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EPSON WF-C20590 Service Manual - Page901-950
EPSON WF-C20590 Service Manual - Page901-950
EPSON WF-C20590 Service Manual - Page901-950
A1
Stacker Assy
Hook Hook
Stacker Assy
1. Disengage the hooks of the Stacker Small Covers (x2), then remove the Stacker Small
Covers.
2. Remove the two screws (S1: ), then remove the Stacker Assy.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
L Switching
D --- --- ---
Solenoid
R Switching
E --- --- ---
Solenoid
R-L Switching
F --- --- ---
Solenoid
DISASSEMBLY FLOWCHART
Start
A1 B1 C1 A2 B2 C2
Rear Cover, Lower Breaker Assy
D1 E1 F1
Rear Rear
Connectors
Rib
Clamp
Cable Connector
(With lock)
Power
Supply Unit
1. Remove the 15 screws (S1: ). 1. Disconnect the connectors (x2) shown in the figure above, then release the two cables from
2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower. the clamp.
2. Remove the four screws (S1: ), then slide the Breaker Assy in the direction of the arrow.
3. Disconnect the connector of the cable connected to the Power Supply Unit, then remove
the Breaker Assy.
B3 C3 C4
Power Supply Unit Bridge Unit Board
Rear Rear
Connector
Power Supply Unit
Connector
(With lock)
1. Disconnect the connectors of the cables (x3) connected to the Power Supply Unit. 1. Remove all the cables connected to the Bridge Unit Board.
2. Remove the five screws (S1: ), then remove the Power Supply Unit. 2. Remove the ten screws (S1: ), then remove the Bridge Unit Board.
Connector
Pins Color Destination
No.
CN8 Front Cover Sensor, Paper Ejection Cover Sensor, Top Cover Sensor,
Pre-Branched-Path Paper Detector, Pre-Left-Flipping Paper Detector,
CN2 CN503 Left-Flipping Remaining Paper Detector, Pre-Right-Flipping Paper
CN25 30 White
Detector, Right-Flipping Remaining Paper Detector, Pre-Left-Flipping
Paper Detector, Post-Left-Flipping Paper Detector, Post-Right-Flipping
CN4 Paper Detector, Post-Junction Paper Detector
CN1
CN21 CN26 13 White Paper Feed Sensor, 1, Paper Feed Sensor, 2, Pre-Register Paper Detector
CN33 9 White Ejection Motor
CN502
CN501 10 White Power Supply Unit (Bridge Unit)
CN502 5 White Power Supply Unit (Bridge Unit)
CN505 CN506 CN23
CN503 4 White Finisher Unit
CN504 2 White Interlock SW
CN505 7 White Main Board
CN506 15 White Power Supply Unit (Bridge Unit)
The above diagram shows the connectors layout of the Bridge Unit Board. The above diagram shows a list of connectors of the Bridge Unit Board.
Rear Rear
Connector
L Switching Solenoid
1. Remove the Spring connecting the Flapper. 1. Disconnect the connector (x1).
2. Release the clamp (x1), then disconnect the connector (x1). 2. Remove the three screws (S1: ), then remove the Intermediate Path Paper Insertion
3. Remove the two screws (S1: ), then remove the L Switching Solenoid. Motor.
Rear Rear
Connector
Spring
1. Remove the Spring connecting the Flapper. 1. Remove the Spring connecting the Flapper.
2. Disconnect the connector (x1). 2. Release the clamp (x1), then disconnect the connector (x1).
3. Remove the two screws (S1: ), then remove the R Switching Solenoid. 3. Remove the two screws (S1: ), then remove the R-L Switching Solenoid.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Intermediate Path Paper
Insertion A --- --- ---
Motor
DISASSEMBLY FLOWCHART
Start
E1
A1 B1 C1 A2
Rear Cover, Lower Intermediate Path Paper Insertion Motor
D1 E1
Rear Rear
Rib Connector
B2 B3
Rear Cover, Upper Paper Ejection Motor
Rib
Rear
UpperCover,
Rear
Upper
Cover Sub
Rear
1. Remove the five screws (S1: ). 1. Remove the spring and then lower the tension lever in the direction of the arrow to reduce
2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of the tension of the Vertical Paper Feed Belt.
the Rear Cover, Upper Sub, then remove it.
