2.1 G5 Control Plan - G5 (Update 26.03)

Quality Control Plan
Product No: Document No: YDC QAP005

FH501XX series
Product Name: Revision:

Gladiator E
HSF Requirements:
Rohs REACH CP65 Others:
Change / New Issue:
Reason of Change:
Add the air pressure in the QCP
Signature Date
Prepared By: Victor.Zhu 2017/8/08
Reviewed By:
Approved By: Sundy.Sun 2017/8/08
Distribution:
QA ME LAB
P&D Prod Other
Form No: QEF 0004-1A
Product No: FH501XX series Document No: YDC QAP005
Product Name: Gladiator Revision: E
1. Purpose
This document provides the quality guideline for inspection and test for the product ---- Gladiator
Will implement to the incoming quality control, in-process quality control, outgoing quality control.
2. Scope
To outline responsibility and inspection points for performance, reliability test and in process, outgoing quality control.
3. Reference
WI, PDS, BOM
4. Definition
QC: Quality control IQC: Incoming quality control IPQC: In process quality control
OQC: Outgoing quality control WI : working instruction MRB: Material review bill
PPS: Product Specification PQC= Patrol Quality Control
AQL=Acceptance quality level Type A=New model Type B: New version based on old model
Type C= Different packing method MA= Major Defect

Cr=Critical Defect MI=Minor defect
5. Responsibility
5.1 IQC handle Incoming material quality control
5.2 Prod dept produce product and conduct full check on product function ,performance, cosmetic,
5.3 IPQC/PQC monitor & control the in process quality.

5.4 OQC audit the quality of finished product , it is a sampling inspection process.
5.5 ME conduct analysis & improvement action on line, PQE handle quality abnormal issues happen in production line.

6. Incoming Quality Control
6.1 General Guideline
Description Inspection Items Ref WI

Level II, Cr=0, MA=0.4,MI=1.5/ Sample 5pcs dimension check according to
Plastic parts
drawing.
Metal parts
drawing.
Electronic parts S-4, Cr=0, MA=0.4, MI=1.5
Packing material Level II, Cr=0, MA=0.4,MI=1.5

Level II, Cr=0, MA=0.4,MI=1.5/ Sample 5pcs dimension check according to Drawing,YDCIQC001
Rubber drawing.
Specially concern its flash, resistance corrosion, chech its hardness
Level II, Cr=0, MA=0.4,MI=1.5/ Sample 5pcs dimension check and speed
Scrub Brush ASSY
according to drawing.
Hose ASSY drawing and spray water test (Remark: remove the water in the tube after spray
water.
Others
6.2 Inspection Criterion

All incoming parts need conduct incoming inspection (Including Safety, Function, Appearance ) according to relative SER (Sample Evaluation
Report).
Form No.:YDCQUAF019A
Form No.:YDCQUAF019A
7.0 In-Process Quality Control
Process Checking Responsed
Process Description Check Criteria Frequence Record
No. Tool/Method By
7.1 Unit assembly process
1) Rear wheel & its cover free of damage/short material

2) Rear wheel fitting is in proper position, no loose
Visual 100% Operator N/A
3) Rear wheel rotation is ok, not any interference
100 Rear wheel ass'y
Check the air pressure:0.5--0.7MPA Pressure meter 2times/day IPQC inspector IPQC data sheet
1) Power cord word is clear， mark on the cord close to the cord
coat.Cord coat is not damaged Visual 100% Operator N/A
105 Fix the power cord 2) Cord box fitting is ok, not any inteference .
1) Screw torque 7.2-8.8kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
1) All parts free of damage,short material or other issue.Motor free of

1) Motor-cover inlet seal foam
rust
110 fittng Visual 100% Operator N/A
2) All gaskets fitting ok,
2)Motor-cover seal foam fitting
1) Motor free of rust or damage; rubber free of short material

