DOC NO: MR0121

MACHINE HISTORY CARD

REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

sl.no MAKE MACHINE DAY MONTH YEAR ISSUE ACTION USING SPARES REMARKS

1 WOOJIN A01 30 NOVEMBER 2015 PILOT VALVE PROBLEM PILOT VALVE CHANGED PILOT VALVE CHANGED

2 WOOJIN A01 3 DECEMBER 2015 NOZZLE TC PROBLEM NOZZLE TC CHANGED TC CHANGED

3 WOOJIN A01 16 JUNE 2017 PROGRAM ERROR PROGRAM RE INSTALLED -

4 WOOJIN A01 30 SEPTEMBER 2017 SCREW TIP PROBLEM SCREW TIP PROBLEM/CHANGED SCREW TIP - DIA 65 MM

5 WOOJIN A01 18 DECEMBER 2017 PROGRAM ERROR PROGRAM RE INSTALLED -

6 WOOJIN A01 10 AUGUST 2018 CORE OIL LEAKAGE PROBLEM WITHOUT QRC , DIRECT COUPLING PROVIDED CONNECTORS AND HOSE

7 WOOJIN A01 3 SEPTEMBER 2018 BARELL TEMPERATURE PROBLEM THERMOCOUPLE CHANGED SPRING LOAD THERMOCOUPLE

8 YUSHIN A01 3 SEPTEMBER 2018 NEW ROBOT FIXED SC 350 DLL MODEL ROBO FIXED -

9 MORETTO A01 8 SEPTEMBER 2018 HOPPER DISPLAY BOARD PROBLEM DISPLAY BOARD CHANGED DISPLAY BOARD

10 WOOJIN A01 14 OCTOBER 2018 NOZZLE BLOCK NOZZLE AREA MATERIAL BLOCK CLEANED -

11 WOOJIN A01 13 NOVEMBER 2018 NOZZLE BLOCK REMOVE NOZZLE CHANGE SPARE NOZZLE -

40*100 MICA HEATER, 115* 80 CERAMIC

12 WOOJIN A01 5 DECEMBER 2018 HEATER SHORT PROBLEM TWO HEATERS REMOVED REPLACED HEATER

13 YUSHIN A01 18 JANUARY 2019 SERVO AMPLIFIER REMOVED FROM SUB ARM SO SERVO AMP REPLACE TO B03 FOR RUNNING

14 WOOJIN A01 12 MARCH 2019 PM TO BE CARRIED PM WORK DONE

15 WOOJIN A01 11 APRIL 2019 PUMP & HEATER OFF DURING RUNNING TIME INSIDE PANEL MCB TRIPPED . CORRECTED

16 WOOJIN A01 13 MAY 2019 NOZZLE BLOCK REMOVE NOZZLE CHANGE SPARE NOZZLE

17 WOOJIN A01 15 MAY 2019 NOZZLE LEAK ANOTHER NOZZLE CHANGED

18 WOOJIN A01 19 MAY 2019 LAYOUT TO BE CHANGE LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

19 WOOJIN A01 27 MAY 2019 MATERIAL LEAK PROBLEM SHORT NOZZLE CHANGED, HEATER CHANGED HEATER CHANGED

20 WOOJIN A01 8 JULY 2019 SCREW TIP BROKEN NEW SCREW ASSEMBLED, BUT OLD SCREW TIP ASSEMBLE DIA 65 SCREW

21 WOOJIN A01 12 DECEMBER 2019 NOZZLE LEAK PROBLEM NOZZLE HEATER FAILURE HEATER 40 * 60 MICA (FANUC)

22 WOOJIN A01 14 DECEMBER 2019 PM TO BE CARRIED PM WORK DONE , MTC MANIFOLD FIXED 10*3/8 ONE TOUCH NIPPLE

23 WOOJIN A01 29 DECEMBER 2019 INJECTION HYD HOSE OIL LEAK PROBLEM MANIFOLD AREA TIG WELDING WORK DONE

24 WOOJIN A01 JANUARY 2020 LONG NOZZLE HEATER FAILURE NEW HEATER CHANGED HEATER 110*40 MICA

FRONT DOOR SIDE LIMIT SWITCH LEVER STRUCK

25 WOOJIN A01 29 JANUARY 2020 NEW LIMIT SWITCH CHANGED ALLEN-BRADLEY 2NO 2NC
UP

FRONT DOOR SIDE LIMIT SWITCH LEVER STRUCK

26 WOOJIN A01 11 FEBRUARY 2020 NEW LIMIT SWITCH CHANGED ALLEN-BRADLEY 2NO 2NC
UP

27 WOOJIN A01 19 FEBRUARY 2020 NOZZLE LEAK HEATER FAILURE NOZZLE RADIUS PROVIDED, HEATER CHANGED MICA HEATER 40*40 , 60*60
28 WOOJIN A01 19 MARCH 2020 NOZZLE BLOCK REMOVED NOZZLE AND CLEANED THEN OK

29 WOOJIN A01 18 MAY 2020 LUMPS LEAKAGE PROBLEM NOZZLE HEATER CHANEGD MICA HEATER 40*40

30 WOOJIN A01 1 JUNE 2020 ABNORMAL SOUND PROBLEM PUMP CATRIDGE NEED TO REPLACE

31 WOOJIN A01 17 JUNE 2020 OLD HYDRAULIC OIL REMOVE AND TANK CLEANED NEW HYDRAULIC OIL FILLED 46 GRADE

32 TOOL TEMP A01 25 JUNE 2020 MTC HEATER FAILURE NEW HEATER CHANGED AND CHECKRD MTC HEATER BIG CHANGED

MTC HEATER FAILURE DUE TO WATER OUT AND IN NEW HEATER FAILURE DUE TO MOULD GOING WATER IN AND
33 TOOL TEMP A01 26 JUNE 2020 SPARE HEATER CHANGED
VALVE CLOSED CONDITION OUT VALVE CLOSED CONDITION

HEATER CHANGING TIME GASKET DAMAGED NOW NEW

34 TOOL TEMP A01 8 JULY 2020 WATER LEAKAGE IN MTC BACK SIDE PROBLEM
GASKET PROVIDED

35 WOOJIN A01 15 JULY 2020 PM WORK TO BE CARRIED PM WORK DONE

OPERATING POWER NOT TURNED ON ALARM EMERGENGY SAFETY RELAY FAILURE NOW TEMPERAVERY
36 WOOJIN A01 1 JULY 2020
CAME AND HEATER AND PUMP NOT ON BYPASSED THE RELAY

MORETTO DRYER MOTER ABNORMAL NOISE DUE

37 WOOJIN A01 25 JULY 2020 CHANGE THE NEW BEARING 6202
TO BEARING PROBLEM

38 WOOJIN A01 10 AUGUST 2020 OIL LEAK PROBLEM TWO HYDRAULIC CYCLINDER SEAL CHANGED ON HEAD SEAL SET - 2 QTY

39 WOOJIN A01 7 SEPTEMBER 2020 MOLD CLOSE TIME SENSOR ALARM SENSOR WIRING CECKED CORRECTED

40 WOOJIN A01 1 OCTOBER 2020 OIL LEAK PROBLEM OIL LEAK ARRESTED

NOZZLE REMOVED , SPARE NOZZLE CHANGED , OLD NOZZLE

41 WOOJIN A01 14 OCTOBER 2020 NOZZLE BLOCK PROBLEM
CLEANED

RUNNING TIME LOCK FRWD AND BACKWARD

42 WOOJIN A01 15 OCTOBER 2020 CHECKING COMMUNICATION OK ONE TIME ON/OFF THEN OK
ALARME CAME

RUNNING TIME LOCK FRWD AND BACKWARD DISPLY BACK SIDE COMMUNICATION CABLE CHANGED LOCK COMMUNICATION CABLE CONNECTOR
43 WOOJIN A01 16 OCTOBER 2020
ALARME CAME 4TH FORWARD SENSOR FAILURE NEW SENSOR CHANGED . AND PROXIMITY SENSOR

LOCK NUT FORWARD BACKWARD ALARM

44 WOOJIN A01 21 OCTOBER 2020 LOCK FORWARD 4TH SENSOR FAILURE NEW SENSOR CHANGED PROXIMITY SENSOR (24V PNP)
PROBLEM

45 WOOJIN A01 18 NOVEMBER 2020 TEMP VARIATION PROBLEM TEMP MODULE REMOVED , CLEANED THERMOCOULE (SPRING LOADED)

46 WOOJIN A01 23 NOVEMBER 2020 OIL LEVEL LOW TOPUP NEWOIL 30LTS 46 GRADE

47 WOOJIN A01 28 DECEMBER 2020 NOZZLE TEMPERATURE PROBLEM HEATER FAILURE NEW HEATER CHANGED. D60*L60

48 WOOJIN A01 7 JANUARY 2021 RUNNING TIME CORE SIGNAL NOT MADE CHECKING OIL LEVEL LOW . TO PROVIDE 50LTRS OIL TOP UP OK HYDRUALIC OIL

ALL ARE CHECKING OK. LAST ATTEMPT HOT RUNER

49 WOOJIN A01 7 JANUARY 2021 RUNNING TIME SHORTFILL PROBLEM
CONTROLLER CHANGE THEN OK

CHECKING HEATER CONTACTOR ONE PFASE PROBLEM SO

50 TOOL TEMP A01 8 JANUARY 2021 RUNNING TIME TEMP REDUCED PROBLEM CHANGE CONTACTOR ANOTHER MTC. NOW SPARE NOT
AVAILABLE
 TIEBAR SEAL DEMAGED . SO NEW SEAL CHANGED . OPERATOR
51 WOOJIN A01 13 MARCH 2021 OIL LEAKAGE PROBLEM TIEBAR SEAL CHANGED
SIDE BOTTOM AND NON OPERATOR SIDE TOP

NEW SEAL CHANGED OPERATOR SIDE TOP AND NON OPERATOR

TIEBAR SEAL CHANGED ,BATTERY
52 WOOJIN A01 24 JUNE 2021 OIL LEAKAGE PROBLEM SIDE BOTTOM.WELDING IN PIPE COUPLING.BATTERY
CHANGED 3V CR2430,4" 35MPA
CHANGED.OIL GUAGE CHANGE

53 WOOJIN A01 20 AUGUST 2021 NOZZLE AREA MATERIAL LEAK PROBLEM TWO HEATER UNIT REPLACED , MATERIAL CLEANED

Checked and found cover was bend so bend removed and fixed
54 WOOJIN A01 7 APRIL 2022 Abnormal sound during refilling
after ok

55 WOOJIN A01 25.04.22 APRIL 2022 PM WORK TO BE CARRIED PM work done Hari

CHECK MOULD CLOSE PARAMETER CHANGE ,TIE BAR

CALIBRAATION ,HIGH PRESURE VALUVE CHECKING ,LAST 3RD
LOCK NUT FORWARD ,3RD TIE BAR NOT MOVEING
56 WOOJIN A01 1/1/1900 MAY 2022 TIEBAR DIRECTION VALUE MANUVALLY PRESSING AND
SO HIGH PRESURE PROBLEM
CALIBRATION DONE MOULD OPEN/CLOSE AND FUNTION
CHECKINK PROBLEM SLOVED

Checked and found the screw tip was broken so new tip
57 WOOJIN A01 5/9/2022 MAY 2022 Backflow issue
changed then ok

