EPSON WF-C20590 Service Manual - Page901-950

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EPSON WF-C20590 Revision A

A1
Stacker Assy

Stacker Small Cover

Hook Hook

Stacker Assy

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disengage the hooks of the Stacker Small Covers (x2), then remove the Stacker Small
Covers.
2. Remove the two screws (S1: ), then remove the Stacker Assy.

Repair work Repair work 901


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EPSON WF-C20590 Revision A

7.3.4.3 Electrical Components 1/5

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Breaker Assy A --- --- ---

Power Supply Unit B --- --- ---

Bridge Unit Board C --- --- ---

L Switching
D --- --- ---
Solenoid
R Switching
E --- --- ---
Solenoid
R-L Switching
F --- --- ---
Solenoid

Repair work Repair work 902


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 C1 Rear Cover, Lower


D1 E1 F1 (→P. 904)

A2 B2 Breaker Assy D2 L Switching Solenoid E2 Intermediate Path Paper F2 R-L Switching


Insertion Motor Solenoid
C2 (→P. 904) (→P. 907) (→P. 908)
(→P. 911)

B3 Power Supply Unit E3 R Switching Solenoid


C3 (→P. 905) (→P. 908)

C4 Bridge Unit Board


(→P. 905)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 903


Confidential
EPSON WF-C20590 Revision A

A1 B1 C1 A2 B2 C2
Rear Cover, Lower Breaker Assy
D1 E1 F1

Rear Rear

Connectors
Rib

Clamp

Cable Connector
(With lock)

Power
Supply Unit

Power Supply Unit


Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C Breaker Assy S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the 15 screws (S1: ). 1. Disconnect the connectors (x2) shown in the figure above, then release the two cables from
2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower. the clamp.
2. Remove the four screws (S1: ), then slide the Breaker Assy in the direction of the arrow.
3. Disconnect the connector of the cable connected to the Power Supply Unit, then remove
the Breaker Assy.

Repair work Repair work 904


Confidential
EPSON WF-C20590 Revision A

B3 C3 C4
Power Supply Unit Bridge Unit Board

Rear Rear
Connector
Power Supply Unit

Connector
(With lock)

Bridge Unit Board


Connector

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connectors of the cables (x3) connected to the Power Supply Unit. 1. Remove all the cables connected to the Bridge Unit Board.
2. Remove the five screws (S1: ), then remove the Power Supply Unit. 2. Remove the ten screws (S1: ), then remove the Bridge Unit Board.

Repair work Repair work 905


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EPSON WF-C20590 Revision A

Bridge Unit Board Bridge Unit Board

Connector
Pins Color Destination
No.

Paper Ejection Clutch 1, Paper Ejection Clutch 2, Paper Ejection Clutch


CN1 12 White 3, Paper Ejection Clutch 4, Register Roller Clutch, Register Roller Brake
Clutch
CN12 CN14 CN10 CN33 CN2 --- --- Not used
CN4 10 White Main Board
CN6 16 White Left Paper Flip Motor, Right Paper Flip Motor
CN26 CN504
CN6 CN8 10 White Finisher Unit
CN10 7 White Insertion Motor
CN25 CN12 9 White Flap Solenoid Left/Right Switching Solenoid
CN501 CN14 8 White Feed Motor
CN21 2 White LED Board
CN23 12 White Drying Fan 1, Drying Fan 2, Drying Fan 3, Drying Fan 4

CN8 Front Cover Sensor, Paper Ejection Cover Sensor, Top Cover Sensor,
Pre-Branched-Path Paper Detector, Pre-Left-Flipping Paper Detector,
CN2 CN503 Left-Flipping Remaining Paper Detector, Pre-Right-Flipping Paper
CN25 30 White
Detector, Right-Flipping Remaining Paper Detector, Pre-Left-Flipping
Paper Detector, Post-Left-Flipping Paper Detector, Post-Right-Flipping
CN4 Paper Detector, Post-Junction Paper Detector
CN1
CN21 CN26 13 White Paper Feed Sensor, 1, Paper Feed Sensor, 2, Pre-Register Paper Detector
CN33 9 White Ejection Motor
CN502
CN501 10 White Power Supply Unit (Bridge Unit)
CN502 5 White Power Supply Unit (Bridge Unit)
CN505 CN506 CN23
CN503 4 White Finisher Unit
CN504 2 White Interlock SW
CN505 7 White Main Board
CN506 15 White Power Supply Unit (Bridge Unit)

The above diagram shows the connectors layout of the Bridge Unit Board. The above diagram shows a list of connectors of the Bridge Unit Board.