115 Motor upper/middle rubber fitting Visual 100% Operator N/A
2) Rubber fitting ok, no loose out
Tie the motor lead wire and pass 1) Lead wire is not damaged,
120 Visual 100% Operator N/A
through the motor cover 2) Motor cover free of damage or short material , deformation
No miss screw or loose, no missed rubber seal in the outlet on the

Screw the motor cover motor cover. Type position on the wire is ok
125
Stick the type to lead wire
Screw torque 7.2-8.8kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
1) The lower motor seal rubber ok, no damage or short material. Fit ok
,no inteference
Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
Fit the motor cover ass'y& acrew 2) Motor cover assembly fit ok, no inteference
130 3) No miss the screw or loose the screw
bump assembly
Form No: QEF 0004-2A 6 of 12

Process Fit the motor cover ass'y& acrew Checking Responsed
130 Process Description Check Criteria Frequence Record
No. bump assembly Tool/Method By
Motor cover fit well, no missed screw or screw loose Visual 100% Operator N/A
135 Screw motor cover assembly
1) Terminal fitting is reliability, no loose

2) Lead wire connection ok, no loose out or copper wire outside
1) Insert the terminal

140 Check the air pressure:0.5--0.7MPA Pressure meter 2times/day IPQC inspector IPQC data sheet
2_Clip the end connector
Force : 5kg min Force meter 3pcs/4hrs IPQC inspector IPQC data sheet
Inspect the grounded wire Clip the power cord grounded terminal , another touch the motor steel
Visual 100% Inspector IPQC data sheet
connection plate or fan , the light have be on , testing is passed or reject
500
Layout wires 1) Wire can not be pinched, wire layout is same as WI.
Fit the wire cover Visual 100% Operator N/A
2) Wire cover fit ok , no inteference
Screw wireing cover ok , no miss screw or loose Visual 100% Operator N/A
145 1) Screw the wiring cover, and fit
the turbine ass'y
1) Screw bump, no miss screw or loose
2) Rod function ok, the turbine door can close or open Visual 100% Operator N/A
1) Screw the turbine ass'y
150
2) Fit the rod and spring
1) Free of damage or short material , color different

Screw latch nozzle retention to 2) Press the switch pedal in place on the cover , pedal is not broken
155
nozzle , fit the switch pedal

Process
Screw Description
latch nozzle retention to Check Criteria Frequence Record
No.
155 Tool/Method By
nozzle , fit the switch pedal
1) Free of damage , color ok

Fit the valve door ,latch tank 2) Door fitting ok, no broken .
160
retention,hinge tank retention
1) Nozzle cover free of damage or discolor,

Fix the nozzle cover 2) Seal rubber free of damage or short material
165
Fit the cover inlet seal rubber
1) No miss screw or loose Visual 100% Operator N/A

170 Fix the nozzle base
1) Screw torque 7.2-8.8kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
1) Back panel is not damaged, short material ,flash on the hole round
the tank rubber seal or silkscreen poor .
Fit the solution tank rubber seal,
175 2) Pedal color is ok, is not broken on fitting , function ok, no missed Visual 100% Operator N/A
release pedal
spring
3) Rubber fitting ok, no damaged or short material
Reservior is not deviation Visual 100% Operator N/A

Fix the reservior on the back
180
panel
1) water tube layout is ok, same as WI

2) Water tube on the reservior is ok, no loose .Temp setting refer to WI Visual 100% Operator N/A
185 Fix nozzle ass'y to back panel 3) Pivot cover color is ok, matching with back panel

No. Tool/Method By
1) All parts free of damage , short material . Color ok

Handle assembly
190 2) Control rod/trigger is not deformation , Visual 100% Operator N/A
3) All part fitting ok
1) Fit ok, no step or gap

2) Screw is in place, no missed or loose
3) Trigger function ok, no inteference
195 Scew Handle assembly 4) Label ok, no pelled off
1) Brush fitting ok, no inteference.

