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Appl Phys A (2009) 94: 241–245

DOI 10.1007/s00339-008-4755-0

Efficient synthesis of ZnO nanoparticles, nanowalls, and


nanowires by thermal decomposition of zinc acetate at a low
temperature
Ruey-Chi Wang · Chun-Cheng Tsai

Received: 19 May 2008 / Accepted: 2 June 2008 / Published online: 3 July 2008
© Springer-Verlag 2008

Abstract ZnO nanoparticles, nanowires, and nanowalls and potential technical applications, such as nano-ultraviolet
were synthesized rapidly on Si via thermal decomposition lasers [1], piezoelectric devices [2], field emission [3], gas
of zinc acetate by a modified chemical vapor deposition sensors [4], dye-sensitized solar cells [5], and photocata-
at a low substrate temperature of 200–250°C for the first lysts [6].
time. The diameters of the synthesized nanoparticles and Up to now, many methods, such as thermal chemical va-
nanowires are around 100 and 30 nm, respectively, and the por deposition (CVD) [7–9], thermal evaporation [10–12],
thickness of nanowalls is around 20 nm. High-resolution metal–organic CVD [13, 14], solution route [15, 16], and
transmission electron microscopy shows that the nanowires sputtering [17] have been shown to synthesize ZnO nanos-
as well as nanowalls are single-crystalline, and the nanopar- tructures. Of these, thermal CVD and thermal evaporation
ticles are highly-textured poly-crystalline structures. Room- using Zn [7–9] and ZnO [10–12] as sources are usually
temperature photoluminescence spectra of the nanostruc- viewed as cheap, low-toxic, and efficient methods to fab-
tures show strong ultraviolet emissions centered at 368– ricate various ZnO nanostructures with high crystal qual-
383 nm and weak violet emissions at around 425 nm, in- ity. However, the nanostructures reported were synthesized
dicating good crystal quality. The study provides a simple at high temperatures of 500–1000°C. Such high substrate
and efficient route to synthesize ZnO diverse nanostructures temperature is unfavorable in the practical applications of
at low temperature. opto-electronics nanodevices, in which transparent conduct-
ing oxides (TCOs), such as Indium Tin Oxides (ITO) or
PACS 81.07.-b · 81.16.-c · 81.07.Bc · 81.05.Dz · 81.15.Gh Al doped ZnO (AZO), are usually used as transparent elec-
trodes, since the conductivity of TCO usually decays rapidly
at high annealing temperatures of more than 500°C [18, 19].
1 Introduction In addition, high temperature is also disadvantageous in
the fabrication of nanophotonic integrated circuits, because
ZnO, a wide-bandgap semiconductor (Eg = 3.37 eV at thermal drift [20] makes it difficult to manipulate the size
300 K) with a large exciton binding energy (60 meV), is and position of nanomaterials. Therefore, a low-temperature
a multifunctional material for a variety of practical applica- process is desirable for nanostructures. However, while solu-
tions due to its excellent physical and chemical properties. tion routes [15, 16] are usually performed at a lower temper-
Notably, ZnO low dimensional nanomaterials have attracted ature, it usually takes at least several hours. The simple and
great interest because of their unique and fascinating opti- rapid synthesis of ZnO nanostructures is still very difficult.
cal, electrical, mechanical, and piezoelectric properties, to- Recently, zinc acetate has been used as source to synthesize
gether with their wide use in fundamental scientific research ZnO nanostructures by CVD at low temperature. However,
only nanoparticles [21, 22] and nanoflowers [23] were re-
ported. Apparently, it remains a challenge to synthesize ZnO
R.-C. Wang () · C.-C. Tsai
nanowires and nanowalls efficiently at low temperature.
Department of Chemical and Materials Engineering,
National University of Kaohsiung, Kaohsiung, Taiwan 81148 In this study, ZnO nanoparticles, nanowalls, and nano-
e-mail: rcwang@nuk.edu.tw wires were quickly synthesized in 10 min without catalysts
242 R.-C. Wang, C.-C. Tsai

by thermal decomposition of zinc acetate at a low substrate After heating at 400°C for 10 min, the substrate was
temperature of 200–250°C. The experimental results are re- slowly cooled down to room temperature in the furnace. The
peatable. The photoluminescence spectra of the synthesized as-prepared nanostructures were then examined by field-
nanomaterials show strong ultraviolet (UV) emissions and emission scanning electron microscopy (FE-SEM) with
weak violet missions, indicative of good crystal qualities. JEOL 6700 F, X-ray diffraction with D/MAX-2500, field-
This work thus provides a simple and efficient route to syn- emission transmission electron microscopy (FE-TEM) with
thesize ZnO diverse nanostructures at a low temperature. Philips Tecnai G2 F20 FEG-TEM and photoluminescence
(PL) with HITACHI F7000 for morphologies, crystallogra-
phy, microstructures, and PL characterization, respectively.
2 Experimental

