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AG FA (=) V—4 Bete BR > IEF (LOM Aa > SEHK) é4 é SPR RDA RD A \ DABO3N General Precautions for Safe Use of the Machine General precautions are described below so that the machine can be used safely. ‘The engineers of our company or our dealers may also explain how the machine works and how it is operated safely in detail when the machine is installed or operation guidance is given, Complete safety features are provided in all sections of the machine. For example, all rotating parts are covered. The machine is completely covered so that the operator's safety is assured even if chips are scattered or if a workpiece bounces out. However, if the machine is used inproperly by mistake, a serious accident may occur. The following basic safety precautions should be observed before using the machine, (1) The machine should be operated only by an operator who is well trained and informed of the specifications. Untrained and uninformed operators should be trained sufficiently before operating the machine. (2) Operators should not come close to or touch the rotating or moving parts of the machine unless absolutely necessary. The machine, especially ATC, may be stopped midway during its stroke due to a defective switch. It may start moving again when the switch is pressed or is given an inpact. Do not attempt to repair the machine without: cutting off the power supply. Before shutting down the machine, contact the nearest sales and service office of Victor Products. Examples of practical safety precautions are described below. * Each machine should be operated by only one fully trained operator. If one operator is replacing the workpiece or cutting tool and another operator ‘presses the button on the control panel to operate the spindle, an accident resulting in injury may occur. Before attempting to fix or replace any parts ‘of the machine be sure to push the Emergency Stop Button. * Do not remove covers unless absolutely necessary. Do not rotate the spindle when the cylinder cover is removed. Do not insert a bar in spindle during spindle rotation. * Do not open the front cover during spindle rotation unless absolutely necessary. * Do not open the front cover during spindle rotation to remove chips or to touch the workpiece or cutting tools. * If the machine is modified by the user, contact us. * Machines with optional specifications should be operated according to those specifications. Briefly, these are the most important safety precautions. However, since this model is used by many users, and workpieces and machine applications vary according to 2 the user, it is very difficult for us to explain the proper precautions for every possible situation. Consequently, safety measures should also be initiated by the user himself. A. SPECIFICATION MANUAL 5 B. OPERATION MANUAL 39 C. PROGRAMMING MANUAL. 131 D. INSPECTION AND MAINTENANCE MANUAL. 153 (MACHINE AND LUBRICATION) E. INSPECTION AND MAINTENANCE MANUAL. 169 (ELECTRICAL SYSTEM) A. SPECIFICATION MANUAL. CONTENTS SPECIFICATION MANUAL Veenter-4 Front View sree Veenter-4 Side View 1. SPECIFICATIONS 1) MACHINE SPECIFICATIONS ..... 2) FANUC FS-10MA SPECIFICATIONS ... 3) G Code List ... seen And svsssoeeoonss A=. A-10 4) M Function List A-13 5) Spindle Speed-Output Performance Curve (1) A15 6) Spindle Speed-Output. Performance Curve (2) sre ve A-16 6.1) Continuous rating .. setccessnscccvssseneessassnennasoons RO LT 6.2) Short-time rating .. este A-17 2. MACHINE MOVABLE RANGE 1) XY and Z-axis Movement A-19 1.1) X-axis Movement A-19 1.2) Y-axis Movement A-19 1.3) Z-axis Movement A-20 3. TOOLING MANUAL 1) BI-40 Tool Shank Drawing: ssessssesssesssnseenseeenseeen ws AH22 2) BI-£0 Tooling System for JAPAN A-23 2.) BT-40 Tooling System for U.S.A. A246 2.2) CAT-40 Tooling System for U.S.A. A-25 2.3) BT-40 Tooling Sustem for EUROPE ... A-26 3) Limitation of Tool Length and Weight (MAS-BT) .. A-27 4) Pullstud (MAS BT-40) oe AA28 4.1) Pullstud Drawing of CAT-40 sss A-29 5) Precautions for Use of Pullstud «+... A-30 aa 1, SPECIFICATIONS 12 1. | MACHINE SPECIFICATIONS Model Veenter-4 Table dimensions 920 mm x 420 mm (36.2" x16.5"} Table top to floor 700 mm (27.5") (duantity and ) T-slots (dimensions 4 x 18 mm x 100 P (4 x 0.7" x 3.9") Cutting feed rate (X and Y axes) 1 5000 mm/min (0.04" « 196"/min) Rapid feed rate (% and ¥ axes) Maximum load on table 15000 mm/min (590"/min) 300 kg (660 Ibs} Feed. drive servo motor (X and Y axes) 0.8 KW Bail screw dimensions (x and Y axes) 40 x P10 mm (1,575" x 0.394") Maximum table travel travel (Z_axis) tae 570 mm (22") Maximum saddle travel 0) (Y axis) 420 mm (16") Maximum spindle head 760 mh (8) Spindle nose to table 150 mm a, 610 mm (5.9" 24") top ene fae to 680 mm (26.7") ie £75 ~ 885 mm (18.7" ~ 34.8") Main motor AC 5.5/3.7 KW Spindle speed 150 ~ 6000 100% 4000 (Option) Spindle orientation Mechanical system Spindle hole taper No.40 Cutting feed rate 1% 5000 mm/min (0.04" « 196"/min) @ axis) Rapid feed rate A "iy (Z_ axis) 12000 mm/min (472"/min) Feed drive servo motor 7. axis! 0.8 KW Ball screw dimensions oF a" en 40 x P10 mm (1575" x 0.394") Number of tools 16 Opticn 30 Tool selection ‘Memory random Tool pocket pitch 83.9 mm (3.3") Maximam tool diameter 80 mm ( 3.15") Maximum tool diameter iH (without adjacent tool) oe Maximum tool length 250 mm (10") ‘Maximum tool weight ‘8kg (17.6 Ibs) Ah Model Veenter-4 Floor area 2485 mim x 2710 ram (97.8" x 106.7") Machine height 2480 mm _(97.64") Machine weight 3500 kg (7700 Ibs) ‘Specifications are subject to change without notice for further design improvement. 13 14 FANUC FS-10MA SPECIFICATIONS Item Specification Number of axes Three axes of X, Y and Z Number of simultaneously controllable axes Positioning and linear interpolation... 3 axes: simultaneously Circular interpolation.. 3 2 axes simultaneously § | Increment Minimum input increment «1. oO 9.001 mm/0.0001 inch Minimum output increment .. 