Skills for Employment Investment Program

2nd Formative Assessment, 2023,

Batch No: 01
Course Name: Garments Quality Control Management,
Time: 1 Hour, Total Marks: 50.

Name of Candidate:_______________________ Total Mark Achieved=

Reg. No:___________________________________

Q. 1. Answer any 15 of the following Questions, Marks: 15 X 2 = Total 30

1. What is the definition of defects “Critical”?
Answer: A critical defects is one that poses a strong possibility of resulting in hazardous conditions for
customer using the product which is not allowed.

2. What is the definition of defects “Major”?

Answer: A defect that justify the customer to return the goods or complain about appearance of product.

3. What is the definition of defects “Minor”?

Answer: A minor defect is one that has a low risk of reducing the fitness and does not affect the
appearance. Minor defect probably not noticed by the customer.

4. What do you mean by “AQL”?

Answer: AQL means Acceptable Quality Level. AQL is the Quality level which for the purpose of
sampling inspection is the limit of satisfactory process average.

5. How many type of Assortment?

Answer: There are 4 types of Assortments. (I). Solid Size Solid Colour, (II). Solid Size Assort Colour,
(III). Assort Size Assort Colour, (IV). Assort Size Solid Colour.

6. After getting the PP sample Approval, What is the Overall Quality Working Procedure?
Answer: After getting the pre-production sample comments, we will check size set sample for
workmanship & measurements according to order sheet, technical sheet, lab dip & trims card approval. If
there is found any measurements discrepancy will write comments to adjust the pattern & give test cutting
permission.

7. How many types of Fabric Inspection System?

Answer: There are 3 types of Fabric Inspection System: (I). 4 Point System, (II). 10 Point System,
(III). Dallas System,

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8. What is the definition of Fabric 4 Point Inspection System?
Answer: A maximum of 4 point is charged to one liner yard.

9. What is the Fabric 4 Point Inspection System?

Answer: 3” of less = 01 point. 3” to 6” = 02 point.
6” to 9” = 03 point. Over 9” = 04 point.

10. Write down the name of 5 Fabric Inspection Defects?

Answer: (I). Crease Mark, (II). Naps. (III). Foreign Yarn. (IV). Slab. (V). Knot. (VI). Dye Stain.
(VII). Missing Yarn. (VIII). Thick & Thin Yarn. (IX). Hole. (X). Running Shade.

11. Write down the name of 5 Sewing Defects of Garments?

Answer: (I). Broken Stitch. (II). Skip Stitch. (III). Open Seam. (IV). Pleat. (V). Run off Stitch / Down
Stitch, (VI). Gathering Stitch. (VII). Stitch Tension Tight / Loose. (VIII). Twisting. (IX). High King
Bottom Hem. (X). Fabric Looseness. (XI). Needle Cut Mark / Needle Hole. (XII). Uncut Thread, (XIII).
Missing Bar Tack. (XIV). Raw Edges. (XV). In Secured Back Stitch, (XVI). Uneven Top Stitch.

12. Write down the name of 5 Printing Defects of Garments?

Answer: (I). Colour Bleed. (II). Hand Feel Hard. (III). Broken Print, (IV). Printing Spot,
(V). Printing Position Wrong, (VI). Printing Bubble. (VII). Reverse Print. (VIII). Bad Smell of Printing.

13. Write down the name of 5 Embroidery Defects of Garments?

Answer: (I). Broken Stitch. (II). Skip Stitch. (III). Embroidery Needle Mark or Cut. (IV). Tension loose.
(V). Embroidery Position Wrong. (VI). Embroidery Slanted.

14. How many Type of Dyeing?

Answer: There are four type of Dyeing. As below: (I). Fiber Dyeing: Fiber dyeing is the simple dyeing
of fibers. (II). Yarn Dyeing: Dyeing at the yarn stage. (III). Piece Dyeing: Dyeing at the fabric stage.
(IV). Garments Dyeing: Dyeing of the whole garments.

15. Write down the name of 5 Wash which is Applied in Garment Industry
Answer: (I). Rinse wash. (2). Bleaching wash. (3). Softener silicon wash. (4). Garment wash
or normal wash. (5). Enzyme wash. (6). Medium stone enzyme wash. (7). Heavy stone enzyme wash.

16. What is the definition of Quality Control?

Answer: Quality Control: To produce a good quality product at the end, we use various control systems
in each & every process, for these controls are called “Quality Control.”

17. What is the definition of Quality Assurance?

Answer: Quality Assurance: Quality Assurance is giving the guarantee of the item, even after producing
& until the Customer uses it without any hesitation.

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Q. 2. Multiple Choice Question, (Put Tick mark on the right Answer) Marks: 10 X 2 = Total 20
1) If Major Defects AQL count is: 1.5 then Minor Defects AQL count will be
(A). 2.5. (B). 1.5,
(C). 4.0, (D). 6.5,
2) If Major Defects AQL count is: 2.5 then Minor Defects AQL count will be
(A). 1.5. (B). 4.0,
(C). 2.5, (D). 6.5,
3) When is required Initial Production Check (IPC)? After produced about
(A). 20% of the products. (B). 30% of the products.
(C). 10% of the products. (D). 40% of the products.
4) When is required Final Random Inspection (FRI)? After produced about
(A). 25% of the finished products. (B). 50% of the finished products.
(C). 75% of the finished products. (D). 100% of the finished products.
5) If, Order Quantity = 2,000 pcs, then based on AQL 2.5 Level (II), Inspect Quantity is
(A). 125 pcs. (B). 200 pcs.
(C). 50 pcs. (D). 150 pcs.
6) Which AQL is used for the Garments Measurement?
(A). AQL 2.5. Level II. (B). AQL 6.5. Level II.
(C). AQL 1.5. Level II. (D). AQL 4.0. Level II.
7) Which AQL is used for the Accessories Inspection?
(A). Count able item as per AQL 2.5. (B). Count able item as per AQL 4.0.
(C). Count able item as per AQL 1.5. (D). Count able item as per AQL 6.5.
8) Fabric Inspection System according to
(A). AQL 1.5. (B). AQL 2.5.
(C). AQL 4.0. (D). 4 point System.
9) How many Points are in Cutting Section Spreading Quality Control?
(A). 10 Points. (B). 5 Points.
(C). 2 Points. (D). 7 Points.
10) After Fabric Cutting, how many kinds of Cutting Section Quality Control?
(A). 3 kinds of. (B). 2 kinds of.
(C). 4 kinds of. (D). 5 kinds of.

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