Fit the brush & suction
200 2) Suction nozzle fitting with nozzle ok, no visible gap Visual 100% Operator N/A
nozzle/DWT
3) DWT fit ok, no inteference
1. Test machine check ok by green or red sampel

2. Test itme
1) Nozzle 3/8'' orifice suction 9-18 Kpa min
2) Trigger function :per machine instruction, press the trigger,
pressure will decrease
3) Unit seal function :test time 5s , leakage 0.5Kpa(7-11 Kpa
505 Inspect performance Visual 100% Inspector IPQC data sheet
pressure)
4) Brush loading speed : 640--1100RPM
3. Clean the bump water
4. Handle mating with unit one by one was tested
5. Test detail refer to WI
1) 1500v/4mA/3S( US version) ; 1500v/5mA/3S( VAX version)

Unit Hi-Pot check 2) No sound the alerting or red Led do not light Visual 100% Inspector IPQC data sheet
510 3) Test machine test ok by green & red sample
Stick rating label & AT label 1) Lables ok, no wrong or pelled off Visual 100% Operator N/A

No. Tool/Method By
1) Free of damage, flash or discolor
2) Gasket on DWT is not pelled off
515 Inspect the handle and DWT Visual 100% Inspector IPQC data sheet
3) Handle is not visible step or gap, trigger function ok
4) Handle & unit need put one by one
1.General appearance should be free from any damaged, scratched,

contamination, unfit,mismatched color and poor painting, print
silkscreen & labels. Handle has not sharp edge
2) No foreign material or loose part exist inside of the housing.
3) Gap between mating plastic part meet with golden samples
4) Reservior o-ring is assembled well.
520 Inspect the cosmetic 5) Handle release pedal and rear wheel are assembled well, rear Visual 100% Inspector IPQC data sheet
wheel rotation is smooth
6) Bristle is not dropped out or deformation
7) Back panel fitting ok, can lock on the pedal with 'clip' sounding
8) Power switch pedal fitting ok, no inteference

9) Handle mating with unit is one by one
1)Fitting ok, no interference

525 Fit DWT to unit Visual 100% Operator N/A
2)Power bag free of damage
Handle into bag, unit packed by 1) All parts free of damage or dirt
faom 2) Unit pack ok , no inteference
Check manual, put screws into 1) Manual Ok, no damage or wrong

bag 2) Screw type ok, no missed
Put the detergent, turbine in the 1) Detergent QTY ok, detergent no leakage , its packing is ok
upper foam 2) Turbine /maunal is not missed
1) Bag is not damage

2) Hose trigger function ok, no crack, the claw on the hose is free of
715 Put the hose into bag Visual 100% Operator N/A
damage or broken
3) Miss the bag latch
720 Put the tool into bag 1) Tool is not damage or missed, weight ok Visual 100% Operator N/A

No. Tool/Method By
1) Box is not damaged or guled position is not pelled off
725 Ready the box and stick AT label Visual 100% Operator N/A
2) label is not missed or pelled off
1) Put the unit into box ok, no inteference

730 Put the unit /handle in the box Visual 100% Operator N/A
2) Handle position ok
Put the upper foam, CWT 1) Accessory bag /CWT no missed

/accessory bag 2) Accessories no miss on the upper foam
1). Weight ok, green On, seal the box then put the board
2). Board is not damaged
Scale the unit /put the unit to
740--750
board
Update spec: Record 10datas and update spec Scale 1time/2hrs IPQC inspector IPQC data sheet
7.2 Control Valve assembly process
1) All parts free of damage,short material,flash,specially for O- seal

ring.
2) Fit the O-seal ring in the valve stem in place, no miss or other
130 Quick connection valve fitting issues, then apply the grease to ring . Visual 100% Operator N/A
3) Spring free of deformation, Fitting valve stem to the body, then
press the cap to proper position. Verify the spring fitting ok: actuate the
valve stem is smooth, not any inteference .
1. Cap free of damage or short mateiral