0,001 mm Rapid feed rate X and Y axes: 15 m/min (590"/min) Zi 12 m/min (472"/min) Cutting feed rate Constant tangential speed: Max. 5,000 mm/min (197"/min) ‘Automatic acceleration | Rapid feed: and deceleration Linear acceleration and deceleration Cutting feed: Exponential acceleration and L deceleration Rapid feed override FO, Fl, 50%, 100%, Cutting feed override 0 to 200% (in 10% increments} Exact stop check G09 to prevent corner rounding Manual jog feed 0 to 2000 mnvimin (0 to 80"/min) for any § desired axis, selected in 20 steps by 2 rotary switch 5 Incremental feed 0.001 to 10 mm (0.0001 to 1"); aa variable in 5 steps B | Manual handie feed 100 puleses/rotation by the manual | pulse generator Magnification: 1, 10, 100 Dwell G04 for dwell: 0.001 to 999.999 sec. (0.0001 to 999.9999 sec.) Manual absolute ON/OFF With manual absolute turned using the menu switch, the absolute coordinate value is renewed when a tool is moved manually. Backlash offset Correction of lost motion in the mechanical system Stored stroke limit Soft O.T. Fixed cycle" Simplified commands for machining such as drilling, boring and tapping. G73 (peck’ drilling cycle), G76 (fine boring), GAl (spot drilling), G82 (counter boring),c83 (peck drilting cycle), 84/674 (tapping cycle), 85/686 /687/688/689 (boring cycle), C98 (return to initial level point), G99 (return to Repoint level) A-6 15 Item Specification Circular are for radius command Circular are commanded by radius value R, instead of 1, J, K Sub-program M98 (sub-program call), M99 (retum from sub-program); Up to 4 times of nesting Mirror image Reversing the movement to each axis for command, by setting or M function (M73 to M76) Return to reference G28 (return to reference point); G29 ( return from reference point); G30 (return. to second reference point), G27 (reference check) [Coordinate system G92 to change the coordinate system so 2 as to position the tool as designated E [Work coodinate system _ | This coordinate system is preset with s a certain point on the work piece as 2 the origin; 6 work coodinate systems E (G56 to G59) available. £, [Local coordinate This coordinate system is preset with a BE levetem point designated by G52 as the origin Single block The program is executed block by block. Feed hold Temporary stop of automatic operation. (Optional block skip The slashed block (/) is ignored. ‘Awiliary function WM, 5 and T signals are ignored (except lock MOO, MO1, M02, M30, M98 and M99) Program resumption Tf any tool is broken, the sequence (#2) number to be restarted is designated, and operation resumed from the number. | [Follow-up Retains the actual position in the case of an emergency stop or servo alarm. [Control axis Ignores the alarm signal regarding the | |neglect j axis which was set by MD! operation, le | (this function is used te control a § [rotary table, for example.) 2 [Dry run Changes the feed rate to the manual jog & feed rate during automatic operation. 3 Machine lock Locks the machine movement so that only ieee the position indication is renewed. Menu switches are used for setting. Z axis command ignore Locks only the Z axis movement of the machine. Tool function Commanded by a 4-digit T code. (The technical memory random system is used.) Tool length ‘compensation Gig: Tool length compensation +; G44: Tool length compensation ~; G49: Tool length compensation cancel A-7 16 Item Specification Tool function Tool position offset Extend or contract the amount of tool Movement by the offset amount. G45: Extension: G46: Contraction; G47: 2X Extension; G48: 2X Contraction Cutter compensation C G40: Cutter compensation cancel; Gai: Cutter compensation (left) 1642: Cutter compensation (right) Tool offset Ory A 32 sets common to all tool offsets Programmable eotueat Uses G10 to input the tool offset Programming function Decimal, point input ‘Allows input. of numbers including decimal point. Can be used in the same way as a pocket calculator ("1" is regarded as "1"), Inch/Metric eee selection G20: Inch inputs G2l: Metric input Absolute/incremental G90: Absolute input; selection G9l: Incremental input Positioning Uses G00 for rapid-feed positioning. Liner/non-liner selection is possible by parameter setting. Linear interpolation [cor Circular interpolation G02 (Clockwise) ; G03 (Counterclockwise) Capable of interpolating circular arcs extending along many quadrants as well as those used for additional (optional) axes. Plane selection Gi7: KY plane; Gd: ZX plane; Tape function Gi9: ¥Z plane Miscellaneous function | 2-digit M code ‘Spindle function Direct command of spindle speed using a 5-digit S code Editing Foreground editing and background editing curing automatic operation. Program number Tedigit program numbers, each following search address 0, are provided. The program name can be written in parentheses. Sequence number S-digit sequence numbers, each following research address N, are provided. Tape mode EIA RS244A/150 840 automatic discrimin— ation Label skip ‘At tape information prior to the first EOB is ignored for initial startup or after resetting. Parity check Tape parity is checked. Control in-out Commentary can be put between the control in and control out. A-8 | | 7 Item Spectification |__Tape memory CMOS memory; 40 m (130 feet) Number of registered |50; Program name indication available programs 1/0 interface RS232C;_20 mA current loop Self-diagnosis| NC self-check for abnormality 1) Detection system 2) Position control section 3) Servo system 4) Overheating 5) CPU 6) ROM 7) RAM 8) Data transfer to MDI and CRT 9) Memory ho) Data transfer to PC E | Display of ladder Ladder diagrams can be displayed on the B] diagram CRT; dynamic display of on-off states of contacts and coils, Locker Closed construction of the integrated NC and power control board Emergency stop Push the. emergency button and all commands Jare withheld to instantly stop the machine. MDI/CRT panel 9-inch monochrome CRT Menu switch On-off command for each function can be preset. 1) Single block 2) Machine lock 3) Display lock 4) Auxiliary function lock 5) Dry run 6) Optional block skip 7) Mirror image 8) Z-axis cancel 9) Manual_absolute “*Specifications are subject to change without notice for further design ‘improvement. A-9 18 3. G Code List o: standard A: optional Code | Group Function Classification GOO ol Positioning ° GOL o1 Linear interpolation ° G02 oO intemselnien eats cee of ois [ou | Satay uence os G04 00 Dwell ° 09 | 00 Exact stop check ° cio | 00 Data setting A G10.1 00 PC data setting A GUL 00 Data setting mode cancel ° clT 02 ee Xp: X axis or its fa 18 02 ZpXp plane, where Yp: Y axis or its parallel axis ° cig 02 YpZp plane, where Zp: Z aixs or its parallel axis | G20 | 06 Inch input ° ca 06 Metric input ° G22 04 Stored stroke check function ON 4 G23 | 04 Stored stroke check function OFF a G27 | 00 _| Reference point retum check ° G28 | 00% | Return to reference point ° G2 | 00 Return from reference point ° G30 00 Return to 2nd reference point ° G3L 00 Skip function 4 631.1 | 00 | Multi-skip function 1 4 G31.2 00 Multi-skip function 2 4 A-10 Code } Group Function Classification] 631.3 | 00 Multi-skip function 3 4 38 | 00 Cutter compensation vector change ° 639_| 00 | Cutter compensation comer circular are | o G40 07 Cutter compensation cancel ° G1] 07 | Cutter compensation (left) ° a2 | 07 | cutter compensation (right) ° 643 08 Tool length ‘compensation + ° Gas | 08 | Tool length compensation — ° G45 00 Tool position offset extension ° G46 | 00. | Toot position offset contraction ° G47_| 00 | Tool position offset extension (x2) ° G48} 00 | Toot position offset contraction (x2) ° cao | 08 Tool length compensation cancel ° cso} 19 | Programmable mirror image cancel 4 ia} 19 Programmable mirror image 4 52 | 00 Local coordinate system setting ° G53. 