
stabilizer Stem, stem nut, cap
INSTRUMENT
MANIFOLD
SYSTEMS
Spring button ring, stop plate, body 316 SS

Stop plate cap, panel nuts➁
Range spring Nonwetted lubricant Hydrocarbon-based
Cap ring Body, seat retainer 316 SS
Body cap
Retainer seal PCTFE or PEEK
MODULAR
SYSTEMD
Diaphragm
Seat Seat Fluorocarbon FKM
Diaphragm➂ Alloy X-750
Seat retainer
Retainer seal
REGULATORS

K SERIES
➀ N ot included in regulators with 0 to 250 psig (0 to 17.2 bar)

control range.
Inlet Outlet ➁ N ot shown.
MEASUREMENT
DEVICES
Body
MEDIUM- HIGH-
PRESSURE
REFERENCES
Dimensions
FITTINGS
TUBE

PIPE, WELD,
VCR, VCO
FITTINGS
2.13 3.15
(54.0) (80.0) 0.75
dia dia (19.0)
STANDARD
TUBING
0.96 Mounting holes
(24.5) 10-32, 0.33 deep
5.00 (M5 × 0.8, 8.5 deep) 5.39
FLEXIBLE
TUBING
HOSE /
(127) (137)
BALL & PLUG

Build a KFB series regulator ordering number by combining the designators in the sequence shown below.
VALVES
4 5 6 7 8 9 10 11 12 13 14 15 16
KFB 1 F 0 D 8 A 8 A 1 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 2 = Knob
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge port 3 = 316 SS antitamper nut
CHECK & RELIEF

VALVES
5 Pressure Control Range 9 Seat, Seal Material 7 = 316 SS antitamper nut, panel mount
C = 0 to 10 psig (0 to 0.68 bar) A = Fluorocarbon FKM, PCTFE For knob handle color options, see
D = 0 to 25 psig (0 to 1.7 bar) C = Fluorocarbon FKM, PEEK page 56.
E = 0 to 50 psig (0 to 3.4 bar)
METERING
NEEDLE &
F = 0 to 100 psig (0 to 6.8 bar) 10 Flow Coefficient (Cv) 13 Valves
VALVES
G = 0 to 250 psig (0 to 17.2 bar) 8 = 1.0 0 = No valves
6 Maximum Inlet Pressure 11 Sensing Mechanism, Vent 14 Cylinder Connections

0 =Not applicable (equal to pressure A = Alloy X-750 diaphragm, no vent 0 = No connections
INSTRUMENT
MANIFOLD
SYSTEMS
control range) E =Alloy X-750 diaphragm, captured
vent, no self vent 15 Gauges
7 Port Configuration 0 = No gauges
A, D, G, V For inlet gauge options, see page 54.
MODULAR
SYSTEMD
16 Options
0 = No options
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Compact Piston-Sensing
FITTINGS
Back-Pressure Regulators (KCB Series)

TUBE
The KCB series provides high sensitivity back-pressure control of sampling

conditioning systems. It is ideally suited for use in portable or laboratory analytical
PIPE, WELD,
systems as well as being embedded in the instrument bays of OEM equipment or

VCR, VCO
FITTINGS
sampling cabinets.

■ Low internal volume Maximum Inlet Pressure
STANDARD
TUBING
■ Fully contained piston ■ Equal to pressure control range

■ Excellent flow characteristics with Pressure Control Ranges
a Cv of 0.20 ■ 0 to 10 psig (0.68 bar) through
■ ANSI/ISA 76.00.02-compliant 0 to 375 psig (25.8 bar)
FLEXIBLE
TUBING
HOSE /
modular platform component Flow Coefficient (Cv )

(MPC) configuration available
■ 0.20
BALL & PLUG
■ 0.10 also available with MPC platform

VALVES

■ 176°F (80°C) with PCTFE retainer seal
■ 392°F (200°C) with PEEK retainer seal
DIAPHRAGM
BELLOWS,
Weight
VALVES
■ 1.0 lb (0.5 kg)

Ports
■ 1/8 in. female NPT inlet and outlet(s)
CHECK & RELIEF
VALVES
■ MPC platform
METERING
NEEDLE &
VALVES
Component Material
Thumbwheel handle Anodized aluminum
Thumbwheel
Stem nut Knob handle,➀ cover➀ Nylon with 316 SS insert
handle
INSTRUMENT
MANIFOLD
Stem
SYSTEMS
Spring button Spring stabilizer 301 SS

316 SS or zinc coated/plated steel,
Spring Range spring Range spring
stabilizer
Stem, stem nut,
Body cap 316 SS
body cap, panel nuts➀
MODULAR
SYSTEMD
Seat Nonwetted lubricant Hydrocarbon-based

Body, seat retainer, piston 316 SS
Piston seal
Seat, piston seal Fluorocarbon FKM or Kalrez
Seat retainer
REGULATORS
Piston Retainer seal PCTFE or PEEK

K SERIES
Retainer seal Wetted lubricant PTFE-based

➀ Not shown.
Inlet Outlet
MEASUREMENT
DEVICES
Body
MEDIUM- HIGH-
PRESSURE
REFERENCES
Dimensions
FITTINGS
TUBE
Panel 0.50 (12.7) thick

maximum between two nuts
PIPE, WELD,
VCR, VCO
FITTINGS
1.81 1.49 1.26
(46.0) (37.8) (32.0)
STANDARD
dia dia dia
TUBING
1.24
(31.4)
0.28
(7.0)
3.64
(92.5) Mounting holes
FLEXIBLE
TUBING
HOSE /
10-32, 0.33 deep
(M5 × 0.8, 8.5 deep) 3.31
(84.0)
BALL & PLUG

VALVES
Build a KCB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCB 1 F 0 D 2 A 5 P 1 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 8 Ports 13 Valves
CHECK & RELIEF

A = 316 SS, ASTM G93 Level E-cleaned M = MPC platform
VALVES
C = 316 SS, SC-11–cleaned 14 Cylinder Connections
9 Seat, Retainer Seal Material 0 = No connections
5 Pressure Control Range A = Fluorocarbon FKM, PCTFE
C = 0 to 10 psig (0 to 0.68 bar) B = Kalrez, PCTFE 15 Gauges
D = 0 to 25 psig (0 to 1.7 bar) C = Fluorocarbon FKM, PEEK
METERING
0 = No gauges
NEEDLE &
VALVES
E = 0 to 50 psig (0 to 3.4 bar) D = Kalrez, PEEK For inlet gauge options, see page 54.
F = 0 to 100 psig (0 to 6.8 bar)
G = 0 to 250 psig (0 to 17.2 bar) 10 Flow Coefficient (Cv) 16 Options
H = 0 to 375 psig (0 to 25.8 bar) 4 = 0.10 (MPC platform only) 0 = No options
INSTRUMENT
MANIFOLD
SYSTEMS
5 = 0.20 (1/8 in. female NPT ports only)
0 =Not applicable (equal to pressure 11 Sensing Mechanism
control range) P = 316 SS piston
MODULAR
SYSTEMD
A, D, G, V, 7, 8 1 = Thumbwheel➀
See Port Configurations, page 52. 2 = Knob
REGULATORS
5 = Thumbwheel, panel mount➀
K SERIES
page 56.
MEASUREMENT
DEVICES
➀ Not available with 0 to 375 psig (0 to 25.8 bar)

pressure control range.
MEDIUM- HIGH-
PRESSURE
REFERENCES
Medium- to High-Pressure Piston-Sensing

FITTINGS
Back-Pressure Regulators (KPB Series)

TUBE
The KPB series provides back-pressure control in gas or liquid applications. This
compact and lightweight regulator provides an ideal pressure-control solution
PIPE, WELD,
within high-density compact OEM equipment, as well as other applications.

VCR, VCO
FITTINGS

■ Integral high-pressure overrange Maximum Inlet Pressure
protection
STANDARD
■ Equal to pressure control range

TUBING
■ Lightweight, compact design Pressure Control Ranges

0 to 4000 psig (275 bar)
FLEXIBLE

TUBING
HOSE /
■ 0.06 and 0.2

BALL & PLUG
VALVES

■ 392°F (200°C) with PEEK seat
Weight
■ 2.5 lb (1.2 kg)
DIAPHRAGM
BELLOWS,
VALVES
Ports
gauge ports
CHECK & RELIEF
VALVES

Stem nut
METERING
NEEDLE &
316 SS (0 to 500 psig range)

VALVES
Spring button
Stem Zinc-plated steel (all other ranges)
Knob handle Spring stabilizer➀ 301 SS
Spring
stabilizer Spring button 316 SS or zinc coated/plated steel,
Range spring
INSTRUMENT
MANIFOLD
SYSTEMS
Range spring Poppet Stem, stem nut,

retainer cap ring, body cap, 316 SS
Body cap panel nuts➁
Piston seal
Poppet spring and spring Nonwetted lubricant Hydrocarbon-based
Body, seat retainer,
MODULAR
Piston seal
SYSTEMD
Piston seat support,

retainer 316 SS
poppet retainer,
Piston guide Cap ring piston, piston guide
Poppet Seat,
Body seal seat retainer seal
PCTFE or PEEK
REGULATORS
and spring
K SERIES
Seat retainer Piston seal retainer PEEK

Seat Poppet S17400 SS
Seat retainer
seal Seat support Poppet spring 302 SS
Inlet Outlet
MEASUREMENT
Piston seal, body seal PTFE

DEVICES
Piston seal spring,

Elgiloy
body seal spring
MEDIUM- HIGH-
Body
PRESSURE
➀ Not included in regulators with 0 to 3000 psig (0 to 206 bar) and 0 to

4000 psig (0 to 275 bar) control ranges.
➁ Not shown.
REFERENCES
Dimensions
FITTINGS
TUBE
PIPE, WELD,
VCR, VCO
FITTINGS
2.13 2.16 0.75
(54.0) (55.0) (19.0)
dia dia
STANDARD
TUBING
0.75
(19.0)
5.00 Mounting holes 5.00
(127) 10-32, 0.33 deep (127)
(M5 × 0.8, 8.5 deep)
FLEXIBLE
TUBING
HOSE /
Build a KPB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
BALL & PLUG

VALVES
KPB 1 L 0 A 4 2 2 P 2 0 0 0 0
DIAPHRAGM
BELLOWS,
VALVES
9 Seat, Seal Material 14 Cylinder Connections
5 Pressure Control Range 1 = PCTFE 0 = No connections
L = 0 to 1000 psig (0 to 68.9 bar) 2 = PEEK
CHECK & RELIEF