58 WOOJIN A01 13.05.22 MAY 2022 PM WORK TO BE CARRIED PM work done Hari

Pump catridge changing work for pressure drop

59 WOOJIN A01 5/15/2022 MAY 2022 New pump catridge changed then leak checked ok Pump catridge 10Dia
issue

Main pressure not build up so pum catridge removed and

60 WOOJIN A01 5/16/2022 MAY 2022 Pressure not build up checked found love jaw coupler issue so assmebled properly -
then ok

61 WOOJIN A01 5/23/2022 MAY 2022 Nozzle contact force not building Checked and found oil leak in valve so waiting for valve spare

New valve received so changed and pressure setting done after

62 WOOJIN A01 y JUNE 2022 Carriage forward pressure sensor valve area oil leak
ok

63 WOOJIN A01 05.06.22 JUNE 2022 Water outlet mould water hose water leakage MTC water hoses removed and reconnected done

64 WOOJIN A02 JUNE 2022 PM WORK TO BE CARRIED PM work done

08.06.22
65 WOOJIN A01 20.07.22 JULY 2022 PM WORK TO BE CARRIED PM work done
66 WOOJIN A01 25.08.22 AUGUST 2022 PM WORK TO BE CARRIED PM work done
67 WOOJIN A01 15.09.22 SEPTEMBER 2022 PM WORK TO BE CARRIED PM work done
68 WOOJIN A01 20.10.22 OCTOBER 2022 PM WORK TO BE CARRIED PM work done
69 WOOJIN A01 26.11.22 NOVEMBER 2022 PM WORK TO BE CARRIED PM work done
70 WOOJIN A01 29.12.22 DECEMBER 2022 PM WORK TO BE CARRIED PM work done
71 WOOJIN A01 25.01.23 JANUARY 2023 PM WORK TO BE CARRIED PM work done
72 WOOJIN A01 22.02.23 FEBRUARY 2023 PM WORK TO BE CARRIED PM work done
73 WOOJIN A01 28.03.23 MARCH 2023 PM work carring PM done
74 WOOJIN A01 02.04.23 Apr 2023 Display not on.pcb failure New display purchsed and changed
75 WOOJIN A01 25.05.23 may 2023 PM work carring PM done
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 TOSHIBA A02 24 SEPTEMBER 2013

2 TOSHIBA A02 AUGUST 2018

3 YUSHIN A02 8 SEPTEMBER 2018

4 TOSHIBA A02 15 SEPTEMBER 2018

5 TOSHIBA A02 9 NOVEMBER 2018

6 TOSHIBA A02 28 JANUARY 2019

7 TOOL TEMP A02 25 FEBRUARY 2018

8 TOSHIBA A02 1 MARCH 2019

9 TOSHIBA A02 12 MARCH 2019

10 TOSHIBA A02 3 MARCH 2019

11 TOSHIBA A02 31 MARCH 2019

12 TOSHIBA A02 10 MAY 2019

13 TOSHIBA A02 19 MAY 2019

14 TOSHIBA A02 17 JULY 2019

15 TOSHIBA A02 12 SEPTEMBER 2019

16 TOSHIBA A02 10 OCTOBER 2019

17 TOSHIBA A02 24 OCTOBER 2019

18 TOSHIBA A02 18 NOVEMBER 2019

19 TOSHIBA A02 29 NOVEMBER 2019

20 TOSHIBA A02 11 FEBRUARY 2020

21 POWER PACK A02 4 MARCH 2020

22 TOSHIBA A02 15 JULY 2020

23 TOSHIBA A02 11 AUGUST 2020

24 TOSHIBA A02 22 JANUARY 2021

25 TOSHIBA A02 20 MARCH 2021

26 TOSHIBA A02 8 MAY 2021

27 TOSHIBA A02 11 JUNE 2021

28 TOSHIBA A02 5 JULY 2021

29 TOSHIBA A02 11 JULY 2021

30 TOSHIBA A02 23 SEPTEMBER 2021

31 TOSHIBA A02 16 OCTOBER 2021

32 TOSHIBA A02 16 OCTOBER 2021

33 TOSHIBA A02 23 OCTOBER 2021

34 TOSHIBA A02 26 OCTOBER 2021

35 CHILLER A02 19 JANUARY 2022

36 POWER PACK A02 11 JULY 2022

37 TOSHIBA A02 10 \
38 TOSHIBA A02 26 AUG 2022

39 TOSHIBA A02 6 MAR 2023

40 TOSHIBA A02 22 OCTOBER 2023

41
CHINE HISTORY CARD
ISSUE

NEW MACHINE INSTALL

LUBRICATION PROBLEM

ROBOT INTERCHANGE

CUSHION PROBLEM

BARREL CHECKING

CORE MACHINE TO BE FIX FOR TRIAL

TEMP VALUE NOT RISEN

INJ REFILL NOT WORKING

FEED ZONE HEATER PROBLEM

PM TO BE CARRIED

PHASE REVERSE CONDITION TO BE CORRECT

LUMPS LEAKAGE PROBLEM

LAYOUT TO BE CHANGE

OIL LEAK PROBLEM

NOZZLE BLOCK

LIMIT SWITCH ERROR PROBLEM

OVER CURRENT ALARM

CORE HOSE OIL LEAKAGE PROBLEM

LUMPS LEAKAGE PROBLEM

BATTERY CHANGING WORK

HYDRAULIC POWER PACK INSTALLED

 LUMPS LEAKAGE PROBLEM

CHARGING SERVO MOTOR ALARM IN 8F GTR

ELECTRONIC THERMAL

NOZZLE TEPERTURE LOW DUE TO SHORT CIRCUIT

HEATER

LUMPS LEAKAGE PROBLEM

REFILL PROBLEM

PART WEIGHT PROBLEM AND LUMPS FORM IN FEED

THROTE

SERVO AMPLIFER PROBLEM ejector

CUSION PROBLEM.PART WEIGHT NOT CAME

PLC ETHERNET ERROR

PLC ETHERNET ERROR

PLC ETHERNET ERROR

PLC ETHERNET ERROR

PLC ETHERNET ERROR

Grease level low

Hydralic power pack motor having more noise

BARREL TEMPERTURE PROBLEM

Cushion variation part short fill come

Cushion variation part short fill come

RY CARD
ACTION

INSTALLATION & ERECTION

GREASE CATRIDGE APPLIED

A16 TO A09

SCREW REMOVED, CHECKED

NOZZLE HEAD DISMANTLED, BARREL ID CHECKED DIA 50 MM

CORE MC MOVED FROM A11 TO A09

PROGRAM CHANGED FROM P100 TO P80

SERVO BOARD 100A FUSE PROBLEM , CHANGED

2 HEATER CHANGED , 135 DIA

PM WORK DONE

PHASE REVERSE CONDITION CHNAGED

CENTER ADJUSTED

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

MANIFOLD AREA LEAKAGE ARRESTED CLEANED

REMOVE NOZZLE CHANGE SPARE NOZZLE

NEW LIMIT SWITCH CHANGED

SERVO BOARD CAPACITOR BROKEN

NEW HYDRAULIC CORE MANIFOLD FIXED

LUMPS CLEAN AND NEW HEATER CHANGED

NEW BATTERY CHANGED

HYDRAULIC POWER PACK NEW ONE INSTALLED

 LUMPS CLEARED AND CHECKING NOZZLE READIUS AND MOULD
RADIUS BUT MOULD RADIUS PROBLEM

CHARGING SERVO AMPLIFIER FUSE AND CAPACITOR GONE SO

CHANGE THE NEW EACH ONE

CHANGE THE NEW HEATER

CENTER ADJUSTMENT WORK DONE

AMPLIFIER FUSE & CAPACITOR BLOWN SO REPLACED

ALL HEATER AND WATER CIRCULATION CHECKED

capacitor 2 nos , fuse 2 nos replaced

SCREW HEADSET PROBLEM,NEW HEADSET CHANGE THEN OK.

POWER MODULE AND PLC UNIT FAILURE

NEW PLC CONTROLLER RECEIVED

NEW PC MAIN MODULE TCXMAIN V RECEIVED

NEW POWER MODULE SS241B RECEIVED

SERVICE PERSON CAME

NEW GREASE CARTRIDGE CHANGE

Motor bearing jamed temperaru B01 machine core moved to A02

CHECK AND HEATER WIRE CORRECT AND SSR NEW ONE CHANGE ,
NOZZLE HEATER CHANGE
Screw removed and checked. Ringplunger wrouneout new ring
plunger changed
CHANGE THE NEW BARREL AND SCREW HEAD SET
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

- -

GREASE CATRIDGE 1 NO

- -
SCREW TIP NEW CHANGED DIA 50 , SPACER NEW
CHANGED, CHECK RING RE WORK 1 +1

- -

100A FUSE CHANGED 1 NO

MICA HEATER 2 NO

LIMIT SWITCH

330uF 450V DC 1 NO

HYDRAULIC CORE MANIFOLD 2 NOS

NEW SN HEATER CHANGED 1

1.5V(PANASONIC) 3NOS
 FUSE 100AMPS,330MFD 440V 2 NOS

D40 L65 W300 1

1 NO

330MFD CAPACITOR- 2 NOS , 100A fuse - 2

nos
DIA 50 HEAD 1 NO,SLIDE RING 1N0,SEAT
1 NO
RING 1 NO

PC MAIN MODULE TCXMAIN V AND

EACH 1 NO
POWERE MODULE TMMSS241B-N

FS1 - GREASE CATRIDGE

NH 40*70*300,40AMPS 24V SSR EACH 1

50 dia

BARREL DIA 50,SCREW HEADSET ,NOZZLE 50 dia

 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

57 TOSHIBA A03 20 JANUARY 2023

58 TOSHIBA A03 15 FEB 2023
59 TOSHIBA A03 25 FEB 2023
60 TOSHIBA A03 16 FEB 2023
61 TOSHIBA A03 25 March 2023
62 TOSHIBA A03 5 March 2023
63 TOSHIBA A03 20 APRIL 2023
64 TOSHIBA A03 22 MAY 2023
65 TOSHIBA A03 25 JUNE 2023
66 TOSHIBA A03 2 july 2023
67 TOSHIBA A03 23 july 2023
TOSHIBA A03
68 TOSHIBA A03 17 august 2023
CHINE HISTORY CARD
ISSUE

Preventive maintenance
System error
Preventive maintenance
System error
Preventive maintenance
cushion not maintain
Preventive maintenance
Preventive maintenance
Preventive maintenance
cushion not maintain
Preventive maintenance

Preventive maintenance
RY CARD
ACTION

Quaerterly PM done
Amplifier failure
Monthly PM done
Amplifier Corrected
Monthly PM done
New ring plunger changed and old screw changed
Quaerterly PM done
Monthly PM done
Monthly PM done
New ring plunger changed and old screw changed
Annual pm done