00 Machine coordinate system selection ° 54 | 12 | Work coordinate system 1 selection ° 655 12 Work coordinate system 2 selection ° 56 | 12 | Work coordinate system 3 selection ° 57 12 Work coordinate system 4 selection ° 658 | 12 | Work coordinate system 5 selection ° 59 12 Work coordinate system 6 selection ° ce | 13 Exact stop mode ° 663 13. Tapping mode ° | 13 Cutting mode ° G65 00 Macro call 4 666 14 Macro modal call A 4 A-1L 19 20 Code | Group Function [Classification 66.1 | 14 Macro modal call B 4 or | Macro modal call A/B cancel 4 673, | 09 Peck drilling cycle ° G74 | 09 Counter tapping éycle ° G76 | 09 Fine boring cycle ° ceo | 09 Fixed cycle. cancel ° a) Drill cycle, spot boring ° 82 | 09 Drill cycle, counter boring cycle ° 683 | (09 Peck drilling cycle ° G84 | 09 Tapping cycle ° G85 | 09 Boring cycle ° G86 | (09 Boring cycle ° 87 | 09 Back boring cycle ° ca | (09 Boring cycle ° G89 | 09 Boting cycle ° G90 | -03 Absolute command ° ca | 03 Incremental commamd ° c92 | 00 Work coordinate system change/max. spindle speed setting ie 696 17 Constant surface speed control b 97 | (17 Constant surface speed control cancel 4 [css | 10 Fixed cycle initial level return ° a9 | 10 Fixed cycle R-point level retum ° Note 1, The G codes of the 00 group are not modal. Note 2. Multiple G codes belonging different groups can be commanded in the same block. A-12 M Function List 21 Code Function Application ‘MOO Program stop Temporary program stop M01 | Optional stop te eect eeia eet Mo2 | Program end Program end and reset Mog | Spindle normal Normal rotation of spindle mo, _ | Spindle reverse Reverse rotation of spindle ‘MOS: Spindle stop Spindle stop ‘MOG ‘Tool change ATC cycle start MO7 Oil shot ON Oil shot ON. (with optional device) Mos | Coolant ON Coolant discharge Mog Oil shot, coolant OFF Oi shot, coolant and cil hole collant stop Sree M0 ‘th axis clamp Tndexing table clamp (with optional a ath axis unclamp Indexing table unclamp (with optional 19 —_| Spindle orientation Spindle stop at. the regular position M30 | Program end Program end and reset/rewind M31 | Interlock bypass ON _| Retum cycle and independent operation M32 Interlock bypass OFF Cancel of M31 and M35 33 rneol atesae oe tool in spindle to the 35 | ATC return preparation | Preparation of retum cycle M48 Override cancel OFF Override cancel ineffective M49 | Override cancel ON Override cancel effective | M73 | Y-axis mirror image OFF | Y-axis mirror image ineffective M74 | Y-axis mirror image ON | Y-axis mirror image effective M75_| X-axis mirror image OFF | X-axis mirror image ineffective M76 | X-axis mirror image ON | X-axis mirror image effective A-13 22 Code Function Application M20 External M function Unassigned Mat M22 M23 M24 M25, M26 M27 External M function M28 M29 M70 Work counter Work counter count-up aL M BCD Code External M function M function BCD code transfer Note *1 M20 - M29 output’or M BCD code output can be used, but not both. A-14 23y (wdzypaeds oqpurds Wao WILT 00s oot 00S (Lz) (BT) oT 0S or I T | S| Lp SZ $F}, | mace I 06k oT MU-OF/MUS'S (ed41 wax 0007) (1) eam eoueuncjzaq inding — peeds otpuyds (ay) andang A-15 24 “(adinpeads spuds wOo/MAL'E 00s o9et 00S (gor) (122) ot 0S or, T | | | | i + —— 4 +>— MIST \ Le mee L VA | le a i Q ' s lg z 105 ‘00ST T = SAE Ee rT oe 1 H or BIOL /MIS'S 1 | 0s (2441 Wad_0009) (@) aang aouemiojseg ynding - peeds arpuids | 9 A-16 25 ‘The spindle speed output performance curves on the previous pages show a 5.5KW continuous rating and a 7.5KW 30-min rating. These ratings are described briefly below. 6.1. | Continuous rating When the motor is continuously operated at its rated output (3.7KW), it | does not exceed the temperature-rise limit classified by insulation (the allowable maximum temperature is 155°C for class F insulation AC motors installed in Vivtor products) and other limits. In other words, when the motor is operated at the continuous rating under generally well~ maintained conditions, it will not burn out even after many hours of continuous operation. 6.2 | Short-time rating This rating has six classes in the JIS standard. They are 5-min, 10-min, 15-min, 30-min, l-hr and 2-hr ratings. If the motor is operated for a short specified time (30pmin for example) under the specified conditions (5.5KW) at and ambient temperature (40°C in general), it will not exceed the temperature-rise limit : corresponding to the insulation class and other limits. For example, at the 30- min rating, when a motor °c is operated at the speci- fied rating (5.5KW), it will take 30 minutes for 138° the armature temperature : to reach the allowable 4° temperature limit. bt xin Then, when the limit temperature is reached, the motor must be stopped until the motor temperatur drops to 40°C. Otherwise, time rating for 7.5KW operation will be reduced to S-min, 10-min or 15-min. The above is a theoretical explanation concerning ratings. The scale of 100% on the load meter, which indicates load condition on the motor, is used for short-time ratings on Victor products. Understand and remember the above points before operation. A-17 26 2. MACHINE MOVABLE RANGE A-18 27 1. | XY and Z-axis Movement 1.1 | X-axis Movement Spindle center C2") Effective sok L2 Y-axis Movement Spindle center 210 8.2") Effective groke 420 16.5") A-19 28 Z-axis Movement Spindle center A-20 29 3. TOOLING MANUAL A-21 30 ye/Lwedey uoKsuaING AUEYS OY-IE A-22 31 2, | BI-40 Tooling System for JAPAN Face mill arbor L ra a | OFMA25. 665 Morse taper holder L f— ® MTALAS | ] FS] w+ This key is pressed to turn to the next page. (If this key is pressed whilé the final page is displayed, the first page is recalled.) BH 13 14 15 1.6 L7 18 ADDRESS DATA There are / (slash), 49 oe Use this key to move the cursor one line up. = Use this key to move the cursor one line down. =o Use this key to move the cursor to the left. re Use this key to move the cursor to the right. RESET the cause START This key is used to command the address section (alphabet) of NC data for program editing, tool offset data inputting, MDI commanding, ete. 15 keys including 0 ~ 9, - (minuts), (decimal point), and BOB (end of block). They are used to command data {numerical section of a word). ‘This key is used to reset the NC unit and clear the alarm (after is corrected). This is the start pushbutton for the MDI mode. INPUT This key is used to input data. 50 19 | NCPC ‘This key is used to select between NC display or PC display. 