Repair work Repair work 906


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EPSON WF-C20590 Revision A

L Switching Solenoid Intermediate Path Paper Insertion Motor


D2 E2

Rear Rear

Connector

L Switching Solenoid

Intermediate Path Paper


Insertion Motor
Clamp Connector Spring

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the Spring connecting the Flapper. 1. Disconnect the connector (x1).
2. Release the clamp (x1), then disconnect the connector (x1). 2. Remove the three screws (S1: ), then remove the Intermediate Path Paper Insertion
3. Remove the two screws (S1: ), then remove the L Switching Solenoid. Motor.

Repair work Repair work 907


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EPSON WF-C20590 Revision A

R Switching Solenoid R-L Switching Solenoid


E3 F2

Rear Rear

R-L Switching Solenoid

Connector

R Switching Solenoid Connector

Spring

No. Screw Type No. Screw Type


Spring Clamp
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the Spring connecting the Flapper. 1. Remove the Spring connecting the Flapper.
2. Disconnect the connector (x1). 2. Release the clamp (x1), then disconnect the connector (x1).
3. Remove the two screws (S1: ), then remove the R Switching Solenoid. 3. Remove the two screws (S1: ), then remove the R-L Switching Solenoid.

Repair work Repair work 908


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EPSON WF-C20590 Revision A

7.3.4.4 Electrical Components 2/5

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Intermediate Path Paper
Insertion A --- --- ---
Motor

Paper Ejection Motor B --- --- ---

Intermediate Path Right


Paper Flip C --- --- ---
Motor
Intermediate Path Left
Paper Flip D --- --- ---
Motor
Intermediate Path Paper
Feed E --- --- ---
Motor

Repair work Repair work 909


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 Rear Cover, Lower


C1 D1 (→P. 911)

E1

A2 Intermediate Path Paper B2 C2 Intermediate Path Left D2


Insertion Motor Rear Cover, Upper Breaker Assy
Reversal Drive Motor (→P. 914)
(→P. 911) (→P. 912) (→P. 913) E2

B3 Paper Ejection Motor D3 Power Supply Unit


(→P. 912) E3 (→P. 914)

D4 Intermediate Path Right E4 Intermediate Path Paper


Reversal Drive Motor Feed Motor
(→P. 915) (→P. 915)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 910


Confidential
EPSON WF-C20590 Revision A

A1 B1 C1 A2
Rear Cover, Lower Intermediate Path Paper Insertion Motor
D1 E1

Rear Rear

Rib Connector

Intermediate Path Paper


Insertion Motor

Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the 15 screws (S1: ). 1. Disconnect the connector (x1).


2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower. 2. Remove the three screws (S1: ), then remove the Intermediate Path Paper Insertion
Motor.

Repair work Repair work 911


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EPSON WF-C20590 Revision A

B2 B3
Rear Cover, Upper Paper Ejection Motor

Front Rear Cover, Upper Rear


Spring Tension Lever

Rib

Rear
UpperCover,
Rear
Upper
Cover Sub

Rear

Rear Cover, Upper


Vertical Paper Feed Belt

Paper Ejection Motor

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the five screws (S1: ). 1. Remove the spring and then lower the tension lever in the direction of the arrow to reduce
2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of the tension of the Vertical Paper Feed Belt.
the Rear Cover, Upper Sub, then remove it.

Repair work Repair work 912


Confidential
EPSON WF-C20590 Revision A

Paper Ejection Motor


C2 Intermediate Path
Rear Left Reversal Drive Motor
Paper Ejection Motor

Rear

Connector

Vertical Paper
Feed Belt Clamp
Connector

Roller
Intermediate Path Left Paper Flip Motor

Clamp
Paper Ejection No. Screw Type No. Screw Type
Motor Cover Motor Gear
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

2. Release the clamps (x5) and then release the cable. 1. Remove the clamp (x1).
3. Disconnect the connector (x1). 2. Disconnect the connector (x1).
C H E C K When removing the Paper Ejection Motor, be careful with regard to the Vertical Paper 3. Remove the three screws (S1: ), then remove the Intermediate Path Left Paper Flip
P O IN T
Feed Belt. Motor.

