YUTECH FLUID-DENSITY-BRIX ANALYZER CUM CONTROL

SYSTEM AND MOTORIZED FLUID-DENSITY SENSOR

BRIX AND DENSITY ANALYZER AND FLUID DENSITY BRIX SENSOR

ONLINE MEASUREMENT, ANALYSIS, AND TRANSMISSION OF BRIX AND DENSITY

FLUID DENSITY BRIX ANALYZER FLUID DENSITY SENSOR FOR ALL PAN MASSECUITES AND
CUM CONTROL SYSTEM SYRUP IN BATCH PANS, HORIZONTAL AND VERTICAL
CONTINUOUS PANS , EVAPORATOR, MELTER,
MOLASSES CONDITIONER, SLOPE, LIME BAUME,

SUGAR INDUSTRY:
 BRIX OF ALL FALLING AND RISING FILM EVAPORATOR BODIES, SYRUP TO JUICE MIXING VESSELS:
 IMPROVE EVAPORATION EFFICIENCY AND STEAM ECONOMY
 BRIX OF SYRUP, MASSECUITE AND MELT BRIX OF ALL BATCH PANS, VERTICAL AND HORIZONTAL
CONTINUOUS PANS, MOLASSES CONDITIONERS, SUGAR MELTERS:
 REDUCE STRIKE TIME, AVOID FALSE GRAIN, REDUCE STEAM AND WATER CONSUMPTION
 OPTIMIZE CRYSTAL GROWTH AND MAXIMIZE RECOVERY
 BAUME OF MILK OF LIME
DISTILLERIES, BREWERIES, WINERIES, AND FOOD AND BEVERAGES INDUSTRIES:
 BRIX OF SLOPE OR SPENT WASH, BRIX OR WORT OF FERMENTATION TANKS, MUST, WINE, FRUIT
PULP
DAIRY INDUSTRY:
 DENSITY OF SKIMMED MILK, CREAM, CHEESE, CREAM CHEESE
PAPER INDUSTRY:
 DENSITY OF PULP

www.yutechautomation.com; www.yutech.in; sale@yutech.in

 YUTECH FLUID-DENSITY-BRIX ANALYZER CUM CONTROL
SYSTEM AND MOTORIZED FLUID-DENSITY SENSOR

APPLICATION IN SUGAR PROCESS OR SUGAR REFINERY:

FOR MEASURING FLUID-DENSITY-BRIX OF MASSECUITE / SYRUP / SLOPE / MELT / LIQUOR / MAGMA
/ SEED IN:
 VERTICAL AND HORIZONTAL CONTINUOUS VACUUM PAN (VKT OR CVP) CHAMBERS
 BATCH TYPE VACUUM PANS (GRAINING, AND DROPPING PANS) OF A, B, AND C MASSECUITES.
 SUGAR MELTERS AND MOLASSES CONDITIONERS
 EVAPORATOR BODIES
 OPEN PANS OR BOILING VESSELS IN KHANDSARIS OR MINI SUGAR PLANTS / JAGGERY OR
MUSCOVADO PLANTS
 BOILING VESSELS IN JAGGERY OR MUSCOVADO PRODUCTION
 LIME BAUME MEASUREMENT

APPLICATION IN OTHER PROCESS INDUSTRIES:

THE FLUID-DENSITY-BRIX ANALYZER SENSES THE DENSITY OF ANY FLUID. HENCE IT HAS NUMEROUS
APPLICATIONS IN A RANGE OF PROCESS INDUSTRIES.

 FOOD & BEVERAGES: IN VESSELS OR PANS FOR MONITORING THE CONSISTENCY OF SAUCES /
SLURRIES / PASTES ETC.
 CHEMICAL / PHARMA / FERTILIZERS: IN THICKENING / THINNING VESSELS OR PANS FOR
MONITORING THE CONSISTENCY OF CHEMICAL SLURRIES / PASTES
 DISTILLERIES: IN FERMENTATION / MATURATION VESSELS AND SLOPE / SPENT-WASH
EVAPORATORS FOR MONITORING BRIX
 BREWERIES: IN FERMENTATION VESSELS FOR MONITORING BRIX FERMENTATION VESSELS,
MATURATION TANKS

BASIC SCIENCE BEHIND FLUID-DENSITY-BRIX:

 Fluid-Density: the Density of a particular Fluid.
 Density is defined as “Mass per unit volume, " meaning the Mass contained in a fixed volume. It is
denoted by “ρ, “ a Greek Letter called “Rho”.
 Density can be derived using the formula “ρ = m/v” where ρ is the Fluid-Density, m is the Mass and
V is Volume. The unit to measure Fluid-Density is kg/m3 (Kilogram per cubic meter).
 Brix: This is the percentage measurement by sucrose weight in pure water solution.
 Online Direct measurement of Brix in a Process Fluid is difficult, so indirect methods are used.
 The most popular ways of measuring Brix are:
 Hygrometric and Refractometric (Lab Methods)
 High-Frequency or Radio-Frequency Conductivity type Brix Sensing
 Microwave Type Brix Sensing
 Fluid-Density Type Brix Sensing is the latest technology assisted by complex mathematical
equations and linearization formulae.
 While Conductivity or Microwave methods are very successful in measuring Brix of “B and C”
Massecuite in CVP, Brix of Sugar Melt, and Brix in a Molasses Conditioner unit, they cannot measure
Brix of “A” Massecuite as we measure the Fluid’s electrical quality which is variable.
 Fluid-Density Measurement using a Motorized Stirring Sensor proves very successful as it directly
measures the Fluid’s mechanical quality irrespective of its electrical characteristics. Thus, measured
Fluid-Density Value is further processed in the Fluid-Density-Brix Equation, to derive Fluid-Density-
Brix.