1.10 | Soft keys “These keys are located below the CRT. The functions of the soft keys are displayed on the CRT. © The key beside the right soft key is called the NEXT key, and is used to display another soft keys for the, present fuction, ° ‘The key beside the left soft key is called the RETURN key. Press the RETURN key, and the function selection mode will be displayed for the soft keys. For details regarding the soft keys, refer to the operation manval published by FANUC. 1.11 | POWER ON/OFF Pushbuttons on § .«» This pushbutton turns the NC power supply on. ar ©... ‘This pushbutton turns the NC power supply off. ‘NC power “Servo rel rl cama goes Machine j i | power supply le] Power ON | Control ON | t+-—p]Main switch QI | : |_| Emergency | Power OFF reed External ‘ switch pea 51 a) Turning the Power On 1) Tum on the breaker on the power control board ii) Press the POWER ON button. ili) Make sure that something appears on the CRT. Do not touch: any other keys on the MDI and CRT panel when pressing the POWER ON key. These keys can be pressed only after a position display or alarm display has appeared on the CRT. Some keys, if pressed, may cause unexpected action because they are used for main- tenance or any other special purposes. b) Turning the Power Off i) Confirm that the CYCLE START lamp on the operation panel is off. ii) Confirm that all movable parts are stopped. ifi) If input/output devices, such asa paper tape punch unit are connected, turn them off. iv) Press the POWER OFF button and hold it for several seconds. B-7 52 2 Function selection keys To select the desired function, press the RETURN key and display function selection keys for the soft keys, then press the desired function selection soft key. Function selection is possible in any mode. Use the chapter selection keys to select detailed functions. The following function selection keys (soft keys) are available. POSITON | PROGRAM | OFFSET | PRG-CHK | CHAPTER + SEITING | SERVICE | MESSAGE CHAPTER + (1) [POSTTON] key Press this key to select the actual position display. (2) [PROGRAM] key Press this key to select the part program display. (3) [QRFSET] key Press this key to select the tool offset display or work origin offset display. (4) [PRECHK] key Press this key to select the command data display. (5) [SEFFING] key Press this key to select the setting display. (6) [SERVICE] key Press this key to select the parameter display or diagnostic display. (7) [HESSAGE) key Press this key to select the alarm message display or operator message display. B-8 3. | Machine Operation 3.1 | MODE (Mode switch) ‘This switch is used to select operation mode, and is the basic control switch for all operations. Mark Meaning EDT EDIT mo Hos MDI MANUAL DATA INPUT TAPE; JOG TAPE TAPE H HANDLE MEM’ RPD s STEP a Jos Jos EDT ‘ZRN RPD RAPID ZRN ZERO-RETURN 3.11. | EDT (Edit) Set MODE switch to "EDT" for the following. i) Registration of program to themory. ii) Alteration, insertion and deletion of program. iii) Punching-out and edition memory program (Foreground editing). 3.1.2.| MEM (Memory) Set MODE switch to "MEM" for the following. i) Execution of program registered in the memory. ii) Program editing, punching-out, tape-reading in the background editing mode, ———_____, 3.1.3.]MDI (Manual data input) Set MODE switch to "MDI" for the followings. i) When MDI operation is required. ii) Parameter setting and other settings. B-9 53 54 B14 3.1.5 3.1.6 347 3.18 ‘TAPE Set MODE switch to" "TAPE" for the following. i) Reading and execution of program from tape reader. ii) Searching sequence number of program on the tape. H (Handle feed) Set MODE switch to "Hl to perform handle feed. (Fine feed is possible by rotating the manual pulse generator) S (Step feed) Set MODE switch to "S" for step feed. Step feed is adjustable in a range of 0.001 - 10mm (0.0001 - 1") at 0 ~ 2000 (0 ~ 80")mm/min by controlling jog override. Jos Set MODE switch to "JOG" for jog feed. (Only two axes can be moved simultaneously in manual mode. Therefore, even when three axes are controlled simultaneously, only the two axes previously selegted can be moved.) RPD (Rapid feed) Set MODE switch to "RPD" for rapid feed. Rapid feed is possible in the direction of the axis selected while the corresponding feed button is pressed. Override from fine to 100% is possible by operating RAPID FEED RATE OVERRIDE setting switch. Rapid feed rate (at 100%) X, Ys 15000 mm/misi (590 inch/imin) Z: 12000 mm/min (472 inch/min) B-10 55 Set MODE switch to "ZRN" to perform manual zero return. All axés move in the "+" direction during zero return. ‘The Zero Return mode is automatically selected at the initial start-up. (The Memory Mode can be selected by the parameter ; setting.) If the coordinates are nearly zero, press the "—" direction button for zero return, If the coordinates are far from zero, press the "+" direction button only one. Zero return is performed automatically. 3.2 | Key Operation COOLANT ORN SRN ABS | sBK OSP BOT POWER TAPE Moi ff os Jd L Tare: 2106 a MU ZNO APE es a reo} | umfarc ] cu fee —« cor zw! (ICT 201 - Zone A Zone C Zane) Zone) ase D Sheet key operation zone Zone A: Alteration is possible only when the Switch is twisted. - Zone B: Alteration is always possible when power is supplied. Zone C: Alteration is possible only when the key switch is set to PANEL. Zone D: Alteration is possible only in the manual mode. © This key switch is used to prevent accidental alteration of the programs in the memory from maloperation. © Setting the switch to the EDIT position allows rewriting the programs, offset values, absolute coordinates, and setting data, B-ll 56 ° When the key switch is set to the EDIT position, cycle start cannot ‘be performed. Changing the sheet keys of zones A and B is possible, however. operation £_} oF ° In the automatic operation mode, only the sheet keys of Zone B can be changed. When not in the automatic operation mode (including temporaty stop), the sheet keys of zones A and B can be changed. fy PANEL © If the sheet keys of zone C which may cause an accident if are operated improperly by mistake ‘can be changed only in this condition. Other interlock functions can be used by parameter setting. ‘The machine stops temporarily during operation. 