Annual pm done
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

dia 60 1

dia 60 1
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A04 4 OCTOBER 2016

2 FANUC A04 31 AUGUST 2018

3 FANUC A04 31 AUGUST 2018

4 FANUC A04 AUGUST 2018

5 FANUC A04 AUGUST 2018

6 MATSUI A04 AUGUST 2018

7 FANUC A04 3 SEPTEMBER 2018

8 YUSHIN A04 8 SEPTEMBER 2018

9 FANUC A04 16 SEPTEMBER 2018

10 FANUC A04 5 OCTOBER 2018

11 FANUC A04 10 OCTOBER 2018

12 FANUC A04 9 NOVEMBER 2018

13 FANUC A04 30 NOVEMBER 2018

14 YUSHIN A04 10 JANUARY 2019

15 FANUC A04 13 FEBRUARY 2018

16 MATSUI A04 25 FEBRUARY 2018

17 FANUC A04 11 MARCH 2019

18 FANUC A04 14 MARCH 2019

19 YUSHIN A04 15 MARCH 2019

20 FANUC A04 5 MARCH 2019

21 FANUC A04 30 MARCH 2019

22 FANUC A04 5 APRIL 2019

23 FANUC A04 19 MAY 2019

24 FANUC A04 7 SEPTEMBER 2019

25 FANUC A04 11 JANUARY 2020

26 FANUC A04 30 JANUARY 2020

27 FANUC A04 30 JANUARY 2020

28 FANUC A04 31 JANUARY 2020

29 FANUC A04 1 FEBRUARY 2020

30 FANUC A04 11 FEBRUARY 2020

31 FANUC A04 16 MARCH 2020

32 STAR A04 29 SEPTEMBER 2020

33 FANUC A04 23 NOVEMBER 2020

34 FANUC A04 24 NOVEMBER 2020

35 FANUC A04 28 NOVEMBER 2020

36 STAR A04 13 DECEMBER 2020

37 FANUC A04 3 MARCH 2021

38 FANUC A04 10 MAY 2021

39 FANUC A04 30 JUNE 2021

40 FANUC A04 1 SEPTEMBER 2021

41 STAR A04 4 SEPTEMBER 2021

42 FANUC A04 15 FEBRUARY 2022

43 STAR A04 11 APRIL 2022

44 STAR A04 26 may 2022

45 FANUC A04 19 NOVEMBER 2022

FANUC A04 1 july 2023

HINE HISTORY CARD
ISSUE

SOFTWARE UPDATION

NOZZLE BLOCK

NOZZLE BLOCK

MATERIAL LEAK

MATERIAL LEAK

DRYER FILTER DAMAGE PROBLEM

NOZZLE BLOCK

ROBOT INTERCHANGE

CUSHION PROBLEM

VALVE GATE RELAY PROBLEM

NOZZLE LEAK

NOZZLE BLOCK

CUSHION PROBLEM

SERVO AMPLIFIER NOT WOKING

SMALL BIN MOVING CONVEYOR NEED TO CHANGE

DRYER SOMETIMES TRIP OFF

NOZZLE BLOCK

CENTER PROBLEM

SUB ARM BUSH REMOVED

PM TO BE CARRIED

NOZZLE LEAK PROBLEM

 NOZZLE BLOCK

LAYOUT TO BE CHANGE

NOZZLE CENTERING PROBLEM

PM TO BE CARRIED

HEATER BROKEN PROBLEM

NOZZLE BLOCK

NOZZLE LEAK PROBLEM

NOZZLE BLOCK

BATTERY CHANGING WORK

NOZZLE BLOCK

VACCUM CUP PROBLEM

NOZZLE BLOCK

LUMBS LEAKGE TIME NOZZLE HEATER DAMAGE

NOZZLE HEATER FAILURE

robot flip sensor problem

LUMPS LEAKAGE PROBLEM

PM WORK DONE

MACHINE OFF PROBLEM

GREASE LEVEL LOW

PENDENT DISPLAY BROKEN

 Greese level low

Over voltage alarm

Robot home position not coming

Servo error

Injection drive 5 alarm

RY CARD
ACTION

SOFTWARE UPDATION

NOZZLE AREA MATERIAL BLOCK OCCURRED

NOZZLE AREA MATERIAL BLOCK OCCURRED

NOZZLE RADIUS PROVIDED

CENTERING CHECKED

DRYER FILTER CHANGED

NOZZLE AREA MATERIAL BLOCK OCCURRED

A09 TO B03

SCREW REMOVED, CHECKED

ONE RELAY CHANGED

MACHINE CENTER ADJUSTED , NOW OK

NOZZLE AREA MATERIAL BLOCK CLEANED

SCREW REMOVED , CLEANED

SERVO AMPLIFER NOT WORKING

AUTO BIN MOVING CONVEYOR MAKED

THERMOSTAT NEW ONE CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE

CENTER ADJUSTED

FOR B05 MAIN ARM

PM WORK DONE

HETAER CAHNGED, NOZZLE RADIUS GIVEN

 REMOVE NOZZLE CHANGE SPARE NOZZLE

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

ADJUST THE CENTERING INTO CORRECT LEVEL

PM WORK DONE , GREASE FILLED

NEW FANUC HEATER CHANGED

SPARE NOZZLE CHANGED

ANOTHER NOZZLE CHANGED

SPARE NOZZLE CHANGED

NEW BATTERY CHANGED

REMOVED NOZZLE AND CHANGED SPARE NOZZLE THEN OK

ROBO JIG VACCUM CUP CHANGED

CLEAN THE NOZZLE

CHANGE THE NEW CATARGE THAN OK

NEW NOZZLE HEATER CHANGED AND 10A FUSE AND SSR CHANGED

Flip sensor change

CENTER ADJUSTED , NOZZLE UNIT CHANGED

PM WORK DONE

MACHINE MCB Y PHASE BURNED ,SO WIRE TERMINAL REPLACED.

GREASE CATRIDGE changed

DISPLAY CHANGE FROM 0LD PENDANT

 Greese catridge newly changed

Checked and power circuit module removed and serviced then found
ok

Robot guid rods are cleaned and lubrication grease applied done.

New Power PCB and IGBT change

Drive chamged to A05 machine A04 running
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

- -

- -

- -

- -

- -

DRYER FILTER 1 NO

- -

- -

- -

2 A RELAY - 2 NO/NC 24V RELAY 1 NO

- -

- -

THERMOSTAT 170 A

HEATER 40 * 60 MICA 1
 HEATER 40 * 60 MICA (FANUC) 1

1.5V(PANASONIC) 4NOS

D40 L 80 300W 1

40*80 HEATER, 10A CERAMIC FUSE,

1+1+1
FANUC SSR

read switch 1 NO

FS2-7 GREASE CATRIDGE 1NO

 FS2-7 GREASE CATRIDGE 1

Power module serviced 0

A16B-2203-0875-R - 1no, A50L-

0001-0448 -3 nos
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A05 28 AUGUST 2015

2 FANUC A05 26 FEBRUARY 2017

3 FANUC A05 24 FEBRUARY 2018

4 FANUC A05 4 AUGUST 2018

5 FANUC A05 30 AUGUST 2018

6 FANUC A05 30 SEPTEMBER 2018

7 FANUC A05 10 OCTOBER 2018

8 FANUC A05 30 NOVEMBER 2018

9 FANUC A05 10 DECEMBER 2018

10 FANUC A05 21 JANUARY 2019

11 FANUC A05 13 MARCH 2019

12 FANUC A05 26 MARCH 2019

13 FANUC A05 4 APRIL 2019

14 FANUC A05 12 APRIL 2019

15 FANUC A05 19 MAY 2019

16 FANUC A05 18 JULY 2019

17 FANUC A05 14 SEPTEMBER 2019

18 FANUC A05 18 SEPTEMBER 2019

19 MATSUI A05 7 DECEMBER 2019

20 FANUC A05 18 JANUARY 2020

21 FANUC A05 20 JANUARY 2020

22 FANUC A05 23 JANUARY 2020

23 FANUC A05 29 JANUARY 2020

24 FANUC A05 5 FEBRUARY 2020

25 FANUC A05 11 FEBRUARY 2020

26 FANUC A05 16 MARCH 2020

27 FANUC A05 14 MAY 2020

28 FANUC A05 18 MAY 2020

29 FANUC A05 18 MAY 2020

30 STAR A05 22 JUNE 2020

31 STAR A05 27 JULY 2020

32 FANUC A05 10 AUGUST 2020

33 FANUC A05 25 NOVEMBER 2020

34 FANUC A05 10 MAY 2022

35 STAR A05 31 MAY 2022

36 FANUC A05 10.05.22 MAY 2022

37 FANUC A05 ### JUNE 2022

38 FANUC A05 24.06.22 JUNE 2022

FANUC A05 ### 11.00 AM 3.00 PM

FANUC A05 24.06.22

FANUC A05 1 july 2023

42

43

44

45
HINE HISTORY CARD
ISSUE

TEMP PROBLEM

SCREW TIP PROBLEM

SCREW TIP PROBLEM

NOZZLE LEAK

NOZZLE BLOCK

NOZZLE BLOCK

NOZZLE BLOCK

NOZZLE AREA MATERIAL LEAK PROBLEM

VALVE GATE CONNECTOR CHANGE

NOZZLE BLOCK

NOZZLE HEATER PROBLEM

NOZZLE BLOCK

NOZZLE BLOCK

TRANSFORMER OUT R PHASE PROBLEM

LAYOUT TO BE CHANGE

HOT RUNNER CABLE SHORT OUT

NOZZLE BLOCK

ROBOT COMMUNICATION CABLE PROBLEM

DRYER PM

NOZZLE BLOCK

NOZZLE BLOCK
 NOZZLE LEAK PROBLEM

NOZZLE BLOCK

NOZZLE BLOCK

BATTERY CHANGING WORK

NOZZLE BLOCK

SYSTEM ERROR PROBLEM

LUMPS LEAKAGE PROBLEM

NOZZLE BLOCK

ROBOT FLIP MOTION SENSOR DAMAGED ROBOT

NOT WORKING

ROBOT MAIN POWER ALARM

NOZZLE TEMPERURE PROBLEM

CARTRIDGE GREASE LEVEL LOW

PM WORK DONE

GRIPPER NOT WORKING

Conveyor leg ubnormal

System error

System error

A04 drive chnaged to A05

RY CARD
ACTION

SSR CHANGED

SCREW TIP PROBLEM/CHANGED

SCREW TIP PROBLEM/CHANGED

NOZZLE AREA MATERIAL LEAK

NOZZLE AREA MATERIAL BLOCK OCCURRED

NOZZLE AREA MATERIAL BLOCK OCCURRED

NOZZLE AREA MATERIAL BLOCK CLEANED

MC CENTER ADJUSTED, MOLD RELOCATED

VALVE GATE CONNECTOR CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE

NOZZLE HEATER CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE

REMOVE NOZZLE CHANGE SPARE NOZZLE

WIRE CUT DOWN , NEW LEG CRIMPED , ASSEMBLED

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

WIRE REMOVED , NEW WIRE PROVIDED

REMOVE NOZZLE CHANGE SPARE NOZZLE

NEW COMMUNICATION CABLE CHANGED

FAN BLOWER CAPACITOR PROBLEM

SPARE NOZZLE CHANGED

SPARE NOZZLE CHANGED

 ANOTHER NOZZLE CHANGED

SPARE NOZZLE CHANGED

SPARE NOZZLE CHANGED

NEW BATTERY CHANGED

REMOVED NOZZLE AND CHANGED SPARE NOZZLE THEN OK

TRANSFORMER INSIDE TERMINAL BURNED & NEW LUG TERMINAL

PROVIDED.