2. Seal rubber free of damage or short material Visual 100% Operator N/A
Seal rubber fit to valve cap 3. Put the valve to machine to fit the valve weill, valve no crack
140
Press the valve cap
Check pressure: 0.5--0.7MPA Pressure meter 2times/day IPQC inspector IPQC data sheet
150 Quick connection valve inspection 1) Put part on the fixture, ,keep pressure 30--40PSI/5s , no leakage . Visual 100% Inspector IPQC data sheet

No. Tool/Method By
7.3 Water bump assembly process
1 Shaft no deformation or rust. Rotor color is right.

Fitting the shaft to turbine rotor 2 Press the shaft to rotor in place, no whiten , machine trip 100mm
Fit the bump seal stripe and seal 3 Seal stripe free of damage or deformation or short material. Need
board to rotor to right turbine apply the oil
housing 4. Seal board free of deformation
1) All parts free of damage,

Press the impeller to right turbine 2) impeller fitting is in proper position, no over-press or damage Visual 100% Operator N/A
housing 3) Housing locker well, no crack
110 Fit the left turbine housing to right
housing
1) Push has no bur, plastic part color is right, no damage or short

material or whiten Visual 100% Operator N/A
1. Press the push to left turbine 2) Press push to right position, no damage the plastic part
120 housing
Bump housing free of damage or short material ,the water passage is

Water tube fit to bump housing & smooth, no flash or jammed
valve Water insert into valve & bump housing well, Tie is fixed well. Temp
setting ok, same as one in WI
1) Screw is not loose or right position

2) Valve fitting to bump ok, not any inteference Visual 100% Operator N/A
Screw the bump housing to 3) Turbine bump inlet seal free of damage, fit ok
170
turbine ass'y
Screw torque :7.2-8.8kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet

No. Tool/Method By
500 Inspect the bump seal function Keep pressure 7-10kpa/5s, no leakage, detail refer to WI Visual 100% Inspector IPQC data sheet
510 Inspect the bump flow rate Suction17.5Kpa， flow rate :≥0.4L/min. detail refer to WI Visual 100% Inspector IPQC data sheet
1)Temp setting same WI, water tube fitting ok , water tube fitting well
Insert the water tube/check the
520 2) Valve no crack , bump inlet seal no missed Visual 100% Operator N/A
bump
3) Packing same as on the packing instruction
7.4 Fan turbine assembly process
1) Shaft no deformation or rust. Bearing color is right.

2) Press the shaft to rotor in place, no whiten Visual 100% Operator N/A
Press the bearing to shaft
100
Press the bearing assemby to Bear fitting is in proper position Visual 100% Operator N/A
middle housing
110
Press the idler gear shaft to
middle housing
1)Rotor is in proper position,0.3+/-0.1mm ,

2)Upper housing free of damage ,Screen assembly free of damage
3)Screen fit the housing ok, lock the upper /middle housng well, no Visual 100% Operator N/A
Press the rotor to middle housing crack
120 4) Rotor fit well, no crack
Fit the upper housing

No. Tool/Method By
1) All parts free of damage, short material . Door hardness is ok , no
Fit the valve door to upper
flash
130 housing , then fix the door by door Visual 100% Operator N/A
2) Door actutor fitting ok, no loose. Can actuate the door while rotate
actutor
the actutor
1) Housing fix well, no rib broken or whiten

140 Fit the idler /output gear 2) Apply the grease both gear to drive smoothly , also apply the Visual 100% Operator N/A
grease to output gear hole
Screwed ok, no loose or cracked Visual 100% Operator N/A

Screw the lower housing to
150
turbine housing ass'y
Torque 7.2-8.8kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
18.9V,13Kpa input suction , meet with the loading speed 575 RPM min
500 Check the turbine loading speed Visual 100% Inspector IPQC data sheet
, details refer to WI
1) Temp setting same as on the WI

