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Agriculture Robotics and Automation Unit 4
Agriculture Robotics and Automation Unit 4
Agriculture Robotics and Automation Unit 4
UNIT – IV
Tillage
Tillage refers to the mechanical manipulation of the soil in order to provide the
conditions necessary for crop growth. In conventional crop production systems, tillage
accounts for over 50% of the energy expended from land clearing to harvesting. Therefore,
in trying to improve productivity of crop production, more efforts should be devoted to
improving the productivity of tillage operations. Since these conditions vary with crop and
soil conditions, it is important to study the different aspects of soilmachine-plant system in
order to minimize the deleterious effects of the interaction among the three main components
of the system (soil, machine and crop).
In a classical modern production system, a machine is used to manipulate the soil in order to
provide the conditions required for the crop to grow.
Traction
Traction is the force derived from the soil to pull a load. This force is exerted against
the soil by a traction device such as a wheel, track, winch sprag, or spade. The dynamic
resistance of the soil to provide traction is supplied through an interaction between the
traction device and the soil. This interaction is very complex and little headway has been
made in solving some of the problems that result from the interaction.
Tillage tools
Tillage tools are mechanical devices that are used to apply forces to the soil to cause
some desired effect. The desired effects that can be produced by a tillage tool are:
i. pulverization of the soil,
ii. cutting of the soil,
iii. inversion of the soil, and
iv. movement of the soil.
Tillage tools usually produce several effects simultaneously. The ultimate aim of
tillage is to manipulate a soil from a known condition into a different desired condition by
mechanical means.
Mechanics of tillage tools have been developed where simple tools or simple actions
are involved and where forces and reactions can be described. This chapter presents several
approaches that have been used to develop simple forms of soil-tillage tool mechanics. Only
homogeneous soil conditions are considered. Although this approach is completely
unrealistic, it does not negate the results of the studies. Complete knowledge of reactions for
a homogeneous soil will provide a basis for solving problems dealing with layered soils.
Interactions of importance will probably occur, but they should not present insurmountable
obstacles. The approaches discussed in this chapter do not represent any final solution of the
problems that are posed. The approaches, however, do represent those that have been utilized
and those that may contribute to the development of a successful mechanics of tillage tools.
v) Economics of Tillage
The total understanding of soil-machine dynamics enables scientists and engineers to
handle tillage as an economic venture which it is. In an attempt to develop a guide to
selection of optimum tillage system for any particular soil, crop and environment, Anazodo
et al, (1991) presented the optimization scheme shown in Fig. 2. To be able to apply this
scheme to any situation, an in-depth understanding of soil dynamics is required.
For hitching, its location can be assumed to be one-fourth of the width of cut over
from landside and little behind the rear edge of the share. Line of pull is determined by
location of H and location of drawbar hitch point F as pull members are laterally rigid.
Ideal hitch is obtained when tractor tread can be adjusted so the control of pull is directly
ahead of horizontal centre of resistance. Normal tread of 52 inches can be adjusted to 48
inches. When a central straight pull cannot be obtained, it is better to divide the effect of
offset so that line of pull passes a little right of centre of pull but not enough to cause steering
troubles.
All the side thrust must be taken through the wheels and pull members, which is a free link
in regard to horizontal forces. Horizontal line of pull for a disk plow is determined by
location of hitch points D & F. The position of horizontal centre of resistance H and location
of resultant side force Qh are established by point of intersection of Ph and Rh. Side forces
are divided equally between front and rear furrow wheels. Line of Qh must pass midway
between them. If hitch point D is moved to left of plow frame, H and Qh move toward the
rear of plow, and rear furrow wheel will have more side thrust. Moving D to left or F to left,
pull puts more side force on front wheel.
Pull-type tillage implements fall into one of the following three categories:-
1. Implements with hinged pull members that have support wheels or support runners to gage
the depth. The pull members act as a free link in the vertical plane, e.g., M.B plow, disc plow
and drag type spring tooth harrow, etc.
2. Implements with hinged pull members that do not have gage wheels or runners. The only
support is through soil-working units and parasitic forces cannot be separated from useful
soil forces, e.g., disc harrows without wheels, spike tooth harrows and tandem-gang rotary
hoes.
3. Single-axle implements with rigid pull members, e.g., field cultivators, chisels, sub-soiler.
Vertical force relation for a pull-type M.B. plow has been shown in Figs 17.3 and
17.4. For uniform motion W, Rv, Pv, and Qv must be in equilibrium. Magnitude and location
of implement gravitational force W and useful soil force Rv combined graphically into
resultant AB. Thus the Line of pull must pass through the hitch point F on the tractor and
hitch hinge axis selected at E, since pull member acts as a free link in the vertical plane. The
Line of pull and resultant AB intersect at G. Support force Qv is drawn with some backward
slant to include the rolling resistance of wheels furnishing the vertical support. More slants
would be needed, if support were on sliding surfaces, to include the friction force.