NOZZLE HEATER CHANEGD

REMOVED NOZZLE AND CLEANED THEN OK

NEW SENSOR CHANGED AND THEN ROBOT FLIP ROTATION WORKING

NORMALLY

NEW CONTATCOR CHANGED

HEATER IS OPEN CIRCUIT CHANGE NEW HEATER

NEW GREASE CARTRIDGE CHANGE

PM WORK DONE

SOLENOID COIL REPLACED

Conveyor leg tighted and corrected

Checked and found Inside one drive was not on so control fuse failed
(3.2A) so replaced and drive removed and checked found IGBT was
failed so changed IGBT then assembled and checked found same
issue . Under maintenance

cooling fan again changed from C10

Checked and found Inside one drive was not on so control fuse failed
(3.2A) so replaced and drive removed and checked found IGBT was
failed so changed IGBT then assembled and checked found same
issue . Under maintenance
cooling fan again changed from C10
Power pcb serviced then fix ahain fuse fialure.finally fanuc service
persons new drive changed then ok
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

SSR 1 NO

SCREW TIP - DIA 64 MM 1NO

SCREW TIP - DIA 64 MM 1NO

HEATER CHANGED 1NO

- -

- -

- -

16 PIN CONNECTOR + HOUSING 1+1

MICA HEATER 1 NO

FAN BLOWER CAPACITOR CHANGED OK CAPACITOR -1 NOS

 1.5V(PANASONIC) 4NOS

MICA HEATER 40*80 1

24V READ SWITCH SENSOR CHANGED 1 NOS

24 V COIL CONTATCOR 1 NOS

D40 L70 300W 1 NOS

FS2-7 GREASE CATRIDGE 1

24VDC SOLENOID COIL

1
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A06 13 SEPTEMBER 2019

2 FANUC A06 10 OCTOBER 2019

3 FANUC A06 25 NOVEMBER 2020

4 FANUC A06 24 MAY 2021

5 FANUC A06 29 JUNE 2021

6 FANUC A06 5 FEBRUARY 2022

FANUC A06 ### 9.30 AM 10.30 AM

8

10
HINE HISTORY CARD
ISSUE

NOZZLE BLOCK

CUSHION VARIATION PROBLEM

CARTRIDGE GREASE LEVEL LOW

GREASE LOW LEVEL

NOZZLE BLOCK

valve gate problem

valve gate problem

RY CARD
ACTION

REMOVE NOZZLE CHANGE SPARE NOZZLE

SCREW REMOVED CLEANED

NEW GREASE CARTRIDGE CHANGE

GREASE CATRIDGE PROVIDED

NOZZLE CLEANED, ASSEMBLED

change the 4gate valve gate relay new

change the 4gate valve gate relay new

 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

FS2-7 GREASE CATRIDGE 1

FS2-7 GREASE CATRIDGE

24vdc 4nos
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A07 10 APRIL 2022

5
HINE HISTORY CARD
ISSUE

PM WORK
RY CARD
ACTION

PM WORK DONE
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A08 12 SEPTEMBER 2019

2 FANUC A08 20 NOVEMBER 2020

3 FANUC A08 7 JANUARY 2021

4 FANUC A08 26 FEBRUARY 2022

5 FANUC A08 10 APRIL 2022

6 FANUC A08 ### MAY 2022

7 FANUC A08 ### MAY 2022

8 FANUC A08 ### MAY 2022

9 FANUC A08 ### MAY 2022

10

38

39

40

41

42

43

44

45
HINE HISTORY CARD
ISSUE

REFILLING PROBLEM

NOZZLE BLOCK

RUNNING TIME CYCLE ALARM CAME PROBLEM

clamping unit belt damage

PM WORK

Machine movement work

MTC hose damaged

Machine movement work

Machine movement work

RY CARD
ACTION

FEED THROAT AREA RUNNER STRUCK UP CLEAR THEN OK

REMOVE HEAD AND CLEANED THE NOZZLE THEN OK

EJECTION BACKWARD SENSOR PROBLEM . SO CHANGE SPARE SENSOR
THEN OK
change the new belt

PM WORK DONE
Machine movement work so power cable , water hoses and air hoses
removed and insulated
HYD hose damaged so PU hose changed then ok
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

S8M 1280 1
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A09 10 APRIL 2022

2 FANUC A09 ### APRIL 2022

3 FANUC A09 ### APRIL 2022

4 FANUC A09 ### APRIL 2022

FANUC A09 4 Apr 2023

HINE HISTORY CARD
ISSUE

PM WORK

Machine movement work

Machine movement work

Machine movement work

Display damaged by operator

RY CARD
ACTION

PM WORK DONE

Machine movement work so power cable , water hoses and air hoses
removed and insulated

Outsource person came for machine movement and moved the m/c as
per marking

Machine movement completed so power line , air line and water line
connection work done
New touch and display changed by fanuc
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A10 20 JUNE 2017

2 FANUC A10 17 MAY 2018

3 FANUC A10 20 MAY 2019

4 FANUC A10 29 August 2019

5 MORETTO A10 17 OCTOBER 2019

6 FANUC A10 30 NOVEMBER 2019

7 FANUC A10 11 FEBRUARY 2020

8 FANUC A10 30 APRIL 2020

9 FANUC A10 9 MAY 2020

10 YUSHIN A10 11 MAY 2020

11 FANUC A10 13 MAY 2020
12 FANUC A10 31 MARCH 2021
13 FANUC A10 31 MARCH 2021
14 MORETTO A10 14 APRIL 2021
15 FANUC A10 31 MAY 2021
16 FANUC A10 15 FEBRUARY 2022
17 FANUC A10 10 APRIL 2022

18 FANUC A10 ### MAY 2022

19 FANUC A10 ### MAY 2022

20 FANUC A10 ### MAY 2022

21 FANUC A10 ### MAY 2022

22 FANUC A10 ### MAY 2022

23 FANUC A10 30.05.22 MAY 2022

24 YUSHIN A10 31.05.22 MAY 2022

25 FANUC A10 15 JUNE 2022
26 YUSHIN A10 24 August 2022

FANUC A10 ### 2.30 PM 6.00 PM

FANUC A10 30.05.22 9.0 am 3.30pm

FANUC A10 31.05.22 1.00 PM 3.00 PM

FANUC A10
FANUC A10 3 JAN 2023
FANUC A10 18 JAN 2023
HINE HISTORY CARD
ISSUE

CUSHION PROBLEM

CUSHION PROBLEM

LAYOUT TO BE CHANGE

CUSHION PROBLEM

MORETTO HEATER PROBLEM

CUSHION PROBLEM

BATTERY CHANGING WORK

CUSHION PROBLEM

DS0609 Path1 C1 ,C2 (External fan failure)

ROBOT ABS DATA LOST ALARM

SYSTEM ERRROR OCCUR
CUSHION PROBLEM
NOZZLE TEMPERATURE PROBLEM
DRYER RECEIVER NEED TO REPLACE
GREASE LOW LEVEL
Greese level low
PM WORK

Robo traverse axis not working

System error

Machine movement work

Machine movement work

Machine movement work

system error ( clamp,ejector drive alarm 11)

Robot not working

Drive error code 11
power cut time memory loss

Machine movement work

 system error ( clamp,ejector drive alarm 11)

Robot not working

Drive error code 11
Ejector motor temperarure high alrm
Ejector servo motor break board ic failure.board
service given
RY CARD
ACTION

SCREW TIP PROBLEM/CHANGED

SCREW TIP PROBLEM/CHANGED

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

SCREW TIP PROBLEM/CHANGED

HEATER CHANGED

SCREW TIP SET CHANGED (KCS - COATING )

NEW BATTERY CHANGED

SCREW BARREL NEW ONE CHANGED

Servo drive cooling fan problem

NEW TOSHIBA 3.6V BATTERY CHANGED

Servo drive cooling fan problem
SCREW REMOVED AND CLEANED AND REASSEMBLED THEN OK
HEATER FAILURE NEW HEATER CHANGED.
INTERCHANGED FROM A12
GREASE CATRIDGE PROVIDED
Greese catridge newly changed
PM WORK DONE

Checked and found belt damaged so new belt changed then ok

Checked and found alarm not reset so drive interchanged from A11
m/c then also same issue so old drive fixed and calibration error alarm
came so calibration done after ok

Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
Spare drive card changed to A10 drive then ok.( But that card alredy
removed from A10)
Checked robo pendant issue so ribbon cable need to purchase

so change the new battery than ok

Machine movement completed so power line , air line and water line
connection work done
Spare drive card changed to A10 drive then ok.( But that card alredy
removed from A10)
Checked robo pendant issue so ribbon cable need to purchase

Ejector servo motor break board ic failure.board service given

boards Serviced and fixed ok
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

SCREW TIP - DIA 32 MM 1NO

SCREW TIP - DIA 36 MM 1NO

SCREW TIP - DIA 36 MM 1NO

HEATER CHANGED FROM OLD ONE

SCREW TIP SET DIA 36 1

1.5V(PANASONIC) 4NOS

BARELL , SCREW, SCREW TIP SET 1

fan replaced from old failure drive

3.6V BATTERY 1
fan replaced from old failure drive

DIA 40 * 60 MICA HEATER 1 NO

FS2-7 GREASE CATRIDGE 1

FS2-7 GREASE CATRIDGE 1

Belt S8M (20*1720) 1

1.5V(PANASONIC) 1
 MACHINE HISTORY
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A11 4 OCTOBER 2016

2 FANUC A11 29 JANUARY 2018

3 FANUC A11 7 AUGUST 2018

4 MORETTO A11 3 OCTOBER 2018

5 FANUC A11 7 MARCH 2019

6 FANUC A11 20 MAY 2019

7 MORETTO A11 8 JUNE 2019

8 FANUC A11 29 August 2019

9 FANUC A11 30 NOVEMBER 2019

10 YUSHIN A11 21 DECEMBER 2019

11 FANUC A11 11 FEBRUARY 2020
12 YUSHIN A11 11 MARCH 2020
13 MORETTO A11 13 AUGUST 2020
14 WOOJIN A11 7 OCTOBER 2020

15 FANUC A11 9 NOVEMBER 2020

16 FANUC A11 27 FEBRUARY 2021

17 FANUC A11 10 MAY 2021
18 FANUC A11 22 AUGUST 2021
19 FANUC A11 10 JANUARY 2022
20 FANUC A11 10 APRIL 2022

21 FANUC A11 ### APRIL 2022

22 FANUC A11 ### APRIL 2022

23 FANUC A11 ### APRIL 2022

24 FANUC A11 ### APRIL 2022

25 FANUC A11 30.05.22 APRIL 2022

INE HISTORY CARD
ISSUE

SOFTWARE UPDATION

SCREW TIP PROBLEM

NOZZLE BLOCK

HOPPER HEATER REMOVED TO B06

PM TO BE CARRIED

LAYOUT TO BE CHANGE

DRYER E05 ALARM PROBLEM

CUSHION PROBLEM

CUSHION PROBLEM

MAIN ARM SHAKEN PROBLEM

BATTERY CHANGING WORK
ROBOT ABS DATA LOST ALARM
CARD REPLACED FROM A10 , HEATER FAILED
PM TO BE CARRIED
NOZZLE BLOCK AND MAGNET SIDE METAL
PIECES OBSERVED
SYSTEM NC2 ERROR PROBLEM
PM WORK DONE
FRONT GATE INTERRUPTION PROBLEM
DRYER NOT PREHEATING
PM WORK

A10 checking purpose drive removed

Machine movement work

Machine movement work

Machine movement work

Continuesly feed throat lumps forming issue.