VALVES
N = 0 to 2000 psig (0 to 137 bar) 15 Gauges
P = 0 to 3000 psig (0 to 206 bar) 10 Flow Coefficient (Cv) 0 = No gauges
S = 0 to 4000 psig (0 to 275 bar) 2 = 0.06 For inlet gauge options, see page 54.
5 = 0.20
METERING
NEEDLE &
16 Options
VALVES
0 =Not applicable (equal to pressure 11 Sensing Mechanism 0 = No options
control range) P = 316 SS piston
INSTRUMENT
MANIFOLD
SYSTEMS
A, D, G, V 2 = Knob
See Port Configurations, page 52. 3 = 316 SS antitamper nut
MODULAR
SYSTEMD
page 56.
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
High-Pressure Piston-Sensing
FITTINGS
Back-Pressure Regulators (KHB Series)

TUBE
The KHB series provides control of back pressures up to 10 000 psig (689 bar) with
high sensitivity across the control range.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Thrust roller bearing eases operation Maximum Inlet Pressure
■ Panel-mounting configuration ■ Equal to pressure control range
available
STANDARD

TUBING

100 to 10 000 psig (6.8 to 689 bar)
■ 0.06 and 0.25
FLEXIBLE
TUBING
HOSE /

■ 212°F (100°C)
BALL & PLUG
VALVES
Weight
■ 5.7 lb (2.6 kg)
Ports
DIAPHRAGM
BELLOWS,
VALVES
gauge ports
CHECK & RELIEF
VALVES

Knob handle retainer Cover Spring buttons,
upper spring button
METERING
NEEDLE &
Knob handle
VALVES
set screw, 316 SS

Thrust roller knob handle retainer,
bearing stem nuts, body cap
Upper spring Stem CZ114 bronze
Upper spring button
INSTRUMENT
Thrust roller bearing Hardened carbon steel

MANIFOLD
SYSTEMS
button set screw

Range spring Chrome vanadium steel
Stem
Range spring Piston seal backup ring PEEK
Stem nuts Nonwetted lubricant Hydrocarbon-based
Body cap
Piston Body, poppet retainer,
MODULAR
SYSTEMD
Piston seal seat retainer, seat support, 316 SS

Piston seal piston, piston guide
Lower spring
button backup ring Seat PEEK or 316 SS
Poppet retainer seal PEEK
Piston guide Poppet retainer
REGULATORS
Poppet S17400 SS
K SERIES
seal
Poppet spring Poppet spring 302 SS
Poppet retainer
Body seal Piston seal, body seal,
Fluorocarbon FKM
Seat retainer seat support seal
Poppet
MEASUREMENT

Seat
DEVICES

Seat support
seal Seat support
Inlet Outlet
MEDIUM- HIGH-
PRESSURE
Body
REFERENCES
Dimensions
FITTINGS
TUBE
Panel-mount
assembly shown
PIPE, WELD,
VCR, VCO
FITTINGS
2.20 2.83
0.75 3.19 (56.0) (72.0)
(19.0) (81.0)
dia dia
STANDARD
TUBING
0.96
(24.5)
Mounting holes
FLEXIBLE
10-32, 0.33 deep
TUBING
HOSE /
(M5 × 0.8, 8.5 deep) 3.94 to 5.20
(100 to 132)
allowable
7.36
(187)
BALL & PLUG

VALVES
Build a KHB series regulator ordering number by combining the designators in the sequence shown below.
DIAPHRAGM
BELLOWS,
4 5 6 7 8 9 10 11 12 13 14 15 16
VALVES
KHB 1 T 0 D 4 C 2 P 2 0 0 0 0
CHECK & RELIEF

VALVES
9 Seat, Piston/Body/Seat Support 14 Cylinder Connections
5 Pressure Control Range Seal Material 0 = No connections
METERING
NEEDLE &
J = 0 to 500 psig (0 to 34.4. bar) C = PEEK, fluorocarbon FKM
VALVES
K = 0 to 750 psig (0 to 51.6 bar) J = 316 SS, fluorocarbon FKM➀ 15 Gauges
T = 10 to 1500 psig (0.68 to 103 bar) ➀ Not suitable for gas service. 0 = No gauges
U = 15 to 2500 psig (1.0 to 172 bar) For inlet gauge options, see page 54.
V = 25 to 3600 psig (1.7 to 248 bar) 10 Flow Coefficient (Cv)
INSTRUMENT
MANIFOLD
SYSTEMS
W = 50 to 6000 psig (3.4 to 413 bar) 2 = 0.06 16 Options
X = 100 to 10 000 psig (6.8 to 689 bar) 6 = 0.25 0 = No options
6 Maximum Inlet Pressure 11 Sensing Mechanism

0 =Not applicable (equal to pressure P = 316 SS piston
MODULAR
SYSTEMD
control range)
12 Handle, Mounting
7 Port Configuration 2 = Knob
A, D, G, V 6 = Knob, panel mount
REGULATORS
K SERIES
See Port Configurations, page 52. For knob handle color options, see
page 56. MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gas Cylinder Changeover Regulator (KCM Series)

FITTINGS
TUBE
The KCM series is a two-stage gas delivery system that ensures continuous flow of
gases in critical applications. When one supply drops below the changeover pressure,
the selector regulator automatically switches the gas feed from the depleted supply to
an alternate supply. The automatic operation of the KCM series eliminates costly system
PIPE, WELD,
VCR, VCO
FITTINGS
downtime and maintenance expense of continuously monitoring the gas supply.
Features Nominal Changeover Pressures

■ Convoluted, nonperforated ■ 100, 250, and 500 psig
STANDARD
diaphragm for strength and improved (6.8, 17.2, and 34.4 bar)
TUBING
pressure response Flow Coefficient (Cv )

■ Metal-to-metal diaphragm seals on ■ 0.06
all stages
Supply-Pressure Effect
■ Supply-pressure effect of
FLEXIBLE
TUBING
HOSE /
approximately 0.01 % Pressure Control Range

■ Bracket mount Up to 250 psig
100 psig (17.2 bar)
Flow Shown with Swagelok tube fittings,
Technical Data Coefficient not included.
BALL & PLUG

VALVES
Maximum Inlet Pressure➀

0.06 0.01 0.02 Weight
■ 4351 psig (300 bar) with PEEK seat
■ 7.25 lb (3.3 kg)
■ 3600 psig (248 bar) Maximum Operating Temperature
➀ Cylinder Connections and Hose accessories Ports
DIAPHRAGM
BELLOWS,

VALVES

53 and 56. ■ 392°F (200°C) with PEEK seat
gauge ports
Pressure Control Ranges ■ 212°F (100°C) with PEEK seat and
■ 0 to 10 psig (0.68 bar) through maximum inlet pressure greater than
3600 psig (248 bar)
CHECK & RELIEF
0 to 500 psig (34.4 bar)

VALVES
Operation Line regulator To system Materials of Construction

The KCM series can The KCM series gas changeover uses Swagelok KPR
be ordered to switch series pressure-reducing regulators. For more information,
METERING
NEEDLE &
VALVES
from one supply to see General-Purpose Diaphragm Sensing, Pressure-

another at one of Reducing Regulators (KPR Series), page 6.
three different inlet The table below lists additional components not shown in the
pressures—100, 250, KPR series section.
Selector
INSTRUMENT
and 500 psig (6.8,

MANIFOLD
SYSTEMS
regulator
17.2, and 34.4 bar)— Component Material
called changeover 316 SS
Supply 1 Supply 2 Interstage fitting
pressures. with PTFE tape
The selector regulator Line-regulator
Aluminum
mounting block
MODULAR
SYSTEMD
(first stage) is factory-set to reduce the supply pressure to

the nominal changeover pressure ordered. The line regulator Line-regulators
mounting screws, 316 SS
(second stage) can be adjusted with the handle to achieve mounting bracket
the required system pressure. This two-stage arrangement
minimizes the supply-pressure effect caused by depleting
REGULATORS
K SERIES
gas supplies (cylinders, tank farm, etc.).

Approximate Supply Depletion Pressures
When one supply drops below the changeover pressure,
the selector regulator automatically switches the gas feed Supply 1
from the depleted supply to an alternate supply. If both Nominal Supply 1 (300 bar) Supply 2
MEASUREMENT
supplies drop below the changeover pressure, the assembly Changeover Depletion Depletion Depletion
DEVICES
Pressure Pressure Pressure Pressure

functions as a single-stage regulator, depleting both supplies psig (bar) psig (bar) psig (bar) psig (bar)
at the same time. See the Approximate Supply Depletion 100 (6.8) 150 (10.3) 180 (12.4) 90 (6.2)
Pressures table at right for pressures at which this occurs.
250 (17.2) 300 (20.6) 320 (22.1) 230 (15.8)
MEDIUM- HIGH-
PRESSURE
500 (34.4) 500 (34.4) 530 (36.6) 450 (31.0)

The Swagelok KCA series continuous gas delivery system
is a panel-mounted gas changeover assembly that can be Supply 2 can deplete below some of the available pressure control range
limits. Setting the line regulator near the nominal changeover pressure will
configured for many applications. For more information, cause flow to the system to decrease or stop as the supply nears depletion.
see the Swagelok KCA Series Continuous Gas Delivery
System catalog, MS-18-01.
REFERENCES
Dimensions
FITTINGS
TUBE
PIPE, WELD,
VCR, VCO
FITTINGS
2 mounting holes,
0.50 (12.7) dia
Outlet Outlet
9.65
(245)
STANDARD
6.30 5.00
TUBING
(160) (127)
4 mounting holes,
Inlet 2.99 Inlet
FLEXIBLE
1.57 2.48 0.25 (6.4) dia
TUBING
HOSE /
(40.0) (63.0) (76.0)
8.46 7.68
(215) (195)
BALL & PLUG

