Sinumerik: Shopmill

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S IN U M E R IK

S h o p M ill
S h o r t G u id e

PROGRAM
V o lu m e m o d e l

T o p v ie w

D e ta ils
PROGRAM
S H O P M I
L L _ P a r
t_ 2 7 _ 5 U p d a te
1 S H O
P M IL L _ T e il_
2 F a c e 2 7 _ 5
m illin g tim e
3 U _ P T = F A C E n d
R O F IL E C U T T 0 :0 8 :2 3
4 P a th E R F 0 .4 T o o l
m illin g /Z S 4 0 0
m X 0 = -1 0
0 >
5 P a th S im u la - M a c h in e
m illin g T = C U T tio n fro m h e re
T E R 2 5
6 P a th F 0 .2 /Z S
m illin g T = C U T 3 0 0 m X 0 = 0 Z S tr a ig h t
T E R 2 5 1 = 4 0 in k
7 C ir c F 0 .2 /Z S >
u la r p o c T = C U T 3 0 0 m X 0 = 0 Z
k e t T E R 2 5 1 = 4 0 in k
8 S H O F 0 .2 /Z S
P M IL L _ T = C U T 3 0 0 m X 0 = 0 Z C ir c le
2 7 _ C 1 T E R 2 5 1 = -4 0 c e n te r.
9 S o lid F 0 .2 /Z S 2
m a c h in 0 0 m X 0 = 0 Y >
in g 0 = 0 Z 0 =
1 0 R e m 0
a in in g m T = C U T
a te r ia l T E R 2 5 C ir c le
1 1 S o lid F 1 2 5 0 /m
m a c h in T = C U T in S 2 0 0 r a d iu s
in g T E R 2 0 0 U Z 0 = >
F 1 2 5 0 /m 0
1 2 C ir c in S 2 0 0
u la r p o c T = C U T 0 U Z 0 =
k e t T E R 2 0
1 3 C ir c
u la r p o c T =
PROGRAM 0

EN D k e t S H O P M IL L _ P A R T _ 2 7 _ 1
1 4 E n d A lt e r n a t.
o f p ro g r T = P ro g ra m h e a d e r
a m
B la n k :
R e f. P o in t 1
X 0 – 1 0 0 .0 0 0 a b s
Z Y 0 – 1 0 0 .0 0 0 a b s
Z 0 5 .0 0 0 a b s
S tr a ig
C ir c le h t D r ill
D im e n s io n
L
M illin g R P W
C o n H
m illi D im e n s io n m m
T o o l a x is Z
Z 0 S C R e tu r n p la n e
a b s
R P 2 .0 0 0 a b s
S a fte y d is ta n c e :
H S C 1 .0 0 0 in k
M a c h . s e n s e o f ro t.:
S y n c . m ill.
R e tr a c t. p o s . p a tt. C a n c e l
O p tim iz e d

A c c e p t
S tr a ig h t D r ill M illin g C o n to u r M is c . S im u la – M a c h in e
C ir c le m illin g tio n fro m h e re
O v e r v ie w o f P u s h b u tto n s
C a lls th e B a s ic m e n u

M e s s a g e s
A la r m s C a lls th e " M e s s a g e s /A la r m s " a r e a
S e t z e ro
o ffs e t C a lls th e " T o o ls /Z e r o " a r e a

P ro g ra m C a lls th e " P r o g r a m " a r e a


P ro g ra m
m a n a g e r C a lls th e " P r o g r a m m a n a g e r" a re a

M a n u a l
m a c h in e C a lls th e " M a n u a l m a c h in e " a r e a

A u to
m a c h in e C a lls th e " A u to m a c h in e " a r e a

C a lls th e e x p a n d e d e d ito r

C u rs o r c o n tro l

S w itc h b e tw e e n a lte r n a tiv e p a r a m e te r s

A c c e p t s in g le v a lu e s /C a ll a s e le c tio n

E d it in p u t fie ld s

C h a n g e s ig n

C h a n g e s c r e e n v ie w

A c k n o w le d g e m e s s a g e s /a la r m s

C a n c e l
C lo s e in p u t fo r m s w ith o u t a c c e p tin g v a lu e s

A lte r n a tiv e S w itc h b e tw e e n a lte r n a tiv e p a r a m e te r s

A c c e p t
C lo s e in p u t m a s k a n d a c c e p t v a lu e s
C o n te n ts
P a g e 6 • F e tc h to o l
• S e t r e fe r e n c e p o in t
P a g e 7 • S e t w o r k p ie c e z e r o
• M e a s u r e w o r k p ie c e

P a g e 8 • C re a te n e w p ro g ra m
• O p e n e x is tin g p r o g r a m
P a g e 9 • In s e r t n e w b lo c k
• E d it b lo c k

P a g e 1 0 • T o o l c h a n g e fo r o n e c y c le
P a g e 1 1 • T o o l c h a n g e fo r s im p le
tr a v e r s in g m o v e m e n ts

P a g e 1 2 • S im p le d r illin g
• In te r lin k e d d r illin g
P a g e 1 3 • R e u s e o f p o s itio n s w ith o th e r to o ls

