Jaybee Composites & Allied Equipments

Plot no.48 Rajeev Gandhi Nagar, Prashanti

Nagar, Balanagar, Hyderabad , Telangana

WELDING PROCEDURE SPECIFICATION (WPS)

(QW-200.1, SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE)
WPS No. : JCAE/WPS-01 Date: 25-01-2023 Supporting PQR No:JCAE/SMAW/3G / IS4923 /IS4923 /WPS/01

Revision No.: 00 Date:25-01-2023 Welding Process(es) : SMAW Type(s) : Manual

JOINTS (QW-402) JOINT SKETCH

Joint Design As per Joint Sketch in drawing
Root Spacing As per Joint Sketch in drawing
Backing As Welded
Backing Material As Welded
BASE METALS (QW-403)
P.No, Group No. to P.No, Group No. IS4923 to P.No.1
As per Drawing
Spec, type and grade to All specifications classified
Spec, type and grade inIS4923 to P.No.1 Gr.No.1

Chem.Analysis and Mech.Prop to

-------------
Chem.Analysis and Mech.Prop
Groove 1.5 - 40 mm
Base Metal Thk range
Fillet All Thk
Maximum Pass thk< 1/2in.(13 mm) Not applicable
FILLER METALS (QW-404) SMAW GTAW
Spec.No (SFA) --
AWS No. (Class) TERROWELD DS4
F.No. --
A.No. --
Size of Filler Metals Ø 3.15 mm
Filler Metal Product Form Not applicable
Supplemental Filler Metal Not applicable
Weld Metal Groove 1.5 - 40 mm
Thk range Fillet All Thk
Electrode- Flux (Class) Not applicable
Flux type Not applicable
Flux trade name Not applicable
Consumable Insert Not applicable
Other Not applicable
POSITIONS(QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Positions Temperature range Not Applicable

Position(s) of Fillet All Time range Not Applicable

Welding Progression Up Hill Other Not Applicable

Other Not Applicable GAS (QW-408)
PREHEAT (QW-406) Percentage Composition

Preheat Temperature, minimum 150°C Max Gas(es) Mixture

Interpass Temperature, maximum 300°C Max Shielding -- --

Preheat maintenance Not applicable Trailing -- --
Backing -- --
Other Not applicable
Other -- --
 Jaybee Composites & Allied Equipments
Plot no.48 Rajeev Gandhi Nagar, Prashanti
Nagar, Balanagar, Hyderabad , Telangana

WELDING PROCEDURE SPECIFICATION (WPS)

(QW-200.1, SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE)

WPS No. : JCAE/WPS-01 Date: 25-01-2023 Supporting PQR No.JCAE/SMAW/3G / IS4923 /IS4923 /WPS/01

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Current

Wire feed Energy or
type Amps
Weld Pass(es) Process speed Power
and (Range)
(Range) (Range)
Classification Diameter Polarity

Root run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

2st Run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

3nd Run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

4rd Run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

After Back gouging

1st Run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

2nd Run SMAW ER7018 Ø 3.15 mm DCEP 110 - 130 --- ---

Amps and volts or power or energy range should be recorded for each electrode size,position and thickness,etc.

Pulsating Current Not Applicable Heat Input (Max)

Tungsten Electrodes size and Not Applicable

type Mode of Metal transfer for GMAW (FCAW)
Other Not Applicable
TECHNIQUE (QW-410)
String or Weave Bead String/Weave
Multiple or single pass
Orifice,Nozzle or Gas cup size Not Applicable (Per side)
Initial & Interpass Cleaning Grinding/Wire brush Multiple or single Electrodes
Method of Back Gouging Grinding Electrode spacing
Oscillation Not Applicable Peening
Contact Tube to Work distance Not Applicable Other

Engr (W.T) HOD(W.T) Insp.Agency