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Sripath Overview - Bitpath - Innovative Additives For High-Perf Roads - Kerala Highway - Apr 2
Sripath Overview - Bitpath - Innovative Additives For High-Perf Roads - Kerala Highway - Apr 2
Sripath Overview - Bitpath - Innovative Additives For High-Perf Roads - Kerala Highway - Apr 2
to Help Deliver
High-Performance Roadways
by Dr. Krishna Srinivasan
April 2024
Sachin Raje
sraje@bitpath.co.in
+91 98211-33845
Providing Innovative Solutions & Excellence
Through Technology Since 2006
Krishna Srinivasan
info@sripath.com ksrinivasan@sripath.com
+1.201.721.7562 +1 (973) 223-6894
sripath.com
©-2024 Sripath Technologies ®, LLC
Outline
Stockpile Aggregates
Combine to Meet Gradation &
Quality Specs.
RAP Aggregates
Choose Highest % RAP to
Satisfy Both Requirements Perform Mix Design
RAP Binder
Combine to Meet
Virgin Binder
Performance Specs.
Rejuvenator
Improve RAP Consistency & Quality
Screen
Crush
REJUVENATORS
• Petroleum-based
Rejuvenat • Paraffinic Oil
Function Softener
ing Agent • Aromatic Oil
Reduce Viscosity Yes Yes • Naphthenic Oil
• Proprietary Oils
Rebalance Aged
No Yes
Bitumen • Used Cooking Oil
Restores Similar • Soft Grades
Aging Behavior as No Yes
Virgin Bitumen
• REOB: Used Motor Oil
• Bio-Based Oil
• Virgin
• On-purpose
• Proprietary Blends
R&D Launch USA Trials Asia Trials EU & SA Trials AUS Trials
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023
Avoid Expensive Bitumen | Saves on Mix Costs | AsphaltPro Article on Illinois Tollway
High-RAP Mix on Roadway in Australia
350
Binder: M1000
300
250
CT Index
200
150
242
100 182
50
0
15% RAP 40%RAP +
3.24% ReLIXER
High-RAP Mix Dosed with Effective Rejuvenator Shows Excellent Cracking Performance
60% RAP Mixes in Ireland
Water Permanent
Stiffness Penetration Total GWP
Mix % RAP Rejuvenator Sensitivity Deformation
MPa dmm kg CO2e/T
ITSR WTSAir
AC20 0% No Rejuvenator 3300 94 0.26 45 51
AC20 60% ReLIXER® 3100 90 0.33 40 45
AC32 0% No Rejuvenator 4500 91 0.12 45 55
AC32 60% ReLIXER® 4100 90 0.24 38 46
An Effective Rejuvenator for High-RAP Mixes in Ireland
High-RAP Mix in Ashburn, Virginia, USA
Effective Rejuvenator Provides Outstanding Mix Properties in 100% RAP Mixes with NO VIRGIN Bitumen Added
Use of ReLIXER on Indian Highways
30 to 60% RAP
Paving
Contractor Project Location / Description
Season
Chandigarh Highway, Punjab
2018-19 Ashoka Buildcon Pvt. Ltd.
Vishakhapatnam, Karnataka
2018-19 APCO Infrastructure Lucknow, Uttar Pradesh
Farrakhan Expressway, West Bengal
2022-23 Cube Highway
Telangana - Namel Project
2022-23 GR Infrastructure Ltd. Kishanganj, Bihar
2023-24 Ashoka Buildcon Pvt. Ltd. Pangram – Palshit, West Bengal
Alpa Infrastructure Pvt. Ltd.
2023-24 AMTL Project, Ahmedabad, Gujrat
for Secura Roads Pvt. Ltd.
CT Index @ 25 ° C
CT Index @ 25 ° C
CT Index @ 25 ° C
30 30
30 Aging Time
20 20
4 hrs.
20
8 hrs.
10 10
10 16 hrs.
0 0
0 5.5% Virgin 5% 3% 5.5% Virgin 10% 5%
5.5% Virgin Asphalt Mix (No RAP) Asphalt Mix Petro Oil ReLIXER Asphalt Mix Petro Oil ReLIXER
(No RAP) (No RAP)
Case A Virgin Bitumen + Aggregate 75.2 0.397 124 0.354 167.5 0.315
Virgin Bitumen + Aggregate + RAP + ReLIXER
Case B 96.3 0.389 131 0.350 169 0.309
(ABR 46%)
160 0.380
140
m-Value
0.360
120
0.340
100
80 0.320
60 0.300
20 Hour 40 Hour 60 Hour 20 Hour 40 Hour 60 Hour
Base Case 46% ABR Case Base Case 46% ABR Case
Base 5% 5% P1 5% P2
DTc Binder ReLIXER Petro-Oil Petro-Oil Ideal CT Index
0.0 2 hr Aging 4 hr Aging
100
-1.0
50
-2.0
-3.0 0
5% 5% P1 5% P2
-4.0 ReLIXER Petro-Oil Petro-Oil
• Non-Hazardous to Transport
Injection into a Pug Mill • No Waste By-Products
Pump from tote or bulk tank to
Bitumen tank or blender
• Stable at Mix, Use & Storage
BITUMEN STORAGE Temperatures
• Low Viscosity, Free Flowing
How Much RAP Can Your Plant Handle?