P a g e 1 4 • P o c k e t, p in , g r o o v e a n d fa c e m illin g
• P o c k e ts , p in s a n d g r o o v e s a t s e v e r a l
p o s itio n s

P a g e 1 6 • C re a te c o n to u r
• M ill c o n to u r
P a g e 1 7 • M ill c o n to u r a x is
• M ill c o n to u r a x is w ith is la n d in g

P a g e 1 8 • S im u la te p r o g r a m w ith g r a p h ic
P a g e 1 9 • V ie w w o r k p ie c e c u ts in 3 D
• Z o o m v ie w (2 D v ie w o n ly )

P a g e 2 0 • C o p y , p a s te , d e le te b lo c k
P a g e 2 1 • F in d b lo c k
• S w itc h fr o m p r o g r a m to
p r o c e s s in g

P a g e 2 2 • S e le c t p r o g r a m fo r m a c h in in g
• C o rre c t p ro g ra m
P a g e 2 3 • B lo c k s e a rc h
• T ra c e p ro g ra m ru n o n
s c re e n

P a g e 2 4 • C h a n g e s c r e e n d is p la y
O p e r a tin g A r e a s

B a s ic m e n u
M a n u a l A u to P ro g ra m P ro g ra m
m a c h in e m a c h in e m a n a g e r

O p e r a tin g a r e a s
M a n u a l m a c h in e
M a n u a l M M ANUAL
m a c h in e R e s e t

W C S P o s itio n [m m ] T , F , S

X 4 5 . 9 1 7 T D R IL L
Æ 1 0 .0 0 0 Z
D 1

X
Y 1 8 . 5 0 0 F 0 .0 0 0
0 .0 0 0
1 1 5 %
m m /m in

Z 2 8 . 3 6 7 S 0 .0 0 0
0 .0 0 0 0
1 2 0 % Y

0 % 1 0 0 % 2 0 0 %

E d g e W o r k p ie c e e d g e Z

Y B a s e z e ro B a s is
D ir e c tio n : + X
X 0 0 .0 0 0 a b s

B a s e z e r o B a s is
X 0 0 .0 0 0 C a n c e l
X 0 X
S e t z e ro
o ffs e t
T ,S ,M ... B a s e z e ro W o r k p ie c e M e a s u re M D A P o s itio n in g F a c e S e ttin g s
p o in t z e ro T o o l m illin g

A u to m a c h in e
A u to M AUTO
m a c h in e R e s e t /_ N _ W K S _ D IR /_ N _ S H O P M IL L _ W P D G fu n c tio n
S H O P M IL L _ P A R T _ 2 7 _ S
W C S P o s itio n [m m ] T , F , S
H e lp
X 4 5 . 9 1 7 T D R IL L
Æ 1 0 .0 0 0 Z
D 1 fu n c tio n

Y 1 8 . 5 0 0 F 0 .4 6 0
0 .4 0 0
1 1 5 %
m m /m in

Z 2 8 . 3 6 7 S 0 .0 0 0
0 .0 0 0 0
1 2 0 %

0 % 1 0 0 % 2 0 0 %

P 1 S H O P M IL L _ P A R T _ 2 7 _ S
2 F a c e m illin g T = F A C E C U T T E R F 0 .4 /Z S 4 0 0 m X 0 = -1 0 0
3 U _ P R O F IL
4 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = 4 0 in k
5 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = 4 0 in k M C S a c tu a l
v a lu e
6 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = -4 0
7 C ir c u la r p o c k e t T = C U T T E R 2 5 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0 Z 0 = 0

In flu e n c e B lo c k R e c o rd P ro g ra m
p ro g ra m s e a rc h c o rre c t.

P ro g ra m m a n a g e r
P ro g ra m D ir e c to r y
m a n a g e r N a m e
S H O P M IL L .W P D \..
T y p e L o a d e d S iz e D a te /tim e E x e c u te

S L O _ 3 4 1 M P F 3 1 0 4 1 8 .0 4 .2 0 0 0 1 7 :4 4
N e w
L E V E R M P F 8 2 2 2 0 .0 1 .2 0 0 1 1 0 :2 3
P O C K E T M P F 2 7 0 1 3 .1 0 .2 0 0 0 1 1 :1 7
T M X _ 5 6 M P F 4 5 8 9 1 4 .1 0 .2 0 0 0 1 4 :0 8 R e n a m e

M a rk

C o p y

P a s te

C u t

F re e m e m o ry H a r d d is k : 2 3 9 9 7 6 4 4 8 N C : 1 1 8 1 0 1 6
O th e r
>
N C