The diverse ZnO nanostructures were synthesized by a mod-


3 Results and discussion
ified CVD on Si (100). Figure 1 shows the experimental
setup of the CVD system. Zinc acetate dihydrate (purity:
99.5%, PA) was used as the source and placed in an alu- The as-synthesized products were first examined by SEM.
minum boat located in the upstream region inside a 2 in di- Figure 2a shows quasi-spherical ZnO nanoparticles synthe-
ameter horizontal quartz tube reactor. Silicon substrates A, sized on silicon substrate A with a local temperature of
B, C, and D were put in the A, B, C, and D regions of the 200°C in the downstream region of the quartz tube. The di-
tube, as shown in Fig. 1. The system was then heated at a rate ameter of the nanoparticles is around 100 nm. Figure 2b ex-
of 20°C/min from room temperature to 400°C. Argon was hibits a flat ZnO nanostructural films on silicon substrate B
introduced as the carrier gas at the beginning, with a flow with a local temperature of 400°C in the downstream region
rate of 54 sccm and working pressure kept at 10 Torr. As the of the quartz tube. The film is composed of flat nanoparticles
temperature reached 260°C, oxygen was introduced with a with diameters in the range of 80 to 120 nm. The nanoparti-
flow rate of 1.2 sccm. When the system reached 400°C, the cles were spread uniformly on the Si to form a compact film
local temperature of the source and substrates A, B, C, and rather than a porous film, as shown in Fig. 2a. Compared
D was measured by a movable thermal couple to be around to the particles in Fig. 2a, the flat particles have a polyhe-
330, 200, 400, 250, and 230°C, respectively. dral rather than quasi-spherical shape, indicative of sintered
features. Figure 2c demonstrates a low-magnification SEM
image of ZnO nanowalls synthesized on silicon substrate C
with a local temperature of 250°C in the upstream region
of the quartz tube. The nanowalls were mostly formed on
ZnO particles, and Fig. 2d shows a high-magnification SEM
image of these. The thickness of the nanowalls was around
20 nm. Figure 2e is the SEM image of ZnO nanostructures
synthesized on silicon substrate D with a local temperature
Fig. 1 Experimental setups of the CVD system for production of di- of 230°C in the upstream region of the quartz tube. It shows
verse ZnO nanostructures in different regions several nanowires grown on nanoparticles, and the diame-

Fig. 2 SEM images of


as-synthesized ZnO diverse
nanostructures a nanoparticles
synthesized on substrate A,
b nanostructural films
synthesized on substrate B,
c low-magnification image of
nanowalls synthesized on
substrate C,
d high-magnification image of
as-synthesized nanowalls,
e nanowires/nanoparticles
synthesized on substrate D
Efficient synthesis of ZnO nanoparticles, nanowalls, and nanowires by thermal decomposition 243
Fig. 3 TEM characterization of
as-synthesized ZnO
nanoparticles
a low-magnification bright-field
image, b medium-magnification
bright-field image,
c high-magnification bright-field
image with the inset for the
electron diffraction pattern of a
single particle, d high-resolution
image of a nanoparticles

