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11 MM7 55-59
11 MM7 55-59
Abstract
This paper is focuses on studied the effects .of, corrosion resistance, resistance to oxidation,
cutting, parameters, like (spindle ,speed, ,feed, and physical property characteristics such as (magnetic
cut depth) on response or output (chips hardness, properties, thermal conductivity, and electrical
roughness of surface) of the austenitic stainless steel resistive) [4]. Galal H. Senussi (2007) [5] Studied
316 L as a workpiece in turning operation. The the effect of machining parameters and dimension
inserts used is carbide inserts coated with TiAlN from the work piece center consider as input
(Titanum aluminium nitride), for machining a shaft variables on the response chip micro hardness in
of stainless steel 316L. Chips hardness increased CNC (Computer Numerical Control) turning
when decreased the value of ,spindle ,speed, chips machine for 304 austenitic stainless steel. Ihsan K.
hardness increased when increased the value of feed et al. (2004) [6] Studied the limitation of the
and the cut depth. The increased in the value of optimal cutting speed when turning an austenitic
spindle speed lead to decreased the surface stainless steel 304, cemented carbide used as a
roughness (smooth surface), also the increased in cutting tools in this thesis. Mohd F. et al. (2010) [7]
feed and cut depth produce rough surface. Studied the effects of various insert nose radius, and
Maximum value for chips hardness was (395 Hv) at cutting parameters such (cutting speeds and feed)
the spindle ,speed (400 r.p.m), feed (0..14 mm/rev) on the roughness of surface of austenitic stainless
cut ,depth (0,.9 mm). The minimum roughness of steel 316 L. D. Grzegorz K. et al. (2014) [8]
surface was (0.98 µm) when spindle speed (1000 Studied the integrity of machined surface, micro-
r.p.m), feed, (0.14 mm,/rev,),,cut depth (0.9 mm). hardness after machining stainless steel.
The (RSM) response surface methodology were The main purpose of this work produce better
done by using Minitab 16 software gave us the chips hardness and minimum surface roughness
result with a better accuracy. RSM gave the (smooth surface).
coefficient of determination value which gave us the
amount of fit between the data that produced from 2 Experimental work
experiments and the, predicted data. The values of The experiments were done on the universal
coefficient of determination are (95%) for the chips turning type sinus 330/3000 (SN-126130). A
hardness and (94.07 %) for surface roughness. carbide inserts coated with TiAlN was used to
machine the stainless steel 316L workpiece. The
Keywords: Chips hardness, cutting parameters, holder used type Hertel (SVJBR 2525M16) for
RSM, surface roughness, stainless steel 316 L, orthogonal cutting.
turning operation. 2.1 The workpiece material
The workpeice material is a shaft of stainless
1 Introduction steel 316 L, which is inspected in (Central
Turning process is conventional machining
Organization for Standardization and Quality
process carried out on machine tool named a lath,
Control) / (lab. of quality control). The chemical
used to supply a capacity to rotate the parts on a
composition in tables (1). The stainless steel shaft
given speed, ,feed, ,depth of cut [1]. Turning
has dimensions diameter (74) mm and length
operation has some advantage like in turning
(1200) mm.
process all type of materials can be used, the
turning operation gave good surface finish and
Table (1): The chemical composition of austenitic
tolerance, they requires less energy and strength
stainless steel 316 L and compare it with standard
than the other processes, long tool life [2].
Metal Standard 316L Workpiece
Austenitic stainless steels are nonmagnetic stainless
316L(Max) [9]
steels that contain high amount of chromium and
nickel and low amount of carbon [3]. It have more Carbon% 0.030 0.0044
55 MM7
(CPGR'2017) College of Engineering, Al-Nahrain Univ., Baghdad, Iraq Akbar et al., pp.55-59
56 MM7
(CPGR'2017) College of Engineering, Al-Nahrain Univ., Baghdad, Iraq Akbar et al., pp.55-59
57 MM7
(CPGR'2017) College of Engineering, Al-Nahrain Univ., Baghdad, Iraq Akbar et al., pp.55-59
N = 400 r.p.m N = 500 r.p.m N= 630 r.p.m N = 800 r.p.m N = 1000 r.p.m
f = 0.14 mm/rev d = 0.9 mm. f = 0.14 mm/rev d = 0.9 mm. f = 0.14 mm/re d= 1.3 mm. f = 0.12mm/rev d = 1.1 mm. f = 0.14mm/rev d = 0.9 mm.