www.yutechautomation.com; www.yutech.in; sale@yutech.in

 YUTECH FLUID-DENSITY-BRIX ANALYZER CUM CONTROL
SYSTEM AND MOTORIZED FLUID-DENSITY SENSOR

PRODUCT CODE TECHNICAL SPECIFICATIONS:

FLUID DENSITY ANALYZER IS AVAILABLE WITH AND WITHOUT ETHERNET COMMUNICATION. THE
PRODUCT CODE AND SPECIFICATIONS ARE AS FOLLOWS:
 FLUID DENSITY ANALYZER (PRODUCT CODE: A24FDACFM)
 FLUID DENSITY ANALYZER WITH ETHERNET COMMUNICATION (PRODUCT CODE: A24FDACEMFM)
THE PRODUCT CODE CAN BE DECODED AS BELOW:
 A24FDAC MEANS FLUID-DENSITY ANALYZER AND CONTROLLER OF A24 PRODUCT FAMILY
 EM MEANS ETHERNET COMMUNICATION ON MODBUS-TCPIP
 FM MEANS FIELD MOUNTED ENCLOSURE
FLUID DENSITY ANALYZER TECHNICAL SPECIFICATIONS:
 POWER SUPPLY: 85 - 265 VAC, 50 – 60HZ
 INPUTS:
 FLUID-DENSITY SENSOR
 RTD PT100 TEMPERATURE SENSOR
 8-POINT LEVEL SENSORS (CONDUCTIVITY-BASED DIGITAL SWITCH TYPE)
 4-20MA: VACUUM TRANSMITTER INPUT
 4-20MA: LEVEL TRANSMITTER INPUT
 OUTPUTS:
 4-20MA: FLUID-DENSITY OUTPUT IN DENSITY OR BRIX
 4-20MA: PID OUTPUT FOR BRIX CONTROL (FLUID-DENSITY-BRIX AS PV FOR PID CONTROL).
 2 POTENTIAL-FREE RELAY OUTPUTS
 DISPLAY:
 7 SEGMENT LED DISPLAY AND LCD DISPLAY
 ENCLOSURE: MS POWDER COATED

FLUID DENSITY SENSOR:

FLUID DENSITY SENSORS ARE AVAILABLE IN THREE MODELS FOR DIFFERENT APPLICATIONS. THE
PRODUCT CODE AND SPECIFICATIONS ARE AS FOLLOWS:
 FLUID DENSITY SENSOR (PRODUCT CODE: ASDFDS24P, ASDFDS24PSS304, ASDFDS24PSS304F)
 FOR BATCH AND HORIZONTAL / VERTICAL CONTINUOUS PANS
 FLUID DENSITY SENSOR (PRODUCT CODE: ASDFDS24E, ASDFDS24ESS304, ASDFDS24ESS304F)
 FOR EVAPORATORS
 FLUID DENSITY SENSOR (PRODUCT CODE: ASDFDS24G, ASDFDS24GSS304, ASDFDS24GSS304L)
 FOR ALL OTHER APPLICATIONS LIKE SUGAR MELT, MOLASSES, DISTILLERY SLOPE /
SPENTWASH, LIME BAUME, BREWERIES, FOOD & BEVERAGES, CHEMICAL, ETC.
FLUID DENSITY SENSOR TECHNICAL SPECIFICATIONS:
 TYPE: MOTORIZED DENSITY SENSOR
 POWER SUPPLY: 24VDC FROM THE ANALYZER (NOT TO BE CONNECTED TO ANY EXTERNAL SOURCE).
 MATERIAL OF CONSTRUCTION:
 WETTED ROTARY PARTS: SS304.
 WETTED STATIONARY PARTS: MS CHROME PLATED.
 FOR SS-304, THE PRODUCT CODE WILL BE: ASDFDSPSS304 / ASDFDS24ESS304 /
ASDFDS24GSS304F
 NONWETTED PARTS: MS CHROME PLATED AND POWDER COATED.
 FOR REFINERY, DAIRY, BREWERY, DISTILLERY AND FOOD & BEVERAGE INDUSTRY, FULL SENSOR
BODY WILL BE OF FOOD-GRADE SS-304, AND THE PRODUCT CODE WILL BE: ASDFDS24PSS304F /
ASDFDS24ESS304F / ASDFDS24GSS304F

www.yutechautomation.com; www.yutech.in; sale@yutech.in

 YUTECH FLUID-DENSITY-BRIX ANALYZER CUM CONTROL
SYSTEM AND MOTORIZED FLUID-DENSITY SENSOR

SCHEMATIC: SUGAR MELTER AND MOLASSES CONDITIONER SCHEMATIC: CV PAN AUTOMATION

AUTOMATION

SCHEMATIC: BATCH PAN AUTOMATION

SCREENSHOT: BATCH PAN AUTOMATION

VERTICAL CONTINUOUS PAN CHAMBER AUTOMATION

THE SAME LOGIC IS

APPLICABLE FOR
CONVENTIONAL BATCH
PAN AUTOMATION
EXCLUDING
THE CIRCULATOR
AUTOMATION

SCREEN SHOT OF TREND: CONSISTENCY SP AND PV

COMP 3

FOR MORE DETAILS, PLEASE SEE THE PRESENTATION ON OUR WEBSITE www.yutechautomation.com. CHANNEL PARTNER:

YU Technologies Pvt. Ltd.

HO & Works: B 8/5, MIDC, Miraj, 416 410, Distt: Sangli, Maharashtra, India.
T: +91 233 2644042, +91 916 832 4851, +91 916 832 5127 / 8.
E: info@yutech.in; sale@yutech.in W: www.yutech.in; www.yutechautomation.com