Rear
Connector
Vertical Paper
Feed Belt Clamp
Connector
Roller
Intermediate Path Left Paper Flip Motor
Clamp
Paper Ejection No. Screw Type No. Screw Type
Motor Cover Motor Gear
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C
2. Release the clamps (x5) and then release the cable. 1. Remove the clamp (x1).
3. Disconnect the connector (x1). 2. Disconnect the connector (x1).
C H E C K When removing the Paper Ejection Motor, be careful with regard to the Vertical Paper 3. Remove the three screws (S1: ), then remove the Intermediate Path Left Paper Flip
P O IN T
Feed Belt. Motor.
4. Remove the three screws (S1: ), then remove the Paper Ejection Motor.
When attaching the Paper Ejection Motor, check that the Vertical Paper Feed Belt at
the rear of the Motor Cover is correctly attached to the rollers (x2) and Paper Ejection
Motor Gear as shown in the figure above.
Rear Rear
Connector
Connectors Power Supply Unit
Connector
(With lock)
Clamp
Cable Connector
Connector
(With lock)
Power
Supply Unit
1. Disconnect the connectors (x2) shown in the figure above, then release the two cables from 1. Disconnect the connectors of the cables (x3) connected to the Power Supply Unit.
the clamp. 2. Remove the five screws (S1: ), then remove the Power Supply Unit.
2. Remove the four screws (S1: ), then slide the Breaker Assy in the direction of the arrow.
3. Disconnect the connector of the cable connected to the Power Supply Unit, then remove
the Breaker Assy.
Intermediate Path
Intermediate Path Paper Feed Motor
Right Reversal Drive Motor
D4 E4
Rear
Clamp Connector
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Paper Ejection Clutch,
A --- --- ---
1,2,3
DISASSEMBLY FLOWCHART
Start
A3 Paper Ejection Clutch, 1,2,3 B3 Paper Ejection Clutch, 4 C3 Register Roller Clutch /
Register Roller Brake Clutch
(→P. 919) (→P. 919) (→P. 920)
A1 B1 C1 A2 B2 C2
Rear Cover, Lower Rear Cover, Upper
Rib Rib
Rear
UpperCover,
Rear
Upper
Cover Sub
Rear
A3 B3
Paper Ejection Clutch, 1,2,3 Paper Ejection Clutch, 4
C H E C K Paper Ejection Clutch, 1-3 can be installed with almost the same procedure. 1. Release the clamps (x3) and then release the cable.
P O IN T
2. Disconnect the connector (x1).
3. Remove the Stopper Ring, A.
1. Remove Stopper Ring, A then remove the Flange and Gear. 4. Remove the one screw (S1: ), then remove the Clutch Fixing Plate.
2. Remove the one screw (S1: ), then remove the Clutch Fixing Plate. 5. Remove the Coupling, Parallel Pin from the shaft.
3. Disconnect the connector. 6. Remove the gear and the flange on top of the clutch.
4. Remove Stopper Ring, B then remove the clutch from the shaft. 7. Remove the Stopper Ring, B, and Paper Ejection Clutch, 4.
Stopper Ring
Connector
Inner Fan
Inner Fan
Front
E2
Right Side
Connectors
Hook Hook
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Intermediate Path Pre-
A --- --- ---
Register Sensor
Paper Sensor,
Intermediate Path Right- B
--- --- ---
Flipping Remaining
Paper
Paper Sensor,
Intermediate Path Post- C --- --- ---
Junction Paper
Paper Sensor,
Intermediate Path Pre- D --- --- ---
Left-Flipping Paper
Paper Sensor,
E --- --- ---
Pre-Branch
DISASSEMBLY FLOWCHART
Start
D5 Paper Sensor, Intermediate Path E5 Paper Sensor, Pre-Branch F5 Paper Feed Upper Path
Pre-Left-Flipping Paper Paper Sensor (→P. 932)
(→P. 930) (→P. 931)
Connector
Left Side
Connector Cover
Hook
No. Screw Type No. Screw Type
Left Side Drawer Plate S20 C.B.S-TITE R, SCREW, 4X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C
1. Disengage the hooks (x2), then remove the Connector Cover. 4. Remove the one screw (S1: ) fixing the Sensor Cable Guide.
2. Disconnect the connector (x1).
3. Remove the four screws (S20: ), then remove the Left Side Drawer Plate.
Right Side
Connector
5. Release the clamps (x2) at the back of the Sensor Cable Guide. 1. Disconnect the connectors (x2).
6. Disconnect the connector (x1). 2. Remove the four screws (S20: ), then remove the Side Fan Unit.
7. Slide the Intermediate Path Pre-Register Sensor in the direction of the red arrow, and
remove it.