"
M e s s a g e s T o o ls C N C IS O
A la r m s z e r o p o in t

P ro g ra m
PROGRAM P ro g ra m
S H O P M IL L _ P A R T _ 2 7 _ 5 T o o l
1 S H O P M IL L _ P A R T _ 2 7 _ 5
2 F a c e m illin g T = F A C IN G _ T O O L F 0 .4 /Z S 4 0 0 m X 0 = -1 0 0
S tr a ig h t
3 U _ P R O F IL
4 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = 4 0 in k
5 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = 4 0 in k C ir c le
c e n te r
6 P a th m illin g T = C U T T E R 2 5 F 0 .2 /Z S 3 0 0 m Z 0 = 0 Z 1 = -4 0
7 C ir c u la r p o c k e t T = C U T T E R 2 5 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0 Z 0 = 0 C ir c le
r a d iu s
8 S H O P M IL L _ 2 7 _ C 1
9 R e m o v e s to c k T = C U T T E R 2 5 F 1 2 5 0 /m in S 2 0 0 0 U Z 0 = 0 H e lix
1 0 R e s id u a l m a te r ia l T = C U T T E R 2 0 F 1 2 5 0 /m in S 2 0 0 0 U Z 0 = 0
1 1 R e m o v e s to c k T = C U T T E R 2 0 F 1 2 5 0 /m in S 3 0 0 0 U Z 0 = 0
P o la r
1 2 C ir c u la r p o c k e t T = C U T T E R 2 5 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0
1 3 C ir c u la r p o c k e t T = C U T T E R 1 0 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0
END 1 4 E E n d o f p ro g ra m

M a c h in e
fu n c tio n
L in e D r ill M illin g C o n to u r M is c . S im u la - M a c h in e
C ir c le m illin g tio n fro m h e re

M e s s a g e s /A la r m s
MESSAGES M e s s a g e s
N o . T im e M e s s a g e s /A la r m s
A la r m s
1 0 7 0 6 6 2 1 :4 0 :4 1 :7 3 D u r in g a d w e ll tim e o n ly M fu n c t io n s p e r m itte d !
N C K 1 3 .0 2 .0 0
1 0 7 0 5 9 2 1 :4 5 :1 5 :9 2 T r a n s m is s io n o f tr a v e r s in g p r o g r a m a b o rte d !
N C K 1 3 .0 2 .0 0
1 0 5 0 1 7 2 2 :0 3 :3 2 :1 2 S e le c tio n p o s s ib le o n ly a fte r e n a b le o r
N C K 1 3 .0 2 .0 0 in r e s e t s ta tu s !

M e s s a g e s
A la r m s

T o o ls
TO O LS T o o l o ffs e t
T o o l lis t
P l. T y p e A lte r n a t.
T o o l id e n tifie r D P 1 s t c u ttin g e d g e N
L e n g th A n g le 1 2
M e a s u re
D R IL L 1 5 0 .3 5 1 1 5 .0 0 0 1 1 8 .0 0 to o l

D e le te
to o l
1 C U T T E R _ 2 0 1 7 2 .6 5 0 2 0 .0 0 0 3
2 C U T T E R _ 4 1 4 8 .9 5 2 4 .0 0 0 2 U n lo a d

4 B A L L H E A D _ C U T 1 6 1 .2 3 7 1 0 .0 0 0 4
5 E D G E _ P R O B E 1 3 6 .4 5 9 0 .0 0 0 0
6 C E N T E R E R 1 5 8 .4 1 0 0 .0 0 0 9 0 .0 0
2 n d
7 G E S E N K F R _ K E G 1 6 0 .4 5 0 5 .0 0 0 3 c u tt. e d g e
8 C U T T E R _ 1 0 1 6 2 .8 8 5 1 0 .0 0 0 3
9 D R IL L _ 5 1 5 1 .0 3 2 5 .0 0 0 1 1 8 .0 0 s o rt
>
1 0 D R IL L _ 1 0 1 6 6 .8 6 6 1 0 .0 0 0 1 1 8 .0 0

T o o l T o o l M a g a z in e Z e ro R
lis t w e a r o ffe s t p a ra m e te r

#
S e tu p
F e tc h to o l

1 P re s s M a n u a l a n d T ,S ,M ...
m a c h in e

T o o ls
2 C a ll u p to o l lis t

3 S e le c t to o l
8 C U T T E R _ 1 0

9 D R IL L _ 5

1 0 D R IL L _ 1 0

4 P re s s T o
m a n u a l

T D R IL L _ 1 0 D 1

T o o l is in s e r te d

5 P re s s to c h a n g e to o l

S e t r e fe r e n c e p o in t

1 A p p r o a c h r e fe r e n c e p o in t

2 M a c h in e B a s e z e ro
P re s s m a n u a l a n d p o in t

W C S P o s itio n [m m ]
3 S e le c t a x is X 4 5 .9 1 7
Y 1 8 .5 0 0
Z 2 8 .3 6 7