 DOC NO:

RY CARD
REV NO:
REV DATE:
CURRENT MONTH/YEAR:

ACTION USING SPARES

SOFTWARE UPDATION -

SCREW TIP PROBLEM/CHANGED SCREW TIP - DIA 36 MM

NOZZLE AREA MATERIAL BLOCK OCCURRED

LOCAL HEATER ASSEMBLED TO D02 DRYER MORETTO DRYER - CATRIDGE HEATER

PM WORK DONE

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

ANOTHER BOARD CHANGED PANEL BOARD

SCREW TIP PROBLEM/CHANGED SCREW TIP - DIA 36 MM

SCREW + SCREW SET CHANGED SCREW + SCREW SET DIA 36

BUSH BEARING CHANGED BEARING

NEW BATTERY CHANGED 1.5V(PANASONIC)
NEW TOSHIBA 3.6V BATTERY CHANGED 3.6V BATTERY
HETAER CHANGED SN HETAER - CATRIDGE HEATER
PM WORK DONE

NOZZLE AND SCREW BARREL CLEAN THAN OK

DISPLAY CARD BOOTING WORK DONE BY SERVICE TEAM

PM WORK DONE
LIMIT SWITCH NEW SET CHANGED FROM D01 MC .
DRYER HEATER failed so changed then ok
PM WORK DONE
Drive fixed in A10 machine and found not ok so drive fixed back
and calibration done after ok
Machine movement work so power cable , water hoses and air
hoses removed and insulated
Outsource person came for machine movement and moved the
m/c as per marking
Machine movement completed so power line , air line and water
line connection work done

Dryer interchanged to A15

 MR0121
0
15.03.2018

REMARKS

1 NO

4
4NOS
1 NOS
1 NOS
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A12 30 JANUARY 2018

2 FANUC A12 30 JUNE 2018

3 FANUC A12 9 AUGUST 2018

4 YUSHIN A12 5 SEPTEMBER 2018

5 FANUC A12 18 SEPTEMBER 2018

6 FANUC A12 13 OCTOBER 2018

7 FANUC A12 11 JANUARY 2019

8 FANUC A12 22 JANUARY 2019

9 FANUC A12 3 FEBRUARY 2018

10 FANUC A12 2 MARCH 2019

11 FANUC A12 20 MAY 2019
12 FANUC A12 24 MAY 2019
13 FANUC A12 24 JUNE 2019
14 FANUC A12 26 JUNE 2019
15 FANUC A12 28 August 2019
16 FANUC A12 30 NOVEMBER 2019
17 FANUC A12 11 FEBRUARY 2020

18 FANUC A12 2 MAY 2020

19 YUSHIN A12 11 MAY 2020

20 MORETTO A12 23 JUNE 2020

21 MORETTO A12 29 JUNE 2020

22 FANUC A12 1 AUGUST 2020

23 FANUC A12 24 AUGUST 2020

24 FANUC A12 25 AUGUST 2020

25 FANUC A12 8 SEPTEMBER 2020

26 FANUC A12 22 SEPTEMBER 2020
27 MATSUI A12 4 OCTOBER 2020
28 FANUC A12 10 OCTOBER 2020
29 FANUC A12 11 OCTOBER 2020
30 FANUC A12 12 OCTOBER 2020
31 FANUC A12 27 OCTOBER 2020
32 FANUC A12 20 NOVEMBER 2020
33 FANUC A12 5 JANUARY 2021
34 FANUC A12 5 JANUARY 2021
35 FANUC A12 7 JANUARY 2021

36 FANUC A12 9 JANUARY 2021

37 FANUC A12 18 JANUARY 2021

38 FANUC A12 7 FEBRUARY 2021

39 MORETTO A12 14 APRIL 2021
40 FANUC A12 10 MAY 2021
41 A12 2 APRIL 2022
42 FANUC A12 10 APRIL 2022

43 FANUC A12 ### MAY 2022

44 FANUC A12 ### MAY 2022

45 FANUC A12 ### MAY 2022

46 FANUC A12 ### MAY 2022

47 FANUC A12 ### JUNE 2022

48 FANUC A12 ### JUNE 2022

49 YUSHIN
A12 28.07.20 JULY 2022

50 FANUC
A12 ### AUGUST 2022
FANUC A12 ### 10.30 AM 11.30 AM

FANUC A12 ### 9.30 AM 10.00 AM

FANUC A12 26 JAN 2023

HINE HISTORY CARD
ISSUE

SCREW TIP PROBLEM

SCREW TIP PROBLEM

MATERIAL DEGRADE PROBLEM

ROBOT INTERCHANGE

CUSHION PROBLEM

CUSHION PROBLEM

LUBRICATION EMPTY PROBLEM

CUSHION PROBLEM

CUSHION PROBLEM

PM TO BE CARRIED
LAYOUT TO BE CHANGE
LOW VOLT ALARM
CARTRIDGE GREASE LEVEL LOW
NOZZLE BLOCK
CUSHION PROBLEM
CUSHION PROBLEM
BATTERY CHANGING WORK

SERVO ALARM

ROBOT ABS DATA LOST ALARM

E06 ALARM CAME AND THERMOCOUPLE FAILURE

E02 ALARM - DRYER HETAER 2 NOS FAILED

PM TO BE CARRIED

FEAD THROAT LUMPS FORMED PROBLEM

FEAD THROAT TEMPERATURE HIGH PROBLEM

FEED THROAT TEMP HIGH

FEED THROAT LUMPS PROBLEM
MATERIAL LAODING PROBLEM
NOZZLE BLOCK PROBLEM
FEED THROAT LUMPS PROBLEM
FEED THROAT LUMPS PROBLEM
REFILLING PROBLEM
REFILLING PROBLEM
 FEED THROAT LUMPS PROBLEM
FEED THROAT LUMPS PROBLEM
CLAMP SIDE GREASE ALARM CAME

FEED THROAD LINE LUMBS FORMING

GREASE EMPTY CYCLE INHIBIT ALARM

NOZZLE BLOCK
DRYER RECEIVER NEED TO REPLACE
PM WORK DONE
HRS temperature not rising
PM WORK

Machine movement work

Machine movement work

Machine movement work

Machine contol power not on

Refilling not working

Air leak from operator side manifold

Travels servo over current alarm

SERVO ALARM
Refilling not working

Air leak from operator side manifold

cusion problem
RY CARD
ACTION

SCREW TIP PROBLEM/CHANGED

SCREW TIP PROBLEM/CHANGED

MATERIAL CLEANED

A01 TO D03

BACK FLOW VALUE CHECKED

SCREW REMOVED , SCREW TIP CHANGED

LUBRICATION NEW HOSE PROVIDED , RUNNING TEMP

LUMPS FORMED AT FEED THROAT , CLEARED

SCREW PLUNGER CHANGED DIA 32 MM (OLD )

PM WORK DONE
LAYOUT CHANGED, POSITIONED, LEVELING CHECKED
BATTERY CHANGED
NEW GREASE CARTRIDGE CHANGE
REMOVE NOZZLE CHANGE SPARE NOZZLE
RING PLUNGER SET NEW ONE CHANGED
SCREW + SCREW SET CHANGED
NEW BATTERY CHANGED
TRANSFORMER INSIDE TERMINAL LOOSE CONTACT. REPLACE NEW
LEG AND TIGHT.
NEW TOSHIBA 3.6V BATTERY CHANGED

THERMOCOUPLE CHANGED THEN OK

NEW HETAER FIXED - 2 NOS

PM WORK DONE
THERMOCOUPLE LOOSEN SO HEAT OVER IN FEEDING ZONE
TERMOCOUPLE CORRECTED AND LUMPS CLEANED THEN OK

SOLINAID VALVE STRUCKUP CLEANED THE VALVE SPOOL THEN OK

FEED THROAT AREA PIPE CLEAN & CHECKED

DRYER UNIT REMOVED , LUMPS REMOVED FRO BARELL
CORRECTED , HOSE CLEANED
NOZZLE REMOVED , CLENAED , ASSEMBLED
DRYER UNIT REMOVED , LUMPS REMOVED FROM BARELL
DRYER UNIT REMOVED , LUMPS REMOVED FROM BARELL
FEED THROAT AREA LUMPS FORMED. CLEAR LUMPS THEN OK
FEAD THROAT LUMPS FORMED. CLEANED LUMPS THEN OK.
 LUMPS REMOVED NOW OK
LUMPS REMOVED NOW OK
TAKE THE AIR LOCK FOR GREASE PUMP THEN OK
CLEAN AND BATRREL TEMPRETURE SIDE REDUSE AND FEEDTHROAD
SIDE TC CHANGE.

LIMIT SWITCH POSITION ADJUSTED , AFTER DECOMP , MACHINE OK

NOZZLE REMOVED, ANOTHER NOZZLE UNIT REPLACED

INTERCHNAGED FROM A10
PM WORK DONE
PID controller was problem so spare HRC changed after ok
PM WORK DONE
Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
checked contactor not holding propely so new contactor purchased
and changed ok
Checked for feed throat lumps but lumps not formed so material
checked and found the runner strucked up
Checked FRL out hose was damaged and fitting was strucked up so
new fitting chnaged and hose replaced after ok

New servo amplifier changed and calibrated.

CHECK TIME SERVO AMPLIFIER SIDE COOLING FAN NOT WORKING SO

HIGH TEMPERRATURE SO CHANGE THE THE NEW COOLING FAN
Checked for feed throat lumps but lumps not formed so material
checked and found the runner strucked up
Checked FRL out hose was damaged and fitting was strucked up so
new fitting chnaged and hose replaced after ok
New barrel set changed
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

SCREW TIP - DIA 32 MM 1NO

SCREW TIP - DIA 32 MM 1NO

- -

- -

- -

DIA 32 - SCREW TIP SET 1+1+1

DIA 32 MM SCREW TIP (OLD ONE) -

BATTERY 4
FS2-7 GREASE CATRIDGE 1

DIA 32 MM -SCREW TIP SET 1+1+1

SCREW + SCREW SET DIA 32 1
1.5V(PANASONIC) 4NOS

3.6V BATTERY 1

1 NOS

SN HETAER - CATRIDGE HEATER 2 NOS

 230VAC 80A contactor 1

8MM hose 0.5 Mtrs & 3/8*8MM fitting-1

RYT401D5-LS2-Z25 1

24VDC 1

8MM hose 0.5 Mtrs & 3/8*8MM fitting-1

 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A13 4 OCTOBER 2016

2 FANUC A13 13 JULY 2017

3 FANUC A13 3 APRIL 2018

4 YUSHIN A13 6 SEPTEMBER 2018

5 FANUC A13 18 SEPTEMBER 2018

6 FANUC A13 21 SEPTEMBER 2018

7 FANUC A13 4 JANUARY 2019

8 FANUC A13 11 JANUARY 2019

9 FANUC A13 6 MARCH 2019

10 FANUC A13 20 MAY 2019

11 FANUC A13 27 JUNE 2019
12 FANUC A13 23 July 2019
13 FANUC A13 25 July 2019
14 FANUC A13 23 August 2019
15 FANUC A13 11 SEPTEMBER 2019
16 MATSUI A13 4 JANUARY 2020