Pv is in equilibrium with AB, and QV, magnitude of Qv and Pv can be determined by
moving AB and DG and completing the parallelogram. Fig 17.3 shows desirable hitch
adjustment for a mould board plow with Qv located well behind the front wheels. So, there
is enough load on rear wheel for stable operation. Fig. 17.4 indicates that as hitch point E is
too high on plow then Qv is under the front wheels with no load being carried on the rear
wheel. Therefore the rear of plow will be very unstable, especially when momentary
variations in the direction and magnitude of Rv are considered.
Hitching at too low point on implement has opposite effect. Resultant force Qv is
moved toward rear and reducing load on front wheels. Thus, by increasing or decreasing the
slope of Pv without changing the location of G, decreases or increases Qv but it does not
change its location.
Very high slope for Pv can cause difficulty in maintaining desired depth, particularly
with light implements that have little or no suction such as spring tooth harrow. Therefore,
for mould board plow, adjustment of hitch height on plow frame should be such that Pv
passes through a point slightly below the ground surface and directly above the average
location of all share points. Similarly, for disk plow, line of pull is at ground surface midway
between the center of front and rear discs. If rear furrow wheel of a disc plow has a lead
towards the plowed ground and tends to move out of the furrow then the hitch point on plow
frame should be lowered which will put more of Qv on rear wheel.
Implements with hinged pull members but without gage wheels or runners.
Vertical force relation for an offset or tandem disk harrow without wheels is shown in
Fig. 17.5. The support from soil is through the disc blades and the position of point G is
obtained by the intersection of W and line of pull, Pv. The soil forces Rvf and Rvr are
adjusted by means of depth changes. Therefore resultant Rv passes through point G and is in
equilibrium with W & Pv. Raising the hitch on implement frame, raises G and moves Rv
closer to front gang, thus Rvf increases and Rvr decreases. Thus, depth of penetration will
increase for front gang and decrease for rear gang. Rvf is larger than Rvr as front gang is
operating in firm soil and rear gang in loose soil.
Possible hitch adjustment is changing the height of drawbar at F, which would change
the slope of Pv. In fig., Rv has downward slope which moves the wheels rearward with
respect to soil-engaging tools and will increase the slope of Pv and reduce the magnitude of
Qv.
Several other types of hitching implements are classified as:
Pull hitching system.
Wheel-mounted hitching system.
Drag hitching system.
Semi mounted hitching system.
Rear-mounted hitching system.
Centre-mounted hitching system.
WEED MANAGEMENT
Weeds
Weeds are plants that are unwanted in a given situation and may be harmful,
dangerous or economically detrimental. Weeds are a serious threat to primary production and
biodiversity. They reduce farm and forest productivity, displace native species and contribute
significantly to land and water degradation. The costs of weeds to the natural environment
are also high, with weed invasion being ranked second only to habitat loss in causing
biodiversity decline.
Weed Management
Weed management is an important component of plant protection improving the
production potential of crops. It includes management of the weeds in a way that the crop
sustains its production potential without being harmed by the weeds. Weed management is
done through the mechanical, cultural and chemical means. Use of biological control
methods in field crops is being considered, but still not much in use. Use of herbicides is an
important method in the modern concept of much in use. Use of herbicides is an important
method in the modern concept of weed-management technology. New hand-tools and
implements have also been designed to assist in wed-management programme.
Characteristics of weeds
Weeds are also like other plants but have special characteristics that tend to put them
in the category of unwanted plants.
i) Most of the weeds especially annuals produce enormous quantity of seeds, e.g. wild
oats (Avena fatua), produces 250 seeds per plant, whereas wild amaranth (Amaranthus
viridis) produces nearly 11 million seeds.
It has been observed that among 61 perennial weeds, the average seed-production capacity
was 26,500 per plant.
ii) Weeds have the capacity to withstand adverse conditions in the field, because they can
modify their seed production and growth according to the availability of moisture and
temperature. They can germinate under adverse soil-moisture conditions, have short
period of plant growth, generally grow faster rate and produce seed earlier than most of
the crops growing in association.
iii) Weed seeds remain viable for longer period without losing their viability, e.g. annual
meadow grass (Poa annua) and scarlet pimpernel (Anagallis arvensis) remain viable foe
about 8 years; creeping thistle (Cirsium arvense) for 20 years and field bind weed
(Convolvulus arvensis) for about 50 years.
iv) Weed seeds have a tremendous capacity to disperse from one place to another through
wind, water and animals including man. Many of times, weed seeds mimic with the crop
seeds due to their size and get transported from one place to another along with them.