VALVES
Build a KCM series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCM 1 F F B 4 1 2 A D 0 0 1 0
DIAPHRAGM
BELLOWS,
VALVES
4 Body Material 7 Port Configuration 13 Isolation and Relief Valves
1 = 316 SS B, C, L 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, below. For isolation and relief valve options,
CHECK & RELIEF

see page 54.
VALVES
5 Pressure Control Range 8 Ports
C = 0 to 10 psig (0 to 0.68 bar) 4 = 1/4 in. female NPT 14 Cylinder Connections
0 = No connections
D = 0 to 25 psig (0 to 1.7 bar)
9 Seat Material Cylinder connections available only with
E = 0 to 50 psig (0 to 3.4 bar)
1 = PCTFE
METERING
hose option. For cylinder connection
NEEDLE &
F = 0 to 100 psig (0 to 6.8 bar)
VALVES
2 = PEEK options and pressure ratings, see page
G = 0 to 250 psig (0 to 17.2 bar)➀
J = 0 to 500 psig (0 to 34.4 bar)➁ 53.
➀ Not available with 100 psig (6.8 bar) 2 = 0.06 15 Gauge Scale
changeover pressure.
1 = psig (bar) (North America only)
INSTRUMENT
MANIFOLD
SYSTEMS
➁ Only available with 500 psig (34.4 bar)
changeover pressure. 11 Sensing Mechanism, Vent 2 = bar (psig)
A = Alloy X-750 diaphragm, no vent 3 = psig (bar)
6 Nominal Changeover Pressure➀ C = Alloy X-750 diaphragm, self vent➀ 4 = MPa
E =Alloy X-750 diaphragm, captured 5 = psig (kPa)
F = 100 psig (6.8 bar)
MODULAR
vent, no self vent➀
SYSTEMD
G = 250 psig (17.2 bar) For more information, see page 54.
J = 500 psig (34.4 bar) F =Alloy X-750 diaphragm, self and
captured vent➀ 16 Options
➀ Self and captured vent options on line 0 = No options
For 4351 psig (300 bar) inlet➁
regulator only. 3 =3 ft, 1/4 in. FX series metal flexible
5 = 100 psig (6.8 bar)
REGULATORS
K SERIES
6 = 250 psig (17.2 bar) 12 Line Regulator Handle 4 =3 ft, 1/4 in. TH series PTFE-lined,
7 = 500 psig (34.4 bar) D = Knob
➀ Inlet pressure must exceed changeover stainless steel braided hose, 1/4 in.
pressure for automatic switching to occur. E = 316 SS antitamper nut female NPT inlet➀
➁ Only available with PEEK seat.
Selector regulator has knob handle. For
MEASUREMENT
For hose options and pressure ratings,

DEVICES
knob handle color options, see page 56. see page 56.
➀ Not available for ASTM G93 Level E-cleaned
regulators.
Port Configurations
MEDIUM- HIGH-
Configuration Designator Configuration Designator Configuration Designator

PRESSURE
Go/R Go/R Go/R Go Go/R Go/R Go/R Go Go

I I I R II I R I I R I Go = Outlet gauge.
B C L Go/R = Outlet gauge
Inlet from Inlet from Inlet from or relief valve.
REFERENCES
selector selector selector R = Relief valve.

regulator regulator regulator
I = Isolation valve.
Steam-Heated Vaporizing, Diaphragm-Sensing

FITTINGS
Pressure-Reducing Regulator (KSV Series)

TUBE
The KSV series is a steam-heated vaporizing regulator with a low internal volume. It
can be used to vaporize liquid samples or to preheat gas samples to prevent them
from condensing.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Convoluted, nonperforated
diaphragm
Up to 250 psig
STANDARD
TUBING
■ Metal-to-metal diaphragm seal 100 psig (17.2 bar)

Flow
■ Low internal volume Coefficient
Technical Data 0.06 1.0 1.5
FLEXIBLE
Maximum Inlet Pressure 0.20 1.5 2.4

TUBING
HOSE /
■ 3600 psig (248 bar)

Maximum Steam Pressure
Outlet Pressure Ranges and Temperature
■ 0 to 10 psig (0.68 bar) through ■ 650 psig (44.7 bar) and 500°F (260°C)
BALL & PLUG
0 to 500 psig (34.4 bar)

VALVES
Maximum Regulator
Flow Coefficient (Cv) Operating Temperature
■ 0.06 or 0.20 ■ 392°F (200°C)
Weight
DIAPHRAGM
BELLOWS,
VALVES
■ 3.3 lb (1.5 kg)

Ports
■ 1/8 in. female NPT inlet; 1/4 in.
CHECK & RELIEF
female NPT outlet(s)

VALVES
■ Steam tube 1/2 in. outside diameter,

0.065 in. wall
METERING
NEEDLE &
VALVES
Component Material
Antitamper nut, stem,
cap ring, stop plate, 316 SS
body cap, panel nuts➀
Antitamper nut Body cap
INSTRUMENT

MANIFOLD
SYSTEMS
Stem Spring stabilizer➁ 301 SS

Spring button
Spring 316 SS or zinc coated/plated
Range spring
stabilizer Range spring steel, depending on configuration
Stop plate
MODULAR
SYSTEMD
Seat retainer Body, seat retainer,

316 SS
steam tube
Cap ring
Poppet Seat PEEK
Diaphragm Diaphragm,➂
Poppet spring Alloy X-750
poppet spring
REGULATORS
K SERIES
Seat
Poppet S17400 SS
Outlet Wetted lubricant PTFE-based
Body ➀ Not shown.
MEASUREMENT
DEVICES
➁ Not required in all configurations.

Steam tube
MEDIUM- HIGH-
PRESSURE
Inlet
REFERENCES
Dimensions
FITTINGS
TUBE
1.00 1.75
(25.4) (44.5)
PIPE, WELD,
VCR, VCO
FITTINGS
0.75 Panel 0.39 (10.0) thick maximum with 2 lock nuts
(19.0)
STANDARD
TUBING
2.17
9.02 (55.0)
(229)
dia
0.75
FLEXIBLE
TUBING
HOSE /
(19.0)
5.20
(132) Mounting holes
10-32, 0.33 deep
(M5 × 0.8, 8.5 deep)
BALL & PLUG

VALVES
0.50
(12.7)
dia
DIAPHRAGM
BELLOWS,
VALVES
Build a KSV series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
CHECK & RELIEF

KSV 1 F R 1 3 2 2 A 3 0 0 0 0
VALVES
1 = 316 SS 3 =1/8 in. female NPT inlet; 3 = Antitamper nut
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT outlet(s) 7 = Antitamper nut, panel mount
METERING
NEEDLE &
VALVES
5 Pressure Control Range 9 Seat Material 13 Valves
C = 0 to 10 psig (0 to 0.68 bar) 2 = PEEK 0 = No valves
D = 0 to 25 psig (0 to 1.7 bar)
E = 0 to 50 psig (0 to 3.4 bar) 10 Flow Coefficient (Cv) 14 Cylinder Connections
INSTRUMENT
MANIFOLD
SYSTEMS
F = 0 to 100 psig (0 to 6.8 bar) 2 = 0.06 0 = No connections
G = 0 to 250 psig (0 to 17.2 bar) 5 = 0.20
J = 0 to 500 psig (0 to 34.4 bar) 15 Gauges
11 Sensing Mechanism, Vent 0 = No gauges
6 Maximum Inlet Pressure➀ A = Alloy X-750 diaphragm, no vent
MODULAR
SYSTEMD
F = 100 psig (6.8 bar) E =Alloy X-750 diaphragm, captured 16 Options
J = 500 psig (34.4 bar) vent, no self vent 0 = No options
L = 1000 psig (68.9 bar)
R = 3600 psig (248 bar)
REGULATORS
K SERIES
7 Port Configuration Port Configurations

1, 4
MEASUREMENT
Configuration Designator Configuration Designator

DEVICES
See Port Configurations, right.

Inlet in Inlet in
bottom bottom
of body of body
1 4
MEDIUM- HIGH-
PRESSURE
Steam tubes Steam tubes

REFERENCES
Electrically Heated Vaporizing

FITTINGS
Pressure-Reducing Regulator (KEV Series)

TUBE
The KEV series is an electrically Features

heated vaporizing regulator with a ■ Convoluted, nonperforated
PIPE, WELD,
VCR, VCO
FITTINGS
low internal volume. It can be used to diaphragm for control ranges up to

vaporize liquid samples or to preheat 500 psig (34.4 bar)
gas samples to prevent them from
■ Stainless steel piston for control
condensing. It features a heating
ranges from 1000 to 3600 psig (68.9
element that is in direct contact with
STANDARD
to 248 bar)
TUBING
the process fluid for maximum thermal

efficiency and is removable for easy ■ ATEX, IECEx, and CSA certified for
cleaning. The KEV regulator has an critical/hazardous environments
integral temperature controller and is ■ T3 temperature classification for all
rated for use in hazardous areas, as heater ranges
FLEXIBLE
TUBING
HOSE /
identified below. ■ CE conformity: 89/336/EEC (EMC)

■ Horizontally or vertically mounted
■ One-piece body eliminates potential
BALL & PLUG
leak paths
VALVES
■ Low-volume vapor chamber for fast

response
■ Heater in direct contact with
process media for maximum thermal
DIAPHRAGM
BELLOWS,
VALVES
efficiency
■ Removable heater simplifies cleaning
■ Side and base inlet options
CHECK & RELIEF
VALVES
Technical Data
Maximum Inlet Pressure Electrical • WARNING
■ 3600 psig (248 bar) ■ Supply—120 and 240 V (ac) (± 10 %),
Do not alter or disassemble
50/60 Hz any of the flameproof
METERING
NEEDLE &

VALVES
■ 0 to 10 psig (0.68 bar) through ■ Heater ratings—50, 100, 150, joints within the KEV series
and 200 W regulator. Damage to the
0 to 3600 psig (248 bar)
■ Control temperature range—
regulator resulting in affected
Flow Coefficient (Cv) performance and product safety
75 to 380°F (23 to 193°C)
INSTRUMENT
MANIFOLD
SYSTEMS
■ 0.02 or 0.06 is possible.

■ Explosive atmosphere/hazardous
Supply-Pressure Effect
location certification: • WARNING
■ A
here is a potential for air to
T
Pressure Control Range TEX (Europe) and IECEx
become trapped within the piping
1000 (international)—Group II, Category
system, creating the possibility of
MODULAR
SYSTEMD
250 and psig 2G, Ex db IIB+H2 T3 Gb

a combustible mixture. This could
Up to 500 psig (68.9 bar) Ambient temperatures: –4 to
100 psig (17.2 and and occur during system startup or
Flow 140°F (–20 to 60°C)
Coefficient (6.8 bar) 34.4 bar) Higher
shutdown. In order to allow the
■ C
SA (Canada and U.S.A.)— KEV heater tube to stabilize at
REGULATORS
Class I, Div 1, Groups B, C, and D;

K SERIES
0.02 0.3 0.5 2.2 ambient temperature, turn off

T3; CSA Encl Type 4 the power to the regulator during
0.06 1.0 1.5 7.2 Ambient temperatures: –58 to system startup and shutdown.
122°F (–50 to 50°C) The amount of time needed for
Weight
• WARNING the system to reach ambient
MEASUREMENT
DEVICES
■ Side mounted—8.8 lb (4.0 kg) conditions depends on several

■ Base mounted—7.7 lb (3.5 kg)
Certification and hazardous type system parameters including, but
protection may be impaired if the not limited to, set point, flow rate,
Ports KEV regulator is used in a manner ambient temperature, and the
■ 1/8 in. female NPT inlet; 1/4 in. female not specified by swagelok. Refer
MEDIUM- HIGH-
termal properties of the system

PRESSURE
NPT outlet to KEV Series Electrically Heated and fluid.

