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answered • expert verified

Design the general type of GO and NO GO gauges for a 40 mm shaft and hole pair
designated as 40 H8/d9, given that (a) i = 0.453 (D)1/3 + 0.001D (b) 40 mm lies in the diameter
range of 30–50 mm (c) IT8 = 25i (d) IT9 = 40i (e) upper deviation of shaft = -16D 0.44 (f) wear
allowance assumed to be 10% of gauge tolerance.

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1. The general type of GO gauge for a 40 mm shaft and hole pair designated as 40 H8/d9
can be designed using the upper deviation of the shaft and the wear allowance criteria.
2. The NO GO gauge can be designed using the lower deviation of the hole and the wear
allowance, ensuring proper fit and tolerance control.

1. For the GO gauge design, the upper deviation of the shaft is given as -16D 0.44. Using the
formula for upper deviation (UI), we can calculate the upper deviation for the 40 mm shaft.
Additionally, the wear allowance is assumed to be 10% of the gauge tolerance, which will be
used to ensure a proper fit. The GO gauge will have dimensions based on these calculations
to ensure that it fits within the specified tolerance range.

2. For the NO GO gauge design, the lower deviation of the hole is determined by using the
formula for lower deviation (LI) with the given values. The wear allowance is again taken into
account to ensure that the NO GO gauge is appropriately sized to prevent improper fits. The
dimensions of the NO GO gauge will be determined based on these calculations.
In both cases, the values of i, IT8, and IT9 play a crucial role in calculating the upper and
lower deviations. The upper and lower deviations, along with the wear allowance, determine
the gauge dimensions to ensure that the parts fit within the specified tolerance range.

By designing GO and NO GO gauges based on these calculations, manufacturers can

ensure that the 40 mm shaft and hole pair adhere to the desired tolerances and fit
requirements, contributing to the overall quality and functionality of the assembly.

Learn more about gauge

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