17 MATSUI A13 10 JANUARY 2020

18 FANUC A13 11 FEBRUARY 2020

19 YUSHIN A13 11 MAY 2020
20 FANUC A13 25 JUNE 2020
21 MATSUI A13 2 DECEMBER 2020
22 FANUC A13 10 APRIL 2022

23 FANUC A13 ### APRIL 2022

24 FANUC A13 ### APRIL 2022

25 FANUC A13 ### APRIL 2022

26 MATSUI A13 ### JUNE 2022

27
28
29
30
HINE HISTORY CARD
ISSUE

SOFTWARE UPDATION

SCREW TIP PROBLEM

SCREW TIP PROBLEM

ROBOT INTERCHANGE

CUSHION PROBLEM

CUSHION PROBLEM

CUSHION PROBLEM

NOZZLE BLOCK

PM TO BE CARRIED

LAYOUT TO BE CHANGE
MTC BOARD PROBLEM
NOZZLE BLOCK
SCREW REMOVED , CLEANED
NOZZLE BLOCK
CARTRIDGE GREASE LEVEL LOW
FAN BLOWER NOT WORKIMG

TEMPERATURE CAPACITY NOT ENOUGH PROBLEM

BATTERY CHANGING WORK

ROBOT ABS DATA LOST ALARM
NOZZLE BLOCK
FEEDER 2 MATERIAL NOT RUNNING
PM WORK

Machine movement work

Machine movement work

Machine movement work

Feeder 2 material not conveying

RY CARD
ACTION

SOFTWARE UPDATION

SCREW TIP PROBLEM/CHANGED

SCREW TIP PROBLEM/CHANGED

A03 TO D04

BACK FLOW VALUE CHECKED

SCREW REMOVED , SCREW TIP CHANGED

NEW BARELL & SCREW CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE

PM WORK DONE

LAYOUT CHANGED, POSITIONED, LEVELING CHECKED

BOARD FROM ANOTHER MTC CHANGED
REMOVE NOZZLE CHANGE SPARE NOZZLE
RING PLUNGER WEAR CONDT OK. CLEANED
REMOVE NOZZLE CHANGE SPARE NOZZLE
NEW GREASE CARTRIDGE CHANGE
NEW FAN BLOWER SET CHANGED, FILTER

INSIDE TANK , REGENERATION FILTER CLEANED

NEW BATTERY CHANGED

NEW TOSHIBA 3.6V BATTERY CHANGED
REMOVED NOZZLE AND CLEANED THEN OK
MATERIAL FLAP DAMAGED NEW FLAP CHANGED
PM WORK DONE
Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
Checked vaccum not on so informed to load manually
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

- -

SCREW TIP - DIA 36 MM 1NO

SCREW TIP - DIA 36 MM 1NO

- -

- -

DIA 36 - SCREW TIP SET 1+1+1

BARELL AND SCREW - DIA 36 MM 1+1+0

FS2-7 GREASE CATRIDGE 1

FAN BLOWER + FILTER SMALL

1.5V(PANASONIC) 4NOS
3.6V BATTERY 1

FLAP 1 NOS
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A14 14 JUNE 2017

2 FANUC A14 9 DECEMBER 2017

3 FANUC A14 25 JANUARY 2018

4 YUSHIN A14 6 SEPTEMBER 2018

5 FANUC A14 21 SEPTEMBER 2018

6 FANUC A14 29 SEPTEMBER 2018

7 FANUC A14 1 NOVEMBER 2018

8 FANUC A14 12 NOVEMBER 2018

9 FANUC A14 17 NOVEMBER 2018

10 FANUC A14 18 NOVEMBER 2018

11 FANUC A14 18 NOVEMBER 2018
12 FANUC A14 19 NOVEMBER 2018
13 FANUC A14 24 NOVEMBER 2018
14 FANUC A14 30 NOVEMBER 2018
15 FANUC A14 15 DECEMBER 2018
16 MORETTO A14 15 DECEMBER 2018
17 FANUC A14 21 JANUARY 2019
18 FANUC A14 21 JANUARY 2019
19 FANUC A14 1 MARCH 2019
20 FANUC A14 2 MAY 2019
21 FANUC A14 5 MAY 2019
22 FANUC A14 5 MAY 2019
23 FANUC A14 6 MAY 2019
24 FANUC A14 14 MAY 2019
25 FANUC A14 24 MAY 2019
26 FANUC A14 9 JUNE 2019
27 FANUC A14 18 JUNE 2019
28 FANUC A14 6 JULY 2019
29 FANUC A14 6 JULY 2019
30 FANUC A14 22 July 2019
31 FANUC A14 22 July 2019
32 FANUC A14 1 SEPTEMBER 2019
33 FANUC A14 7 SEPTEMBER 2019
34 FANUC A14 10 SEPTEMBER 2019
35 FANUC A14 11 SEPTEMBER 2019
36 FANUC A14 11 SEPTEMBER 2019
37 FANUC A14 11 SEPTEMBER 2019
38 YUSHIN A14 8 OCTOBER 2019
39 YUSHIN A14 15 OCTOBER 2019
40 FANUC A14 3 DECEMBER 2019
41 FANUC A14 21 JANUARY 2020
42 FANUC A14 31 JANUARY 2020
43 FANUC A14 1 FEBRUARY 2020
44 FANUC A14 3 FEBRUARY 2020
45 FANUC A14 4 FEBRUARY 2020
46 FANUC A14 5 FEBRUARY 2020
47 FANUC A14 3 FEBRUARY 2020
48 FANUC A14 11 FEBRUARY 2020
49 FANUC A14 19 MARCH 2020
50 FANUC A14 8 JUNE 2020

51 FANUC A14 15 JULY 2020

52 FANUC A14 18 AUGUST 2020

53 FANUC A14 18 AUGUST 2020
54 FANUC A14 20 AUGUST 2020
55 FANUC A14 24 AUGUST 2020
56 FANUC A14 10 OCTOBER 2020
57 FANUC A14 10 OCTOBER 2020
58 FANUC A14 5 SEPTEMBER 2020
59 FANUC A14 5 SEPTEMBER 2020
60 FANUC A14 5 SEPTEMBER 2020
61 FANUC A14 3 JANUARY 2021
62 FANUC A14 3 JANUARY 2021
63 FANUC A14 22 JANUARY 2021
64 YUSHIN A14 30 JANUARY 2021
65 YUSHIN A14 17 FEBRUARY 2021
66 FANUC A14 23 FEBRUARY 2021
67 YUSHIN A14 24 FEBRUARY 2021
68 YUSHIN A14 15 MARCH 2021
69 YUSHIN A14 16 MARCH 2021
70 YUSHIN A14 16 MARCH 2021

71 YUSHIN A14 7 APRIL 2021

72 MATSUI A14 6 JULY 2021

73 FANUC A14 6 JULY 2021
74 YUSHIN A14 22 AUGUST 2021

75 FANUC A14 13 DECEMBER 2021

76 FANUC A14 19 JANUARY 2022

77 FANUC A14 10 APRIL 2022

78 FANUC A14 ### MAY 2022

79 FANUC A14 ### MAY 2022

80 FANUC A14 ### MAY 2022

81 FANUC A14 05.06.22 JUNE 2022

82 New INSERT MC A14 july 2022

19.07.22
83 FANUC A14 ### AUGUST 2022
HINE HISTORY CARD
ISSUE

SCREW TIP PROBLEM

SCREW TIP PROBLEM

BARELL & SCREW PROBLEM

ROBOT INTERCHANGE

NOT INJECT IN MOLD

INSERT JIG PIN LOOSEN PROBLEM

SCREW CLEANING PURPOSE

NOZZLE BLOCK

NOZZLE BLOCK

NOZZLE HEATER FAILURE

NOZZLE BLOCK
NOZZLE BLOCK
MATERIAL DROOLING PROBLEM
NOZZLE BLOCK
MACHINE PM WORK TO BE CARRIED
HOPPER DRYER DISMANTLED
NOZZLE BLOCK
NOZZLE BLOCK
PM TO BE CARRIED
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE HEATER PROBLEM TRIPPED
BATTERY LOW PROBLEM
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
CARTRIDGE GREASE LEVEL LOW
 NOZZLE HEATER FAILURE
ROBOT BATTERY PROBLEM
ROBOT MAIN ARM SHAKING PROBLEM
NOZZLE BLOCK(HEATER SHORT)
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE LEAK PROBLEM
NOZZLE BLOCK
BATTERY CHANGING WORK
NOZZLE BLOCK
NOZZLE BLOCK

LUMPS LEAKAGE PROBLEM

NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK PROBLEM
NOZZLE BLOCK
ROBOT SERVO AMP PROBLEM
ROBOT SERVO AMP 400W PROBLEM
NOZZLE BLOCK
ROBOT SERVO AMP 400W PROBLEM
ROBOT SERVO AMP 400WATTS PROBLEM
ROBOT SERVO AMP 400W PROBLEM
ROBOT SERVO AMP 400W PROBLEM

SERVO AMPLIFER PROBLEM

MTC WATER LEAK IN SEAL AREA

NOZZLE BLOCK
MAIN ARM SHAKING PROBLEM

NOZZLE HEAD BROKEN

Grease level low

PM WORK

Machine movement work

 Machine movement work

Machine movement work

cushion not maintain

New insert machine installation done

NOZZLE BLOCK
RY CARD
ACTION

SCREW TIP PROBLEM/CHANGED

SCREW TIP PROBLEM/CHANGED

BARELL SCREW PROBLEM/CHANGED

A02 TO B04

NOZZLE HEATER CHANGED

INSERT JIG SCRUB SCREW NEW ONE PROVIDED

SCREW REMOVED , CLEANED

REMOVE NOZZLE CHANGE SPARE NOZZLE

REMOVE NOZZLE CHANGE SPARE NOZZLE

NOZZLE HEATER CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
LONG NOZZLE CHANGED IN TO SHORT NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
MACHINE PM DONE
HOPPER DRYER CLEANED
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
PM WORK DONE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
NEW HEATER CHANGED
BATTERY CHANGED
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
REMOVE NOZZLE CHANGE SPARE NOZZLE
NEW GREASE CARTRIDGE CHANGE
 NEW NOZZLE HEATER CHANGED
NEW BATTERY CHANGED
BUSH BEARING CHANGED FROM SUB ARM TO MAIN ARM
NOZZLE CLEANED AND NEW HEATER CHANGE
SPARE NOZZLE CHANGED
SPARE NOZZLE CHANGED
SPARE NOZZLE CHANGED
SPARE NOZZLE CHANGED
SPARE NOZZLE CHANGED
REMOVED NOZZLE AND CLEANED THEN OK
SPARE NOZZLE CHANGED
NEW BATTERY CHANGED
REMOVED NOZZLE AND CHANGED SPARE NOZZLE THEN OK
NOZZLE REMOVED , CLEANED , ASSEMBLED
NOZZLE UNIT REMOVED , LUMPS CLEARED, NOZZLE UNIT
REASSEMBLED , FIXED
REMOVED NOZZLE AND CLEANED THEN OK
REMOVED NOZZLE AND CLEANED THEN OK
REMOVED NOZZLE AND CLEANED THEN OK
REMOVED NOZZLE AND CLEANED THEN OK
NOZZLE REMOVED , CLENAED , ASSEMBLED
INJECTION UNIT CLEANED , SCREW TIP SET CHANGED
NOZZLE REMOVED , CLENAED , ASSEMBLED
NOZZLE REMOVED , CLENAED , ASSEMBLED
NOZZLE REMOVED , CLENAED , ASSEMBLED
NOZZLE REMOVED , CLENAED , ASSEMBLED
NOZZLE REMOVED , CLENAED , ASSEMBLED
REMOVE NOZZLE CHANGE SPARE NOZZLE
RUNNER ARM SERVO REMOVED, MAIN ARM ONLY USING
TEMPORARY MANUAL RUNNING ,
REMOVED NOZZLE CHANGED SPARE NOZZLE
MAIN ARM TRAVERSE NEW SERVO AMP CHANGED
TEMPORARY MANUAL RUNNING WITH A02 SUB ARM SERVO
SERVO AMP GIVEN TO YUSHIN FOR CHECKING
SERVO AMP REPLACED FROM A02 SUB ARM
YUSHIN PROVIDED NEW SERVO AMP FOR REVIOUS PROBLEM , SO
THAT SERVO AMP INSTALLED NOW ALONG WITH PENDANT , PENDANT
CABLE , CONTACTOR
NEW MTC SEAL CHANGED
NOZZLE CHANGED & CLEANED
ARM SHAFT & BUSH BEARING REPLACED
PURGING TIME NOZZLE HEAD BROKEN.ZOZZLE CLEANED AND NEW
HEAD CHANGE
NEW GREASE CARTRIDGE CHANGE
PM WORK DONE
Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
New ring plunger changed and old screw changed