4 E n te r 7 8 9
r e fe r e n c e v a lu e 4 5 6
1 2 3
0

$
S e t w o r k p ie c e z e r o

1 A p p r o a c h w o r k p ie c e

M a n u a l a n d W o r k p ie c e
2 P re s s m a c h in e z e ro

S e le c t ty p e o f m e a s u r e m e n t e .g . E d g e
3

4 S e le c t r e fe r e n c e a x is X
Y
Z

5 E n te r v a lu e s 7 8 9
4 5 6
1 2 3
0

6 C a lc u la te
P re s s z e r o p o in t

M e a s u r e w o r k p ie c e

1 A p p r o a c h k n o w n m a c h in e r e fe r e n c e
p o in t

2 M a n u a l M e a s u re
P re s s m a c h in e a n d to o l

3 S e le c t ty p e o f m e a s u r e m e n t e .g . L e n g th
m a n u a l
D ia m e te r
m a n u a l

4 E n te r v a lu e 7 8 9
o f 4 5 6
r e fe r e n c e p o in t 1 2 3
0

5 S ta r t c a lc u la tio n C a lc u la te
d ia m e te r
C a lc u la te
le n g th

%
C re a te P ro g ra m
C re a te n e w p ro g ra m

P ro g ra m
1 C a ll p r o g r a m m a n a g e r w ith M a n a g e r

2 N e w
P re s s

3 E n te r p ro g ra m n a m e a n d p re s s
O K
to a c c e p t

4 P a r a m e te r iz e p r o g r a m h e a d e r
P ro g ra m h e a d e r
7 8 9
B la n k :
R e fe re n c e p o in t 1 4 5 6
X 0 -1 0 0 .0 0 0 a b s 1 2 3
Y 0 -1 0 0 .0 0 0 a b s 0

5 P re s s A c c e p t

O p e n e x is tin g p r o g r a m

P ro g ra m
1 C a ll p r o g r a m m a n a g e r w ith M a n a g e r

2 S e le c t p r o g r a m
N a m e
S H O P M IL L .W P D \..
P A R T _ 5
B E A R IN G S H E L L
L E V E R

a n d p re s s o r

&
In s e r t n e w b lo c k

P r e c o n d itio n : E x is tin g p r o g r a m is o p e n .
i

1 S e le c t in s e r t lin e (lin e a fte r w h ic h th e s te p


is to b e in s e r te d )
1 2 C ir c u la r p o c k e t
1 3 C ir c u la r p o c k e t
1 4 U _ P R O F IL
E N D 1 4 E n d o f p ro g ra m

2 S e le c t m a c h in in g m o d e

e .g .:
D r ill

D e e p h o le
d r illin g >

3 E n te r 7 8 9
m a c h in in g p a r a m e te r s 4 5 6
1 2 3
0

4 P re s s A c c e p t

E d it b lo c k

P r e c o n d itio n : E x is tin g p r o g r a m is o p e n .
i

1 S e le c t b lo c k

E N D

a n d p re s s

2 M a k e c h a n g e s a n d p re s s

A c c e p t to c o n fir m

'
P ro g ra m T o o l C h a n g e
T o o l c h a n g e fo r o n e c y c le

1 C a ll c y c le , e .g .
P ro g ra m D r ill D e e p h o le a n d p o s itio n
d r illin g
c u rs o r
D e e p h o le d r illin g a t " T "
T D
F 0 .0 0 0 m m /m in
S 0 rp m

2 C a ll u p to o l lis t w ith T o o l o ffs e t

3 S e le c t to o l
8 C U T T E R _ 1 0

9 D R IL L _ 5

1 0 D R IL L _ 1 0

A d d to
4 P re s s p ro g ra m
D e e p h o le d r illin g T o o l is in s e r te d
T D R IL L _ 1 0 D 1
F 0 .0 0 0 m m /m in
S 0 rp m

 
T o o l c h a n g e fo r s im p le tr a v e r s in g m o v e m e n ts

1 P ro g ra m S tr a ig h t
C a ll a n d c ir c le

2 T o o l
P re s s >

3 P o s itio n c u r s o r a t " T "


T o o l
T D 1
S rp m
D R

4 C a ll u p to o l lis t w ith T o o l o ffs e t

5 S e le c t to o l
8 C U T T E R _ 1 0

9 D R IL L _ 5

1 0 D R IL L _ 1 0

6 A d d to
P re s s p ro g ra m

T o o l
T D R IL L _ 1 0 D 1
S rp m
D R

7 P r o g r a m tr a v e r s in g m o v e m e n ts ,
e .g . a s tr a ig h t lin e o r a c ir c le

 
D r illin g
S im p le d r illin g

1
1 8 D e e p h o le d r illin g

1 9 0 0 1 : P o s itio n s

2 P ro g ra m D r ill
C a ll a n d

3 C e n te r
S e le c t >
D r illin g
re a m in g >
D e e p h o le
D r illin g >
B o re
>
T h re a d
>

4 E n te r p a ra m e te rs a n d p re s s

A c c e p t to c o n fir m

P o s it io n s
5 P re s s >

6 S e le c t

7 E n te r p a ra m e te rs a n d p re s s

A c c e p t to c o n fir m

In te r lin k e d d r illin g
P r e c o n d itio n : " D r illin g " c y c le is s e le c te d ,
i fo r e x a m p le

1 1 2 C e n te r

1 3 D e e p h o le d r illin g

1 4 0 0 1 : P o s itio n s

1 5 0 0 2 : F u ll h o le c ir c le


i In th e e x a m p le , fir s t p o s itio n s 0 0 1 a n d
fu ll h o le c ir c le 0 0 2 a r e c e n te r e d a n d th e n
d r ille d .