510 Fit the water tube 2) Water tube is in place Visual 100% Operator N/A
1) All parts free of damage , short material . Distributor hole is not flash
2) Welding is ok, no step , melt time: 0.69s, sold time 0.38s , detail
Welding the distributor lower to
100 refer to WI Visual 100% Operator N/A
turbine housing lower
3) Distributor hole inspection : Make sure all the hole is smooth, and
water can flow from holes
7.5 Reservior assembly process
1) Free of deformation, short material, specially in the welding

position .
2) Melt time:2+/-1s, depth: 0.7+/-0.1mm Visual 100% Operator N/A
100 Reservoir vibration welding 3) Welding is OK, its flash is overflow.

Process
100 Reservoir vibration welding Checking Responsed
No. Tool/Method By
Check the welding position : use the gauge check Visual First samples IPQC inspector IPQC data sheet
1) Valve color and hardness ok, no short material or deformation

2) Apply solution to valve, then fit the valve to reservoir. Visual 100% Operator N/A
1 Fitting the solution valve
500
2.Inspect the valve seal function
1)keep pressure 7-14Kpa/ for 3s, leakage 10pa max , other detail
refer to WI Visual 100% Inspector IPQC data sheet
7.6 Solution tank assembly process

1) Free of deformation, short material,
2) Welding time 5+/-1s, depth 0.7+/-0.1,
Welding the detergent duct & rear
100
cover
Cut the welding position, welding ok, all welding position melt well Visual First samples IPQC inspector IPQC data sheet
1) Valve free of formation or short material

2) Valve fit to rear cover ok, no pelled off
3) Front cover free of melt line, short material ,deformation,specially Visual 100% Operator N/A
welding position free of short material or deformation
1) Unbrella valve fit to rear cover 4) Welding time 5+/-1s, depth 0.7+/-0.1,
110
2)Welding the front /rear cover
Cut the welding position, welding ok, all welding position melt well Visual First samples IPQC inspector IPQC data sheet
1) All parts free of damage, deformation, and short material

2) 0-ring /Seal cap hardness ok,and apply grease to O-ring, its fitting
1) O ring fit to mode knob
120 ok Visual 100% Operator N/A
2) Valve stem assembly fit
3) Valve stem free of flash
4) O ring fit step ok

No. Tool/Method By
1) Mode knob hole in the front cover free of flash

Fit the stem /mode knob to fit (if
130 2) Mode knob fit ok, seal rubber no damage Visual 100% Operator N/A
appliance)
3) Valve stem fit ok
Keep pressure 6.9---15 Kpa , keep for 6s, the leakage 160 pa max,
500 Inspect the tank seal function Visual 100% Inspector N/A
other detail refer to WI
Parts free of damage or short material

Handle cover fitting ok, no loose
Button fitting ok, no damage
140 Handle assembly fitting Assembly fit on the CWT ok,
Screw torque :7.6-8.3kgf.cm Torque meter 3pcs/4hrs IPQC inspector IPQC data sheet
150 Stick the labels Labels free of daamge or peel off Visual 100% Operator N/A
1) Bag has two holes at least, no damage

2) Parts are free of damage, deformation or scratch
3) Label and brand no peel off , cap seal rubber no missed or loose
out
510 Inspect the tank before packing Visual 100% Operator N/A
4) Button fitting ok, the spring fitting no slant
5) Mode knob function ok , its rotation is smooth. Valve spring ok.Knob
setting is on the Wash before packing
7.7 Recovery tank assembly process
1) Free of deformation, short material, specially in the welding

position .
The recovery tank cover and 2) Welding time 5+/-1s, depth 0.7+/-0.1,detail refer to WI,
100 middle cover welding