Inner Fan
B2
Inner Fan
Front
Right Side
Connectors
Hook Hook
Right Side
Connector
Hinge Axis
Front Cover
1. Release the clamp (x1). 1. Open the Front Cover by about 45 degrees.
2. Disconnect the connector (x1). 2. Lift the Front Cover, then extract and remove the Hinge Axis (x2).
3. Slide the Paper Sensor, Intermediate Path Right-Flipping Remaining Paper in the direction
of the arrow, and remove it.
C2 C3
Front Inner Cover, Sub Front Inner Cover, Lower
D2 E2 F2 D3 E3 F3
Stacker Assy
Flathead
Screwdriver
Front Inner Cover, Lower
Back Recess
1. Open the Stacker Assy. 1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow.
2. Remove the two screws (S1: ). 2. Remove the eight screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the 3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub Jam Cover (x6).
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.
Sensor Cable
Guide
Connector
Parallel Pin
Gear
Bush
1. Remove the one screw fixing the Sensor Cable Guide. 1. Remove the three screws (S1: ), then remove the Torque Limiter Assy.
2. Release the clamps (x2) at the back of the Sensor Cable Guide. 2. Remove the Plastic E Ring, Gear, Parallel Pin, Plastic E Ring, and Bush in order from the
3. Slide the Paper Sensor, Intermediate Path Post-Junction Paper in the direction of the arrow, Shaft.
and remove it.
4. Disconnect the connector (x1), then remove the Paper Sensor, Intermediate Path Post-
Junction Paper.
Connector
Clamp
3. Disconnect the connectors (x2) at the rear. 1. Remove the one screw, then remove the Plate, Release Paper Jam Cover, 2 from the
4. Release the clamps (x2), then remove the Release Paper Jam Cover, 2. Release Paper Jam Cover, 2.
2. Release the Clamp (x1), then disconnect the connector.
3. Slide the Paper Sensor,Intermediate Path Pre-Left-Flipping Paper in the direction of the
arrow, and remove it.
Connector
Top Front
Sensor Stay Assy
Connector
Fixed Pins
1. Remove the four screws (S1: ), then remove the Paper Feed Upper Path. 1. Remove the one screw, then remove the Fixed Pins (x2).
2. Disconnect the connector (x1), then remove the Sensor Stay Assy.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Paper Sensor,
Intermediate Path Left- C
--- --- ---
Flipping Remaining
Paper
Paper Sensor,
D --- --- ---
Pre-Paper Ejection
Vertical Paper Feed
E --- --- ---
Cover Sensor
Interlock Switch,
Vertical Paper Feed F --- --- ---
Cover
DISASSEMBLY FLOWCHART
Start
A1 B1 C1 Front Cover
D1 E1 F1 (→P. 935)
C6 Paper Feed Cover Assy E6 Vertical Paper Feed Cover F6 Interlock Switch, Vertical
(→P. 940) Sensor Paper Feed Cover
D6 (→P. 944) (→P. 945)
D7 Paper Sensor, Pre-Paper
Ejection
C7 Paper Sensor, Intermediate Path (→P. 943)
Left-Flipping Remaining Paper
(→P. 942)
A1 B1 C1 A2 B2 C2
Front Cover Front Inner Cover, Sub
D1 E1 F1 D2 E2 F2
Stacker Assy
Flathead
Screwdriver
Hinge Axis
Back Recess
1. Open the Front Cover by about 45 degrees. 1. Open the Stacker Assy.
2. Lift the Front Cover, then extract and remove the Hinge Axis (x2). 2. Remove the two screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.
A3 B3 C3 A4
Front Inner Cover, Lower Paper Feed Sensor, 1
D3 E3 F3
Front
Connector of Paper
Feed Sensor, 2
Clamps
Clamps
1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow. 1. Disconnect the connectors of Paper Feed Sensor, 1 and Paper Feed Sensor, 2, then release
2. Remove the eight screws (S1: ). the clamps (x6) and release the cables.
3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Jam Cover (x6).
Left Side
Paper Guide Plate with Star Wheel, 5
Connector
Paper Feed Sensor, 1
2. Remove the two screws (S1: ), then open the Paper Guide Plate with Star Wheel, 5. 3. Remove the one screw (S1: ) fixing the Sensor Cable Guide.