Figure 1: Specimen after grinding and polishing.
600
f= 0.1 (mm/rev) , 600 N= 400
d= 0.5 (mm) (r.p.m) , d=
500
0.5 (mm)
Hardness (Hv)
500
f= 0.12 (mm/rev) , N=500
Hardness (Hv)
400 d= 0.7 (mm) (r.p.m) , d=
400
(0.7) mm
300 f= 0.14 (mm/rev) , N=630
300
d= 0.9 (mm) (r.p.m) , d=
200 0.9 (mm)
f= 0.16 (mm/rev) , 200 N= 800
d= (1.1) (mm) (r.p.m) , d=
100 100 1.1 (mm)
f= 0.18 (mm/rev) , N= 1000
0 d= (1.3)mm 0 (r.p.m) , d=
400 500 630 800 1000 0.1 0.12 0.14 0.16 0.18 1.3 (mm)
Spindle Speed (r.p.m) Feed (mm/rev)
Figure 2: The influence of spindle speed on the chips hardness. Figure 3: The influence effect of feed on the chips hardness.
500 3.5
N= 400 (r.p.m) , f= 0.1
f= 0.1 (mm/rev) (mm/rev) , d=
3
Roughness of surface
3.5 4
N= 400 f= 0.1 (mm/rev)
(r.p.m) , d= 3.5 , N= 400 (r.p.m)
Roughness of surface (μm)
3
Roughness of surface (μm)
0.5 (mm)
3
2.5 N= 500 f= 0.12
(r.p.m) , (mm/rev) , N=
2.5
2 d=0.7 (mm) 500 (r.p.m)
N=630 2
f= 0.14
1.5 (r.p.m) , (mm/rev) , N=
d=0.9 (mm) 1.5 630 (r.p.m)
1
N= 800 1 f= 0.16
(r.p.m) , d= (mm/rev) ,
0.5
1.1 (mm) 0.5 N=800 (r.p.m)
0 N= 1000 0 f= 0.18
0.1 0.12 0.14 0.16 0.18 (r.p.m) , d= (mm/rev) , N=
0.5 0.7 0.9 1.1 1.3
1.3 (mm) 1000 (r.p.m)
Feed (mm/rev) Cut depth (mm)
Figure 6: The influence of feed on roughness of surface . Figure 7: The influence of depth of cut on roughness of surface.
4. Conclusions
From present work we conclude the following: affect the chips hardness and surface roughness
1. The experimental and predicted result showed followed by feed and cut depth.
that the spindle speed is the main parameters
58 MM7
(CPGR'2017) College of Engineering, Al-Nahrain Univ., Baghdad, Iraq Akbar et al., pp.55-59
2. Experimental results showed: the chips hardness [5] G.H. Senussi ,” Interaction Effect of Feed
increase with spindle speed decreased and chips Rate and Cutting Speed in CNC-Turning on
hardness increased when feed and cut depth Chip Micro-Hardness of 304- Austenitic
increased. Maximum value of chips hardness Stainless Steel”, International
was (395 Hv) at spindle speed (400 r.p.m), (0.14 Journal..of..Mechanical,..Aerospace,
mm/rev) feed and (0.9 mm) cut depth. Minimum Industrial,..Mechatronic and Manufacturing
value of chips hardness was (236 Hv) at spindle Engineering ,Vol:1, No:4, 2007, Pp. 159-164.
speed (1000 r.p.m), (0.14 mm/rev) feed rate [6] I. Korkut, M. Kasap, I. Ciftci and U.
and (0.9 mm) depth of cut. Sekar,..“Determination..of..Optimum Cutting
3. Experimental results showed: roughness of Parameters during Machining of AISI 304
surface decreased with increasing spindle speed Austenitic Stainless Steel,” Materials & Design,
and roughness of surface increased when feed Vol. 25, No. 4, 2004, Pp. 303-305.
and cut depth increasing. Minimum roughness [7] M.F. Abdullah, A. B. Sulong, I. H. Chua, C.
of surface was (0.98 μm) at (400 r.p.m) spindle H. Che Haron, J. A. Ghani “Studied Effects of
speed (0.14 mm/rev) feed and (0.9 mm) cut Insert Nose Radius And Machining Parameters
depth. Maximum roughness of surface was on The Surface Roughness of Stainless Steel
(3.11 μm ) at spindle speed (400 r.p.m), (0.14 316l” Key Engineering Materials, Vols. 447-
mm/rev) feed and (0.9 mm) cut depth. 448,2010,Pp.51-54.
4. RSM model can predict the responses with a [8] G. K., Stanislaw , P. N., Maksymilian , ”
better accuracy of (95%) for chips hardness and Study of The Surface Integrity Micro-Hardness
(94.07%) for surface roughness. of Austenitic Stainless Steel After Turning”,
Faculty of Production Engineering and
References
Logistics, ISSN 1330-3651 (Print)
[1] D.B. Dallas, ”Tool and Manufacturing
Engineers Handbook”, third edition, 1976, Mc ,2014,Pp.1307-1311.
Graw- Hill.U.S.A. [9] ASTM standards: test method, Practice And
[2] Boothroyd, G.,“Fundamentals of Metal Terminology For Chemical Analysis Of Steel
Machining and Machine Tools”, Products.
International.Student..Edition,..McGrawHill..Int [10] G.H. Senussi, ”Effect of Machining Parameters
ernational..Book..Company, Tokyo, 1981.
on Surface Roughness and Chip Micro Hardness
[3] J. Beddoes and J.G. Parr, “Introduction to
Stainless Steels”, third edition, ASM In CNC Turning Machine For 304 Austenitic
International, 1999. Stainless Steel”,..Master..thesis,..industrial
[4] J.R. Davis, “ASM Specialty Handbook engineering department ,university of garyounis
Stainless..Steels”..ASM..International, 1994. Benghazi, spring 2002.