4. Remove the three screws (S1: ), then remove the Paper Ejection Motor.
When attaching the Paper Ejection Motor, check that the Vertical Paper Feed Belt at
the rear of the Motor Cover is correctly attached to the rollers (x2) and Paper Ejection
Motor Gear as shown in the figure above.

Repair work Repair work 913


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EPSON WF-C20590 Revision A

Breaker Assy Power Supply Unit


D2 E2 D3 E3

Rear Rear
Connector
Connectors Power Supply Unit

Connector
(With lock)

Clamp

Cable Connector
Connector
(With lock)

Power
Supply Unit

Power Supply Unit

No. Screw Type No. Screw Type


Breaker Assy S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connectors (x2) shown in the figure above, then release the two cables from 1. Disconnect the connectors of the cables (x3) connected to the Power Supply Unit.
the clamp. 2. Remove the five screws (S1: ), then remove the Power Supply Unit.
2. Remove the four screws (S1: ), then slide the Breaker Assy in the direction of the arrow.
3. Disconnect the connector of the cable connected to the Power Supply Unit, then remove
the Breaker Assy.

Repair work Repair work 914


Confidential
EPSON WF-C20590 Revision A

Intermediate Path
Intermediate Path Paper Feed Motor
Right Reversal Drive Motor
D4 E4

Rear

Intermediate Path Paper Feed Motor


Connector

Clamp Connector

Intermediate Path Right Paper


Flip Motor

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the clamp (x1). 1. Disconnect the connector (x1).


2. Disconnect the connector (x1). 2. Remove the three screws (S1: ), then remove the Intermediate Path Paper Feed Motor.
3. Remove the three screws (S1: ), then remove the Intermediate Path Right Paper Flip
Motor.

Repair work Repair work 915


Confidential
EPSON WF-C20590 Revision A

7.3.4.5 Electrical Components 3/5

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Paper Ejection Clutch,
A --- --- ---
1,2,3

Paper Ejection Clutch, 4 B --- --- ---

Register Roller Clutch /


Register Roller Brake C --- --- ---
Clutch

Side Fan Unit D --- --- ---

Inner Fan E --- --- ---

Repair work Repair work 916


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 Rear Cover, Lower D1 Side Fan Unit


C1 (→P. 918) E1 (→P. 920)

A2 B2 Rear Cover, Upper E2 Inner Fan


C2 (→P. 918) (→P. 921)

A3 Paper Ejection Clutch, 1,2,3 B3 Paper Ejection Clutch, 4 C3 Register Roller Clutch /
Register Roller Brake Clutch
(→P. 919) (→P. 919) (→P. 920)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 917


Confidential
EPSON WF-C20590 Revision A

A1 B1 C1 A2 B2 C2
Rear Cover, Lower Rear Cover, Upper

Rear Front Rear Cover, Upper

Rib Rib

Rear
UpperCover,
Rear
Upper
Cover Sub

Rear

Rear Cover, Upper

Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the 15 screws (S1: ). 1. Remove the five screws (S1: ).


2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower. 2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of
the Rear Cover, Upper Sub, then remove it.

Repair work Repair work 918


Confidential
EPSON WF-C20590 Revision A

A3 B3
Paper Ejection Clutch, 1,2,3 Paper Ejection Clutch, 4

Gear and Flange Stopper Ring, B Rear Rear


Paper Ejection Clutch, 4 Coupling
Clutch Fixing
Plate
Stopper Ring A

Paper Ejection Clutch, 4


Stopper
Paper Ejection Clutch, 3 Ring, B
Parallel Pin
Clutch Fixing
Plate
Clutch Fixing
Connector Plate
Stopper Ring A

Paper Ejection Clutch, 2


Connector

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C Paper Ejection Clutch, 1 S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

C H E C K Paper Ejection Clutch, 1-3 can be installed with almost the same procedure. 1. Release the clamps (x3) and then release the cable.
P O IN T
2. Disconnect the connector (x1).
3. Remove the Stopper Ring, A.
1. Remove Stopper Ring, A then remove the Flange and Gear. 4. Remove the one screw (S1: ), then remove the Clutch Fixing Plate.
2. Remove the one screw (S1: ), then remove the Clutch Fixing Plate. 5. Remove the Coupling, Parallel Pin from the shaft.
3. Disconnect the connector. 6. Remove the gear and the flange on top of the clutch.
4. Remove Stopper Ring, B then remove the clutch from the shaft. 7. Remove the Stopper Ring, B, and Paper Ejection Clutch, 4.

