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MST For Steel Reinforcement Pile For H10 As On 18-09-2021
MST For Steel Reinforcement Pile For H10 As On 18-09-2021
Document No :
Revision : 01
中国港湾工程沙特阿拉伯有限责任公司
China Harbour Engineering Arabia Co. Ltd.
Prepared By
Table of Contents
Contents
1 INTRODUCTION..................................................................................................................4
2 PURPOSE............................................................................................................................4
3 SCOPE OF WORK...............................................................................................................4
4 RESOURCES.......................................................................................................................5
4.2 Manpower...................................................................................................................5
4.3 Materials.....................................................................................................................6
5 REFERENCES.....................................................................................................................6
7.6 QC Inspector..............................................................................................................8
7.7 Surveyor.....................................................................................................................8
8 METHODOLOGY...............................................................................................................15
10 QUALITY ASSURANCE...................................................................................................22
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 4/23
TRSDC Ref. No.:
1 INTRODUCTION
The Pile foundations are part of the structure used to carry and transfer the load to
the bearing ground located at the depth below the ground. The Type of Pile is Steel
Reinforcement Concrete with steel pipe pile.
2 PURPOSE
This Method Statement shall address work process applicable from site preparation,
transfer, installation to pile testing of the Steel Reinforcement concrete Pile.
3 SCOPE OF WORK
Steel reinforcement piles of Hotel 10 is divided into boardwalk pile and water villa
pile, and the installation method is divided into two construction methods: onshore
piling and offshore piling. One Test pile shall be installed at Offshore.
Site preparation
Survey of location
Pile test
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 5/23
TRSDC Ref. No.:
4 RESOURCES
4.1 Main Construction Equipment’s
All plant to be fit for purpose, checked and certified prior to commencement of works
Pilling Rig
Crawler Crane
Excavator
Compressor
Diesel Tank
Welding Machine
Flat-bed Trailer
Retrofit Vessel
Floating Platform
Pile Frame
4.2 Manpower
Table: 4.2 -1 Manpower’s
Sr No Description Remarks
4.3 Materials
Steel reinforcement
Pile Concrete
5 REFERENCES
This project shall be designed and implemented in accordance with the latest
revision of applicable IFC drawings and standards. Following are the references for
the Steel reinforcement Pile works.
Specification of Steel Reinforcement -------------------------------------------
Pile layout Drawing: -----------------------------------------------------------------
Pile Table with Pile Head Level/Cut Level: ------------------------------------
Pile Cap with Ground beam layout drawing: ----------------------------------
Approved Concrete Mix Design for Pile: ---------------------------------
Approved Steel Reinforcement: ---------------------------------------------------
Approved Structural Steel members: ---------------------------------------------
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 7/23
TRSDC Ref. No.:
Organization Chart
7.1 Project Director has overall responsibility for the implementation of this project
procedure. Specific responsibilities have been assigned to members of the project
management team as described below.
7.2 Construction Director through his civil execution team is responsible for
executing the work as per the approved drawings, safe work excursion on site,
promoting the ridership towards HSE commitments and within the approved quality
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 8/23
TRSDC Ref. No.:
procedure as per contract. He shall plan and resource site construction facilities and
ensure safety programs. Construction director will act as a construction manager.
7.3 Site Manager the core duties that must be executed by a site manager is to
oversee and direct the activities of a range of contractors and subcontractors which
may begin with site preparation work to the final stages of the particular construction
project. Preparing, coordinating, and updating site reports, drawings, and other
necessary documents.
7.4 Site Engineer shall report to the CM and are responsible for the day to day
planning and supervision as well as implementing the technical requirements,
dimensions, and measurements related to the execution of work and equipment
preparation.
7.5 QA/QC Manager shall monitor all QA/QC activities for all disciplines needed in
the project. Set up the Quality Systems on site and ensure Quality Assurance Plans
and Procedures are implemented as per TRSDC Standard Specification and
International Standard requirements. Supervises multidiscipline team of QC
Engineers or inspectors on site and perform quality audits. He reports directly to the
Quality Director and Project Manager.