2 S e le c t C e n te r e n te r p a ra m e te rs a n d
> a c c e p t

3 S e le c t D e e p h o le e n te r p a ra m e te rs a n d
d r illin g > a c c e p t

4 S e le c t P o s it io n s e n te r p a ra m e te rs a n d
a c c e p t

5 S e le c t e n te r p a ra m e te rs a n d
a c c e p t

6 S e le c t e n te r p a ra m e te rs a n d
a c c e p t

i U p to 2 0 m a c h in in g s te p s a n d p o s itio n s
c a n b e in te r lin k e d .

R e p e a t p o s itio n s

i P r e c o n d itio n : C y c le " D r illin g " is s e le c te d .

1 1 2 C e n te r
1 3 0 0 1 : P o s itio n s
1 4 0 0 2 : F u ll h o le c ir c le
1 5 D e e p h o le d r illin g
1 6 T h r e a d c u ttin g
1 7 R e p e a t p o s . 0 0 1 : P o s itio n s
1 8 D e e p h o le d r illin g
1 9 R e p e a t p o s . 0 0 1 : P o s itio n s

R e p e a t
2 P re s s p o s itio n s >

3 E n te r p o s itio n n u m b e r a n d p r e s s

A c c e p t to c o n fir m

 !
M illin g
P o c k e t, p in , g r o o v e a n d fa c e m illin g

P ro g ra m M illin g
1 C a ll a n d

2 S e le c t m illin g c y c le F a c e
m illin g
P o c k e t
P in
G ro o v e
>

3 E n te r p a ra m e te rs a n d p re s s

A c c e p t to c o n fir m

P o c k e ts , p in s a n d g r o o v e s a t v a r io u s
p o s itio n s

1 N 1 5 R e c t. p o c k e t
N 2 0 0 0 1 : F u ll h o le c ir c le

A p o c k e t is m ille d a t e a c h p o s itio n in th e
h o le c ir c le .

C a ll P ro g ra m M illin g
2 a n d

3 S e le c t m illin g c y c le P o c k e t
P in
G ro o v e
>

4 P a ra m e te rs
M a c h in in g :
S in g le p o s .
X 0 0 .0 0 0 a b s
Y 0 0 .0 0 0 a b s
Z 0 0 .0 0 0 a b s
W 5 .0 0 0

w ith
M a c h in in g :
s w itc h P o s . p a tte rn
A lt e r n a tiv e to

W 5 0 .0 0 0

 "
5 E n te r p a ra m e te rs a n d p re s s

A c c e p t
to c o n fir m

6 D r ill
S w tic h to a re a

7 S e le c t P o s it io n s
>

8 S e le c t p o s itio n p a tte r n

9 E n te r p a ra m e te rs a n d p re s s

A c c e p t
to c o n fir m

i P o s itio n s a n d o b s ta c le s h a v e th e s a m e
e ffe c t o n m illin g a s fo r d r illin g .

 #
C o n to u rs
C re a te c o n to u r

1 C a ll P ro g ra m a n d C o n to u r
m illin g

2 P re s s N e w
c o n to u r >

3 E n te r n a m e o f c o n to u r a n d p re s s
O K
to c o n fir m

4 E n te r s ta r t p o in t a n d p r e s s

A c c e p t to c o n fir m

5 P ro g ra m th e
c o n to u r e le m e n ts
in s te p s

EN D

A c c e p t e a c h e le m e n t w ith

A c c e p t

6 A c c e p t fin is h e d c o n to u r w ith

A c c e p t

M ill c o n to u r p a th

i P r e c o n d itio n : A c o n to u r h a s a lr e a d y b e e n
c re a te d .

1 C a ll P ro g ra m a n d C o n to u r
m illin g

P a th
2 P re s s m illin g >

3 E n te r p a r a m e te r s a n d a c c e p t w ith
A c c e p t

 $
T h e c o n to u r c a n b e m a c h in e d s e v e r a l
i tim e s in s u c c e s s io n (e .g . fir s t r o u g h in g ,
th e n fin is h in g ).
3 U _ P R O F IL
4 P a th m illin g
5 P a th m illin g

C o n to u r p o c k e t m illin g

i P r e c o n d itio n : A c lo s e d c o n to u r h a s a lr e a d y
b e e n c re a te d .

1 C a ll P ro g ra m a n d C o n to u r
d r illin g

2 R e m o v e
P re s s s to c k >

3 E n te r p a ra m e te rs a n d p re s s
A c c e p t
to c o n fir m

4 P re s s R e s id u a l if th e fir s t to o l c o u ld n o t
> fu lly m a c h in e th e p o c k e t.

5 E n te r p a ra m e te rs a n d p re s s
A c c e p t to c o n fir m

T h e c o n to u r c a n b e m a c h in e d s e v e r a l
i tim e s in s u c c e s s io n .
8 S H O P M IL L _ 2 7 _ C 1
9 S o lid m a c h in in g
1 0 R e m a in in g m a t e r ia l
1 1 S o lid m a c h in in g

M illin g p o c k e t c o n to u r w ith is la n d in g

i P r e c o n d itio n : A p o c k e t c o n to u r h a s a lr e a d y
b e e n c re a te d .
1 C r e a te o r p a s te is la n d c o n to u r
(d ir e c tly a fte r p o c k e t c o n to u r )
3 P O C K E T _ 2 7 _ C
4 IS L E _ 2 7 _ C 1
5 R E M O V E S T O C K

2 S e e " C o n to u r p o c k e t m illin g " fo r fu r th e r s te p s

 %
S im u la tio n
S im u la te p r o g r a m r u n w ith g r a p h ic

1 P ro g ra m S im u la -
C a ll a n d tio n

T h e s im u la tio n is s ta r te d
a u to m a tic a lly .

