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Wartsila Pls
Wartsila Pls
The savings potential can be illustrated The cylinder lubricating oil serves the the control system, and a pressure sensor
by the following example: following main purposes: on each pump provides feed-back for control
Engine type: 7RT-flex82T-B •• Creating and maintaining an oil film system surveillance.
Rated power: 33,250 kW •• Neutralizing sulphuric acid The pumps work according to the positive
Average load: 60% •• Cleaning displacement principle, i.e. each quill will
Annual operating time: 6,000 hours have exactly the same amount of cylinder oil,
Reduction in specific The new Pulse Lubricating System comprises: which is important in order to ensure a proper
cylinder oil consumption: 0.20 g/kWh •• Gravity tank, filter and consumption circumferential distribution. Each pump has
measurement unit either 4, 6 or 8 cylinder oil outlets for covering
Savings in terms of cylinder oil quantity: •• Dosage pump the entire engine range.
33,250 x 0.60 x 0.20 x 6,000 / 1,000,000 •• Pulse Jet quill The pumps deliver a fixed cylinder oil
= 23.9 metric tonnes per year •• Control and monitoring system volume per stroke, and the feed rate is
With a cylinder oil price of 1,200 EUR/t, The “heart” of the Pulse Lubricating controlled automatically by adapting the
in terms of operational cost savings this System is the dosage pump, of which there injection frequency. The maximum injection
represents: 23.9 x 1,200 = 28,680 EUR are three different types: frequency is one per engine revolution.
per year •• CLU4: Introduced with the very first Pulse The cylinder oil injection is precisely timed
Lubricating System in 2006 by the control system and independent of the
PURPOSE AND WORKING PRINCIPLE •• CLU4-C: Introduced as a “compact” pressure in the cylinder.
The purpose of the cylinder lubricating system version of CLU4 in 2009 The CLU4 and CLU4-C pumps are fitted
on a two-stroke crosshead marine diesel •• CLU5: Introduced with the new W-X35 and with a nitrogen filled, membrane type
engine is to deliver a controlled amount of W-X40 engines in 2011 hydraulic accumulator that is supposed to
cylinder lubricating oil to the cylinder liners The dosage pumps are driven by a 50 bar maintain the local servo oil pressure during
and piston rings within a pre-defined part of servo oil system and electronically controlled. the cylinder oil injection period.
the engine cycle in order to utilize the cylinder Each pump has a 4/2-way solenoid valve that In order to ensure that the hydraulic
lubricating oil most efficiently. enables cylinder oil injection when excited by accumulators are working properly, they must
Body Nozzle tip
Non-return valve
Figure 3. Cross section of Pulse Jet quill Figure 4. Pulse Jet quill with 3 jets in cylinder liner
be checked and maintained on a regular Figure 5 illustrates at which point the cylinder X, Y and Z are parameters that are set during
basis. To make this procedure as maintenance oil is injected in the engine cycle. As can commissioning of the engine, and they cannot
friendly as possible, all new CLU4 and CLU4-C be seen, the injection timing varies, but be altered by the engine crew. An algorithm in
pumps will have accumulators that are fitted regardless of injection timing, the dosage the control software handles the distribution of
with a nitrogen filling valve, and Wärtsilä pump always performs a full stroke and X, Y and Z over the engine revolutions.
has developed a new kit for control and delivers the same fixed volume of cylinder oil,
maintenance of the accumulators. and the injections always take place during SERVICE EXPERIENCE
The CLU5 pump has no hydraulic piston upward stroke. A new methodology invented and developed
accumulator and is hence virtually The major fraction (X) of the cylinder oil by Wärtsilä, the so-called “ring pack spray
maintenance free. injections takes place above the piston. The sampling system”, has been applied in
The main feature of the new Pulse oil is spread on the cylinder liner wall as service to verify and validate the new Pulse
Lubricating System, however, is the re- explained above, and during the continued Lubricating System.
designed Pulse Jet quill. piston upward stroke, the piston rings will In short, the ring pack spray sampling
The Pulse Jet quill generates high speed – transport the oil towards the upper part of the system collects cylinder oil samples directly
but not atomized – “jets” of cylinder oil in the liner, where it is needed most. from the cylinder, i.e. before the cylinder oil
direction of the cylinder liner wall. The number A minor fraction (Y) of the injections takes ends up in the piston underside space, where
of jets per quill is adapted to the engine bore place into the piston ring pack in order to keep it gets mixed with system oil and becomes
size for optimal circumferential distribution of the piston ring pack and piston ring grooves subject to pollution from other cylinder units.
the oil. clean and well lubricated. Hence the analysis of these samples gives a
The impact, when the jets hit the cylinder A small fraction (Z) of the injections takes more accurate picture of the actual cylinder oil
liner wall under controlled angles, is a spread place below the piston. The oil is spread on and piston running condition than the analysis
of the cylinder oil reaching to the adjacent the cylinder liner wall as explained above, and of samples from the piston underside space.
quill, which ensures that the entire cylinder during the piston downward stroke the piston
liner circumference is covered. rings will transport the oil towards the lower
part of the cylinder liner.
Above piston Into piston rings Below piston
(X% of all injections) (Y% of all injections) (Z% of all injections)
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