Harmful effects
Weeds have serious impacts on agricultural production. It is estimated that in general
weeds cause 5% loss in agricultural production in most of developed countries, 10% loss
in less developed countries and 25% loss in least developed countries. In India, yield losses
due to weeds are more than those from pest and diseases.
Yield losses due to weeds vary with the crops. Every crop is exposed to severe
competition from weeds. Most of these weeds are self-sown and they provide competition
caused by their faster rate of growth in the initial stages of crop growth. In some crops, the
yields are reduced by more than 50% due to weed infestation. These loses caused by weeds
in some of the important crops are given in the following table.
Weeds compete with crops for water soil, nutrients, light, and space, and thus reduce
the crop yields. An estimate shows that weeds can deprive the crops 47% N, 42% P,
50% K, 39% Ca and 24% Mg of their nutrient uptake.
Weeds are also act as alternate hosts that harbor insects, pests and diseases and other
micro-organisms. Alternate hosts of some of the pest and diseases
Some weeds release into the soil inhibitors of poisonous substances that
may be harmful to the crop plants, human beings and livestock. Health problems
caused by weeds to humans,
Weeds reduce the quality of marketable agricultural produce. Cotamination of weed
seeds of Datura, Argemone, Brassica etc., is harmful to human health and weed seeds
present in the produce cause odd odour sometimes.
Weeds not only reduce yield but also interfere with agricultural operations. Weeds
make mechanical sowing a difficult process and render harvesting difficult, leading to
increased expenditure on labour, equipment and chemicals for their removal.
Beneficial Effects
In spite of all the difficulties caused by weeds, they can offer some beneficial
properties, particularly when occurring at low densities. These aspects should be
utilised in the farming system, although this may make organic management more
complicated than chemical based systems. Some of the potential benefits of weeds are
listed below:
• Helping to conserve soil moisture and prevent erosion. A ground cover of weeds will
reduce the amount of bare soil exposed helping to conserve nutrients, particularly
nitrogen which could otherwise be leached away, especially on light soils.
• Food and shelter can be provided for natural enemies of pests and even alternative
food sources for crop pests. The actual presence of weed cover may be a factor in
increasing effectiveness of biological control of pests and reducing pest damage.
• Weeds can also be valuable indicators of growing conditions in a field, for example
of water levels, compaction and pH.
• Weeds can be an important source of food for wildlife, especially birds. Bird
populations have been declining on farmland over the last few decades and leaving
weeds as a resource has been shown to help revive bird populations.
CONVENTIONAL CROPPING SYSTEMS
Conventional cropping systems refer to agricultural practices that follow
traditional methods of cultivation, using well-established techniques and commonly
used inputs such as synthetic fertilizers, pesticides, and herbicides. These systems
often involve monoculture, where a single crop is grown repeatedly in the same field.
Monoculture: Growing one type of crop on a large scale in a field for multiple
seasons or years.
Tillage: Use of plowing and tilling to prepare the soil, control weeds, and
incorporate fertilizers.
These conventional methods have been the backbone of modern industrial agriculture,
contributing to increased crop yields and food production. However, they have also been
associated with various challenges:
Environmental Impact: Chemical inputs can lead to soil degradation, water pollution, and
loss of biodiversity.
Dependency on Inputs: Continuous use of synthetic fertilizers and pesticides can lead to
soil nutrient depletion and pesticide resistance in pests.
Soil Erosion: Intensive tillage can result in soil erosion and loss of soil structure.
Despite the rise of these alternatives, conventional cropping systems remain prevalent due to
their ability to achieve high yields in the short term. However, there's a growing recognition
of the need to transition towards more sustainable and regenerative agricultural practices to
address long-term environmental and food security concerns.
Conventional Cropping Systems Tools
Conventional cropping systems rely on various tools and equipment to manage crops,
prepare the soil, and ensure successful cultivation. Here are some common tools used in
conventional cropping:
1. Tractors: These versatile machines are essential for many agricultural tasks. Tractors are
used for plowing, tilling, planting, cultivating, spraying pesticides or herbicides, and hauling
equipment.
2. Plows: Traditional plows break up and turn over the soil, preparing it for planting by burying
residue and weeds. Modern variations include moldboard plows and disc plows.
3. Harrows: Harrows help break down clods of soil, level the ground, and incorporate
fertilizers or amendments. They come in various types, including disk harrows and spike-
tooth harrows.
4. Seeders and Planters: These machines precisely sow seeds at the desired depth and
spacing. Seed drills and precision planters help optimize seed placement and reduce waste.
5. Sprayers: Used for applying fertilizers, pesticides, and herbicides. Sprayers come in
different types, such as boom sprayers and handheld sprayers, to cover large areas or specific
crops.