1. line feeder contineously on condition .so modify the plc program 2.

possition sensors back movement time line feeder aotumaticaly 3.
insert missing time not getting alarm modified in plc 4. buzzer and red
lamp not on at insert missing tim

REMOVE NOZZLE CLEAN THAN OK

 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

SCREW TIP - DIA 32 MM 1NO

SCREW TIP - DIA 32 MM 1NO

BARELL AND SCREW - DIA 32 MM 1NO

- -

DIA 40 * 60 1

SCRUB SCREW 1 NO

- -

- -

DIA 40 * 80MM 1
- -
- -

BATTERY 4

FS2-7 GREASE CATRIDGE 1

 HEATER 40 * 60 MICA 1 NOS
3.6V TOSHIBA BATTERY

HEATER 40 * 60 MICA (FANUC) 1

1.5V(PANASONIC) 4NOS

SCREW TIP SET KCS DIA 32MM 1+1+1

SERVO AMPLIFIER 1 NO
1 NO

SERVO AMPLIFIER , PENDANT, PENDANT

CABLE, CONTACTOR SET

GMCL-55 SEAL 1 NO 1 NO

ARM SHAFT , BUSH BEARING 1NO & (4NO)

NOZZLE HEAD 1

FS1 - GREASE CATRIDGE

 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 WOOJIN A15 19 DECEMBER 2017

2 WOOJIN A15 18 JANUARY 2018

3 WOOJIN A15 5 MARCH 2018

4 WOOJIN A15 7 APRIL 2018

5 WOOJIN A15 11 MAY 2018

6 WOOJIN A15 25 JULY 2018

7 WOOJIN A15 1 AUGUST 2018

8 WOOJIN A15 4 AUGUST 2018

9 MORETTO A15 17 NOVEMBER 2018

10 WOOJIN A15 30 NOVEMBER 2018

11 WOOJIN A15 12 DECEMBER 2018
12 YUSHIN A15 15 MARCH 2019
13 YUSHIN A15 19 August 2019
14 YUSHIN A15 30 August 2019
15 WOOJIN A15 10 JANUARY 2020
16 WOOJIN A15 14 SEPTEMBER 2020

17 WOOJIN A15 17 OCTOBER 2020

18 WOOJIN A15 20 OCTOBER 2020

19 WOOJIN A15 27 OCTOBER 2020

20 WOOJIN A15 28 OCTOBER 2020

21 WOOJIN A15 12 DECEMBER 2020

22 MATSUI A15 11 JANUARY 2021

23 WOOJIN A15 7 FEBRUARY 2021
24 WOOJIN A15 15 APRIL 2021
25 YUSHIN A15 14 JUNE 2021
26 WOOJIN A15 JULY 2021
27 WOOJIN A15 18 AUGUST 2021

28 A15 26 MARCH 2022

29 WOOJIN A15 10 APRIL 2022

30 WOOJIN A15 ### APRIL 2022
31 WOOJIN A15 ### APRIL 2022

32 WOOJIN A15 ### APRIL 2022

33 WOOJIN A15 ### APRIL 2022

34 WOOJIN A15 30.05.22 APRIL 2022

81 WOOJIN A15 ### AUGUST 2022

HINE HISTORY CARD
ISSUE

CLAMP BUSH PROBLEM

TIE BAR PROBLEM

PROGRAM ERROR

CALIBRATION PROBLEM

TIE BAR PROBLEM

DIE HEIGHT MOTOR PROBLEM

TIE BAR PROBLEM

HOPPER

DRYER E06 ALARM (TC FAILURE)

NOZZLE BLOCK
NOZZLE BLOCK
MAIN ARM BUSH CHANGED
BATTERY PROBLEM
ROBOT BATTERY PROBLEM
TIE BAR PROBLEM
NOZZLE ZONE TEMP PROBLEM
DIEHEIGHT PROBLEM CHECKING TIME TIEBAR
BROKEN , TOGGLE ,PIN BUSH CHANGE TRIAL
CHECKING TIME PROBLEM TIME NOT SLOVED AFER
THAN PURCHASE END PLATEN

RUNING TIME CARRAGE NOT BACWARD PROBLEM

RUNNING TIME TONNAGE PEOBLEM CAME

REFILLING PROBLEM

Display not booting

MATERIAL NOT FEEDING

POSITION ERROR PROBLEM
NOZZLE LUMPS LEAKAGE PROBLEM
ROBOT MEMORY PROBLEM
CUSION PROBLEM
DIE HEIGHT ABNORMAL ACTION

Ejection not working

PM WORK
Robot up / down bearing changing
 Machine movement work

Machine movement work

Machine movement work

Continuesly feed throat lumps forming issue in A11

RUNNING TIME LUMBS FORM

RY CARD
ACTION

CLAMP BUSH CHANGED

TIE BAR CHANGED

PROGRAM RE INSTALLED

CALIBRATION DONE

TIE BAR CHANGED

MOTOR CHANGED

TIE BAR CHANGED

E03 ALARM - OVERHEAT

TC FAILURE OBSERVED,NEW TC CHANGED

REMOVE NOZZLE CHANGE SPARE NOZZLE

REMOVE NOZZLE CHANGE SPARE NOZZLE
FROM B03 SUB ARM
BATTERY CHANGED
NEW BATTERY CHANGED
TIE BAR BROKEN
NOZZLE HEATER LOOPED WITH NEARBY ZONE

TIEBAR ,TOGGLE PIN BUSH ,END PLATEN CHANGED MC UNDER

PROCESING IN 19/10/2020.

CARRAGE BACKWARD SENSOR FAILURE NEW SENSOR CHANGED THEN

OK
SERVICE ENGINER CAME AND CHECKED TIEBAR DISTANCE USING
STRAINGAUGE THEN ADJUSTED THEN OK NOW RUNNING OK.
FEED THROAT AREA RUNNER STRUCK UP CLEAR THEN OK

A16 OLD DISPLAY 24V DC CARD CHANGED TO A15 DISPLAY THEN OK

FEELTER DAMAGED NEW FILLTER CHANGED

CLAMP CALIBRATION DONE , THEN OK.
INJECTION CYCLINDER SEAL SET CHANGED
ROBOT NEW BATTERY CHANGED
change the new screw tip set
CHECK AND REPLACE THE MAX LEVEL SENSOR THAN OK
Checked and found the core sequence signal not came so dummy
provided and corrected ok
PM WORK DONE
New bearing chnaged then ok
Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
Dryer interchanged to A11 (base is not suitable so spare dryer base
removed and fixed in A15
WE CHECK TIME FEEDING AREA BARREL WEARING SO NEW BARREL
AND SCREW SET ,HEAD,NOZZLE
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

CLAMP BUSH 1 NO

TIE BAR 1 NO

- -

- -

TIE BAR 1 NO

MOTOR 1 NO

TIE BAR 1 NO

- -

TC - 3 WIRE (MORETTO TYPE) 1

3.6V TOSHIBA BATTERY 1

3.6V TOSHIBA BATTERY 1 NOS

ALL NEW SPARE CHANGE . EACH ONE SET

PROXIMITY SENSOR (24V PNP) 1 NO

COVEYING FILLTER 1

40.50.6 / 25.33.8

32DIA 1 NO
PNP SENSOR 1NO

Bearing set
DIA 36 1SET
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 WOOJIN A16 14 MARCH 2019

2 YUSHIN A16 19 August 2019

3 WOOJIN A16 14 SEPTEMBER 2019

4 YUSHIN A16 21 DECEMBER 2019

5 MATSUI A16 28 DECEMBER 2019

6 WOOJIN A16 9 JULY 2020

7 WOOJIN A16 1 AUGUST 2020

8 WOOJIN A16 14 SEPTEMBER 2020

9 WOOJIN A16 19 OCTOBER 2020

10 WOOJIN A16 20 OCTOBER 2020

11 WOOJIN A16 3 SEPTEMBER 2020
12 WOOJIN A16 17 NOVEMBER 2020
13 YUSHIN A16 18 NOVEMBER 2020
14 WOOJIN A16 21 MAY 2021

15 WOOJIN A16 24 MAY 2021

16 WOOJIN A16 24 MAY 2021

17 WOOJIN A16 31 MAY 2021
18 WOOJIN A16 6 DECEMBER 2021
19 WOOJIN A16 8 MARCH 2022
20 WOOJIN A16 8 MARCH 2022

21 WOOJIN A16 14 MARCH 2022

22 WOOJIN A16 11 MARCH 2022

23 WOOJIN A16 10 APRIL 2022

24 WOOJIN A16 14 APRIL 2022

25 WOOJIN A16 ### APRIL 2022

26 WOOJIN A16 ### MAY 2022

27 WOOJIN A16 ### MAY 2022

28 WOOJIN A16 ### MAY 2022

29 WOOJIN A16 24.06.22
30 WOOJIN A16 2 JAN 2023
31 WOOJIN A16 8 FEB 2023
32 WOOJIN A16 11 MAR 2023
33
34
81
HINE HISTORY CARD
ISSUE

PM TO BE CARRIED

BATTERY PROBLEM

DRYER PROBLEM

MAIN ARM SHAKEN PROBLEM

FAN BLOWER NOT WORKIMG

INJECTION UNIT PROXIMITY SENSOR PROBLEM

PM TO BE CARRIED

NOZZLE BLOCK PROBLEM

RUNNING TIME DISPLAY PROBLEM IN PANNEL SIDE
ELCB TRIPED
RUNNING TIME TEMPERATURE LOW
NOZZLE BLOCK PROBLEM
INJECTION PRESSURE PROBLEM
ROBOT SERVO AMP PROBLEM
EJECTOR ROD FIXING THREAD DAMAGE

SERVOMOTOR UNABLE TO ON

SERVOMOTOR UNABLE TO ON
SERVOMOTOR UNABLE TO ON
GREASE CATRIDGE CHANGED
NOZZLE CARAIGE CYCLINDER PRESSURE DROP
NOZZLE TEMPERURE PROBLEM ,LUMBS LEAK

NOZZLE CARAIGE CYCLINDER PRESSURE DROP

MOULD DIEHEIGHT PROBLEM DUE TO MAX SIGNAL

CONTINUS RECEVIED I/O SIDE
PM WORK

Refilling issue

Grease catridge low

Machine movement work

Machine movement work

Machine movement work

 Lubrication gresse level low
Injection, charging motor servo cable
Tonnage not working
DC bus pre charging voltage unstable
RY CARD
ACTION