Repair work Repair work 919


Confidential
EPSON WF-C20590 Revision A

C3 Register Roller Clutch /


Side Fan Unit
Register Roller Brake Clutch
D1 E1

Clutch Mount Rear Right Side


Register Roller Brake Clutch

Stopper Ring
Connector

Register Roller Clutch Connector


(Back of Clutch Mount)

Side Fan Unit

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S20 C.B.S-TITE R, SCREW, 4X8, F/ZN-3C

1. Disconnect the connectors (X2). 1. Disconnect the connectors (x2).


2. Remove the Stopper Ring, then remove the Register Roller Brake Clutch. 2. Remove the four screws (S20: ), then remove the Side Fan Unit.
3. Remove the two screws (S1: ), then remove the Clutch Mount.
4. Remove the Register Roller Clutch from the shaft.

Repair work Repair work 920


Confidential
EPSON WF-C20590 Revision A

Inner Fan

Inner Fan
Front
E2

Right Side

Connectors
Hook Hook

Inside of Lower Frame Cover

Lower Frame Cover Inner Fan

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connectors (x2). 4. Remove the one screw (S1: ).


2. Remove the two screws (S1: ), then remove the Lower Frame Cover. 5. Lift up the Inner Fan to disengage the hooks (x2), then remove the Inner Fan.
3. Remove the two screws (S1: ) inside of the Lower Frame Cover.

Repair work Repair work 921


Confidential
EPSON WF-C20590 Revision A

7.3.4.6 Electrical Components 4/5

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Intermediate Path Pre-
A --- --- ---
Register Sensor
Paper Sensor,
Intermediate Path Right- B
--- --- ---
Flipping Remaining
Paper
Paper Sensor,
Intermediate Path Post- C --- --- ---
Junction Paper
Paper Sensor,
Intermediate Path Pre- D --- --- ---
Left-Flipping Paper
Paper Sensor,
E --- --- ---
Pre-Branch

Sensor Stay Assy F --- --- ---

C H E C K The Sensor Stay Assy includes the following sensors.


P O IN T  Paper Sensor R, Post-Reversal
 Paper Sensor, Intermediate Path Pre-Right-Flipping
Paper
 Paper Sensor, Post-Reversal

Repair work Repair work 922


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

C1 D1 A1 Intermediate Path Pre- B1 Side Fan Unit


Front Cover Register Sensor
E1 F1 (→P. 927) (→P. 926)
(→P. 924)

C2 D2 Front Inner Cover, Sub B2 Inner Fan


E2 F2 (→P. 928) (→P. 926)

C3 D3 B3 Paper Sensor, Intermediate Path


Front Inner Cover, Lower Right-Flipping Remaining Paper
E3 F3 (→P. 928) (→P. 927)

C4 Paper Sensor, Intermediate D4


Path Post-Junction Paper Release Paper Jam Cover, 2
E4 (→P. 929)
(→P. 929)
F4

D5 Paper Sensor, Intermediate Path E5 Paper Sensor, Pre-Branch F5 Paper Feed Upper Path
Pre-Left-Flipping Paper Paper Sensor (→P. 932)
(→P. 930) (→P. 931)

F6 Sensor Stay Assy


(→P. 932)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 923


Confidential
EPSON WF-C20590 Revision A

Intermediate Path Pre-Register Sensor


A1
Intermediate Path Pre-Register Sensor
Front

Connector

Left Side

Connector Cover

Hook
No. Screw Type No. Screw Type
Left Side Drawer Plate S20 C.B.S-TITE R, SCREW, 4X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disengage the hooks (x2), then remove the Connector Cover. 4. Remove the one screw (S1: ) fixing the Sensor Cable Guide.
2. Disconnect the connector (x1).
3. Remove the four screws (S20: ), then remove the Left Side Drawer Plate.