ter and length of the former are around 20 nm and 200 nm, axis. The inset of Fig. 4d shows that the d-spacings of (0001)
respectively. and (1010) are 0.52 and 0.28 nm, respectively.
The TEM examinations of the diverse nanostructure In the experiments, zinc acetate dihydrate powders were
are shown in Figs. 3 and 4. Figures 3a–b show low and used as the source materials. As temperature increases
medium-magnification TEM bright-field images of the as- rapidly to 400°C, zinc acetate is decomposed intensively
synthesized nanoparticles shown in Fig. 2a. The particles to form Zn vapor through the following chemical reac-
with diameters in the range of 80–110 nm disperse uni- tions [24]:
formly on the carbon membrane of a TEM copper grid.
Zn(CH3 COO)2 · 2H2 O(s)
Figure 3c is a high-magnification image of nanoparticles,
heat
which show quasi-six-folded symmetry. The electron dif- −→ Zn(CH3 COO)2 (s) + 2H2 O(v) ↑, (1)
fraction pattern of a single nanoparticle is shown in the inset heat
of Fig. 3c, exhibiting poly-crystalline and highly textured Zn(CH3 COO)2 (s) −→ Zn(v) + 2CH3 COO(s ∗ ), (2)
characteristics. Figure 3d is a high-resolution image of a
where s, v, and s ∗ represent solid, vapor, and activated
nanoparticle, which exhibits highly textured features, con-
states, respectively. Subsequently, Zn vapor condenses and
sistent with the characterization from the diffraction pattern.
develops the ZnO clusters afterward in an O2 /Ar at-
Figure 4a is a low-magnification bright-field image of ag-
mosphere.
gregations of nanowalls. The nanowalls exhibit hexagonal
features. The high-resolution image of a single nanowall in heat
Zn(l) + O2 (g) −→ ZnO(s), (3)
Fig. 4b with corresponding electron diffraction in the inset
demonstrates that the nanowalls are single-crystalline struc- where l and g represent liquid and gas, respectively. The
tures, and the surface of the nanowall is the (0001) plane of ZnO clusters are easy to aggregate to nanoparticles under
the wurtzite structure. Figure 4c shows a low-magnification a high concentration of ZnO vapor. As the nanoparticles
TEM image of the ZnO nanowires. The corresponding elec- transport to substrate A with a local temperature of 200°C
tron diffraction pattern in the inset of Fig. 4c and high- in the downstream region of the tube, they deposit on the
resolution image in Fig. 4d indicate that the nanowires are substrate directly and form a porous film constructed of
single-crystalline wurtzite structures growing along the c- quasi-spherical nanoparticles, as shown in Fig. 2a. Owing
244 R.-C. Wang, C.-C. Tsai
Fig. 4 TEM characterization of
a low-magnification bright-field
image of aggregations of ZnO
nanowalls, b high-resolution
image of a single nanowall with
the inset for the corresponding
diffraction pattern,
c low-magnification bright-field
image of ZnO nanowires,
d high-resolution image of a
nanowire with the inset showing
the d-spacings of (0002) and
(1010)

to the high speed of aggregation, the crystal quality of the rough sites of the nanoparticles where stress relaxes most
nanoparticles is not good enough. Therefore, the nanopar- would be the ideal sites for the nucleation of the subsequent
ticles are characterized as textured structures rather than ZnO nanowires [25]. Furthermore, the nanowires tend to as-
single-crystalline by HRTEM. Obviously, the nanoparticles semble themselves along the trajectory of high stress relax-
were formed in the atmosphere, irrelevant to the substrate ef- ation into nanowalls and eventually form a two-dimensional
fect. Other materials such as copper foils, glass, or CuO have network. Conversely, sample A is far from the source, and
also been used as substrates to confirm this. On the other thus it is difficult for residual vapor to transport to the region.
hand, the nanoparticles transporting to substrate B with a Although sample B is near the source, the diffusion on the
high local temperature of 400°C have polyhedral shapes. surface of the nanoparticles is enhanced due to higher local
They tend to spread and form a flat and compact layer on temperature. Consequently, the surface of the nanoparticles
the Si substrate rather than a porous film, which is ascribed on sample B is smoother, and no nanowires or nanowalls are
to the higher diffusion rate of ZnO at a higher local temper- grown on them.
ature. The driving force for the diffusion of ZnO to form a Figure 5 is the room-temperature PL spectra of the
compact film may be to reduce the surface energy. as-synthesized ZnO nanostructures. The UV emissions of
Regarding the growth mechanisms of nanowalls and different nanostructures were normalized. The spectra of
nanowires, they should be formed by a two-step process, nanowires, nanowalls, and nanoparticles exhibit relatively
since both the nanowalls and nanowires are grown on the strong UV emissions centered at 368, 368, and 383 nm,
nanoparticles, according to the SEM observation. Since respectively. The UV emissions are attributed to near
the deposition parameters were kept constant during the band edge excitonic emissions. Since the sizes of the as-
process, the growth of nanowalls and nanowires on early- synthesized nanostructures were larger than Bohr radius of
formed nanoparticles is ascribed to the lower deposition rate ZnO, the blue shift is not attributed to the quantum confined
due to lower vapor concentration at lower temperature dur- effect [26]. One possible reason for the blue shift is the
ing the cooling process. Since substrates C and D are in the surface effect which results from the higher concentration
upstream regions near the sources and with lower local tem- of native defects on the surface of the nanostructures [27].
peratures of 250 and 230°C, respectively, the residual vapor Spectral shifts due to different defect concentrations are ex-
could diffuse to the rough surface of nanoparticles on sub- pected to occur in nanostructures with different sizes due to
strates C and D and proceed to second-stage growth. The different surface–to–volume ratios. In addition, the spectra
Efficient synthesis of ZnO nanoparticles, nanowalls, and nanowires by thermal decomposition 245

cro/Nano Technology Research at National Cheng Kung University,


and the Center for Nanoscience and Nanotechnology at National Sun
Yat-Sen University, Taiwan, for the provision of HRTEM and FESEM.

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Acknowledgements The work was supported by research grants


NSC96-2221-E-390-016 and 97-2815-C-390-007-E from the National
Science Council of Taiwan. The authors thank the Center for Mi-

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