7.6 QC Inspector shall monitor all the ongoing activities and will make sure that work
is being done as per the approved Method Statement, IFC and approved shop
drawings, He will make sure that material being used in the site is approved and
received by ARCADIS.
7.7 Surveyor shall report to the CM and Site Engineers, also responsible in
determining the precise location, distances, directions and elevation of points, lines
and contours of important features in the survey area. Records the results of
surveys and verify the accuracy of data, prepares plots for documentation.
7.8 HSE Manager shall report to the Project manager, shall have the following
responsibilities as a minimum.
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 9/23
TRSDC Ref. No.:
working conditions.
Organize and participate in the project HSE incident investigations of this
project and ensure that remedial actions are agreed and carried out.
Prepare emergency plan in accordance with TRSDC SEA’s requirements and
ensure that emergency drills are to be carried out periodically
7.9 Safety Supervisor shall report to the Project HSE manager, shall visibly
demonstrate the priority of safety in all activities, including setting a good personal
example and as follows.
To be conversant with the Client contractual requirements, HSE
Specifications/Standards and applicable laws.
Report directly to client HSE Lead on all matters relating to Health / Safety /
Environment.
To conduct training and counselling sessions on group and individual basis
and lead the process of passing on safety information to the work force
through HSE Officers / safety supervisors or site Supervisors.
To participate/ conduct emergency response drills, provide scenarios for the
monthly emergency drills, exercises.
To attend, participate in the supervisors HSE meeting, keep records of the
meeting and monitor implementations of action points.
To suspend immediately any work in progress which he considers being
proceeding in a dangerous or unsafe manner.
To monitor and report on the any ignorance of the rules and regulations set
out in CHEAEC and RED SEA safety reference documents.
To ensure that the HSE training given to staff is of sufficient with efficient
quality material for regular tool box talks.
Conduct HSE Inspections and Audits to ensure that adequate controls are in
place to prevent injury to personnel, damage to plant equipment, and
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 11/23
TRSDC Ref. No.:
Familiar With the requirements set out in the project ESIA and the CEMP.
Fully responsible to implement Project CESMP.
Accountable to the Project Manager and is responsible for the implementation
of the Project “Environment Management Plan”.
To ensure that the Environmental Compliance supervisors have adequate
resources to carry out their duties and responsibilities to implement the Project
“Environment Management Plan”.
To establish and maintain a direct line of communication with the CHEC HSE
Representative, Engineer/Supervisor.
To chair the Environmental compliance meetings.
To monitor the site operation to ensure they are conducted in accordance with
the Project “Environment Management Plan”. Take urgent and appropriate
action to prevent unsafe working practices or other infringements of statutory
requirements.
To make himself available to participate in some of the Environment
inspections.
To ensure that CHEAEC and all subcontractors comply with the requirements
of the Project “Environment Management Plan”.
To ensure that all necessary Written Safe Work Procedures, Risk Assessment
sand Method Statements are prepared and issued for safe operation of the
works on the Project.
To ensure that the CESMP and their EMS is established, implemented and
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 13/23
TRSDC Ref. No.:
maintained in accordance with the requirements of the CESMP and other legal
requirements.
The EMS shall identify.
Risks associated with their activities.
Mitigation measures; and appropriate monitoring to ascertain compliance with
relevant legislation, standards, guidelines and guidelines.
To ensure that financial and human resources are provided to implement
theses and management System.
To take action to prevent environmentally/socially unsound and/or
unsustainable working practices, infringement of the CESMP and/or
Management System or breach of any applicable laws.
To undertake daily and weekly environmental inspections.
To act as the main point of contact for all environmental and social issues.
Responsible for incident investigation and closure of non-conformity.
To report to the Project Management Company, issues and incidents on a
regular basis- with major incidents being reported within an appropriate time
line (to be outlined within the emergency preparedness and Response Plan).
To record all environmental incidents and social issues, including complaints
and grievances from local communities or other interested parties.
Inspection of Sub contractor environmental performance and reports
infractions.