20 % RAP | 40 % RAP | 60 % RAP | 100 % RAP
PGXpand®
A Bitumen-Friendly Polymeric-Additive
PGXpand®: A Bitumen-Friendly Polymeric-Additive
BITUMEN-FRIENDLY ADDITIVE EXCELLENT PERFORMACE
• Low Shear Mixing Process • Boosts High Temperature Performance,
• Short Mixing Times Paving Grade & Softening Point
• High Storage Stability • No Impact on Low Temperature Properties
• Very Compatible with Elastomers & • Outstanding Rutting Resistance
Crumb Rubber
• Excellent Fatigue Properties
HELPS REDUCE PMB COST
• Low Viscosity Mixes.
• Lower Energy Consumed to Create PMB
• Improves Workability, Easier to Compact
• Lower Temperature / Energy to Pave
• Highly Dosage Efficient Compared to SBS • Excellent Weathering Performance
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023
0.4
15.0
Viscosity, Pa.s
12.5
PGXpand 3%, C170
HMA, C320 (No Polymer)
0.3 10.0
True Grade: 7.5
75.3 –24.8
0.2 5.0
Base Binder 2.5
Base Binder + 1.5% PGXpand
0.1 0.0
135 165 0 100 200 300
⁰C
NO. OF GYRATIONS
Lower PGXpand Dosage for Stiffer Bitumen (C320) Excellent Rutting Resistance | Highly Dosage Efficient
PGXpand: Resilient Modulus & Fatigue Properties
@ 25 °C, C600, AC20 Dense Graded, 1,000,000
5.15% Bitumen, 1.5 % Hydrated Lime PGXpand, 1.75%
SBS, 4%
6,000
100,000
5,500
5,000
4,500 10,000
0.0 0.5 1.0 1.5 2.0 2.5 100 1,000
% PGXpand Tensile Microstrain (in/in)
PGXpand Improves Resilient Modulus Comparable Fatigue Life at More Efficient Dosage Levels
PGXpand® Modified Bitumen: PMB & Mix Properties
LAB PRODUCED PMB & MIX PLANT PRODUCED PMB & MIX
• Bitumen: VG-30 • Control: CRMB60 Bitumen
• BF Polymer: 1.5 % • BF Polymer: 1.5 %
• Mix: BC-II, 13.2 mm NMAS • Mix: BC-II, 13.2 mm NMAS
• Binder Content: 5.2 % • Binder Content: 5.2 %
1.5 % Control
1.5 % Properties Units
Properties Units PGXpand® CRMB60
PGXpand®
Viscosity at 150 °C mPa.s 241.7 -
Viscosity at 150 °C mPa.s 244.4
PMB Properties
PMB
Softening Point °C 82.9 -
Softening Point °C 89.7
Penetration dmm 33 -
Penetration dmm 20
Hamburg Dry Wheel Rut
Separation of PMB °C 0.9 mm 4.39 20*
Mix Properties
Depth @ 60 °C, 20K cycles
Elastic Recovery at 25 °C % 20.67
Tensile Strength Ratio
Hamburg Wet Wheel Rut - 102 98
(TSR) @ 25 °C
Mix Prop.
mm 5.69
Depth @ 50 °C, 20K cycles
Resilient Modulus
CT Index IDEAL-CT MPa 4439 1559
- 74 @ 1 Hz, 35 °C
@ 25 °C, 50 mm/min
* after 13,800 cycles
PGXpand® Improves Rutting Resistance of Indian Highway
Easy to Mix into Bitumen | Superior Mix Properties & Workability | Excellent Rutting Resistance
PGXpand®: A Cut Above the Rest
Conventional Sripath®
Category Key Feature
Polymer PGXpand®
Blending Mixing Equipment High Shear Mixers Simple Mixers
Operation Mixing Time 3 to 6+ hours 1 hour
Mixing Temperature, °C 165+ 150 to 160
Storage Stability Poor Excellent
Environmental Energy Consumption High Low
& Safety Sulfur for Cross-Linking Yes No
OHS Concern Yes None
Mix Performance Typical Dosage 2.5 to 5 % 1.25 to 3.0 %
Mix Viscosity High Low
Warm Mix Additive Needed Yes No
Paving Temperature, °C 135 to 150 120 to 135
Rutting Resistance Acceptable Excellent
TRADEMARKS: Sripath®, Sripath Technologies®, the Sripath Technologies Logo®, ReLIXER®, PGXpand®, PGXtend®,
NuMIXER®, ReNUBIT®, SriCote®, KoolTEQ , Bitpath®, the Bitpath Logo®, Sripath Asia-Pac®, the Sripath Asia-Pac
Logo®, Sripath Innovations®, the Sripath Innovations Logo®, ReJUVN8 , ReGENR8 , Make Asphalt Better®, Make
Bitumen Better®, Pioneering Sustainable Roadways®, Bitumen Pathways for the Future®, are trademarks and/or
service marks of Jay Holding Inc. and/or its affiliates in the United States of America and/or in other countries. All Rights
Reserved.