PM WORK DONE

BATTERY CHANGED
DRYER BLOWER MOTOR FAILURE NOW TEMPERAVERY AIR USED THEN
OK
BUSH BEARING CHANGED

NEW FAN BLOWER SET CHANGED

INDUCTIVE TYPE PROXIMITY SENSOR REPLACED

PM WORK DONE

NOZZLE REMOVED , CLENAED , ASSEMBLED

DISPLAY INPUT VOLTAGE DC 24V SHORT CIRCUIT SO CHANGE THE
NEW DISPLAY
CHECKNG THE AUTO TUNING VALUE CANCEL. SO NEW VALUE
PROVIDED HELP WITH SERVICE PERSON
NOZZLE REMOVED , CLENAED , ASSEMBLED
LOAD CELL CONNECTOR CLEANED ASSEMBLED
SERVO AMPLIFIER NEW ONE CHANGED
DISMANTLE AND RETAPING THE THREAD
INJECTION AND REFILING CARD INTERCHANGED A18 MC BUT SAME
PROBLEM OCCURRED.MC STOP
MAYBE LOADCELL PROBLEM.MC STOP
MOTOR CABLE CLEAN AND RECONNECT.NOW OK.
GREASE CATRIDGE CHANGED
CHANGE THE NEW SEAL OPRATOR SIDE CYCLINDER ONLY
change the new heater

CHANGE THE NEW SEAL NON OPRATOR SIDE CYCLINDER ONLY

CHANGE THE NEW PROXIMITY SENSOR

PM WORK DONE

Checked and found the screw tip was broken so changed then ok

Changed new catridge ok

Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
 New greese catridge changed.
cables are changed into DB connectors
operator side down tiebar broken spare tie bar changed
Drive serviced from cnc
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

3.6V TOSHIBA BATTERY 1

BEARING 4

FAN BLOWER 1

PROXIMITY SENESOR 1NOS

NEW DISPLAY CHANGE 1 NO

SERVO AMPLIFIER 1

FS1 - GREASE CATRIDGE 1 DUST

2NOS AND
UHS40,50,6 SEAL,VIPPER SEAL
D30 L40 W250 CHANGE
1 NO
2NOS AND DUST
UHS40,50,6 SEAL,VIPPER SEAL
CHANGE

PNP SENSOR 2NOS

Dia 32 Screw tip

FS-1 catridge
 16 sq
calibration done
17.03.2023
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 YUSHIN A17 30 August 2019

2 WOOJIN A17 14 OCTOBER 2019

3 WOOJIN A17 31 OCTOBER 2019

4 YUSHIN A17 21 NOVEMBER 2019

5 WOOJIN A17 17 JULY 2020

6 WOOJIN A17 27 JULY 2020

7 WOOJIN A17 10 SEPTEMBER 2020

8 WOOJIN A17 20 OCTOBER 2020

9 WOOJIN A17 27 OCTOBER 2020

10 YUSHIN A17 16 NOVEMBER 2020

11 WOOJIN A17 21 JANUARY 2021

12 WOOJIN A17 16 NOVEMBER 2021

13 WOOJIN A17 10 APRIL 2022

14 WOOJIN A17 5/8/2022 APRIL 2022

15 WOOJIN A17 5/8/2022 APRIL 2022

16 WOOJIN A17 ### APRIL 2022

17 WOOJIN A17 ### APRIL 2022

18 WOOJIN A17 ### APRIL 2022

19 YUSHIN A17 ### APRIL 2022

914 WOOJIN A17 21 JANUARY 2021

1091 WOOJIN A17 16 NOVEMBER 2021

1171 WOOJIN A17 10 APRIL 2022

WOOJIN A17 5/8/2022 8.30 AM 9.00 AM

WOOJIN A17 5/8/2022 11.37 PM

WOOJIN A17 ### 8.30 AM 5.30 PM

 WOOJIN A17 ### 8.30 AM 6.00 PM

WOOJIN A17 ### 8.30 AM 6.00 PM

WOOJIN A17 ### 1.30 PM 2.00 PM

29
30
31
32
33
34
81
HINE HISTORY CARD
ISSUE

ROBOT BATTERY PROBLEM

INJECTION MOTOR WIRE CONNECTOR PROBLEM

INJECTION MOTOR AND CABLE CONNECTOR
PROBLEM
FLIP RETURN NOT SENSING PROBLEM

INJECTION SERVO OVERLOAD ALARM CAME

NOZZLE ZONE TEMP PROBLEM

TEMP VARIATION PROBLEM

NOZZLE TEMPERATURE PROBLEM

FEED THROAD LINE DAMAGED

ROBOT SERVO AMP PROBLEM

AUTO DIE HEIGHT PROBLEM

DIE HEIGHT PROBLEM

PM WORK

Dryer side air leak

Ejector motor temperature high

Machine movement work

Machine movement work

Machine movement work

Robot pendant touch not working

AUTO DIE HEIGHT PROBLEM

DIE HEIGHT PROBLEM

PM WORK

Dryer side air leak

Ejector motor temperature high

Machine movement work

 Machine movement work

Machine movement work

Robot pendant touch not working

RY CARD
ACTION

NEW BATTERY CHANGED

WIRE CONNECTOR REMOVED , ANOTHER CONNECTOR PROVIDED

NEW MOTOR AND CABLE CHANGED

SENSOR FAILURE. NEW SENSOR CHANGED

INJECTION SERVO LOAD WILL BE HIGH SO TO REDUCED LOAD THEN OK

NEW NOZZLE HEATER CHANGED

NOZZLE TC CLEANED ASSEMBLED

THERMOCOUPLE FAILURE NEW THERMOCOULE CHANGED THEN OK

NEW BALL VALVE CHANGED AND ASSEMBLED

SERVO CARD REPLACED FROM A16 MC

DIE HEIGHT MAXIMUM SENSOR FAILURE. NEW SENSOR CHANGED

PROXIMITY SWITCH FAILUR EPROBLEM REPLACED

PM WORK DONE
Checked and found the nipple was damaged so new fitting changed
then ok

Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
Chekced and new pendant changed after found communicatin error so
cable changed after ok

DIE HEIGHT MAXIMUM SENSOR FAILURE. NEW SENSOR CHANGED

PROXIMITY SWITCH FAILUR EPROBLEM REPLACED

PM WORK DONE
Checked and found the nipple was damaged so new fitting changed
then ok

Machine movement work so power cable , water hoses and air hoses
removed and insulated
Outsource person came for machine movement and moved the m/c as
per marking
Machine movement completed so power line , air line and water line
connection work done
Chekced and new pendant changed after found communicatin error so
cable changed after ok
 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

3.6V TOSHIBA BATTERY 1 NOS

B&R Motor (8LSA75.R2030D104-3) Motor

EACH 1 NO
Cable (713LK050M123TEC)
SENSOR FIXED 1 NOS

32 * 55MM MICA HEATER 1 NOS

K-TYPE THERMOCOUPLE 1 NO

BALL VALVE AND NIPPLE 1 NOS

PROXIMITY SENSOR 1

PROXIMITY SWITCH

Yushin robo pendant and pendant cable Each 1 no

PROXIMITY SENSOR 1

PROXIMITY SWITCH
Yushin robo pendant and pendant cable Each 1 no
 MACHINE HISTOR
sl.no MAKE MACHINE DAY MONTH YEAR

1 FANUC A18 16 OCTOBER 2018

2 WOOJIN A18 28 JANUARY 2018

3 WOOJIN A18 5 SEPTEMBER 2019

4 WOOJIN A18 9 SEPTEMBER 2019

5 WOOJIN A18 6 NOVEMBER 2019

6 YUSHIN A18 21 DECEMBER 2019

7 WOOJIN A18 28 DECEMBER 2019

8 WOOJIN A18 23 JANUARY 2020

9 WOOJIN A18 13 OCTOBER 2020

10 WOOJIN A18 1 DECEMBER 2020

11 WOOJIN A18 24 JANUARY 2021

12 WOOJIN A18 18 SEPTEMBER 2021

13 MATSUI A18 20 NOVEMBER 2021
14 WOOJIN A18 10 APRIL 2022
15 YUSHIN A18 ### APRIL 2022

16 YUSHIN A18 ### APRIL 2022

WOOJIN A18 ### 2.00 PM 2.30 PM

WOOJIN A18 ### 8.30 AM 9.00 AM

WOOJIN A18 25 JAN 2023

WOOJIN A18 8 JAN 2023
WOOJIN A18 25 JAN 2023

22 WOOJIN A19 11 DECEMBER 2023

23
24
25
26
27
28
29
30
31
32
33
34
81
HINE HISTORY CARD
ISSUE

LUBRICATION LEVEL VERY LOW

MACHINE ERROR STATE PROBLEM

NOZZLE BLOCK

HOPPER DRYER CARD PROBLEM

NOZZLE BLOCK

MAIN ARM SHAKEN PROBLEM

DISPLAY SOMETIMES 0 VALUE SHOWING

BOOTING PROBLEM

REFILLING PROBLEM

NOZZLE BLOCK

TOUCH NOT WORKING PROPERLY

GREASE LEVEL LOW

MATERIAL NOT FEEDING
PM WORK
Robot speed high

Robo cutter struck up

Robot speed high

Robo cutter struck up

Cylinder seal damage(Operator side)

Injection, charging motor servo cable
injection over current alrm coming

RUNNING TIME CUSHION VARIATION PROBLEM

RY CARD
ACTION

GREASE CATRIDGE PROVIDED

FIX DATA FILE PROGRAM RE INSTALLED, RE STARTED .

REMOVE NOZZLE CHANGE SPARE NOZZLE

REMOVE MORETO DRYER AND REPLACE MATSUI NEW DRYER

REMOVE NOZZLE CHANGE SPARE NOZZLE

BUSH BEARING CHANGED

DISPLAY MEMORY BATTERY NEW ONE CHANGED

DISPLAY ERROR SO A15 MC DISPLAY CHANGED

RUNNER STRUCK UP IN FEEEDING ZONE AREA CLEANED THEN OK

REMOVE NOZZLE CLEANED AND RESAAEMBLE THE NOZZLE

REMOVED DISPLAY AND CHANGED TOUCH FROM SPARE DISPLAY
NOW OK
GREASE CATRIDGE changed
FEEDING MOTOR CONTACTOR PROBLEM
PM WORK DONE
checked torque was high so program torgue changed then ok
Found cutter area dust formed so cutter removed and fully cleaned
and grease applied ok
checked torque was high so program torgue changed then ok
Found cutter area dust formed so cutter removed and fully cleaned
and grease applied ok
New seal kit change
cables are changed into DB connectors
servo motor cable melted. Db connector fixed done

CHANGE THE NEW SCREW TIP

 DOC NO: MR0121
REV NO: 0
REV DATE: 15.03.2018
CURRENT MONTH/YEAR:

USING SPARES REMARKS

FS2-7 GREASE CATRIDGE 1

MJ3-25( AIR DRYER) 1 NOS

BEARING 4

3V - CR2477N 1

BATTERY 3 V 1

FS2-7 GREASE CATRIDGE 1

LC1 E09-10 1

UHS 40 50 6 2
16 sq

DIA 32 1