To attend the weekly environmental performance meeting.
Completes a compliance / non-compliance checklist during each inspection.
Advises the Project HSE Engineer In-Charge and Environmental Engineer
about the performance compliance in the environmental terms of the contract,
notify him of fails to provide the prescribed environmental mitigation, or fails to
comply with regulatory requirements.
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 14/23
TRSDC Ref. No.:
Has the authority to stop construction works if conditions of the CESMP are
not being met.
Will be responsible for conducting Environmental Awareness programs and
Training Programs for the construction staff.
Will be responsible for Maintenance, and implementation of CESMP and
update of the CESMP.
Will be responsible for preparation of Daily Environmental Monitoring Reports,
Weekly and Monthly Reports, Checklists, Site visit records, Environmental
documentation etc.
Will be responsible for close out the environmental issues identified during the
Inspection.
7.12 Environmental Engineer
Familiar With the requirements set out in the project ESIA and the CESMP.
Fully responsible to implement Project CESMP.
Responsible for the implementation of the Project “Environment Management
Plan”.
Lead Environmental compliance at project site.
To monitor the site operation to ensure they are conducted in accordance with
the Project “Environment Management Plan”. Take urgent and appropriate
action to prevent unsafe working practices or other infringements of statutory
requirements.
Lead Daily Environment inspections to ensure that CHEAC and all
subcontractors comply with the requirements of the Project “Environment
Management Plan”.
Appropriate monitoring to ascertain compliance with relevant legislation,
standards, guidelines and guidelines.
To record all environmental incidents and social issues, including complaints
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 15/23
TRSDC Ref. No.:
8 METHODOLOGY
8.1 Offshore Pilling
Barge & Boat shall be mobilized for setting up for pile installation.
CHEAC will retrofit a vessel to serve as a platform for offshore pilling. The
modified barge shall be capable of carrying all equipment used for offshore pilling.
CHEAC will arrange a 24m long flat-bed trailer to transfer the Rebar cages. the
Rebar cages will be offloaded on the floating platform.
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 16/23
TRSDC Ref. No.:
The verticality of tubular steel pipe pile can be monitored automatically by the
rig inclinometer and will be cross-checked by a spirit-level each way.
And also, theodolites shall be used to observe the perpendicularity of the pile.
The tubular Steel pipe shall be inserted by vibratory hammer/ Hydraulic Impact
Hammer supporting by Rig/ Crane into the designated location & required depth
by the supporting of barge.
Pile Top level shall be checked by Surveyor and Ensure Pile Top Head is on
required level as per Approved IFC Drawing. Report shall be submitted to
contractor which the data includes pile Toe/verticality and Top level.
Soil and debris inside the Tubular steel pipe are carried out to ground by airlift
method by rotary auger screw to getting required depth and diameter of hole.
Unless will use the bucket type to remove the soil.
8.1.6 Pile Hole Cleaning
Option 1
The Bucket screw bit shall be used to clean loose & waste material in the bottom
of bore hole. Which therefore transports the soil through bucket screw bit.
The depth will be measured by suitable weighted band tape and ensure depth is
reached to design required level as per IFC drawing.
Option 2
When The depth is reached to the pile’s design level, will use reverse circulation
air lifting to clear loose & waste material in the bottom of bore hole. The screw bit
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 17/23
TRSDC Ref. No.:
The Top level of Tubular Steel pipe shall be checked as known the length of the
tubular steel pipe and the depth shall be measured by suitable weighted band
tape from the existing top of tubular steel pipe to bottom of the bore hole. Ensure
the depth is reached to design required level as per approved latest IFC drawing.
Checking the Top Level / Coordinates of Measuring the depth from the top of Tubular
Tubular Steel Pipe steel pipe
.
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 18/23
TRSDC Ref. No.:
The reinforcement cage (such as needed additional stirrup rings & thick tie wire
for hook point) should consider subsequent lifting operation and installation of the
reinforcement cage prior to safe lift.
Reinforcement cage shall be inspected for any damaged epoxy coating & touched
up prior to installation.