7 cooLatt 3.2.1. |Panel Switches ORN SRN ABS SBK OSP BOT POWER TAPE OMIT Cl MU ING APF MM AIC CIN 4c =u OC} Co When one of these panel switches is pressed, its corresponding function is activated, and the pilot lamp housed in the switch lights. When the switch is pressed again, the pilot lamp goes off, indicating that the function is inactivated, B-12 57 3.2.2. | DRY RUN When this switch is turned on, the feed rate commanded on the program is ignored, and the machine operates at the dry run speed, CL] ‘This switch is valid wien the MODE selection switch is set to TAPE, MEMORY or MDI. This dry run speed can be overriden, in the range of 0-200 mm/min ( 0-80 inch/tan) by the FEED RATE OVERRIDE setting switch. Note: Dry run is invalid in the following cases: (a) Manual operation, (b) Tapping. ORN 3.2.3. | SEQUENCE RETURN This function is used to make cycle start from the middle of the program interrupted or from any portion of the program. G and § functions are memorized and executed. T functions can be offset, but indexing is not executed. So indexing must be executed by MDL M functions do not operate at all in the Testart condition. Therefore, M03 (MO4) must be inputted by MDI. SRN 3.2.4. | SINGLE BLOCK ° This function is used to ‘temporarily stop the machine at the end of given block, or 8K to read block data on the program one by one. | ° When this switch is tumed on during the machine running, command are executed and the machine stops, © When this switch is tumed on and the machine is moved by the CYCLE START Dutton, one block data on the program are executed and the machine stops. B-13 58 3.2.5 | OPTIONAL STOP With this button pressed, the switch ON/OFF display lamp lights. Pressed again, the lamp goes off, MO1 command in the program is effective while the lamp is list. When a movement command is present in the same block, the movement command is completed before M01 command is executed. In this . time, machine feed, spindle rotation, coolant pump, etc. stop and the MOL execution lamp lights. With this switch OFF MOl command is ignored. When the program is stopped by an MO1 code, the MOO/MO1 lamp lights. ‘osP 3.2.6 | BLOCK DELETE : With this switch at: ke OFF «ss Data in slashed (/) blocks on a program are executed, ON sis Data in slashed ( / ) blocks are ignored. 3.2.7 | COOLANT oP, "POWER" antag ressing the left "POWER" button to supply POWER TAPE coolant and pressing the "POWER" button again to stop coolant supply. Therefore, coolant is controlled by manual. * While "POWER" button is ON, M08 (MO9) will be neglected in automatic operation. * While "TAPE" button is pressed, coolant will be controlled by MOB (M09), B-14 3.2.10 Z COMMAND NEGLECT 3.2.9, | CHIP CLEAN eee ZNG 59 (Z-axis cancel valid/invalid selection switch) With this switch ON, only commands for Z-axis are ignored in automatic operation (MDU/TAPE/MEMORY) and manual operation (JOG/HANDLE/STEP). Notes 1: If the Z-axis cancel: signal is tured on and off during command execution, block stop occurs when the block subjected to on/off operation is completed. If this: switch is ON when the CYCLE START button is pressed, Z-axis commands are ignored in the subsequent Blocks, cLN 4TH AXIS FEED BUTTON te = This switch controls on and off operation of the coolant unit for chip removal which is optionally available. Pressing the button once supplies coolant and pressing it on the second time stops coolant discharge. This switch is used when an optional 4th axis is added to the machine. Use the switch just as you do with the X, Y and Z axes, Clamping and unclamping the 4th axis is controlled by M10 and ML1 codes respectively. B-15 60 3.3 Manual Pulse Generator M,AMNT H,SEL <—— FT Manual pulse generator Rotation of the manual pulse generator dial allows the handle feed of the axis selected with the axis selection switch. When the mode switch is set to H (HANDLE), the handle mode is effective. The selected axis is fed in the "+" direction when the pulse generatot dial is turned clock wise, and when turned counter clock wise, the axis is fed in the "—" direction. The feed amount of one graduation (one pulse) of the manual pulse generator is switchable in units of 1/1000, 1/100, and 1/10 (mm) (1/10000", 1/1000", 1/100") by the feed amount selection switch. st CYCLE START (Cycle start) | ‘This pushbutton is used to start an automatic operation (TAPE/MDI/ MEMORY operation). During automatic operation, the lamp over this pushbutton lights. B-16 35, 3.6 3.7 SP 61 FEED HOLD (Feed hold) This pushbutton is also called the "temporary stop switch", and it is used to temporarily stop feeding in an automatic operation started with the CYCLE START button. During temporary stop, the lamp over this pushbutton lights. Note: If the CYCLE START pushbutton is kept pressed, this functions will not start, i. e. the button must be released. To resume the operation, press the CYCLE START button again. ‘The Feed Hold button is used for ATC or SBC return cycles or ATC or SBC independent operations. For details, refer to the descriptions regarding the ATC or SBC return cycles or ATC or SBC. independent operations. RAPID FEED RATE OVERRIDE ROVR% By this switch setting, rapid feed FER rate can be overriden from fine F 00 feed (10%) to 100%. and Z axes are as follows. XY 15000 m/min (590"/min) Z 12000 mm/min (472"/min) SPINDLE SPEED OVERRIDE SOVR% When the spindle is rotated, spindle speed can be overriden from 50 to 8 90 a“ wo 120% with this switch, 60. M0 Command speed of MDI/TAPE/MEMORY 50. oO 120 operation corresponds to 100%, B-17 62 38 FEED RATE OVERRIDE JOG FEED RATE FOVR The feed rate (100%), designated in 80 6 F code of automatic operation mode, 60. uo can be varied from 0% up to 200% in 10% increments. With this switch at - 0 0%, feed of all axes stops, that is, 20 160 this switch functions in the same way 0 ‘200 as the feed hold switch. Notes 1: When the tapping mode (G74 and G84) is commanded, feed rate is regarded as 100%, ‘The same switch is used for jog feed, During a jog feed, the 100% on the meter scale. represents 1000 mm/min (40"/min). (Setting must be made to NC parameters.) NC parameter No. 1423: Jog feed rate. NC parameter No. 1410: Dry run speed. B18 63 3.9 | FEED BUTTON Zero return lamp X-@ Y-@ 7-6 9 © © Feed button 2 axis zero return (step, jog, rapid feed) button and feed button (step, jog, rapid feed) ¥ axis zero return button and feed button (step, jog, rapid feed) X axis zero return button and feed button (step, jog, rapid feed) 1) By pressing the X, Y or Z axis zero return button in the zero return mode, the corresponding axis moves at the speed specified by the rapid feed rate (from fine feed to 100%). (An automatic zero return will be performed by pressing the zero retum button and releasing it once. Parameter setting can be changed to require continuous pressing of the button.) B-19 64 3.10 3.11 2) When the zero return is completed by using "G27" or "G28" in the MDI or memory operation, the zero return completion lamp " @" lights, 3) When the feed switch (step, jog, rapid feed) is pressed, the corresponding axis moves in the plus or minus direction at the speed set by the jog override control. Step Feed Selection Switch 190 This switch sets the step feed amount. Set the mode switch to "S". With a 4000 single press of a button (see 3.9), the 10000 axis moves in the direction designated (with the button) by an amount determined by the jog feed rate. SPINDLE (Spindle start) These switches are used to rotate spindle normally or reversely, or to stop the spindle when automatic operation (MDI/TAPE/MEMORY) is switched to manual operation. Normal . Reverse FOR SIP REV FOR -- NORMAL STP — STOP REV — REVERSE fea Clockwise rotation as viewed from spindle to workpiece. Counterclockwise rotation as viewed from spindle to workpiece. {Functions of these switches will not be actuated if the switches are kept pressed, i.e. the switches must be released.) B-20 3.12 | APF (Automatic Power Cutoff) When the button is pressed, the pilot lamp housed in the button lights. When the MO2 or M30 code is read during the memory operation with the pilot lamp lit, the power supply circuit is automatically cut off. (MOO and MO1 can also be used by parameter setting.) ‘The automatic power out off does not take place when the lamp is not lit, To tum off the LED, press the button once again. APF 3.13. | MAINSWITCH oN This switch also functions as a Po no-fuse breaker (NFB) and is auto~ matically tumed off when an over- current flows in the machine circuit. 