Repair work Repair work 924


Confidential
EPSON WF-C20590 Revision A

Intermediate Path Pre-Register Sensor


B1
Side Fan Unit
Left Side
Connector

Right Side

Intermediate Path Pre-Register Sensor

Connector

Side Fan Unit

No. Screw Type


Sensor Cable Guide Clamp
S20 C.B.S-TITE R, SCREW, 4X8, F/ZN-3C

5. Release the clamps (x2) at the back of the Sensor Cable Guide. 1. Disconnect the connectors (x2).
6. Disconnect the connector (x1). 2. Remove the four screws (S20: ), then remove the Side Fan Unit.
7. Slide the Intermediate Path Pre-Register Sensor in the direction of the red arrow, and
remove it.

Repair work Repair work 925


Confidential
EPSON WF-C20590 Revision A

Inner Fan
B2
Inner Fan
Front

Right Side

Connectors
Hook Hook

Inside of Lower Frame Cover

Lower Frame Cover Inner Fan

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connectors (x2). 4. Remove the one screw (S1: ).


2. Remove the two screws (S1: ), then remove the Lower Frame Cover. 5. Lift up the Inner Fan to disengage the hooks (x2), then remove the Inner Fan.
3. Remove the two screws (S1: ) inside of the Lower Frame Cover.

Repair work Repair work 926


Confidential
EPSON WF-C20590 Revision A

B3 Paper Sensor, Intermediate Path Right- C1


Front Cover
Flipping Remaining Paper
D1 E1 F1

Right Side
Connector

Hinge Axis

Clamp Paper Sensor, Intermediate Path Right-


Flipping Remaining Paper
Finisher Intermediate Unit

Front Cover

1. Release the clamp (x1). 1. Open the Front Cover by about 45 degrees.
2. Disconnect the connector (x1). 2. Lift the Front Cover, then extract and remove the Hinge Axis (x2).
3. Slide the Paper Sensor, Intermediate Path Right-Flipping Remaining Paper in the direction
of the arrow, and remove it.

Repair work Repair work 927


Confidential
EPSON WF-C20590 Revision A

C2 C3
Front Inner Cover, Sub Front Inner Cover, Lower
D2 E2 F2 D3 E3 F3

Stacker Assy

Flathead
Screwdriver
Front Inner Cover, Lower

Back Recess

Front Inner Cover Sub

Front Inner Cover, Sub

Lever of Removing Jam Cover

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Stacker Assy. 1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow.
2. Remove the two screws (S1: ). 2. Remove the eight screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the 3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub Jam Cover (x6).
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.

Repair work Repair work 928


Confidential
EPSON WF-C20590 Revision A

C4 Paper Sensor, Intermediate Path Post-


Release Paper Jam Cover, 2
Junction Paper
D4 E4 F4

Front Front Release Paper Jam Cover, 2


Paper Sensor, Intermediate Path
Post-Junction Paper

Sensor Cable
Guide

Connector

Plastic E Ring Plastic E Ring

Parallel Pin
Gear

Torque Limiter Assy

Bush

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the one screw fixing the Sensor Cable Guide. 1. Remove the three screws (S1: ), then remove the Torque Limiter Assy.
2. Release the clamps (x2) at the back of the Sensor Cable Guide. 2. Remove the Plastic E Ring, Gear, Parallel Pin, Plastic E Ring, and Bush in order from the
3. Slide the Paper Sensor, Intermediate Path Post-Junction Paper in the direction of the arrow, Shaft.
and remove it.
4. Disconnect the connector (x1), then remove the Paper Sensor, Intermediate Path Post-
Junction Paper.

Repair work Repair work 929


Confidential
EPSON WF-C20590 Revision A

Release Paper Jam Cover, 2


Paper Sensor, Intermediate Path Pre-
Rear Left-Flipping Paper
D5

Connector

Clamp

Paper Sensor, Intermediate


Path Pre-Left-Flipping Paper
Clamp

Release Paper Jam Cover, 2

Connectors Plate, Release Paper Jam Cover, 2

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Disconnect the connectors (x2) at the rear. 1. Remove the one screw, then remove the Plate, Release Paper Jam Cover, 2 from the
4. Release the clamps (x2), then remove the Release Paper Jam Cover, 2. Release Paper Jam Cover, 2.
2. Release the Clamp (x1), then disconnect the connector.
3. Slide the Paper Sensor,Intermediate Path Pre-Left-Flipping Paper in the direction of the
arrow, and remove it.

Repair work Repair work 930


Confidential
EPSON WF-C20590 Revision A

Paper Sensor, Pre-Branch

Paper Sensor, Pre-Branch


E5 Paper Sensor, Pre-Branch Clamp

Release Paper Jam Cover, 2 Hook

Connector

Cover, Release Paper Jam Cover, 2


Hook
No. Screw Type
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the one screw. 3. Release the clamp (x1).