2 C h a n g e v ie w :
T o p v ie w
P re s s to s w itc h to to p v ie w
Y 1

-5 0

-1 0 0
X 1
-1 0 0 -5 0 0 5 0

P re s s to s w itc h to 3 -p la n e v ie w 5 0

0
Z 1
Z 1 Z 1

-5 0

-5 0

Y 1

-1 0 0
X 1 Z 1
-1 0 0 0

T h e + C u r s o r m a r k s th e c u ttin g p la n e s

U s e th e k e y s to s h ift th e
c u ttin g p la n e s

C a ll th e 3 D v ie w w ith

Z 1

Y 1
X 1

(th e 3 D v ie w s h o w s th e c u r r e n t m a c h in in g
s ta tu s
– n o d y n a m ic u p d a te !)

 &
V ie w w o r k p ie c e c u ts in 3 D

1 C a ll th e 3 D v ie w w ith

D e ta ils
2 P re s s

3 P o s itio n th e c u ttin g p la n e s w ith


z

y
z

4 P re s s

Z 1

Y 1
X 1

5 U p d a te c u t a fte r m o d ific a tio n w ith


U p d a te

Z o o m v ie w (2 D v ie w o n ly )

D e ta ils
1 P re s s

2 S e le c t z o o m c e n te r (+ c u r s o r ) w ith

Z o o m + Z o o m -
3 P re s s o r

 '
E d it P r o g r a m
C o p y , p a s te , d e le te b lo c k

P r e c o n d itio n : E x is tin g p r o g r a m is o p e n .
i

1 C a ll e x te n d e d e d ito r

2 S e le c t d e s ir e d b lo c k
6 P a th m illin g
7 C ir c u la r p o c k e t
8 S H O P M IL L _ 2 7 _ C 1

3 P re s s M a rk to s e le c t s e v e r a l b lo c k s

2 F a c e m illin g
3 U _ P R O F IL
4 P a t h m illin g
5 P a t h m ililn g
6 P a t h m illin g

4 P re s s C o p y to c o p y th e s e le c tio n

P re s s C u t to d e le te th e s e le c tio n
(it is a ls o c o p ie d )

P re s s P a s te to in s e r t th e c o p ie d
s e le c tio n

i T h e b lo c k s a r e a lw a y s in s e r te d a fte r th e c u r s o r !
1 2 C ir c u la r p o c k e t
1 3 C ir c u la r p o c k e t
1 4 U _ P R O F IL
E N D 1 4 E n d o f p ro g ra m

i Y o u c a n a ls o c o p y a n d in s e r t b lo c k s
fro m o n e p ro g ra m to a n o th e r.

P ro g ra m
P re s s m a n a g e r to c h a n g e th e p ro g ra m


S e a r c h b lo c k

P r e c o n d itio n : E x is tin g p r o g r a m is o p e n .
i

1 C a ll e x te n d e d e d ito r

S e a rc h
2 P re s s >

3 E n te r s e a rc h d a ta a n d p re s s
S e a rc h
to c o n fir m

S w itc h fr o m p r o g r a m to m a c h in in g

P r e c o n d itio n : E x is tin g p r o g r a m is o p e n .
i

1 S e le c t b lo c k a t w h ic h m a c h in in g
is to s ta r t
6 P a th m illin g
7 C ir c u la r p o c k e t
8 S H O P M IL L _ 2 7 _ C 1

P re s s M a c h in e
2 fro m h e re


In s ta ll P r o g r a m
S e le c t p r o g r a m fo r m a c h in in g

1 C a ll th e p r o g r a m m a n a g e r P ro g ra m
m a n a g e r

2 S e le c t p r o g r a m
N a m e
S H O P M IL L .W P D \..
P A R T _ 5
B E A R IN G S H E L L
L E V E R

R u n
3 P re s s p ro g ra m

C o rre c t p ro g ra m

P r e c o n d itio n : P r o g r a m is r u n in th e
i " A u to m a c h in e " a r e a .

1 S to p p ro g ra m s e q u e n c e

P re s s P ro g ra m
2 c o rre c t.

3
S e le c t b lo c k

a n d p re s s

4 E n te r c h a n g e s a n d p re s s

A c c e p t to c o n fir m

5 P re s s M a c h in e
to c o n tin u e m a c h in in g
fro m h e re

i M a c h in in g is c o n tin u e d a t th e b lo c k
s e le c te d w h e n th e e d ito r w a s e x ite d .
N o n -m o d a l p ro g ra m e x e c u tio n

P r e c o n d itio n : P r o g r a m is r u n in th e
i " A u to m a c h in e " a r e a .