3.14 | POWER SUPPLY cone The lamp lights to indicate that the Power has been supplied to the primary O of the non-fuse breaker. 3.15 | DOOR INTERLOCK DOOR These key switches are installed on Sean the doors of the power board and Corr the NC unit. ‘These switches must be set to ON for safety. At ON setting, when the door is opened with power supply on, the door switch functions to out off the main switch, Set these switches to OFF when power supply should be on when the door is opened, such as during servicing. B-21 66 3.16 3.17 3.18 EMERGENCY STOP EMERGENCY "STOP When this button is pressed, the NC servo power supply is turned off, the CONTROL ON (operation ready) switch is tuned off, and all motion stops. When this button is tumed clock- wise, emergency stop is released. ‘Then, press the CONTROL ON switch to restart the servo power supply. After power is resumed, be sure to perform zero retum operation, This button is also used to cut power off after operation. SPINDLE LOAD bt Loan @ 100 0 150 lo. % i ‘ This meter indicates the load applied to the main motor in percent (%). When the speed is in the rated output range, the 100% on the scale represents 3.7 KW (5.0 HP) and the 150% represents 5.5 KW (7-4 HP). This button is pressed to remove the tool from the spindle. The tool is unclamped when the button is kept pressed. 3.19 67 DESCRIPTIONS OF THE LAMPS x-@ Y-® 7-8 4-6 9 9 9 9 ERROR ORT ‘OVRON OsP = ATCHP4THCL = CLNT © © © co) co} Lo) oe DL) @-X,@~Y.8—Z, and @—4 lamps When the X, Y, Z and 4th axes have completed their zero return to their first origin, the corresponding lamps light. ‘The @—4 lamp lights only when a 4th axis option is equipped. 2) ERROR lamp The lamp lights when a program error, machine errot or data error occurs. 3) ORT lamp ‘The lamp lights when the spindle orientation is completed. 4) OVRON amp ‘The lamp lights when the feed override is other than 100% By changing the parameter, the lamp can light to indicate that the rapid feed override or the spindle override is other than 100%. 5) OSP lamp ‘The lamp lights when the MO1 codes is read with the OSP button pressed. 6) ATCHP lamp ‘The lamp lights when the double arm is at the home position. The lamp is off during the ATC cycle, 7) STHCL tamp With a 4th axis option, the lamp lights when the 4th axis is clamped. 8) CLNT lamp ‘The lamp lights when coolant pump is effective. 68 2. MANUAL OPERATION B24 zw 69 Befor Supplying Power Make sure that doors on the power board and on the NC control board are closed. ‘The power unit and the NC unit has an enclosed construction to seal internal parts form ambient air. Do not leave doors open for extended periods. POWER surety Power Supply ©, Make sure that the power amp lights. The POWER lamp Tights when the input power Power source tarp ‘ON supply is turned on. CJ ‘Tum the main switch on. [= ‘OFF Press POWER ON button. Main switch POWER ON/OFF buttons are located on the front control panel. 1 ° Pressing the POWER ON button supplies the power ON OF to the control unit. Note: When the EMERGENCY STOP button is pressed, the inverted display "EMG" appears on the CRT screen, and power is not supplied to the control unit even if the POWER ON button is pressed. In this case, turn the EMERGENCY STOP button clockwise to reset, and press the POWER ON button again. ‘The power is then supplied to the control unit. B-25 ‘Turing Power Supply Off Press EMERGENCY STOP button. Once: this button is pressed, emergency stop function continues until the button is reset by turning clockwise. : EMERGENCY ‘STOP Press POWER OFF button. Il ° ‘ON OFF FORE sorety| Power source temp ON, Q OF ‘Maia switch B-26 he 7 Zero Return (ZRN) Perform zero return operation in the following cases. 1. . When power is supplied at the start of daily work. (Zero return is automatically selected by parameter setting.) 2, Before obtaining tool offset amount after tool setting, 3. When an operator makes an error. Set MODE switch to ZRN (ZERO RETURN), MODE wo fs TAPE JOG vent RED EDT -ZRN Press the FEED pushbutton corresponding to the desired axis for zero return. © The table travels to approximate machine origin in rapid feed, and then automatically decelerates to complete return. ~Y [+Z ry x ,” x +Y B-27 72 Spindle Start Set MODE switch to a manual position (W/S/]/RED/ZRN). MODE wor Hos TAPES JOG IZ \z £07 ZRN Press SPINDLE start button. FOR ‘STP REV FOR (NORMAL). scesesssssoes Normal rotation STP (STOP) Stop REV (REVERSE... wessnyee Reverse rotation FOR Clockwise rotation as viewed from spindle to workpiece. + Counterclockwise as viewed from spindle to workpiece. © Functions of these switches will not be actuated if the switches are kept pressed, i. e. the switches must be released, © Rotating direction can be changed between NORMAL and REVERSE without stopping the spindle. ° Spindle speed must be previously commanded by MDI. B-28 6. 73 Rapid Feed (RPD) Rapid feed is used for rough positioning. The rapid feed rate is 15,000 mm/min (590"/min) for the X and Y axes, and 12,000 maymin (472'/min) for the Z axis. ROVRY% The feed rates can be reduced by turning the rapid feed rate F ro LR no override control. Set MODE switch to RPD. MODE wo fos TAPES “SOG MEM: eS APD Dr ZRN Press the FEED pushbutton corresponding to the axis and direction to be fed. +Z t Ad fae © Rapid feed functions while the FEED button is pressed, and stops when it is released. B-29 6 rb JOG Feed JOG feed (manual continuous feed) is used for cutting over relatively long distances and positioning. Set MODE ewitch to JOG MODE vor fos TAPE 306 ve GF #0 e0r ZRN Set the desired feed rate, Set the feed rate (for the 100% wo 2, 196 setting of the feed override) to 60. jo NC parameter’ No. 1423. 40. 