2. Disengage the hooks (x2), then slide the Cover, Release Paper Jam Cover, 2 in the 4. Disconnect the connection (x1), then slide the Paper Sensor, Pre-Branch in the direction of
direction of the arrow, and remove it. the arrow, and remove it.

Repair work Repair work 931


Confidential
EPSON WF-C20590 Revision A

Paper Feed Upper Path Sensor Stay Assy


F5 F6

Top Front
Sensor Stay Assy

Paper Feed Upper


Path

Connector

Fixed Pins

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the four screws (S1: ), then remove the Paper Feed Upper Path. 1. Remove the one screw, then remove the Fixed Pins (x2).
2. Disconnect the connector (x1), then remove the Sensor Stay Assy.

Repair work Repair work 932


Confidential
EPSON WF-C20590 Revision A

7.3.4.7 Electrical Components 5/5

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Paper Feed Sensor, 1 A --- --- ---

Paper Feed Sensor, 2 B --- --- ---

Paper Sensor,
Intermediate Path Left- C
--- --- ---
Flipping Remaining
Paper
Paper Sensor,
D --- --- ---
Pre-Paper Ejection
Vertical Paper Feed
E --- --- ---
Cover Sensor
Interlock Switch,
Vertical Paper Feed F --- --- ---
Cover

Repair work Repair work 933


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 C1 Front Cover
D1 E1 F1 (→P. 935)

A2 B2 C2 Front Inner Cover, Sub


D2 E2 F2 (→P. 935)

A3 B3 C3 Front Inner Cover, Lower


D3 E3 F3 (→P. 936)

C4 D4 Rear Cover, Lower A4 Paper Feed Sensor, 1 B4 Paper Feed Sensor, 2


E4 F4 (→P. 939) (→P. 936) (→P. 938)

C5 D5 Rear Cover, Upper


E5 F5 (→P. 940)

C6 Paper Feed Cover Assy E6 Vertical Paper Feed Cover F6 Interlock Switch, Vertical
(→P. 940) Sensor Paper Feed Cover
D6 (→P. 944) (→P. 945)
D7 Paper Sensor, Pre-Paper
Ejection
C7 Paper Sensor, Intermediate Path (→P. 943)
Left-Flipping Remaining Paper
(→P. 942)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 934


Confidential
EPSON WF-C20590 Revision A

A1 B1 C1 A2 B2 C2
Front Cover Front Inner Cover, Sub
D1 E1 F1 D2 E2 F2

Stacker Assy

Flathead
Screwdriver
Hinge Axis
Back Recess

Front Inner Cover Sub

Front Inner Cover, Sub

Finisher Intermediate Unit

No. Screw Type


Front Cover S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Front Cover by about 45 degrees. 1. Open the Stacker Assy.
2. Lift the Front Cover, then extract and remove the Hinge Axis (x2). 2. Remove the two screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.

Repair work Repair work 935


Confidential
EPSON WF-C20590 Revision A

A3 B3 C3 A4
Front Inner Cover, Lower Paper Feed Sensor, 1
D3 E3 F3

Front
Connector of Paper
Feed Sensor, 2

Clamps

Front Inner Cover, Lower

Clamps

Lever of Removing Jam Cover


Connector of Paper
No. Screw Type Feed Sensor, 1
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow. 1. Disconnect the connectors of Paper Feed Sensor, 1 and Paper Feed Sensor, 2, then release
2. Remove the eight screws (S1: ). the clamps (x6) and release the cables.
3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Jam Cover (x6).

Repair work Repair work 936


Confidential
EPSON WF-C20590 Revision A

Paper Feed Sensor, 1 Paper Feed Sensor, 1

Clamps Sensor Cable Guide

Left Side
Paper Guide Plate with Star Wheel, 5

Connector
Paper Feed Sensor, 1

Paper Guide Plate


with Star Wheel, 5

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

2. Remove the two screws (S1: ), then open the Paper Guide Plate with Star Wheel, 5. 3. Remove the one screw (S1: ) fixing the Sensor Cable Guide.
4. Release the clamps (x2) at the back of the Sensor Cable Guide.
5. Disconnect the connector (x1).
6. Slide the Paper Feed Sensor, 1 in the direction of the arrow, and remove it.