DISCLAIMER: Although all statements and information contained herein are believed to be accurate and reliable, they
are presented without guarantee or warranty of any kind, express or implied. Information provided herein does not
relieve the recipient or user from the responsibility of carrying out own tests, experiments, and validation. The recipient
or user assumes all risks and liability for use of the information and results obtained. Statements or suggestions
concerning the use of materials and processes are made without representation or warranty that any such use is free of
patent infringement and are not recommendations to infringe any patent. The user should not assume that all toxicity
data and safety measures are indicated herein or that other measures may not be required.
Thank You!
Connect with us!
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SripathT Affiliates of Sripath Technologies®
Sripath Technologies, LLC
info@sripath.com
www.sripath.com
NuMIXER®
Green Blend of Prime Bio-Based Oils
Improves Polymer Compatibility & Dispersion
Lower & Manage Viscosity
Low Temperature Property Enhancement
Improves Fracture Toughness & Fatigue Resistance
Stable at Use, Mixing & Storage Temperatures
Used with Wide Range of Bitumen Worldwide
Environmentally Friendly Product. Lower Carbon Footprint & GHG NuMIXER®
Exceptional Dosage Efficiency Nominal 900 Kg Totes
Ships at & Can be Used at Ambient Temperature
5% NuMIXER
-35
Neat Bitumen
Neat Bitumen -40
with 5% NuMIXER
-45
100 0.0 2.5 5.0 7.5 10.0
275 300 325 350
% Addition of NuMIXER into Base Bitumen Grade
°F
@ 2.5% Strain
Stiffness & Increase the m
Stiffness, S (Mpa)
500 15000
400
Value
300 10000
200
5000
100 Neat Bitumen
0
5 % NuMIXER 0
-24 -18 -12 Bitumen 1 Bitumen 2
Test Temperature, °C
0.5 2500
@ 5% Strain
0.3 1500
m Value
Dramatically Improves Low Temperature Performance Improves Damage Tolerance and Fatigue Resistance
Low Temperature Fracture (SENB) of PAV Aged Materials
0.7
Displacement
87%
0.4
Improvement • Test Performed at -12 °C
0.3
0.2 • The Single Edged Notched
0.1 Beam (SENB) Test
0 • NuMIXER Extends the Post
Neat Bitumen + 5% NuMIXER
Peak Fracture Resistance &
20 Increased the Deformation
to Failure
Total Fracture Energy
62%
15
Improvement
(Gf—Jm2)
10 Neat Bitumen
5 % NuMIXER
5
0
Neat Bitumen + 5% NuMIXER
85%
Amine 80%
Properties SriCote
Anti-Strip
Dosage, wt. % 0.8 % 0.35 %
Dry Strength, kPa 940.3 933.8 75%
Wet Strength, kPa 789.9 901.7 Amine Anti- SriCote
TSR 84 % 97 % Strip
Easy to Use. Highly Dosage Efficient. A Superior Warm Mix Technology. © March 2020
Sripath Technologies, LLC ®
Evaluation of Warm Mix Additives (WMA)
KoolTEQ Dosed PMB (A15E) Mixes Showed Superior Compactability Even at 115°C
% Air Voids at First Gyration and After 350 Gyrations
% Air Voids
28 5
27 4
26 3
25 2
24 1
110 120 130 140 150 160 110 120 130 140 150 160
Temperature, °C Temperature, °C
A15E A15E + 1% A15E + 0.5% A15E + 0.25% A15E A15E + 1% A15E + 0.5% A15E + 0.25%
WM-A WM-B KoolTEQ WM-A WM-B KoolTEQ
At First Gyration, KoolTEQ Dosed PMB (A15E) Mixes After 350 Gyrations, KoolTEQ Dosed PMB (A15E)
Showed Higher Compaction Even at 115°C Mixes Showed Higher Compaction Even at 115°C.
CONFIDENTIAL
Compactability: The Slope of the Compaction Curve (K)
K Value
• Lower “K Values” Indicate Improved Efficiency in the -0.35
Compaction Process. -0.40
• K Value are a More Reliable Measure. -0.45
• K Value Relate to Lubrication Between Aggregates. -0.50
110 120 130 140 150 160
V(ng) = V(1) – (K x ln(ng)) Temperature, °C
• ng = number of gyrations A15E A15E + 1% A15E + 0.5% A15E + 0.25%
WM-A WM-B KoolTEQ
• V(ng) = % Air Voids After “ng” gyrations
• V(1) = % Air Voids after one gyration
• K = compactability
Recycling RAP: A Way to Convert Existing Roadways into Mines & Refineries of the Future © March 2020
Sripath Technologies, LLC ®
What is an Effective Rejuvenator or Recycling Agent?
SOFTENS Yes
BITUMEN?
No
ADJUST Yes
GRADE?
No
AIDS Yes
COMPACTION?
No
AIDS Yes
DURABILITY?
No
Ideal
GOAL: No Difference in Roadway Performance & Durability Between No RAP & High RAP Mixes