160 20 180 0 200 Press the FEED pushbutton corresponding to the axis and direction to be fed. =x] lee mS B-30 75 8. HANDLE FEED Also called a manual pulse generator, the HANDLE is used to skincut the workpiece during setup or to make final fine-adjustment during Set the MODE weitch to the HANDLE position mo Hos eee eee TAPE: JOG / MEM RED EDr- ZRN Determine the “| to feed and the feed amount. Manual pulse generator M,AMNT 10 HSEL z 000 Select the feed amount. (XL000, X10000 are the same as x 100) The numbers above the switch represent magnifications of the minimum output. ‘Turn the manual pulse generator knob, —_—— Turn the knob clockwise to move the axis in the plus (+) direction. Tum the knob counterclockwise to move the axis in the minus (-) direction. . B-31 76 Es Step Feed By pressing a FEED pushbutton, the corresponding axis (table/spindle) is moved over the preset constant distance at the JOG feed (manual continuous feed) rate. Set MODE switch to $ (STEP). MODE wo, {os TAPE: 06 ver e0t ZRN Set STEP setting switch to the desired step feed amount. © Select the step. feed amount as required. © Dial settings are for amount to be fed by one pressing of the selected FEED button. Press the FEED pushbutton corresponding to the axis and direction to be fed. =y] [+2] t ¥ : +Y -7 + N B-32 3. AUTOMATIC OPERATION 7 78 1. Automatic Operation Procedure Desk work Shop work Parts drawing Tool arrangement and distance setting between tool nose and workpiece, Examination of tool locus and movement. B~34 ss Setting of cutting specifications i and origin, and determination of | cutting sequence. Preparation ' of process sheet. ' i ‘Tape punching Input by MDL | Bs r 7 Register in the ' memory | Check of program for ! conformity to process sheet. 1 ' Workpiece Tool ' loading on table presetting I T ! i 1 Coordinate setting Tool mounting ! on magazine ! T 1 eee Input tool length { ‘compensation | Origin return check 1 ! Running operation check| ! et Xtand 0 bi memary, Do not allow tool to 1 contact workpiece | a during operation. tog Z origin setting Vee 1 | i t | ‘Trial cutting Cutting Trial jeceEel capacity operation [eed 7 check Pook Check of pro 7 cessed workpiece Accuracy check ‘Actual operation Production operation Tape Operation When all items illustrated in the previous page are satisfied, the following operations can be performed. Load an NC tape on the tape reader. See next page for tape setting. Operator's hand must be clean and dry. The tape reader is an optional equipment. Set MODE to TAPE MODE mo, ff os TAPE: JOG MEM NS RED cor ZRN Depress RESET button on the control panel, RESET button is red, RESET r 4 | Tum on SINGLE BLOCK if necessary | sBK Depress CYCLE START button on the control panel. The lamp lights. Depress FEED HOLD. Only feed is halted. The lamp lights. Note: Depress EMERGENCY STOP button if any trouble occurs. B-35 79 80 . 21 | NC Tape Setting Set the tape reader switch to RELEASE. (The tape reader is an optional equipment.) (This de-energizes the absorption magnet of tape. holder.) Lift the tape holder and insert the tape undemeath the holder. Ligne source ender nen ° AUTO, RELEASE MANUAL Tape guide “Tape holder Capstan ratte Lower the tape holder and check for smooth tape run. Set the tape reader switch to AUTO to finish tape setting. AUTO RELEASE MANUAL Note: Do not attempt to set the tape reader switch to MANUAL. MANUAL setting should be used only by service personnel. After reading the tape, the switch must be returned to the RELEASE position, B-36 81 3.” | Memory Operation ‘Store NC tape data in memory. Refer to "Deletion" and "Storing" in the following pages. Search program number according to work. Refer to 8. ‘Set MODE to MEMORY. MODE | mo 4 os TAPE: 06 MEM: RPD_ DT -ZRN on SINGLE BLOCK if necessary. | Um seary SBK , Press CYCLE START on the control panel, The lamp lights. Pressing FEED HOLD, only feed is halted. The cycle start lamp goes off and the temporary stop lamp lights. Depress EMERGENCY STOP button if any trouble occurs. St SP B-37 82 3.1 | Before Storing NC Tape Data in Memory 1) Check that M30 is commanded in the last block of the tape program. 2) Check that stop code is perforated at the end of the tape program. © EIA code S109 Cove © 180 code ae es 3) Check that memory has been deleted. (After the machine is delivered, delete all programs for correct operation. When adding new programs to the existing program, there is no need for clearing.) B~38 4. .| CRT Function and Operation See "Function Indication item 3" in Functional Explanation for functions. 4.1 | Flow chart symbols Represents a preparation by setting mode switches. Represents a display on the CRT. cD — Represents pressing of a button : on the control panel. Represents commanding a figure by operating data keys. crorseenseene Represents a selection that determines which of a number of alternative operation procedures is to be followed, Represents paper tape. Represents a terminal point. 84 42 | Status Display Status display appears on the second to the last line (the line above the soft key display) of the CRT screen. 16) ®2O®2OOO00™®@ TAPE JOG STOP READ MIN FIN BEL ALM (soft key) rT 40 This display is divided into 8 fields (1 to 8) providing the following information common to all NC displays. » 2) 3 Mode selection in automatic operation. (MEM, MDI, TAPE, EDIT, or *#** ) ‘The automatic operation mode selected at the time is displayed. Unless automatic operation is selected, "****" is displayed. Mode selection inmanual operation (JOG, ND, INC, AG], JH, REF, or *** ) ‘The manual operation mode selected at the time is displayed. Unless manual operation is selected, "***" is displayed. Status of automatic operation (RSET, STOP, HOLD, STRT, MSTR, or SRCH) ‘The status of automatic operation is displayed. RSET: Resetting STOP: Automatic operation is stopped. HOLD: Automatic operation is held. STRT: Automatic operation is started. MSTR: Manual numerical command is started. SRCH: Sequence number is being searched. B~40 4) 5) 6) 85 Status of program editing (READ, PNCH, VRFY, SRCH, COND, EDIT or *##* ) The status of program editing # displayed. READ: Program is being registered. PNCH: Program: is being punch out. VRFY: Program is being verified. SRCH: Program is being searched. COND: Memory is being conditioned. EDIT: Other editing operations (INSERT, ALTER, etc.) #88; No editing operation is performed. ‘Axis movement and dwell (MIN, DWL or *** ) "MTN" is displayed when the axis is moved, "DWL” is displayed when dwell is performed, and "***" is displayed when neither is performed, Status of M. S. T. B. function (FIN or *** ) “FIN" is displayed while auxiliary functions, such as M, S, T, and B, are being executed while waiting for a completion signal from the PC. "*#**" is displayed in all other cases. 