Repair work Repair work 937


Confidential
EPSON WF-C20590 Revision A

Paper Feed Sensor, 2


B4
Paper Feed Sensor, 2

Front
Connector of Paper
Feed Sensor, 2 Left Side
Paper Guide Plate with Star Wheel, 1

Clamps

Clamps

Connector of Paper
Feed Sensor, 1 No. Screw Type
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connectors of Paper Feed Sensor, 1 and Paper Feed Sensor, 2, then release 2. Remove the two screws (S1: ), then open the Paper Guide Plate with Star Wheel, 5.
the clamps (x6) and release the cables.

Repair work Repair work 938


Confidential
EPSON WF-C20590 Revision A

Paper Feed Sensor, 2


C4
Rear Cover, Lower
Clamps Sensor Cable Guide D4 E4 F4

Rear

Rib

Connector Paper Feed Sensor, 2

Sensor Cable Guide

Paper Guide Plate with Star Wheel, 5

Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Remove the one screw (S1: ) fixing the Sensor Cable Guide. 1. Remove the 15 screws (S1: ).
4. Release the clamps (x2) at the back of the Sensor Cable Guide. 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.
5. Disconnect the connector (x1).
6. Slide the Paper Feed Sensor, 1 in the direction of the arrow, and remove it.

Repair work Repair work 939


Confidential
EPSON WF-C20590 Revision A

C5 C6
Rear Cover, Upper Paper Feed Cover Assy
D5 E5 F5 D6

Front Rear Cover, Upper


Relay Connector Paper Feed
Rib Cover Assy

Rear
UpperCover,
Rear
Upper
Cover Sub

Rear

Rear Cover, Upper

Grounding wire

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the five screws (S1: ). 1. Remove the one screw (S1: ), release the Grounding Wire.
2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of 2. Disconnect the Relay Connector.
the Rear Cover, Upper Sub, then remove it.

Repair work Repair work 940


Confidential
EPSON WF-C20590 Revision A

Paper Feed Cover Assy Paper Feed Cover Assy

Tab

Rear Bearing Back Side Shaft

Front Side Shaft


Limiting Band

Cable
Front Bearing No. Screw Type Paper Feed Cover Assy
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Remove the two screws (S1: ), then remove the Front Bearing. 5. Open the Paper Feed Cover Assy.
4. Remove the two screws (S1: ), then remove the Bearing from the hole on the frame. 6. Pinch the tab of the Limiting Band, slide it in the direction of the arrow, and remove the
Limiting Band on the side of the Finisher Intermediate Unit.
7. Remove the shaft of the Paper Feed Cover Assy from the front side, remove the Paper
Feed Cover Assy while pulling out the cable through the hole on the frame.

Repair work Repair work 941


Confidential
EPSON WF-C20590 Revision A

Paper Sensor, Intermediate Path Left-Flipping Remaining Paper


C7 Paper Sensor, Intermediate Path Left-
Flipping Remaining Paper

Paper Sensor, Intermediate Path


Top Left-Flipping Remaining Paper Connector

Vertical Paper Feed


Cover, Lower Inside of Vertical Paper
Feed Cover, Lower

No. Screw Type


S7 C.B.S-TITE(P4), SCREW, 3X10, F/ZN-3C

1. Remove the two screws (S7: ), then remove the Vertical Paper Feed Cover, Lower. 2. Disconnect the connector (x1).
3. Slide the Paper Sensor, Intermediate Path Left-Flipping Remaining Paper in the direction
of the arrow, and remove it.

Repair work Repair work 942


Confidential
EPSON WF-C20590 Revision A

Paper Sensor, Pre-Paper Ejection

Paper Sensor, Pre-Paper Ejection


D7 Inside Paper Feed Plate, Back Side

Inside Paper Feed Plate

Connector

Paper Sensor, Pre-Paper Ejection


Inside Paper Feed Plate

No. Screw Type No. Screw Type


Paper Feed Cover Assy S23 S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C
C.B.(P4), SCREW, 3X6, F/ZN-3C

1. Remove the six screws (S23: ), then remove the Inside Paper Feed Plate from the Paper 2. Disconnect the connector (x1).
Feed Cover Assy. 3. Remove the one screw (S1: ), then remove the Paper Sensor, Pre-Paper Ejection.