دراﺳﺔ ﺗﺎﺛﯿﺮﻋﻮاﻣﻞ اﻟﺘﺸﻐﯿﻞ ﻋﻠﻰ ﺻﻼدة اﻟﻨﺤﺎﺗﮫ واﻟﻨﻌﻮﻣﺔ اﻟﺴﻄﺤﯿﺔ ﻋﻨﺪ ﺗﺸﻐﯿﻞ ﺣﺪﯾﺪ ﻣﻘﺎوم
316Lﻟﻠﺼﺪأ
ﻧﺒﻊ ﺿﯿﺎء ھﺎدي راﺋﺪ رﺷﯿﺪ ﺷﻮﯾﺶ اﺣﻤﺪ ﻋﻠﻲ اﻛﺒﺮ
ﻗﺴﻢ ھﻨﺪﺳﺔ اﻻﻧﺘﺎج واﻟﻤﻌﺎدن ﻗﺴﻢ ھﻨﺪﺳﺔ اﻻﻧﺘﺎج واﻟﻤﻌﺎدن ﻗﺴﻢ ھﻨﺪﺳﺔ اﻻﻧﺘﺎج واﻟﻤﻌﺎدن
اﻟﺠﺎﻣﻌﺔ اﻟﺘﻜﻨﻮﻟﻮﺟﯿﺔ اﻟﺠﺎﻣﻌﺔ اﻟﺘﻜﻨﻮﻟﻮﺟﯿﺔ اﻟﺠﺎﻣﻌﺔ اﻟﺘﻜﻨﻮﻟﻮﺟﯿﺔ
اﻟﺧﻼﺻﺔ
ﺧﺸﻮﻧﺔ, وﻋﻤﻖ اﻟﻘﻄﻊ( ﻋﻠﻰ اﻻﺳﺘﺠﺎﺑﺔ )ﺻﻼدة اﻟﺮاﯾﺶ, اﻟﺘﻐﺬﯾﺔ,ھﺬا اﻟﺒﺤﺚ ﯾﺮﺗﻜﺰ ﻋﻠﻰ دراﺳﺔ ﺗﺎﺛﯿﺮ ﻣﻌﺎﻣﻼت اﻟﺘﺸﻐﯿﻞ ﻣﺜﻞ )ﺳﺮﻋﺔ اﻟﺪوران
( ﻟﺘﺸﻐﯿﻞTiAlN) اﻟﻠﻘﻤﺔ اﻟﻤﺴﺘﺨﺪﻣﺔ ھﻲ ﻟﻘﻤﺔ ﻛﺎرﺑﯿﺪﯾﺔ اﻟﻤﺼﺒﻮﻏﺔ ب.( ﻛﻘﻄﻌﺔ ﻋﻤﻞ ﻓﻲ ﻋﻤﻠﯿﺔ اﻟﺨﺮاطﺔ316L ) اﻟﺴﻄﺢ( ﻟﻠﻔﻮﻻذ اﻟﻤﻘﺎوم ﻟﻠﺼﺪأ
. ﺻﻼدة اﻟﺮاﯾﺶ ﺗﺰداد ﻋﻨﺪ زﯾﺎدة اﻟﺘﻐﺬﯾﺔ وﻋﻤﻖ اﻟﻘﻄﻊ, ﺻﻼدة اﻟﺮاﯾﺶ ﺗﺰداد ﻋﻨﺪ ﻧﻘﺼﺎن ﺳﺮﻋﺔ اﻟﺪوران.(316L) ﻋﻤﻮد اﻟﻔﻮﻻذ اﻟﻤﻘﺎوم ﻟﻠﺼﺪأ
اﻋﻠﻰ ﻗﯿﻤﺔ. اﯾﻀﺎ اﻟﺰﯾﺎدة ﻓﻲ اﻟﺘﻐﺬﯾﺔ وﻋﻤﻖ اﻟﻘﻄﻊ ﯾﻨﺘﺞ ﺳﻄﺢ ﺧﺸﻦ,(اﻟﺰﯾﺎدة ﻓﻲ ﻗﯿﻤﺔ ﺳﺮﻋﺔ اﻟﺪوران ﺗﻘﻮد اﻟﻰ ﻧﻘﺼﺎن ﺧﺸﻮﻧﺔ اﻟﺴﻄﺢ )ﺳﻄﺢ ﻧﺎﻋﻢ
ﻣﻠﻢ( واﻗﻞ ﻗﯿﻤﺔ ﻟﺨﺸﻮﻧﺔ اﻟﺴﻄﺢ ھﻲ0.9) دورة( وﻋﻤﻖ ﻗﻄﻊ/ ﻣﻠﻢ0.14) ﺗﻐﺬﯾﺔ,( دورة ﺑﺎﻟﺪﻗﯿﻘﺔ400) ( ﻋﻨﺪ ﺳﺮﻋﺔ دوران395) ﻟﺼﻼدة اﻟﺮاﯾﺶ ھﻲ
ﻣﻨﮭﺠﯿﺔ اﺳﺘﺠﺎﺑﺔ اﻟﺴﻄﺢ اﻟﺘﻲ ﺗﻢ.( ﻣﻠﻢ0.9) دورة( وﻋﻤﻖ ﻗﻄﻊ/ ﻣﻠﻢ0.14) ﺗﻐﺬﯾﺔ,( دورة ﺑﺎﻟﺪﻗﯿﻘﺔ1000) ﻣﯿﻜﺮوﻣﺘﺮ( ﻋﻨﺪ ﺳﺮﻋﺔ دوران0.98)
( اﻟﺬي ﯾﺤﺪد درﺟﺔ اﻟﺘﻮاﻓﻖ ﺑﯿﻦ اﻟﺒﯿﺎﻧﺎتR-sq) ( ﺗﻌﻄﻲ اﻟﻨﺘﺎﺋﺞ ﺑﺪﻗﺔ ﺟﯿﺪة ﺣﯿﺚ اﻋﻄﺖ ﻗﯿﻤﺔ ﻣﻌﺎﻣﻞ اﻟﺘﺤﺪﯾﺪMinitab16) ﺗﻨﻔﯿﺬھﺎ ﺑﺎﺳﺘﺨﺪام ﺑﺮﻧﺎﻣﺞ
.( ﻟﺨﺸﻮﻧﺔ اﻟﺴﻄﺢ94.07%)( ﻟﺼﻼدة اﻟﺮاﯾﺶ و95%) ان ﻗﯿﻢ ﻣﻌﺎﻣﻞ اﻟﺘﺤﺪﯾﺪ ھﻲ.اﻟﻨﺎﺗﺠﺔ ﻣﻦ اﻟﺘﺠﺎرب واﻟﺒﯿﺎﻧﺎت اﻟﺘﻨﺒﺆﯾﺔ
59 MM7