1 P r e s s s in g le b lo c k

2 S ta rt p ro g ra m

M a c h in in g o f th e w o r k p ie c e is in te r r u p te d
i a fte r e a c h p r o g r a m b lo c k w h ic h c a n s ta r t
a m o v e m e n t o r a u x ilia r y fu n c tio n o f th e
m a c h in e .

3 S ta rt n e x t p ro g ra m b lo c k

T r a c e m a c h in in g o n s c r e e n

i P r e c o n d itio n : P r o g r a m is r u n n in g .

1 R e c o rd
P re s s
Z 1

-5 0

Y 1

-1 0 0
X 1 Z 1
-1 0 0 0

W o r k p ie c e m a c h in in g is d is p la y e d
s im u lta n e o u s ly o n s c r e e n .

2 S w itc h v ie w w ith T o p v ie w

S e e " G r a p h ic s im u la tio n "


fo r d e ta ils o f c u t d is p la y
a n d z o o m fu n c tio n s

!
T ip s & T r ic k s
C h a n g e s c r e e n v ie w

1 T o g g G l e r u b n e d t wm e e e n n ü l i s t v i e w a n d
p r o g r a m g r a p h ic s (p r o g r a m o v e r v ie w )
S H O P M IL L _ P A R T _ 2 7 _ 9
1 0 R e m a in in g m a te r ia l T = C U T T E R 2 0 F 1 2 5 0 /m in S 2 0 0 0 U Z 0 = 0
1 1 S o lid m a c h in in g T = C U T T E R 2 0 F 1 2 5 0 /m in S 3 0 0 0 U Z 0 = 0
1 2 C ir c u la r p o c k e t T = C U T T E R 2 5 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0
1 3 C ir c u la r p o c k e t T = C U T T E R 1 0 F 0 .2 /Z S 2 0 0 m X 0 = 0 Y 0 = 0
1 4 C e n te r T = C E N T E R E R F 0 .5 /U S 1 0 0 0 U Z 1 = 3 in k
1 5 0 0 1 : P o s itio n s Z 0 = -4 0 X 0 = 8 5 Y 0 = 8 5 X 1 = 8 5 Y 1 = 0 X 2 = 8 5
1 6 O b s ta d e s Z 0
1 7 0 0 2 : F u ll h o le c ir c le Z 0 = -2 0 X 0 = 0 Y 0 = 0 R 4 0 N 8
1 8 D e e p h o le d r illin g T = D R IL L 6 _ 6 F 0 .5 /U S 1 0 0 0 U Z 1 = 5 4 in k
1 9 R e p e a t p o s . 0 0 2 : F u ll h o le c ir c le
2 0 D e e p h o le d r illin g T = D R IL L 6 _ 6 F 0 .5 /U S 1 0 0 0 U Z 1 = 3 2 in k
2 1 D r ill T = D R IL L 2 0 F 5 0 0 /m in S 1 0 0 0 U
2 2 R e p e a t p o s . 0 0 1 : P o s itio n s
2 3 T h r e a d d r illin g T = M 8 )1 .2 5 m m S 5 0 0 U Z 1 = 3 0 in k
2 4 R e p e a t p o s . 0 0 2 : F u ll h o le c ir c le
2 5 E n d o f p ro g ra m

P M IL L _ P A R T _ 2 7 _ 9
1 0 0

5 0

-5 0

-1 0 0
Y
END -1 0 0 -5 0 0 5 0 1 0 0
X

2 T o g g le b e tw e e n p r o g r a m m in g g r a p h ic s
a n d h e lp d is p la y (in p u t fo r m )
S H O P M IL L _ P A R T _ 1 5 R e d u c tio n fa c t. in fe e d
P D e e p h o le d r illin g
T D R IL L _ 1 0 D 1
F 0 .0 0 0 m m /m in
S 1 0 0 0 U /m in
END S h a ft
0 Z 1 3 2 .0 0 0 in k
D 1 5 .0 0 0
D F 1 .0 0 0
D T 0 .0 0 0 s
-2 0

-1 0

Z
-2 0 0 2 0

P M IL L _ P A R T _ 1 5 R e d u c tio n fa c t. in fe e d
D e e p h o le d r illin g
T D R IL L _ 1 0 D 1
F 0 .0 0 0 m m /m in
S 1 0 0 0 U /m in
END S h a ft
Z Z 1 3 2 .0 0 0 in k
D 1 5 .0 0 0
D F 1 .0 0 0
D T 0 .0 0 0 s

Z 0
D

V 1
Z 1

"
T h e p u b lic a t io n w a s p r o d u c e d w it h D e s ig n e r V 7 . 0

T h e re p ro d u c t io n , tra n s m is s io n o r u s e o f th is d o c u m e n t o r it s c o n t e n t s
is n o t p e rm itte d w ith o u t e x p re s s w r it te n a u th o r ity . O f fe n d e r s w ill b e lia b le
fo r d a m a g e s . A ll r ig h t s , in c lu d e d r ig h ts c r e a te d b y p a te n t g ra n t o r
r e g is tr a tio n o f a u t ility m o d e l o r d e s ig n , a r e r e s e rv e d .