Repair work Repair work 943


Confidential
EPSON WF-C20590 Revision A

Vertical Paper Feed Cover Sensor

Vertical Paper Feed Cover Sensor


E6
Upper Cover

Rear Cover, Upper Sub

No. Screw Type No. Screw Type

S1 S7 C.B.S-TITE(P4), SCREW, 3X10, F/ZN-3C


C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the one screw (S1: ), then remove the Rear Cover, Upper Sub. 2. Remove the three screws (S7: ), then remove the Upper Cover.

Repair work Repair work 944


Confidential
EPSON WF-C20590 Revision A

Vertical Paper Feed Cover Sensor


Interlock Switch, Vertical Paper Feed
Cover
Top E6 F6

Rear Cover, Upper Sub

Vertical Paper Feed Cover Sensor

Connector

Sensor Mounting Plate

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Disconnect the connector (x1). 1. Remove the one screw (S1: ), then remove the Rear Cover, Upper Sub.
4. Remove the Vertical Paper Feed Cover Sensor from the Sensor Mounting Plate.
Do not remove the Sensor Mounting Plate because the attaching position is adjusted
when shipping.

Repair work Repair work 945


Confidential
EPSON WF-C20590 Revision A

Interlock Switch, Vertical Paper Feed Cover Interlock Switch, Vertical Paper Feed Cover

Top
Upper Cover

Interlock Switch, Vertical Paper Feed Cover

Connectors

No. Screw Type No. Screw Type


S7 C.B.S-TITE(P4), SCREW, 3X10, F/ZN-3C S24 C.B.S-TITE, SCREW, 3X14, F/ZN-3C

2. Remove the three screws (S7: ), then remove the Upper Cover. 3. Disconnect the connectors (x2).
4. Remove the two screws (S24: ), then remove the Interlock Switch, Vertical Paper Feed
Cover.

Repair work Repair work 946


Confidential
EPSON WF-C20590 Revision A

7.3.4.8 Paper Feed 1/7

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Paper Feed Cover Assy A --- --- ---

L Switching Flapper B --- --- ---

R Switching Flapper C --- --- ---

R-L Switching Flapper D --- --- ---

Register Roller, 1 E --- --- ---

Register Roller, 2 F --- --- ---

Repair work Repair work 947


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 Front Cover B1 C1 Rear Cover, Lower


(→P. 949) D1 E1 (→P. 950)
F1

A2 B2 D2 E2 Intermediate Path Paper F2


Front Inner Cover, Sub Rear Cover, Upper L Switching Solenoid Insertion Motor R-L Switching Solenoid
(→P. 949) C2 (→P. 951) (→P. 955) (→P. 957)
(→P. 956)

A3 Front Inner Cover, Lower D3 L Switching Flapper E3 R Switching Solenoid F3 R-L Switching Flapper
(→P. 950) (→P. 955) (→P. 956) (→P. 958)

A4 Rear Cover, Lower B3 Paper Ejection Clutch, 4 C3 Register Roller Clutch / E4 R Switching Flapper
Register Roller Brake Clutch
(→P. 950) (→P. 953) (→P. 954) (→P. 957)

A5 Rear Cover, Upper B4 Register Roller, 1 C4 Register Roller, 2


(→P. 951) (→P. 953) (→P. 954)

A6 Paper Feed Cover Assy


(→P. 951)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 948


Confidential
EPSON WF-C20590 Revision A

A1 A2
Front Cover Front Inner Cover, Sub

Stacker Assy

Flathead
Screwdriver
Hinge Axis
Back Recess

Front Inner Cover Sub

Front Inner Cover, Sub

Finisher Intermediate Unit

No. Screw Type


Front Cover S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Front Cover by about 45 degrees. 1. Open the Stacker Assy.
2. Lift the Front Cover, then extract and remove the Hinge Axis (x2). 2. Remove the two screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.

Repair work Repair work 949


Confidential
EPSON WF-C20590 Revision A

A3 A4 B1 C1
Front Inner Cover, Lower Rear Cover, Lower
D1 E1 F1

Rear

Rib

Front Inner Cover, Lower

Rear Cover, Lower


Lever of Removing Jam Cover

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow. 1. Remove the 15 screws (S1: ).
2. Remove the eight screws (S1: ). 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.
3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Jam Cover (x6).

Repair work Repair work 950


Confidential

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