The top of the rebar cage shall be lifted by main hook and middle portion
supported by auxiliary hook of the crawler crane to prevent the bending of cage.
Lifting plan shall have crane, load chart details and load calculation to verify safe
work load in response to crane capacity of load.
The Lifting Plan shall be prepared according to the lifting plan checklist and safe
load calculation prior to obtaining the lifting work permit.
The Steel cage shall be lowered down the tubular steel pile and suspended on the
tubular steel pipe to ensure the steel cage is installed at the correct level.
Surveyor shall be checked the top of the rebar level and ensure that on its
required level and shall keep the record.
8.1.10 Pouring Concrete
The Concrete transport ship and Concrete truck pump shall be beside the pile
location area.
Fresh concrete shall be tested in compliance with project requirements and
standards.
Concreting work shall be commenced as soon as possible after placing steel cage
in the tubular steel pipe. Concrete is poured into the bored hole through tremie
pipes. The tremie pipes are 150mm to 270mm diameter and are made up to the
required length at the start, the tip of tremie pipe from the pump car shall be
lowered to 30~50 cm above of the bottom of pile and concrete shall be pumped
through the tremie pipe. Ensure the bottom of termite is maintained below the
level of concrete 2~4m at all times during placing and should be place enough
concrete into tremie to prevent flow of slurry into it.
Concrete pouring will continue until uncontaminated concrete overflows from top
of the casing pipe.
Concrete pouring will continue up to at least 1m above the cut off level.
During concreting, a log is kept of delivery times, volumes and concrete levels.
Concrete cubes or cylinders are taken to assess the concrete strength
After the concrete pour the top of fresh concrete, shall be protected from the
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 20/23
TRSDC Ref. No.:
presence of free standing water on surface until initial set has been achieved.
In order to prevent the settlement of rebar cage, rebar cage shall be attached with
the hook from the piling rig / crane during the concreting process.
Report of each pile work will be submitted to contractor / Owner.
Pile load test shall be performed in advance of the final foundation design in
conjunction with the actual pile foundation installation.
(1) Pay attention to Oil spillage from equipment, check the equipment every day
before work starts, ensuring the equipment can work properly.
(2) All works associated with construction shall occur within the defined works area.
(3) AII personnel involved should wear complete personal protective equipment
(PPE) in accordance with safe work requirements.
(4) All the work shall comply with the approved safety management plan. Risk
assessment will be submitted for approval before work commence.
(5) If the weather condition turns bad, (sand storms, wind storms, rains, flooding and
hailstorms), there should be immediate coordination with CHEAC Safety Department
and Construction Management in cases where the works will be stopped. If in case
night observation or monitoring is necessary to be carried out, adequate lighting
must be prepared by the Construction Manager.
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 22/23
TRSDC Ref. No.:
(6) Pedestrians isolation during construction: During temporary road construction, all
construction areas need to be safely enclosed with tapered buckets and warning
tape, accompanied by safety personnel. Flashing lights are used as a warning
during night construction.
10 QUALITY ASSURANCE
Before the commencement of the work, QC Inspector will check the site condition.
Site clearance and preparation will depend on the site conditions. All the materials to
be inspected before the installation.
Site engineers should be got familiar with the relevant drawing & standard for piling
and proceed technology instruction to make sure foreman & labor understand
construction process clearly before starting precast concrete pile construction.
Processing of precast concrete pile should follow the IFC drawings and
specification.
Shall carryout the necessary inspection throughout the activity (related to approved
ITP and method statements)
Inspection shall be according to TRSDC inspection & test procedure, and also
based with latest IFC drawing
All inspected records and test reports shall be submitted to contractor and company.
ATTACHMENT:
2. Risk Assessment
PILING AND DOCUMENT
FOUNDATION Method statement of Steel NUMBER
PACKAGE AT Reinforcement Test Pile for
SHEYBARAH Hotel 10 REVISION 01
ISLAND HOTEL 10
ISSUED BY CHEAC ISSUED DATE 15 SEP 2021 PAGE 23/23
TRSDC Ref. No.: