Making fiberglass climbing volumes can be a challenging yet rewarding project.

Here's a

general overview of the process:

1. Design: Start by designing your climbing volumes. Consider the size, shape, and
texture you want. You can use 3D modeling software for precision.
2. Materials and Tools:
● Fiberglass cloth
● Polyester resin
● Catalyst (hardener)
● Release agent
● Foam or wood for the core (optional, depending on the shape)
● Sandpaper
● Gloves, safety glasses, and a respirator
3. Prepare the Mold:
● Build or acquire a mold for your volumes. This can be made from wood, foam,
or any other material that can withstand the resin.
● Apply a release agent to the mold to prevent the fiberglass from sticking.
4. Prepare the Fiberglass:
● Cut the fiberglass cloth into appropriate sizes to fit your mold.
● Mix the polyester resin with the catalyst according to the manufacturer's
instructions. Typically, it's around 1-2% catalyst to resin ratio.
5. Apply Fiberglass:
● Wear gloves, safety glasses, and a respirator to protect yourself.
● Lay the fiberglass cloth over the mold, ensuring it conforms to the shape
properly.
● Use a brush or roller to saturate the fiberglass with resin, ensuring there are
no air bubbles trapped.
6. Cure the Fiberglass:
● Allow the fiberglass to cure according to the resin manufacturer's
instructions. This usually involves letting it sit for several hours or overnight.
7. Repeat Layers (Optional):
● Depending on the desired thickness and strength of your volumes, you may
need to apply multiple layers of fiberglass cloth and resin. Each layer should
be allowed to cure before applying the next.
8. Demold:
● Once the fiberglass has fully cured, carefully remove it from the mold. If you
used a release agent properly, it should come out easily.
9. Trim and Finish:
● Trim any excess fiberglass and sand down rough edges or imperfections.
● You can also add texture to the surface using sandpaper or by embedding
materials like sand or small rocks into the resin before it cures.
10. Optional Painting:
● You can paint your climbing volumes with outdoor-grade paint to add color
and protect the fiberglass.
11. Safety Considerations:
 ● Working with fiberglass and resin can be hazardous. Make sure to work in a
well-ventilated area and wear appropriate safety gear at all times.
12. Practice and Test:
● Before using your climbing volumes on a wall, make sure to test them for
strength and durability. It's essential to ensure they can withstand the weight
and stress of climbers.

This is a simplified overview, and there are many detailed tutorials and resources available

online that can provide more specific guidance based on your design and preferences.

Additionally, consider reaching out to experienced climbers or builders for advice and tips.