4. Release the clamps (x2) at the back of the Sensor Cable Guide.
5. Disconnect the connector (x1).
6. Slide the Paper Feed Sensor, 1 in the direction of the arrow, and remove it.
Front
Connector of Paper
Feed Sensor, 2 Left Side
Paper Guide Plate with Star Wheel, 1
Clamps
Clamps
Connector of Paper
Feed Sensor, 1 No. Screw Type
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C
1. Disconnect the connectors of Paper Feed Sensor, 1 and Paper Feed Sensor, 2, then release 2. Remove the two screws (S1: ), then open the Paper Guide Plate with Star Wheel, 5.
the clamps (x6) and release the cables.
Rear
Rib
3. Remove the one screw (S1: ) fixing the Sensor Cable Guide. 1. Remove the 15 screws (S1: ).
4. Release the clamps (x2) at the back of the Sensor Cable Guide. 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.
5. Disconnect the connector (x1).
6. Slide the Paper Feed Sensor, 1 in the direction of the arrow, and remove it.
C5 C6
Rear Cover, Upper Paper Feed Cover Assy
D5 E5 F5 D6
Rear
UpperCover,
Rear
Upper
Cover Sub
Rear
Grounding wire
1. Remove the five screws (S1: ). 1. Remove the one screw (S1: ), release the Grounding Wire.
2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of 2. Disconnect the Relay Connector.
the Rear Cover, Upper Sub, then remove it.
Tab
Cable
Front Bearing No. Screw Type Paper Feed Cover Assy
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C
3. Remove the two screws (S1: ), then remove the Front Bearing. 5. Open the Paper Feed Cover Assy.
4. Remove the two screws (S1: ), then remove the Bearing from the hole on the frame. 6. Pinch the tab of the Limiting Band, slide it in the direction of the arrow, and remove the
Limiting Band on the side of the Finisher Intermediate Unit.
7. Remove the shaft of the Paper Feed Cover Assy from the front side, remove the Paper
Feed Cover Assy while pulling out the cable through the hole on the frame.
1. Remove the two screws (S7: ), then remove the Vertical Paper Feed Cover, Lower. 2. Disconnect the connector (x1).
3. Slide the Paper Sensor, Intermediate Path Left-Flipping Remaining Paper in the direction
of the arrow, and remove it.
Connector
1. Remove the six screws (S23: ), then remove the Inside Paper Feed Plate from the Paper 2. Disconnect the connector (x1).
Feed Cover Assy. 3. Remove the one screw (S1: ), then remove the Paper Sensor, Pre-Paper Ejection.
1. Remove the one screw (S1: ), then remove the Rear Cover, Upper Sub. 2. Remove the three screws (S7: ), then remove the Upper Cover.
Connector
3. Disconnect the connector (x1). 1. Remove the one screw (S1: ), then remove the Rear Cover, Upper Sub.
4. Remove the Vertical Paper Feed Cover Sensor from the Sensor Mounting Plate.
Do not remove the Sensor Mounting Plate because the attaching position is adjusted
when shipping.
Interlock Switch, Vertical Paper Feed Cover Interlock Switch, Vertical Paper Feed Cover
Top
Upper Cover
Connectors
2. Remove the three screws (S7: ), then remove the Upper Cover. 3. Disconnect the connectors (x2).
4. Remove the two screws (S24: ), then remove the Interlock Switch, Vertical Paper Feed
Cover.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
A3 Front Inner Cover, Lower D3 L Switching Flapper E3 R Switching Solenoid F3 R-L Switching Flapper
(→P. 950) (→P. 955) (→P. 956) (→P. 958)
A4 Rear Cover, Lower B3 Paper Ejection Clutch, 4 C3 Register Roller Clutch / E4 R Switching Flapper
Register Roller Brake Clutch
(→P. 950) (→P. 953) (→P. 954) (→P. 957)
A1 A2
Front Cover Front Inner Cover, Sub
Stacker Assy
Flathead
Screwdriver
Hinge Axis
Back Recess
1. Open the Front Cover by about 45 degrees. 1. Open the Stacker Assy.
2. Lift the Front Cover, then extract and remove the Hinge Axis (x2). 2. Remove the two screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.
A3 A4 B1 C1
Front Inner Cover, Lower Rear Cover, Lower
D1 E1 F1
Rear
Rib
1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow. 1. Remove the 15 screws (S1: ).
2. Remove the eight screws (S1: ). 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.
3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Jam Cover (x6).