© S ie m e n s A G , 2 0 0 1 . A ll r ig h t s r e s e r v e d .

O th e r fu n c tio n s n o t d e s c r ib e d in t h is d o c u m e n t a tio n m ig h t b e e x e c u ta b le
in t h e c o n t r o l. T h is d o e s n o t, h o w e v e r , r e p r e s e n t a n o b lig a t io n t o s u p p ly
s u c h f u n c tio n s w ith a n e w c o n t r o l o r w h e n s e r v ic in g .

W e h a v e c h e c k e d th a t th e c o n te n ts o f th is d o c u m e n t c o r r e s p o n d to th e
h a rd wa re a n d s o ftw a re d e s c r ib e d . N o n e t h e le s s , d if f e r e n c e s m ig h t e x is t
a n d w e c a n n o t th e re fo re g u a r a n te e t h a t t h e y a r e c o m p le t e ly id e n tic a l.
T h e in
fo r m a tio n c o n ta in e d in th is d o c u m e n t is , h o w e v e r , r e v ie w e d
re g u la
r ly a n d a n y n e c e s s a r y c h a n g e s w ill b e in c lu d e d in t h e n e x t e d itio n .
W e w e lc o m e s u g g e s t io n s fo r im p r o v e m e n t.

S u b je c ts to c h a n g e s w ith o u t p r io r n o tic e .

B e s t e ll- N r . 6 F C 5 2 9 8 - 5 A D 3 0 - 0 B P 0
P r in t e d in G e r m a n y

#
S u g g e s tio n s /C o r r e c tio n s
T o
S IE M E N S A G
A & D M C B M S
P . O . B o x 3 1 8 0
D -9 1 0 5 0 E r la n g e n
G e rm a n y
( T e l. 0 1 8 0 /5 2 5 - 8 0 0 8 /5 0 0 9 [H o tlin e ]
F a x + 4 9 (0 )9 1 3 1 /9 8 -1 1 4 5
e m a il: m o tio n c o n tr o l.d o c u @ e r lf.s ie m e n s .d e )

F ro m

N a m e
C o m p a n y /D e p t.

A d d re s s

P h o n e /fa x :

S IN U M E R IK 8 1 0 D /8 4 0 D
S h o p M ill S h o r t G u id e
O rd e r N o .: 6 F C 5 2 9 8 -5 A D 3 0 -0 B P 0
E d itio n : 0 4 .2 0 0 1

S u g g e s tio n s a n d /o r c o r r e c tio n s

$
C o n te n ts
P a g e 6 • F e tc h to o l

M a n u a l
M a c h in e
• S e t r e fe r e n c e p o in t
P a g e 7 • S e t w o r k p ie c e z e r o
• M e a s u re to o l

P a g e 8 • C re a te n e w p ro g ra m
• O p e n e x is tin g p r o g r a m
P a g e 9 • In s e r t n e w b lo c k
• E d it b lo c k

P a g e 1 0 • T o o l c h a n g e fo r o n e c y c le
P a g e 1 1 • T o o l c h a n g e fo r s im p le
tr a v e r s in g m o v e m e n ts

P a g e 1 2 • S im p le d r illin g
• In te r lin k e d d r illin g
P a g e 1 3 • R e p e a t p o s itio n s

P a g e 1 4 • P o c k e t, p in , g r o o v e a n d fa c e m illin g

P ro g ra m
• P o c k e ts , p in s a n d g r o o v e s a t s e v e r a l
p o s itio n s

P a g e 1 6 • C re a te c o n to u r
• M ill c o n to u r
P a g e 1 7 • M ill c o n to u r a x is
• M ill c o n to u r a x is w ith is la n d in g

P a g e 1 8 • S im u la te p r o g r a m w ith g r a p h ic
P a g e 1 9 • V ie w w o r k p ie c e c u ts in 3 D
• Z o o m v ie w (2 D v ie w o n ly )

P a g e 2 0 • C o p y , p a s te , d e le te b lo c k
P a g e 2 1 • F in d b lo c k
• S w itc h fr o m p r o g r a m to
p r o c e s s in g

P a g e 2 2 • S e le c t p r o g r a m fo r m a c h in in g
• C o rre c t p ro g ra m
M a c h in e

P a g e 2 3
A u to

• B lo c k s e a rc h
• T ra c e p ro g ra m ru n o n
s c re e n
T r ic k s
T ip s &

P a g e 2 4 • C h a n g e s c r e e n d is p la y
P u b lis h e d b y S ie m e n s A G
A u to m a tio n a n d D r iv e s
M o t io n C o n tro l S y s te m s
P . O . B o x 3 1 8 0 , D - 9 1 0 5 0 E r la n g e n
G e rm a n y

© S ie m e n s A G , 2 0 0 1 . A ll r ig h t s r e s e r v e d
S u b je c t to c h a n g e w it h o u t p r io r n o t ic e

S ie m e n s A k tie n g e s e lls c h a f t
O rd e r N o . 6 F C 5 2 9 8 -5 A D 3 0 -0 B P 0
P r in t e d in G e r m a n y
A 5 E 0 0 1 0 8 2 4 3

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