6. Cultivators: These tools control weeds by mechanically disrupting the soil surface around
growing plants. Cultivators come in various sizes and designs, including row cultivators and
rotary cultivators.
7. Combine Harvesters: These machines perform harvesting operations for various crops,
such as wheat, corn, soybeans, and rice. They combine tasks like cutting, threshing, and
separating grain from the plant.
8. Irrigation Equipment: Different irrigation systems, including sprinklers, drip irrigation,
and center-pivot systems, ensure proper water distribution across fields.
9. Fertilizer Spreaders: These machines distribute fertilizers evenly across fields. They come
in various designs, such as broadcast spreaders and precision applicators.
10. Tillage Implements: Beyond plows, there are various tillage tools like chisel plows, disc
harrows, and subsoilers used for soil preparation and management.
These tools are integral to conventional cropping systems, allowing farmers to efficiently
manage their fields, control pests and weeds, and optimize crop yields. However, there's a
growing focus on sustainable practices that minimize reliance on some of these tools,
especially those that contribute to soil degradation or environmental harm, aiming for more
ecologically balanced and resource-efficient farming methods.
CROP ROTATION
1. Diverse Planting: Instead of continuously planting the same crop year after year
(monoculture), crop rotation involves rotating different types of crops across growing
seasons. For instance, a typical rotation might include planting corn one year, followed by
soybeans the next year, and then rotating to a legume like peas or beans, and so on.
2. Soil Health: Different crops have varying nutrient needs and interactions with the soil. By
rotating crops, it helps prevent the depletion of specific nutrients from the soil. For example,
legumes have the ability to fix nitrogen, enriching the soil, while other crops might consume
more nitrogen. Rotating legumes with other crops helps maintain a more balanced nutrient
profile.
3. Pest and Disease Control: Rotating crops disrupts the life cycles of pests and diseases that
are specific to particular plants. Some pests and diseases are crop-specific, and by changing
the crop type, their populations can be reduced naturally without relying solely on pesticides.
4. Weed Control: Certain crops suppress or discourage the growth of specific weeds. Rotating
crops disrupts weed growth patterns, reducing the overall weed pressure on the land.
5. Improved Soil Structure: Different crops have varied root structures and depths. This
variation can help improve soil structure and reduce soil erosion.
6. Sustainability: Crop rotation contributes to the sustainability of agriculture by promoting
biodiversity, reducing the need for chemical inputs, and supporting long-term soil health.
Crop rotation is a flexible practice that can be adapted to suit different agricultural systems,
climates, and specific crop requirements. It's often combined with other sustainable practices
like cover cropping and reduced tillage to further enhance soil health and ecological balance.
While crop rotation offers numerous benefits, its success relies on careful planning,
knowledge of crop compatibility, and adapting to local environmental conditions. Farmers
need to consider factors like crop needs, market demands, and regional climate variations to
effectively implement crop rotation strategies.
MECHANICAL CULTIVATION
Mechanical cultivation refers to the use of various types of machinery and equipment to
prepare the soil, control weeds, and manage crops in agriculture. It involves the use of
mechanical implements rather than relying solely on manual labor. Several key aspects
define mechanical cultivation:
1. Soil Preparation: Mechanical cultivation involves tools like plows, harrows, and cultivators
to till and prepare the soil for planting. These implements break up the soil, incorporate
organic matter, and create a suitable seedbed for planting.
2. Weed Control: Machinery such as cultivators, rotary hoes, and specialized implements are
used to control weeds by disturbing the soil surface, uprooting weeds, or cutting them down.
This helps reduce competition for nutrients and water among crops.
3. Crop Management: Mechanical cultivation aids in various aspects of crop management,
including planting, irrigation, and harvesting. Planters and seeders efficiently sow seeds,
while irrigation systems like sprinklers or drip systems can be mechanized for efficient water
delivery. Harvesters and combines are used for gathering mature crops.
4. Efficiency and Scale: Mechanical cultivation allows for larger-scale farming operations by
increasing efficiency, reducing labor needs, and enabling timely operations across extensive
areas of land.
Mechanical cultivation has been a cornerstone of modern agriculture, enabling farmers
to increase productivity and meet the demands of growing populations. However, its
extensive use has also raised concerns related to soil health, erosion, and environmental
impact.
Excessive tillage, for instance, can lead to soil compaction and erosion, compromising soil
structure and fertility. Moreover, reliance on heavy machinery can contribute to fuel
consumption, greenhouse gas emissions, and soil compaction in some cases.
To address these challenges, there's a growing interest in conservation tillage practices that
reduce soil disturbance, such as no-till or reduced-till farming. These methods aim to
maintain soil health, minimize erosion, and preserve organic matter by reducing the intensity
of mechanical cultivation.