5°96") Emergency stop (EMS) 7D 8) When an emergency stop is activated, displays 5 and 6 are replaced with an inverted "--EMG--" display. Automatic operation buffer (BFL or *** ) "BFL" is displayed when the buffer for automatic operation is not empty. "**#" is displayed when empty. Alarm (ALM, BAT or ***) "ALM" (inversed blinking) is displayed while the alarm is issued. '"***" is displayed otherwise. In FS10, when no alarm is issued, the status of the battery alarm is displayed. If a signal warning of battery failure is sent, "BAT" is displayed. After replacement of the battery, thee" is dispalyed by pressing the RESET button, B-41 86 43 Key Inputs Addresses and numerals input through the corresponding keys are displayed at the bottom of the CRT screen. data to indicate that the data has keyed-in. Symbol ">" leads the Some keys have two inscriptions placed up and down, To input the letter at the down position of such a key, press the SHIFT key first and then press the key. PROGRAM (MDI) $500 M3; GOL X 100. F50; Up to 78 letters can be keyed-in for a single word, or for a block or multiple blocks at one time, (1) Insertion of letters Move the cursor"? and/or, " using the =] ] Keys to where letters must be. inserted and then enter the letters. Example: To insert G90 after NOOI: ~ Press the the position as shown below: >>NOO1_X100,0Y200.0F100.0: - Key~in G90 NOO1G90_X100.0Y200.0F 100.0; ~ Press the [=] ‘the position as shown below: NOO1G90X100,0Y200.0F 100.0; __ B~42 Display of key input buffer > NOO1X100.0¥200.0F100.0:__ ‘J cursor shift key and move the cursor to cursor shift key and move the cursor to | beh 87 (2) Deletion of letters Move the cursor to the right of the letter which to be deldted, and press the CAN key. Example: Display of key input buffer > NOO1X100.0Y200.0F100.0;_ To delete ¥200.0 ~ Press the [=] cursor shift key to move the cursor to the position as shown below: NOO1X100.0¥200.0_F100.0; ~ Press the CAN key five times. NOO1X100.0_F10G.0; ~ Press the [Ee] cursor shift key to move the cursor too the position as shown below: NO01X100.0F100.0;_ Note: Pressing the [SHIFT] and [CAN] keys delete all characters in the key input buffer. Warming Message Data must be input according to a specified form. If any data contrary in form has been erroneously entered into the key input ‘buffer and an attempt was made to execute operation, a warning message will be displayed. When the warning’ message is displayed, the soft key is changed into the CANCEL key. Press this soft key to cancel the warning message. Then correct the data in the key input buffer as the specified. Operation can then be executed. Warning message display CANCEL B-43 ‘The program number and Program number Sequence number sequence number are displayed in the top right corner of 88 45 | Display of Program Number and Sequence Number the screen, 46 | Present Position Display and Setting 4.6.1. Display of Present Position The following four displays are available to indicate present position, a) Overall position display screen b) Present position in a relative coordinate system ¢) Present position in a work coordinate system @) Present position in a machine coordinate system (1) Press [RETURN] key and set the soft keys for function selection, POSITION | PROGRAM | OFFSET | PRG-CHK | CHAPTER | + (2) Press the [POSITION] key to cause the present position display to appear. (3) Press the [POSIFION] key repeatedly, and the above four displays will appear in sequence. Or press the [CHAPTER] key to set the soft key displays for chaper selection. OVERALL | RELATIVE | ABSOLUTE | MACHINE B-44 89 a) Press [OVERALL] for overall position display. b) Press [RELATIVE] for the present position display in a relative coordinate system. c) Press [ABSOLUT] for the present position display in a work coordinate system. i @) Press [MACHINE] for the present position display in a machine coordinate system. I. Overall ‘Position Display ‘The following present positions are displayed at the same time. a) Present postion in a relative coordinate system. (RELATIVE) ) Present position in a work coordinate system. (ABSOLUTE) c) Present position in a machine coordinate system. (MACHINE) a) Remaining distance to be moved. (DISTANCE TO Go) i ACTUAL POSITION 01000 Nooooo (RELATIVE) (ABSOLUTE) X 0,000 X 0,000 Y 0,000 Y 0,000 X 0.000 Z 0,000 (MACHINE) (DIST TO GO) X 0,000 X 0,000 Y 0.000 Y 0.000 Z 0,000 Z 0,000 Remaining distance to be moved by one-block commands. IL. Present Position Display in a Relative Coordinate System (RELATIVE) ‘The relative position at which a point preset by the operator is 0 is displayed. B-45 ACTUAL POSITION 01000 No0000 (RELATIVE) X 0,000 Y 0,000 Z 0,000 IIL, Present Position Display in a Work Coordinate System (ABSOLUTE) ‘The present position is displayed in the program coordinate” system preset by G92 and G54 ~ G59 (codes for the work coordinate system), ACTUAL POSITION 01000 Nooo00 (ABSOLUTE) 0.000 0.000 Z 0,000 4,6.2 Setting of the Present Position I. To Set the Present Position at Zero 1). Select the present position display for setting. (Refer to 4.6.1). 2) Set the key switch at the "EDIT" position, ‘The above operation is fea necessary for the preset (hy op > ‘of absolute position but not mae /AS\eon necessary for the preset of relative position. 3) Press the [NEXT] key to change the soft key displays for operation selection, ORIGIN | PRESET 4) Pressing the [ORIGIN ] key causes the soft key displays to change for operation guide. ALL-AXS | (AXIS) B-46 47 5-1) 5-2) 91 To set the coordinate values of all axes at zero press the ALL-AXS key. To set the coordinate value of a desired axis at zero, key-in the axis name (X, ¥, Z). Then, following soft key display will appear. EXEC To set the coordinate values of more than one axit at zero, input the axis names succeedingly. ex. XYZ Push the [EXEC] key and the coordinate value of the designated axes is set at zero, Note Note Note 1, Underlines on some keys indicate that their operation is executed immediately after they are pressed. the 9-inch monochrome CRT displays them with high brightness. 2, Parentheses around a key indicate that data corresponding to the display between the parentheses must be input. Press this key. When the address of the data to be input is fixed, the address is displayed in the key input buffer to wait for data input. When it is necessary for an operator to decide the data to be input, a message is displayed that requests data input. 3. When the overall position display is selected, only RELATIVE coordinate system is preset to zero. Program Display In the MEMORY] or [EDIT] mode, the program selected at present can be displayed. Set the soft keys for function selection. POSITION | PROGRAM | OFFSET | PRG-CHK | CHAPTER | + Pressing the [PROGRAM] key causes the program display or the directory display of programs stored in the program memory to appear on the screen, B-47

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