Process The Process
recovery tank cover and Checking Responsed
Description Check Criteria Frequence Record
No.
100 middle cover welding Tool/Method By
1) Cut off the welding section, all welding area connection ok Visual First samples IPQC inspector IPQC data sheet
Keep pressure 6.9---15 Kpa , keep for 5s, the leakage 500 pa max,
500 Welding sealing test Visual 100% Inspector IPQC data sheet
other detail refer to WI
1) Float color ok,

Fit float cage & tank cover 2) Filter welding ok, no open at welding line position
sealing cap 3) Cage fit to cover ass'y ok, not any inteference
4) sealing cap fitting ok , not any inteference
1) Cap color is ok, its fitting is ok also, no loose or crack

2) Handle color ok, its fix ok, no loose or inteference
Fit the float assembly to tank
120
cover and the handle to cover
1) Cap color is ok, its fitting is ok also, no loose or crack

2) Handle color ok, its fix ok, no loose or inteference
Fit the float assembly to tank
120
cover and the handle to cover
1) Gasket hardness ok, its length ok . Tank free of damage or flash

Put the gasket to recover tank
130 2) Gasket fitting ok, No allow to cut the gasket , have to re-fit it during Visual 100% Operator N/A
fitting
1) DWT latch fitting ok, no inteference or broken

140 Fit the DWT Visual 100% Operator N/A
2) DWT fitting ok
1) All parts free of damage , stain or contamination or sharp edge

2) Tank color ok,
3) latch function ok, can lock the tank cover, no loose or any
510 Inspect the recovery tank inteference Visual 100% Inspector IPQC data sheet
4) Label is not pelled off ,tyep length ok,same as one in WI

No. Tool/Method By
7.8 Nozzle assembly process
1) Parts free of damage , deformation or short material, contamination

or stain, specially glue connection area.
2) UV glue should is enough in the nozzle passage.Make sure the UV
100 Apply UV glue to nozzle process speed meet with WI Visual 100% Operator N/A
3321 gule >320mj/cm2
3201 glue >450mj/cm2
1) Check the UV energe 450mj/cm2 min and transfer speed 11m/min

110 UV oven min Visual 100% Operator N/A
2) UV ok, connectoin area no find bubble
1) Check the nozzle free of damage

Packing suction
120 2) UV fix well, no separated ; Seal rubber fitting ok , no pelled off Visual 100% Operator N/A
seal stripe to nozzle
3) Pack ok , no scratched
7.9 Main body assembly process
1) Main body free of deformation, short material, specially in the

welding position . Its color is ok, not any color different
2) Welding time 5+/-1s,depth 0.7+/-0.1,detail refer to WI
100 Main body vibration welding
Check the welding position : use the gauge check Visual First samples IPQC inspector IPQC data sheet
8.0 Cwt cap assembly process
1. Cap free of damage or short mateiral . Cap color ok

2. Seal rubber free of damage or short material
100 Seal rubber fit to cap for G5/G4 Visual 100% Operator N/A
3. Fit the valve to cap weill, no loose
4. Fit the seal rubber to cap ok, no fitting wrong

No. Tool/Method By
1. Cap free of damage or short mateiral . Cap color ok

2. Seal rubber free of damage or short material
200 Seal rubber fit to cap for G3 3. Fit the valve to cap weill, no loose Visual 100% Operator N/A
4. Fit the seal rubber to cap ok, no fitting wrong
5. Valve seal test: detail refer to WI

8.0 Outgoing Quality Control
No. Inspection item Parameter/Criteria Method Sample Plan Record
1.The carton shall be free from any damage, crack, deformation, etc.
2.The content of each carton is correct and all accessories are correct per BOM and
Packing material packing sample or packing information.
1 Visual 5pcs/2Hrs OQC data sheet
Check 3.The manual, record envelope,consumer response wrap,and quick start sheet are
correct and legible.
4.All label is correct and legible.
1.General appearance should be free from any damaged, scratched, contamination,