Vaporizing Pressure Reducing
Regulators Instructions for Contact your authorized sales
Use, MS-CRD-KEV1, for correct and service representative for any
method of installation, operation, maintenance or repair beyond the
REFERENCES
and use. maintenance of the heater sheath.

FITTINGS
TUBE
Antitamper nut, stem,
cap ring, stop plate,➀
Antitamper nut Body cap body cap, retainer nut, flange, 316 SS
flange bolts, lock nut,
Stem Spring button connector tube, panel nuts➁
PIPE, WELD,
VCR, VCO
FITTINGS
Spring Range spring Spring button Zinc-plated steel
stabilizer Spring stabilizer➂ 301 SS
Seat retainer 316 SS or zinc coated/plated
Stop plate Range spring
steel, depending on configuration
Poppet
STANDARD
TUBING
Cap ring Connector tube seal Nitrile
Poppet spring Nonwetted lubricant Hydrocarbon-based
Diaphragm
Body Body, seat retainer,
316 SS
Seat heater sheath
Heater sheath Heater sheath seal Alloy 718
FLEXIBLE
TUBING
HOSE /
Seat PEEK
Diaphragm➀➃ Alloy X-750
Inlet Outlet Poppet S17400 SS
BALL & PLUG

Heater Poppet spring 302 SS
VALVES
Retainer nut
sheath seal Wetted lubricant PTFE-based
Connector Flange Piston Sensing Components
tube seal (bolts not shown) Piston seal, body seal PTFE
Piston, piston guide 316 SS
DIAPHRAGM
BELLOWS,
VALVES
Lock nut Piston seal retainer PEEK
Piston seal spring,
Connector Elgiloy
body seal spring
tube
CHECK & RELIEF

➀ Not included in regulators with piston sensing mechanism.
VALVES
➁ Not shown.
➂ Not required in all configurations.
➃ Regulators with control ranges 0 to 250 psig (0 to 17.2 bar) and
Piston Sensing Mechanism 0 to 500 psig (0 to 34.4 bar) are assembled with two diaphragms.
METERING
NEEDLE &
VALVES
Piston seal Piston
and spring
Piston guide
Piston seal
INSTRUMENT
MANIFOLD
Body seal
SYSTEMS
retainer and spring
MODULAR
SYSTEMD
Dimensions
Dimensions, in inches (millimeters), are for reference only and Base-Mounted
are subject to change.
REGULATORS
K SERIES
5.71
Side-Mounted 5.71 (145)
(145)
9.76
(248)
MEASUREMENT
5.12
12.6
DEVICES
(130)
5.35 (320)
5.79 (136)
3.74 3.07 (147)
(95.0) (78.0)
MEDIUM- HIGH-
PRESSURE
3.07
(78.0)
5.55
(141)
0.87
REFERENCES
3.60 (22.0)
(91.5)
FITTINGS
TUBE
Build a KEV series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KEV 1 F R A 3 2 2 A X 0 0 0 G
PIPE, WELD,
VCR, VCO
FITTINGS
4 Body Material 7 Port Configuration 13 Valves

1 = 316 SS Side Mount—A, X, 1, 2 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned Base Mount—A, B, X, Y, Z
STANDARD
See Port Configurations, below. 14 Cylinder Connections

TUBING
5 Pressure Control Range 0 = No connections

Diaphragm Sensing 8 Ports
C = 0 to 10 psig (0 to 0.68 bar) 3 =1/8 in. female NPT inlet; 15 Gauges
D = 0 to 25 psig (0 to 1.7 bar) 1/4 in. female NPT outlet(s) 0 = No gauges
FLEXIBLE
TUBING
HOSE /
E = 0 to 50 psig (0 to 3.4 bar)

F = 0 to 100 psig (0 to 6.8 bar) 9 Seat Material 16 Heater, Controller
G = 0 to 250 psig (0 to 17.2 bar) 2 = PEEK 75 to 380°F 75 to 380°F
J = 0 to 500 psig (0 to 34.4 bar) (23 to 193°C), 120 V (23 to 193°C), 240 V
BALL & PLUG
Piston Sensing 10 Flow Coefficient (Cv) G = 50 W 6 = 50 W

VALVES
L = 0 to 1000 psig (0 to 68.9 bar) 1 = 0.02 H = 100 W 7 = 100 W

M = 0 to 1500 psig (0 to 103 bar) 2 = 0.06 J = 150 W 8 = 150 W
N = 0 to 2000 psig (0 to 137 bar) K = 200 W 9 = 200 W
P = 0 to 3000 psig (0 to 206 bar) 11 Sensing Mechanism
DIAPHRAGM
BELLOWS,
R = 0 to 3600 psig (0 to 248 bar)

VALVES
A =Alloy X-750 diaphragm (outlet

pressures up to 500 psig
6 Maximum Inlet Pressure➀ [34.4 bar])
F = 100 psig (6.8 bar)➁ P =316 SS piston (outlet pressures
CHECK & RELIEF
J = 500 psig (34.4 bar)➁ above 500 psig [34.4 bar])

VALVES
L = 1000 psig (68.9 bar)➁

R = 3600 psig (248 bar) 12 Handle, Mounting
➀ For better resolution and control, select a W = Antitamper nut, side mount
➁ Available with diaphragm sensing mechanism
X = Antitamper nut, base mount
METERING
NEEDLE &
VALVES
only.
Port Configurations➀
INSTRUMENT
Outlet and auxiliary ports on the same face.

MANIFOLD
SYSTEMS
Side-Mount Side Mount Base- Base Mount

View Mount View
Designator Configuration Designator Configuration
Base inlet
MODULAR
SYSTEMD
1 Y
Base inlet
Z
REGULATORS
K SERIES
A
MEASUREMENT
A
DEVICES
X
MEDIUM- HIGH-
PRESSURE
X
➀ Regulator is rotatable B
360° in relation to
terminal box. Aux
REFERENCES
K Series Pressure-Reducing Regulator Flow Data
FITTINGS
TUBE
The graphs illustrate the change or “droop” in outlet pressures as the flow rate increases. Refer to Swagelok Pressure-Reducing
Regulator Flow Curves Technical Bulletin, MS-06-114, for an overview of how to read regulator flow curves and for additional
inlet pressures and flow coefficients
KPR Series
PIPE, WELD,
VCR, VCO
FITTINGS
Flow Coefficient 0.06; Flow Coefficient 0.20;
Maximum Inlet Pressure 3600 psig (248 bar) Maximum Inlet Pressure 3600 psig (248 bar)
Pressure Control Ranges Pressure Control Range
STANDARD
TUBING
0 to 10 psig (0 0 to 25 psig 0 to 25 psig
to 0.68 bar) (0 to 1.7 bar) (0 to 1.7 bar)
Nitrogen Flow, std L/min Nitrogen Flow, std L/min
0 40 80 120 160 200 240 280
25
FLEXIBLE
TUBING
HOSE /
1.5
Inlet Pressure
Outlet Pressure, psig

20
Outlet Pressure, bar

500 psig (34.4 bar)
Inlet Pressure
15
500 psig (34.4 bar) 1.0 USA - KPR —
100 psig
BALL & PLUG

(6.8 bar)
VALVES
10
0.5
500 psig
(34.4 bar) 5.0
100 psig 100 psig
(6.8 bar) (6.8 bar)
0
DIAPHRAGM
BELLOWS,
VALVES
0 2.0 4.0 6.0 8.0 10
Nitrogen Flow, std ft3/min Nitrogen Flow, std ft3/min
Pressure Control Ranges Pressure Control Range 8,0
CHECK & RELIEF

0 2,0 4,0 6,0 10
0 to 50 psig 0 to 100 psig 0 to 100 psig 25
VALVES
(0 to 3.4 bar) (0 to 6.8 bar) (0 to 6.8 bar)
1,5
Nitrogen Flow, std L/min Nitrogen Flow, std L/min 20
0 200 400 600 800 1000 0 200 400 600 800
80 80
1,0 15 EURO - KPR
METERING
5.0 5.0
NEEDLE &
Inlet Pressure Inlet Pressure
VALVES
2200 psig (151 bar)
2200 psig (151 bar)


60 60 10
100 psig 4.0 4.0
(6.8 bar) 0,5
500 psig 3.0 USA - KPR — 0.06 Cv 5,0
3.0 USA - KPR —
40 (34.4 bar) 40
INSTRUMENT
MANIFOLD
SYSTEMS
2.0 02.0
0 40 80 120 160 200 240 280
20 20 500 psig
2200 psig 1.0 100 psig (34.4 bar) 1.0
100 psig (151 bar)
(6.8 bar) 500 psig (6.8 bar)
(34.4 bar)
0 0
MODULAR
SYSTEMD
0 5.0 10 15 20 25 30 35 40 0 5.0 10 15 20 25 30 35
0.15
Pressure Control Ranges 0 5,0 Pressure

10 15 Control
20 Range
25 30 35
0 5,0 010to 25015psig 20 25 0 to 30 35 40
REGULATORS
500 psig 0.10 0 to 500 psig 80 JAPAN - KPR
K SERIES
(0 to 17.2 bar) (0 to 34.4 bar) 80 (0 to 34.4 bar)
5,0
5,0
0 400 800 1200 1600 4,0 60
4,0 60 0.05
400
Inlet Pressure EURO - KPR
MEASUREMENT
25 3,0
3,0 2200 psig (151 bar) EURO - KPR — 0.06 Cv 40
DEVICES
40
300 Inlet Pressure

20 2,0
2,0 0 40 80 120 1602200200
psig (151
240bar) 280
500 psig
(34.4 bar) 1000 psig 20
(68.9 bar) 20
15 USA -1,0
KPR — 0.06 Cv
200
1,0
MEDIUM- HIGH-
PRESSURE
10 0
0 0 0 200 400 600 800
1000 500 psig 2.0 4.0 6.0 8.0 10
200 400 600 800 1000
(34.4 bar) 1000 psig 2200 psig 5.0 1000 psig
(68.9 bar) 500 psig
(151 bar) (34.4 bar) (68.9 bar)
1.5 0.15
0
0 10 20 30 40 50 60 70
REFERENCES

1.0
0.5 0.10 CHINA - KPR
0.5
0.4
0.4 0 10 20 30 40 50 60 70
0.5 0.05
400
0.3
JAPAN - KPR — 0.06 Cv JAPAN - KPR
25
0.3

FITTINGS
TUBE
The graphs illustrate the change or “droop” in outlet pressures as the flow rate increases.
KCY Series
PIPE, WELD,
VCR, VCO
FITTINGS
0 to 10 psig 0 to 25 psig 0 to 25 psig
STANDARD
TUBING



FLEXIBLE
TUBING
HOSE /

2200 psig 2200 psig
(151 bar) (151 bar)
600, 1000 psig 600 psig

BALL & PLUG
(41.3, 68.9 bar) (41.3 bar)

VALVES
1000 psig
2200 psig (68.9 bar)
(151 bar)

DIAPHRAGM
BELLOWS,
VALVES

CHECK & RELIEF

VALVES
2200 psig
(151 bar)


Inlet Pressure
METERING
NEEDLE &
VALVES
600 psig Inlet Pressure

(41.3 bar) 1000 psig 2200 psig
(68.9 bar) (151 bar)
600 psig
(41.3 bar)
2200 psig
INSTRUMENT
600 psig (151 bar)

MANIFOLD
SYSTEMS
(41.3 bar)
1000 psig 1000 psig
(68.9 bar) (68.9 bar)

MODULAR
SYSTEMD

REGULATORS
K SERIES
0 400 800 1200 1600

400
25

300
2200 psig 20
MEASUREMENT
Inlet Pressure (151 bar)

DEVICES
600 psig
15
(41.3 bar) 200
(68.9 bar) 2200 psig 10
600 psig
(41.3 bar) (151 bar)
600 psig 2200 psig 100
MEDIUM- HIGH-
(41.3 bar) 1000 psig (151 bar) 5.0

PRESSURE
1000 psig
(68.9 bar) (68.9 bar)
0
0 10 20 30 40 50 60
REFERENCES
0 10 20 30 40 50 60
400
25
300
20
FITTINGS
TUBE
KLF Series
PIPE, WELD,
VCR, VCO
FITTINGS
Pressure Control Range Pressure Control Ranges
STANDARD
TUBING

FLEXIBLE
Inlet Pressure
TUBING
HOSE /
Inlet Pressure 2200 psig (151 bar)
500 psig (34.4 bar) 100 psig
100 psig
(6.8 bar) (6.8 bar)
500 psig
(34.4 bar)
BALL & PLUG

VALVES
2200 psig
100 psig (151 bar) 500 psig
(6.8 bar) (34.4 bar)
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF

VALVES


METERING
NEEDLE &
VALVES
(6.8 bar)
2200 psig (151 bar)
500 psig
100 psig 500 psig (34.4 bar)
(6.8 bar) (34.4 bar)
2200 psig
INSTRUMENT
100 psig
MANIFOLD
(151 bar)
SYSTEMS
(6.8 bar) 500 psig
(34.4 bar)
MODULAR
SYSTEMD
Pressure Control Range Pressure Control Range
0 to 250 psig 0 to 250 psig
(0 to 17.2 bar) (0 to 17.2 bar)
REGULATORS
K SERIES

MEASUREMENT

2200 psig
DEVICES
(34.4 bar)
(151 bar)
500 psig 1000 psig
Inlet Pressure (68.9 bar)
(34.4 bar) 2200 psig
1000 psig
(68.9 bar) (151 bar)
MEDIUM- HIGH-
PRESSURE

REFERENCES

FITTINGS
TUBE
KHF Series KPF Series

PIPE, WELD,
VCR, VCO
FITTINGS
Pressure Control Ranges Pressure Control Ranges
0 to 10 psig 0 to 25 psig 0 to 1000 psig 0 to 2000 psig
(0 to 0.68 bar) (0 to 1.7 bar) (0 to 68.9 bar) (0 to 137 bar)
STANDARD
TUBING
Inlet Pressure
3000 psig (206 bar)


FLEXIBLE
TUBING
HOSE /
Inlet Pressure
2200 psig 5000 psig 2000 psig
(151 bar) (344 bar) (137 bar)
100 psig 500 psig 3000 psig (206 bar)

100 psig (34.4 bar)
BALL & PLUG
(6.8 bar) (6.8 bar)

VALVES
1000 psig (68.9 bar)

500 psig
(34.4 bar)

DIAPHRAGM
BELLOWS,
VALVES

(0 to 3.4 bar) (0 to 6.8 bar) (0 to 206 bar) (0 to 275 bar)
CHECK & RELIEF

VALVES
Inlet Pressure

2200 psig
(151 bar) 3500 psig

METERING
NEEDLE &
VALVES
(241 bar)
2200 psig
(151 bar) 500 psig 1000 psig
(34.4 bar) (68.9 bar)
5000 psig
(344 bar)
INSTRUMENT
500 psig
MANIFOLD
SYSTEMS
100 psig (34.4 bar)

3000 psig
(6.8 bar) (206 bar)

MODULAR
SYSTEMD

0 to 250 psig
(0 to 17.2 bar)
Nitrogen Flow, std L/min
REGULATORS
K SERIES
Inlet Pressure
MEASUREMENT
2200 psig
DEVICES
(151 bar)
500 psig
MEDIUM- HIGH-
PRESSURE
(34.4 bar) 1000 psig

(68.9 bar)
Nitrogen Flow, std ft3/min

REFERENCES
FITTINGS
TUBE
KCP Series
Flow Coefficient 0.06; Maximum Inlet Pressure 3600 psig (248 bar)
PIPE, WELD,
VCR, VCO
FITTINGS
(0 to 0.68 bar) (0 to 1.7 bar) (0 to 3.4 bar) (0 to 6.8 bar)
STANDARD
TUBING


Inlet Pressure
2200 psig
FLEXIBLE
Inlet Pressure
TUBING
(151 bar)
HOSE /
100 psig
(6.8 bar) 500 psig 2200 psig
(34.4 bar) (151 bar)
100 psig
(6.8 bar)
500 psig 100 psig
BALL & PLUG

100 psig (34.4 bar) (6.8 bar) 2200 psig
VALVES
(6.8 bar) 500 psig 2200 psig 500 psig
(34.4 bar) (151 bar) (34.4 bar) (151 bar)
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF

VALVES
2200 psig

2200 psig
(151 bar) (151 bar)
500 psig
(34.4 bar)
METERING
NEEDLE &
VALVES
1000 psig 1500 psig
(68.9 bar) (103 bar)
500 psig
(34.4 bar)
1000 psig 2200 psig 1000 psig 2200 psig
INSTRUMENT
MANIFOLD
(68.9 bar) (151 bar)
SYSTEMS
(68.9 bar) (151 bar)
MODULAR
SYSTEMD
Flow Coefficient 0.20; Maximum Inlet Pressure 3600 psig (248 bar)
REGULATORS
K SERIES
Nitrogen Flow, std L/min Nitrogen Flow, std L/min MEASUREMENT
Inlet Pressure
DEVICES
2200 psig
Inlet Pressure
2200 psig (151 bar)

(151 bar)
100 psig 500 psig
(6.8 bar) (34.4 bar) 1500 psig
(103 bar)
MEDIUM- HIGH-
100 psig
PRESSURE
(6.8 bar)
500 psig
(34.4 bar)
2200 psig 2200 psig
500 psig (151 bar)
(151 bar) (34.4 bar)
REFERENCES


FITTINGS
TUBE
KHP Series
Flow Coefficient 0.06; Maximum Inlet Pressure 10 000 psig (689 bar)
PIPE, WELD,
VCR, VCO
FITTINGS

(0 to 34.4 bar) (0 to 51.6 bar) (0.68 to 103 bar)
STANDARD
TUBING
Inlet Pressure


8000 psig (551 bar) 5000 psig (344 bar)
5000 psig (344 bar)
FLEXIBLE
TUBING
HOSE /
1000 psig
(68.9 bar)
1500 psig
8000 psig (103 bar)
(551 bar)
BALL & PLUG
VALVES
1000 psig 5000 psig

(68.9 bar) (344 bar)

DIAPHRAGM
BELLOWS,
VALVES

15 to 2500 psig 25 to 3600 psig 50 to 6000 psig 100 to 10 000 psig
(1.0 to 172 bar) (1.7 to 248 bar) (3.4 to 413 bar) (6.8 to 689 bar)
CHECK & RELIEF
VALVES
Inlet Pressure
8000 psig (551 bar)
Inlet Pressure


9000 psig (620 bar)
3500 psig 5000 psig
(241 bar)
METERING
NEEDLE &
(344 bar)
VALVES
8000 psig
(551 bar) 5000 psig
(344 bar)
INSTRUMENT
8000 psig (551 bar)

MANIFOLD
SYSTEMS
3000 psig
(206 bar) 5500 psig (378 bar)

MODULAR
SYSTEMD
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
FITTINGS
TUBE
KHP Series KHR Series

PIPE, WELD,
VCR, VCO
FITTINGS
Maximum Inlet Pressure 10 000 psig (689 bar) Maximum Inlet Pressure 10 000 psig (689 bar)
(0 to 34.4 bar) (0.68 to 103 bar) (0 to 34.4 bar) (0 to 51.6 bar)
STANDARD
TUBING
Nitrogen Flow, std L/min Water Flow, L/min

8000 psig (551 bar) 8000 psig (551 bar)

5000 psig (344 bar)
FLEXIBLE
TUBING
HOSE /
1500 psig (103 bar) 1000 psig 5000 psig
(68.9 bar) (344 bar)
8000 psig (551 bar)
BALL & PLUG

5000 psig (344 bar) 1000 psig 5000 psig
VALVES
1000 psig (68.9 bar) (68.9 bar) (344 bar)
8000 psig
(551 bar)
Nitrogen Flow, std ft3/min Water Flow, U.S. gal/min
DIAPHRAGM
BELLOWS,
VALVES
(1.7 to 248 bar) (0.68 to 103 bar) (1.0 to 172 bar)
CHECK & RELIEF

VALVES


Inlet Pressure 5000 psig 8000 psig
METERING
NEEDLE &
3000 psig (344 bar) (551 bar)
VALVES
Inlet Pressure
5000 psig (344 bar) (206 bar)
3500 psig
(241 bar)
8000 psig
INSTRUMENT
MANIFOLD
(551 bar)
SYSTEMS
1500 psig 5000 psig 8000 psig
(103 bar) (344 bar) (551 bar)
MODULAR
SYSTEMD
100 to 10 000 psig 25 to 3600 psig 50 to 6000 psig 100 to 10 000 psig
(6.8 to 689 bar) (1.7 to 248 bar) (3.4 to 413 bar) (6.8 to 689 bar)
REGULATORS
K SERIES
Inlet Pressure
9000 psig

(620 bar)
Inlet Pressure
MEASUREMENT
9000 psig (620 bar)

DEVICES
5500 psig 8000 psig

(378 bar) (551 bar)
MEDIUM- HIGH-
8000 psig
PRESSURE
3500 psig 5000 psig (551 bar)

(241 bar) (344 bar)

REFERENCES

FITTINGS
TUBE
KPP Series
PIPE, WELD,
VCR, VCO
FITTINGS
(0 to 68.9 bar) (0 to 68.9 bar) (0 to 103 bar) (0 to 137 bar)
STANDARD
TUBING
Inlet Pressure
2000 psig


(137 bar)
FLEXIBLE
TUBING
HOSE /
Inlet Pressure
1000 psig 2000 psig
(68.9 bar) (137 bar)
BALL & PLUG
1000 psig
VALVES
(68.9 bar)

DIAPHRAGM
BELLOWS,
VALVES

CHECK & RELIEF

VALVES

(0 to 137 bar) (0 to 206 bar) (0 to 248 bar)
METERING
NEEDLE &
VALVES
Inlet Pressure
5000 psig (344 bar)


Inlet Pressure 3500 psig
INSTRUMENT
MANIFOLD
3000 psig
SYSTEMS
(241 bar)
(206 bar)
5000 psig
(344 bar)
2000 psig
(137 bar) 3000 psig
(206 bar)
MODULAR
SYSTEMD

REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
K Series Back-Pressure Regulator Flow Data
FITTINGS
TUBE
The graphs illustrate the change in inlet pressure as the flow rate increases.
KBP Series KFB Series

Flow Coefficient 0.20 Flow Coefficient 1.0
PIPE, WELD,
VCR, VCO
FITTINGS

0 to 500 psig (0 to 34.4 bar)
STANDARD
Inlet Pressure, psig
TUBING
Inlet Pressure, bar
Inlet Pressure, bar

0 to 100 psig (0 to 6.8 bar)
0 to 250 psig
(0 to 17.2 bar)
FLEXIBLE
0 to 50 psig
TUBING
HOSE /
0 to 100 psig (0 to 6.8 bar)
(0 to 3.4 bar)
BALL & PLUG

VALVES
KCB Series
DIAPHRAGM
BELLOWS,
VALVES
Flow Coefficient 0.20
CHECK & RELIEF

VALVES
Inlet Pressure, bar

0 to 375 psig (0 to 25.8 bar)
0 to 250 psig
METERING
NEEDLE &
VALVES
(0 to 17.2 bar)
0 to 100 psig (0 to 6.8 bar)
0 to 50 psig (0 to 3.4 bar)
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

FITTINGS
TUBE
KPB Series
PIPE, WELD,
VCR, VCO
FITTINGS

Pressure Control Range 0 to 3000 psig
STANDARD

TUBING
0 to 2000 psig
Inlet Pressure, bar
Inlet Pressure, bar

(0 to 206 bar)
(0 to 137 bar)
0 to 1000 psig
FLEXIBLE
TUBING
0 to 1000 psig
HOSE /
(0 to 68.9 bar)
(0 to 68.9 bar)
BALL & PLUG

VALVES

DIAPHRAGM
BELLOWS,
VALVES

Inlet Pressure, bar
0 to 3000 psig
(0 to 206 bar)
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS

0 to 4000 psig (0 to 275 bar)
Inlet Pressure, bar

MODULAR
SYSTEMD
REGULATORS
K SERIES

MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
FITTINGS
TUBE
KHB Series
PIPE, WELD,
VCR, VCO
FITTINGS
STANDARD
TUBING
Inlet Pressure, bar
Inlet Pressure, bar

25 to 3600 psig
Pressure Control Range (1.7 to 248 bar)
10 to 1500 psig
(0.68 to 103 bar)
10 to 1500 psig
0 to 750 psig (0.68 to 103 bar)
(0 to 51.6 bar)
FLEXIBLE
TUBING
HOSE /
0 to 500 psig 0 to 500 psig
(0 to 34.4 bar) (0 to 34.4 bar)
BALL & PLUG

VALVES
DIAPHRAGM
BELLOWS,
VALVES

Inlet Pressure, bar
Inlet Pressure, bar

Pressure Control Range Pressure Control Range
25 to 3600 psig 100 to 10 000 psig
(1.7 to 248 bar)
CHECK & RELIEF

(6.8 to 689 bar)
VALVES
15 to 2500 psig
(1.0 to 172 bar)
METERING
NEEDLE &
VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
Inlet Pressure, bar
MODULAR
SYSTEMD
100 to 10 000 psig
(6.8 to 689 bar)
REGULATORS
K SERIES
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
52 Pressure
Gi Regulators and Filters R
Port Configurations
FITTINGS
TUBE
Port G
configurations
o Gi are available
Go as shown in the regulator ordering information
Pressure Reducing — right-to-left Pressure Reducing — r
pages. The symbols indicate the port location of factory-assembled accessories.
For alternative accessory locations, contact your authorized Swagelok
R
representative.
PIPE, WELD,
VCR, VCO
FITTINGS
Go/R
Select regulators are available
Port Configuration Symbols on special order with additional
Filtered Accessory Gi Inlet gauge R Relief valve port configurations. Contact your
Inlet Go/R
Go Outlet gauge
Pressure
Pressure
Pressure
Go/R Outlet gauge or relief
Reducing
Reducing
Reducing — right-to-left
— right-to-left
— right-to-left
authorized Swagelok representative
STANDARD
Filtered main inlet valve for more information.

TUBING
Outlet
Factory-assembled cylinder connections are placed on a filtered main inlet

Go/R Go/R Go/R GoGoG/R
i Go Gi
Go/R
port; isolation valves are placed on an outlet port 180° from the cylinder
FLEXIBLE
connection.
TUBING
HOSE /
Go/R Go/R GoG/R

i Gi R
Pressure-Reducing
Pressure Reducing — right-to-left Regulators
Pressure Reducing — right-to-left
Right-to-Left Flow Pressure
Pressure
Reducing
Pressure
Reducing
— left-to-right
Reducing
— left-to-right
— left-to-right
BALL & PLUG
VALVES
GoG/R
o/R Go/R i Go
Go/R Go Gi GoGoG/R GoGiGi Go Gi Go Gi Go Gi Go Go Gi
Configuration Go/R Go/R Go/R

DIAPHRAGM
BELLOWS,
VALVES
Go/R Gi GoG/R
i Gi R R RR
Designator A C E F HGo/R Go/R GLo/R K

Pressure Reducing
Pressure — left-to-right
Reducing — left-to-right
CHECK & RELIEF
Left-to-Right
G G
Flow GoGoGi GG GoGiGi Go Gi GG o GiG
VALVES
Go/R o i Go/R i o o o Go
GoG/R GoG
/Ri Gi Gi Go Gi Go Gi Go Gi Go Gi Go Gi Go
i
Back Pressure — right-to-left
Back Pressure — right-to-left
Gi Configuration Gi R R RR R
METERING
NEEDLE &
VALVES
Go/R Go/R Go/R Go/R Go/R R R R

Gi Gi Gi Gi
Designator A B E M N
Go Gi Go Go Gi Go
INSTRUMENT
MANIFOLD
SYSTEMS
G G Gi G o G i G o Gi Go Gi Go
Back-Pressure
Back Pressure Regulators
—i right-to-left
Back
Back Pressure —i right-to-left
Pressure R
— right-to-left R R MPC Port Configurations
R R
Right-to-Left Flow Pressure Reducing
Go/R Go/R Go Go Go R R
Gi Gi
MODULAR
Gi Gi Gi Gi
SYSTEMD
Inlet Outlet Outlet Outlet
Configuration Configuration Inlet
R Pressure
Back Pressure
Back R left-to-right
— — left-to-right 2-Port 3-Port
REGULATORS
K SERIES
Designator A D V Designator 5 6
Go
Left-to-Right Flow Go Back Pressure
MEASUREMENT
Gi Gi
DEVICES
Outlet Inlet Inlet Inlet

Configuration Configuration Outlet
Back
Back Pressure Pressure — left-to-right
— left-to-right
Back Pressure — left-to-right
Gi Gi
MEDIUM- HIGH-
2-Port 3-Port
PRESSURE
Designator A G Designator 7 8
Gi Gi Gi
REFERENCES
Gi Gi Gi
Options and Accessories
FITTINGS
TUBE
Regulator accessories are available
separately or mounted on Swagelok
regulators. Some accessories limit
regulator pressure or temperature
PIPE, WELD,
ratings. Additional materials, options,
VCR, VCO
FITTINGS
and accessories are available.
Contact your authorized Swagelok
representative for more information.
STANDARD
TUBING
Cylinder Connections
■ Available in a variety of 4 in (100 mm) long CGA, BS or DIN
connections
FLEXIBLE
■ Stainless steel construction
TUBING
HOSE /
Insert a designator into the ordering number as shown in the
appropriate regulator ordering information pages.
BALL & PLUG

VALVES
Cylinder Gases and Connections
Rated Regulator inlet pressures and any
Cylinder Typical Gases Pressure Connection optional accessories must be rated
DIAPHRAGM
BELLOWS,
VALVES
Connection (others may be applicable) psig (bar) Designator to the Cylinder connectors pressure.
CGA 320 Carbon Dioxide 3000 (206) B See the ordering information for each
CGA 347 High pressure Air 5500 (379) 1 regulator for details.
CGA 350 Hydrogen, Natural Gas 3000 (206) D
CHECK & RELIEF

CGA 540 Oxygen 3000 (206) F➀
VALVES
CGA 580 Helium, Nitrogen 3000 (206) G
CGA 590 Sulfur Hexafluoride 3000 (206) H
CGA 660 Nitrogen Dioxide, Phosgene 3000 (206) J
METERING
NEEDLE &
CGA 680 High pressure inert gas 5500 (379) 2
VALVES
CGA 695 High pressure flammable gas 5500 (379) 3
BS 3 Argon, Helium 3600 (250) R
BS 4 Hydrogen, Natural Gas 3600 (250) S
INSTRUMENT
MANIFOLD
SYSTEMS
BS 8 Carbon Dioxide 3600 (250) V
BS/ISO 30 High pressure inert gas 4351 (300) 4
BS/ISO 31 High pressure Air 4351 (300) 5
BS/ISO 32 High pressure oxidising gas 4351 (300) 6
MODULAR
SYSTEMD
BS/ISO 38 High pressure flammable gas 4351 (300) 8
DIN 1 Ethane, Hydrogen 4351 (300) K
Carbon monoxide,
DIN 5 4351 (300) L
Hydrogen sulfide
DIN 6 Ammonia, Xenon 4351 (300) M
REGULATORS
K SERIES
DIN 8 Chlorine, Hydrogen chloride 4351 (300) N
DIN 10 Nitrogen 4351 (300) P
DIN 13 Air 4351 (300) Z
MEASUREMENT
➀ Available only on select KPR and KCY series regulators. Contact your
DEVICES
authorized Swagelok representative.
Other cylinder connections are also available. Contact your

authorized Swagelok representative for more information.
MEDIUM- HIGH-
PRESSURE
REFERENCES

FITTINGS
TUBE
Isolation Valves
■ Allow isolation from
downstream equipment
PIPE, WELD,
■ Working pressures up to
VCR, VCO
FITTINGS
5000 psig (344 bar)

■ 316 stainless steel construction
■ Swagelok integral-bonnet
needle valve (1 series)
STANDARD
TUBING
■ Used in conjunction with an

adjustable regulator relief valve
Refer to Swagelok Integral-Bonnet Needle Valves catalog,
MS-01-164, for additional information.
FLEXIBLE
TUBING
HOSE /
Pressure Gauges Isolation Valve and Relief Valve Ordering

■ Provides measure of inlet Information
pressure, outlet pressure, or both Isolation valves are available factory assembled on KCP,
BALL & PLUG
■ 2 1/2 in. (63 mm) dial size with KPP, KPF, KHP, KHR, and KHB series regulators. Isolation
VALVES
1/4 in. male NPT connection and adjustable regulator relief valves are available factory
assembled on KPR, KCY, KCM, KLF, and KHF series regulators.
■ 1 1/2 in. (40 mm) dial size with
1/8 in. male NPT connection To order a regulator factory assembled with an isolation valve
or isolation valve and adjustable regulator relief valve, insert a
DIAPHRAGM
BELLOWS,
■ Stainless steel cases and

VALVES
designator from the table below into the ordering number as

wetted components shown in the appropriate regulator ordering information pages.
Refer to Swagelok Pressure Gauges, Industrial and Process
catalog, MS-02-170, for additional information. Valve Designator
CHECK & RELIEF
Isolation
Cleaning
VALVES
Relief Isolation and

Gauges assembled to ASTM G93 Level E or SC-11–cleaned Description Only Only➀ Relief
regulators are cleaned in accordance with ASME B40.100 Kenmac® KVV series adjustable
1 — —
level IV. regulator relief valve
1/4 in. male NPT inlet
METERING
NEEDLE &
VALVES
1/4 in. Swagelok tube fitting outlet A 2

angle pattern isolation valve
1/4 in. male NPT inlet
To order a regulator assembled with gauges, insert a 6 mm Swagelok tube fitting outlet B 3
designator from the table below into the ordering number angle pattern isolation valve
INSTRUMENT
MANIFOLD
SYSTEMS
as shown in the appropriate regulator ordering information 1/4 in. male NPT inlet
pages. The maximum gauge pressures are appropriate for 1/4 in. female NPT outlet C 4
the maximum inlet pressure and/or control pressure ordered. angle pattern isolation valve
—
1/4 in. Swagelok tube fitting
inlet➁ and outlet E 6
Gauge Scale Gauge Designator
straight pattern isolation valve
MODULAR
SYSTEMD
primary unit Inlet and Inlet Outlet Gauge

6 mm Swagelok tube fitting
(secondary unit) Outlet Only Only Model➀
inlet➁ and outlet F 7
psig (bar) straight pattern isolation valve
1 A G C
(North America only)➁
3/8 in. Swagelok tube fitting inlet➁
REGULATORS
psig (bar) 3 C J B 1/4 in. female NPT outlet G 8

K SERIES
psig (kPa) 5 E L C straight pattern isolation valve

bar (psig) 2 B H B ➀ Not available on KPR, KCY, KCM, KLF, and KHF series regulators, because a
relief valve is needed to protect the diaphragm sensing mechanism.
MPa 4 D K B ➁ Includes male NPT to Swagelok tube adapter fitting (required for regulators
MEASUREMENT
➀ KCP and KCB series regulators are assembled with M model gauges. with 1/8 and 1/2 in. female NPT ports).
DEVICES
➁ Not available for KCP and KCB series regulators.

MEDIUM- HIGH-
PRESSURE
REFERENCES
FITTINGS
TUBE
Kenmac Adjustable
Regulator Relief Valves
(KVV Series)
PIPE, WELD,
■ Provide nonsafety-related
VCR, VCO
FITTINGS
pressure protection for
Swagelok regulators
STANDARD
TUBING
Technical Data Flow Data
Relief Pressure Ranges The graph illustrates the discharge characteristics of the
FLEXIBLE
TUBING
HOSE /
Kenmac adjustable regulator relief valve.
■ Based on the regulator control range
Air Flow, std L/min
Regulator Relief
Control Range Pressure Range
BALL & PLUG

psig (bar) psig (bar)
VALVES
Relief Pressure Range
150 to 500 psig
0 to 10 (0 to 0.68)
Inlet Pressure, bar

(10.3 to 34.4 bar)
0 to 25 (0 to 1.7) 0 to 100 (0 to 6.8)
0 to 50 (0 to 3.4)
0 to 100 (0 to 6.8) 50 to 200 (3.4 to 13.7)
DIAPHRAGM
BELLOWS,
VALVES
0 to 250 (0 to 17.2) 50 to 200 psig
150 to 500 (10.3 to 34.4) (3.4 to 13.7 bar)
0 to 500 (0 to 34.4)
0 to 100 psig
Maximum Operating Temperature (0 to 6.8 bar)
■ 392°F (200°C)
CHECK & RELIEF

VALVES
Weight Air Flow, std ft3/min
■ 0.26 lb (0.12 kg)
Ports
■ 1/4 in. NPT male inlet and female outlet
METERING
NEEDLE &
VALVES
Materials of Construction Ordering Information
• For valves not actuated for
To order a KVV adjustable regulator a period of time, initial relief
Component Material
relief valve separately, select an pressure may be higher than the
INSTRUMENT
Body, poppet,
MANIFOLD
SYSTEMS
spring button, 316 SS
ordering number from the table below. set pressure.
adjusting screw
Seal Fluorocarbon FKM Relief Pressure Range Ordering • Some system applications
psig (bar) Number require relief valves to meet
Range spring 302 SS specific safety codes. The
0 to 100 (0 to 6.8) KVV11DE1
MODULAR
SYSTEMD
Wetted components listed in italics. system designer and user must
50 to 200 (3.4 to 13.7) KVV11DG1
determine when such codes
150 to 500 (10.3 to 34.4) KVV11DI1
Testing apply and whether these relief
valves conform to them.
Every KVV series regulator relief
• Kenmac adjustable regulator
REGULATORS
K SERIES
valve is factory tested at its maximum
rated pressure, then set to zero when relief valves should never
assembled to the regulator. be used as ASME Boiler and
Pressure Vessel Code safety
• Reset relief pressure to relief devices.
MEASUREMENT
the desired value before

• Kenmac adjustable regulator
DEVICES
pressurizing the system.

relief valves are not “Safety
Accessories” as defined in the
Pressure Equipment Directive
MEDIUM- HIGH-
2014/68/EU.
PRESSURE
REFERENCES

FITTINGS
TUBE
Hoses
Hoses are available assembled to the inlet of the regulator to
allow connection to remote gas cylinders.
PIPE, WELD,
Hose options include:

VCR, VCO
FITTINGS
■ 3 ft long Swagelok 1/4 in. high-pressure, metal flexible hose

(FX series), 1/4 in. female NPT inlet, 1/4 in. male NPT outlet
connected to regulator: SS-FX4PM4PF4-36
Rated to 6000 psig (413 bar) at 100°F (37°C)
STANDARD
TUBING
■ 3 ft long Swagelok 1/4 in. PTFE-lined, stainless steel braided

hose (TH series), 1/4 in. female NPT inlet, 1/4 in. male NPT
outlet connected to regulator: SS‑TH4PM4PF4-36
Rated to 3100 psig (213 bar) at 100°F (37°C)
FLEXIBLE
Refer to Swagelok Hose and Flexible Tubing catalog,

TUBING
HOSE /
MS‑01‑180, for additional information.
Cleaning
Hoses are not available assembled to ASTM G93 Level E or
BALL & PLUG
VALVES
SC‑11 specially-cleaned regulators.
Handles Wall Mounting Brackets

Knob, thumbwheel, and antitamper handles are available. Stainless steel wall mounting brackets are available for many
Swagelok regulators.
DIAPHRAGM
The green plastic knob handle

BELLOWS,
VALVES
is standard for most Swagelok

regulators. Other colors are available;
add a handle color designator to a
regulator ordering number.
CHECK & RELIEF
Knob
VALVES
Antitamper
Color Designator
Black BK
Thumbwheel
Blue BL
METERING
NEEDLE &
Orange OG
VALVES
Red RD KCY Series KPR, KLF, KHF, KCP, KPP,

Mounting Bracket KPF, KHP, KBP, KFB, KCB,
Yellow YW KPB, and KHB Series
Requires 1st stage panel-
Mounting Bracket
Example: KPR1FRF412A20000BK mount option. See page 9.
INSTRUMENT
MANIFOLD
SYSTEMS
The metal thumbwheel handle is available for the compact

KCB and KCP series regulators. Wall Mounting Bracket Kits
The metal antitamper nut is available to prevent inadvertent
pressure adjustment. Regulator Series Ordering Number
MODULAR
SYSTEMD
KPR, KLF, KHF, KCP,

KPP, KPF, KHP, KBP, 9R0079
KFB, KCB, KPB, KHB
KCY 9R0149
REGULATORS
K SERIES
Maintenance Kits
Filter Replacement Kits
MEASUREMENT
Filter replacement kits are available for KPR, KCM, KCP, KCY,
DEVICES
Regulator Series Inlet Size Ordering Number

KPP, KHP, KLF, KHR, KHF, and KPF series regulators.
KCP 1/8 in. NPT REG-FILTER-2-KIT5
Filter replacement kits include:
KPR, KCM, KCY, KPP,
1/4 in. NPT REG-FILTER-4-KIT5
■ five sets of filters and carrier assemblies KHP, KLF, KHR
MEDIUM- HIGH-
KHF, KPF 1/2 in. NPT REG-FILTER-8-KIT5

PRESSURE
■ instructions.
REFERENCES
Maintenance Kits
FITTINGS
TUBE
KPR, KCP, AND KBP Series Maintenance Kits
Maintenance kits include: Maintenance Kits for Other Maintenance Instructions
■ all wetted components, except for Regulator Series Maintenance instructions for all
PIPE, WELD,
VCR, VCO
FITTINGS
the regulator body and piston, if Maintenance kits for KLF, KHF, KPP, Swagelok regulators are available from
applicable KPF, KHP, KHR, KFB, KCB, KCY, KPB, your Swagelok website.
■ wetted lubricant with MSDS KHB, KSV, and KEV series regulators
are available. Maintenance Tools
■ instructions.
To order, contact your authorized Specially designed tools and tool kits
STANDARD
TUBING
Swagelok representative; to ensure are available to assist in the service
correct kit contents, please provide the and repair of Swagelok regulators.
original regulator ordering number. Contact your authorized Swagelok
representative for more information.
FLEXIBLE
TUBING
HOSE /
BALL & PLUG
VALVES
Build a maintenance kit ordering number by combining the designators in the sequence shown below.
DIAPHRAGM
BELLOWS,
VALVES
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
KPR 1 D 0 0 4 1 2 A 0 - K I T
CHECK & RELIEF

1 2 3 Regulator Series 6 Maximum Inlet Pressure 10 Flow Coefficient (Cv)
VALVES
KPR = KPR 0 = Not applicable 1 = 0.02
KCP = KCP 2 = 0.06
KBP = KBP 7 Port Configuration 5 = 0.20➀➁
0 = Not applicable 7 = 0.50➀
METERING
NEEDLE &
VALVES
4 Body Material, Cleaning ➀ Not available for KCP series with MPC platform
port configuration.
1 = 316 SS and brass 8 Ports (Filter Size) ➁ Required for KBP series.
C = 316 SS and brass, SC‑11 cleaned KPR Series
4 = 1/4 in. female NPT 11 Sensing Mechanism, Vent
INSTRUMENT
5 Pressure Control Range
MANIFOLD
SYSTEMS
0 = All other end connections
KPR Series
KPR and KBP Series KBP Series A =Alloy X-750 diaphragm, no-vent
D =0 to 10 psig (0 to 0.68 bar) and 0 = Not applicable models and captured-vent models
0 to 25 psig (0 to 1.7 bar)
KCP Series C =Alloy X-750 diaphragm, self-vent
F =0 to 50 psig (0 to 3.4 bar) and
2 = 1/8 in. female NPT models and self- and captured-
MODULAR
SYSTEMD
0 to 100 psig (0 to 6.8 bar)
J =0 to 250 psig (0 to 17.2 bar) and M = MPC platform vent models
0 to 500 psig (0 to 34.4 bar) KBP Series
KCP Series 9 Seat, Seal Material A =Alloy X-750 diaphragm, all models
G =0 to 10 psig (0 to 0.68 bar), KPR Series KCP Series
REGULATORS
K SERIES
0 to 25 psig (0 to 1.7 bar), 1 = PCTFE P = 316 SS piston
0 to 50 psig (0 to 3.4 bar), 2 = PEEK
0 to 100 psig (0 to 6.8 bar), and 12 Handle, Mounting
KBP and KCP Series
0 to 250 psig (0 to 17.2 bar)
A = Fluorocarbon FKM, PCTFE 0 = Not applicable
MEASUREMENT
M =0 to 500 psig (0 to 34.4 bar),

B = Kalrez, PCTFE
DEVICES
0 to 1000 psig (0 to 68.9 bar), and

0 to 1500 psig (0 to 103 bar)➀ C = Fluorocarbon FKM, PEEK
D = Kalrez, PEEK
➀ Not available with MPC platform port
configuration.
MEDIUM- HIGH-
PRESSURE
REFERENCES
Additional Products
FITTINGS
TUBE
Filters
Swagelok offers a variety of filters, filter elements,
and sizes.
PIPE, WELD,
VCR, VCO
■ 316 SS and brass materials

FITTINGS
■ Sintered and strainer elements

■ Tee type, inline, and all-welded models
Refer to Swagelok filters, see the Filters—FW, F,
STANDARD
and TF Series catalog, MS‑01‑92, for additional

TUBING
information.
Transducers
Swagelok industrial pressure transducers
FLEXIBLE
TUBING
HOSE /
electronically monitor fluid system pressure

in a variety of analytical and process
applications.
■ Accurate and repeatable readings
BALL & PLUG
VALVES
■ Swagelok tube adapter end connections

available for ease of installation and
maintenance
■ CE compliant
DIAPHRAGM
BELLOWS,
VALVES
Refer to Swagelok industrial pressure

transducers, see the Industrial Pressure
Transducers catalog, MS‑02‑225, for
additional information.
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
• Swagelok pressure regulators are not “Safety

Accessories” as defined in the Pressure Equipment
Directive 2014/68/EU.
REGULATORS
K SERIES
• Do not use the regulator as a shutoff device.

MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
• WARNING
Do not mix/interchange Swagelok products or
components not governed by industrial design
standards, including Swagelok tube fitting end
REFERENCES
connections, with those of other manufacturers.

MS-02-230, RevP, August 2022
Introduction
Since 1947, Swagelok has designed, developed, and manufactured high-quality,
general-purpose and specialty fluid system products to meet the evolving needs of
global industries. Our focus is on understanding our customers’ needs, finding timely
solutions, and adding value with our products and services.
We are pleased to provide this global edition of the book-bound Swagelok Product
Catalog, which compiles more than 100 separate product catalogs, technical bulletins,
and reference documents into one convenient, easy-to-use volume. Each product
catalog is up to date at the time of printing, with its revision number shown on the last
page of the individual catalog. Subsequent revisions will supersede the printed version
and will be posted on the Swagelok website and in the Swagelok electronic Desktop
Technical Reference (eDTR) tool.
For more information, visit your Swagelok website or contact your authorized
Swagelok sales and service representative.
Warranty Information Not all trademarks listed below apply to this catalog.
Swagelok, Cajon, Ferrule-Pak, Goop, Hinging-Colleting,
Swagelok products are backed by The Swagelok Limited Life- IGC, Kenmac, Micro-Fit, Nupro, Snoop, Sno-Trik, SWAK, VCO,
VCR, Ultra-Torr, Whitey—TM Swagelok Company
time Warranty. For a copy, visit swagelok.com or contact your 15-7 PH—TM AK Steel Corp.
authorized Swagelok representative. AccuTrak, Beacon, Westlock—TM Tyco International Services
Aflas—TM Asahi Glass Co., Ltd.
ASCO, El-O-Matic—TM Emerson
AutoCAD—TM Autodesk, Inc.
CSA—TM Canadian Standards Association
Safe Product Selection Crastin, DuPont, Kalrez, Krytox, Teflon, Viton—TM E.I. duPont
Nemours and Company
When selecting a product, the total system design must DeviceNet—TM ODVA
Dyneon, Elgiloy, TFM—TM Dyneon
be considered to ensure safe, trouble-free performance. Elgiloy—TM Elgiloy Specialty Metals
Function, material compatibility, adequate ratings, Festo—TM Festo SE & Co. KG
FM —TM FM Global
proper installation, operation, and maintenance are the Grafoil—TM GrafTech International Holdings, Inc.
responsibilities of the system designer and user. Honeywell, MICRO SWITCH—TM Honeywell
MAC—TM MAC Valves
Microsoft, Windows—TM Microsoft Corp.
NACE—TM NACE International
PH 15-7 Mo, 17-7 PH—TM AK Steel Corp
• WARNING picofast—Hans Turck KG

Pillar—TM Nippon Pillar Packing Company, Ltd.
Do not mix/interchange Swagelok products or Raychem—TM Tyco Electronics Corp.
Sandvik, SAF 2507—TM Sandvik AB
components not governed by industrial design Simriz—TM Freudenberg-NOK
SolidWorks—TM SolidWorks Corporation
standards, including Swagelok tube fitting end UL—Underwriters Laboratories Inc.
connections, with those of other manufacturers. Xylan—TM Whitford Corporation
© 2022 Swagelok Company

Ms 02 230

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PIPE, WELD, HOSE / BELLOWS, NEEDLE & INSTRUMENT

Pre s sure Re gulators

■ Gas cylinder changeover model

Cleaning and Packaging, 4

(KHP Series), 20 Specialty Pressure-Reducing

Two-Stage (KHR Series), 22

Pressure Regulator Operation

BALL & PLUG

K Series Pressure Regulator Selection

CHECK & RELIEF

Pressure Control Ranges, psig (bar)

2 10 25 50 100 250 375 500 750

Every Swagelok K series pressure regulator is cleaned and

cleanliness requirements stated in ASTM G93 Level E is

Pressure Control Ranges, psig (bar)

BALL & PLUG

CHECK & RELIEF

Piston Sensing Mechanism

Piston sensing mechanisms

typically are used to regulate

stroke to maximize cycle life. prevent piston blowout

Pressure-Reducing Regulators (KPR Series)

Features Supply-Pressure Effect

(6.8 bar) and Higher

■ Two-piece cap design provides linear Coefficient

Technical Data 0.50 2.3 3.3

Materials of Construction Brass Alloy

Knob handle, cover Nylon with 316 SS insert

Stem Knob handle Spring button Zinc-plated steel

Stem, stem nut, cap ring,

Diaphragm Seat retainer Seat retainer 316 SS Alloy 400

Diaphragm➂ Alloy X-750 or alloy C-276

Filter damper Poppet damper, filter carrier PTFE

VCR gland ports➁

Wetted lubricant PTFE-based

BALL & PLUG

CHECK & RELIEF

53 and 56. vent, no self vent

materials and 0.06 and 0.20 Cv. see page 56.

➀ Not available with self vent.

Contact your authorized Swagelok sales and service representative.

Pressure-Reducing Regulators (KCY Series)

Features Flow Coefficient (Cv )

See page 42 for flow graphs.

■ Metal-to-metal diaphragm seal

Pressure Control Range

Technical Data ■ 392°F (200°C) with PEEK seat

0.06 0.01 0.02 Weight

Pressure Control Ranges 0.20 0.02 0.06 ■ 4.2 lb (1.9 kg)

Materials of Construction 316 SS Brass CW721R

Knob handle, cover Nylon with 316 SS insert

stabilizer 316 SS or zinc coated/plated steel,

Diaphragm Nonwetted lubricant Hydrocarbon-based

Poppet spring Diaphragms,➃ poppet

port plug Alloy X-750

Interstage port plug 316 SS with PTFE tape

Self-vent seal➂ Fluorocarbon FKM

Wetted components listed in italics.

1st stage ➀ Not required in all configurations.

BALL & PLUG

CHECK & RELIEF

For knob handle color options, see

Contact your authorized Swagelok representative.

➀ Not available with self vent.

1st stage ➀ Not required in all configurations.

Filter carrier, Poppet ➀ Not required in all configurations.

➂ Regulators with control range 0 to 250 psig (0 to 17.2 bar) are