unfit,mismatched color and poor painting, print silkscreen & labels. Visual 5pcs/2Hrs OQC data sheet
2.Rating ,model number&serial number and the country of origin are correctly marked on
Visual 5pcs/2Hrs OQC data sheet
the rating label.
3.Date code&serial number location and formate are correctly marked. Visual 5pcs/2Hrs OQC data sheet
4.No foreign material or loose part exist inside of the housing. Visual 5pcs/2Hrs OQC data sheet
5.Gap between mating plastic part need not worse than golden samples, no sharp edge Visual 5pcs/2Hrs OQC data sheet
6.All screws must be in place and tightened per YDC requirement. Torque driver 5pcs/2Hrs OQC data sheet
Appearance and
2
fitting check 7.Hose grip assembly.
-The control lever is presented correctly and spring correct.
- The hose connector fit to hose correctly and no falling off by slightly pull.

Appearance and
2
Product
fitting check No: FH501XX series Document No: YDC QAP005
8.Floor tool assembly and accessory assembly.

-Brush bristle no deformation and no falling off by slightly pull; Brush no loose out from
main body
-Turbine distributor hole no flash or jammed
- Hose connector mating with accessory tools are ok, latch function ok .
-Hose connector mating with the bump valve ok, no inteference or loose .Trigger function
was normal
-Tool door latch ok, no loose , its seal stripe no peel off
9 .Solution tank assembly.

-Cap seal strip and umbrella seal fitting ok
-Mode knob rotation is ok, not any inteference, knob setting is on the wash position Visual 5pcs/2Hrs OQC data sheet
-Tank latch fitting ok, its spring is in right position, mating wiht unit ok,
10.Recovery tank assembly.

-Float assembly is assembled on float supporting and rotation freely.
-Tank gasket connection ok, no gap or peel off
-Latch is assembled well on supporting.
11.Nozzle assembly.
2 Appearance Check -Squeegee no deformation severely and assembled well on nozzle. Visual 5pcs/2Hrs OQC data sheet
-Nozzle assembled well with nozzle tube cover by UV glue.
12.Handle assembly.
-Control rod is assembled well onto handle, not any ineference
-Cord clip function ok, no loose Visual 5pcs/2Hrs OQC data sheet
-Trigger funciton ok

2 Appearance Check
13.Unit.
-Reservior o-ring is assembled well.

-Cord hook function ok, rotation no inteference; its fitting ok, loose.
- Handle release pedal function ok, no inteference
-Rear wheel fitting is ok, no inteference; its rotation ok.

-Valve knob setting is on the DEEP CLEAN
1. On upright position, brush speed test : 0rpm on the carpet.

2. Hose /handle trigger function test: function ok, water flow out is umbrella type, no Visual 5pcs/2Hrs OQC data sheet
Functional&Perform leakage.
3
ance Check
3 Continuity Test : OK
4. Hi-pit test : 1500V/4mA/3S Test machine 5pcs/2Hrs OQC data sheet
4. Unit & Solution standing test : No water leakage after 2hrs on the paper cut
Verify 1pcs /2Hrs OQC data sheet
5. Handle trigger and hose trigger function

1) actuate the units, press the hose trigger until the water spary out to become a
umbrella shape, connection area no leakage. 2pcs at least
Verify OQC data sheet
2) Turn off the switch, remove the hose. Press the handle trigger, water spray out from /2Hrs
distributor holes
Functional&Perform 6. The unit shall not generate abnormal noise,intermittent noise,or excessive vibration
3 during running and motor spinning slow down after power off. Verify 5pcs/2Hrs OQC data sheet
ance Check
7.Chemical ratio is 3.5-5.5% at wash mode condition

Stop watch 2pcs/day OQC data sheet
8. Check the float function: float shut off while water in the recovery tank reach 75% . Verify 2pcs/day OQC data sheet

3
Functional&Perform
ance Check
9.Dismantle the unit to check the internal construction shall be free any damage,crack
deformation or foreign material,especially the screw columns,the wire routing shall be Verify 2pcs/day OQC data sheet
correct,no pinch wires or loose connection.
1. For new project production, 3pcs run the test about every 5000 units, it the reliability tests are positive when production quantity is accumulated to
2. Reliability Test
10000 units, will draw the testing sample by below 2nd plan
2. For the normal production units, 3 samples have to be drawn about every 10000 units to perform below each test group.
Moving bed
1.Input 120VAC/60Hz voltage,cycling test with 8 min ON and 2 min OFF on carpet( Test procedure :FCTP-0502r)
Item A
2. Test spec : 150hrs min
4
ABR test
Item B Test procedure : FCTP-0500r
Specification: 100 floors
Unit drop
ItemC Refer to test procedure:(refer to FCTP-0600A)
Specification: No crack

2.1 G5 Control Plan - G5 (Update 26.03)

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2.1 G5 Control Plan - G5 (Update 26.03)

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Quality Control Plan

Product No: Document No: YDC QAP005

Product Name: Revision:

Change / New Issue:

Prepared By: Victor.Zhu 2017/8/08

Approved By: Sundy.Sun 2017/8/08

Product Name: Gladiator Revision: E

Type C= Different packing method MA= Major Defect

5.1 IQC handle Incoming material quality control

5.3 IPQC/PQC monitor & control the in process quality.

Form No: QEF 0004-2A

6.1 General Guideline

Description Inspection Items Ref WI

Packing material Level II, Cr=0, MA=0.4,MI=1.5

6.2 Inspection Criterion

7.1 Unit assembly process

1) Rear wheel & its cover free of damage/short material

1) All parts free of damage,short material or other issue.Motor free of

1) Motor free of rust or damage; rubber free of short material

No miss screw or loose, no missed rubber seal in the outlet on the

Form No: QEF 0004-2A 6 of 12

1) Terminal fitting is reliability, no loose

1) Insert the terminal

1) Free of damage or short material , color different

Form No: QEF 0004-2A 7 of 12

1) Free of damage , color ok

1) Nozzle cover free of damage or discolor,

1) No miss screw or loose Visual 100% Operator N/A

Reservior is not deviation Visual 100% Operator N/A

1) water tube layout is ok, same as WI

Form No: QEF 0004-2A 8 of 12

1) All parts free of damage , short material . Color ok

1) Fit ok, no step or gap

1) Brush fitting ok, no inteference.

1. Test machine check ok by green or red sampel

1) 1500v/4mA/3S( US version) ; 1500v/5mA/3S( VAX version)

Form No: QEF 0004-2A 9 of 12

1.General appearance should be free from any damaged, scratched,

8) Power switch pedal fitting ok, no inteference

1)Fitting ok, no interference

Check manual, put screws into 1) Manual Ok, no damage or wrong

1) Bag is not damage

Form No: QEF 0004-2A 10 of 12

1) Put the unit into box ok, no inteference

Put the upper foam, CWT 1) Accessory bag /CWT no missed

7.2 Control Valve assembly process

1) All parts free of damage,short material,flash,specially for O- seal

1. Cap free of damage or short mateiral

Form No: QEF 0004-2A 11 of 12

7.3 Water bump assembly process

1 Shaft no deformation or rust. Rotor color is right.

1) All parts free of damage,

1) Push has no bur, plastic part color is right, no damage or short

Bump housing free of damage or short material ,the water passage is

1) Screw is not loose or right position

Form No: QEF 0004-2A 12 of 12

7.4 Fan turbine assembly process

1) Shaft no deformation or rust. Bearing color is right.

1)Rotor is in proper position,0.3+/-0.1mm ,

Form No: QEF 0004-2A 13 of 12

1) Housing fix well, no rib broken or whiten

Screwed ok, no loose or cracked Visual 100% Operator N/A

1) Temp setting same as on the WI

7.5 Reservior assembly process