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Metallurgey Notes
Metallurgey Notes
Charcogonomily iG
coultoo d m ng fam
Po
O,S, O,s, se,Te, )Oxide CLe,
Important ove eo 9,
dome
CLLo Cuplke
2no zincte Pitch
B/no
Fo Hae mti
Sng Tinston
F magne He R u i s
M
d ca O CtoH
A
NH Pi en diPy
N
No CN C
7ype metal
Pyaomet atuuny
i)8l ectrO m e t a l u g I )
EX.Mn 2 n C F o Sn Ph Cu
(HI9U
EXF, No, Co, mg A,e t
Ha
HydhOme t alo Ag,AUlow)
e p s involuedin mettalsny.
steCUshing
t e r o
essin9
Do
ore
YoreL2chemiral aWng
PhsjaletcOncentoon
man eE R
from Flotobre Concentra ted ore
a
nto /RoaAtt ng
ag
leonves /on Oride
Cale cnatuonle
2 By cavboy
meta Oxide
By AlUminium
2one TEfinin
selRedn
mond Sevapouh PUP Redurhèn edmeltiB
on Cupeuattn
ATke 6 y Tkosmal
punemlal
5Ossemm eriLOHan<- Hydro meHaluLuras
AmajgOmo t on
RePining metal
DS+il1 atin
Pue n etak
mon-ma9ne b
flotauo(for 0ulphude e
Froth tho CL
ChHateset
Oexon eilng w'th oid ewloy respohe
90ngu paHe
technl7 Ue
/Tyrea Diert floration
Revease lotationtech ntqe Erothin9 0gentS
frOthin9
Creso!
9org e -tH3
olO Pydro-
URed O Collector ol Pobr Hydrophilme)
Pu Pnom ena
Based o ADSORPTION By POl0 Pa>t
.R-o--sng®,
Prep Ce, OH
mech.
s)
s= Reptacable
H
NaOH
eachlnadpecialy for d
m e+i M
es for
Chemical method
metalle CLe delullk
For ConcentroHO)
Tneolulik.
&sP
outalele oluwnt Lmpurltre
prorec
PTOcessyoido
ai
A 9 , s + N a C N
Na TA9 (CN)| S
S Oy
AgCN + NaCN
NGS
7 N0 TAg CCN
4NaC
S +
A9 O, i weod for
foo AU oxidaOn P Ag
Prom atve o6
+C
Oa O7
t Bo 7 +OH
Roastea
gol0 y s p fomn
[ y j tAU CoordinatlonComp.
=
[uCCw,] Cy] =ta%tewi
[x2
ConCe7dqled ove io Onfdo ane
S t L e
Con VeaSiom
Lbut be louw ft's m Paocese aHeoti
Heat
1n Obse n Ce CP
aiy below i mA
Coucrnatio mted uppy NE OF
absence q PREE AIR
heated to Prom
to PmOu wnte o) C
arbonatodeepr.
UWod
o d for OuW puio e
for OWpbiclo
OX'led co2
Pyorated
1 Ch e m i c a COnver$lon
O9 ori vola+t/e
Anhydrou moHe Qt
Hydrtte mP.
E . Pbs +O, bo
re osLe alo
(mayor
TemOuod.
not b7 o - prak
some+ime Rouspi ng
Kospi n9 m IrOn
eraffini'ty
oxYpne
Cufe
coPPe
CoO SO, 7 PaDti'al Roalti ng
O2
7 Fe O
Fes + O2
FeO - C S
Fes +Cyo
HTed
UHed
o
ouut in EVER BERAOFY
cal cinatioM
F U R N A N C E s .
e
K O a s t i n 9
eleC! so Ue m
leas
Red" slg
OC o d b o m p o u e y t flUr
met al
+(%4
A do7
dubstance uied pr opp'y 9
to
Ert r o
Pux/ mpuitieep, in
Ca umwwomed
m o i a U
bos
MO + o
MO + C
McO ca
MO + o
Aci d'c Sis,Ng a4: Feco flux
ftUX Co rC EpUritreSiog
Insotulle
AcIdic form solulde
For BosrC e o fo
np uritie TmpusirieA
+g O+Cao
f Co, (POu)
Ngs rg
Mg co 7Sie met.Ose
for)[Ru 9) i m m i s c i b l e
with
ore
me
'Feo +Srg Fesig +s21 Ligurer
thoy
e t . o e
Mon
m.P
ouw
func-ion offwx concept
AISo c inde y 1 noutedg
comcepP
on
Lux -flood
Hrgh TemPru a c c e p t o x ACrd
O Donoy Base
CasiO3
SiO
Cao Ca9
( BOse)
CAcid)
Cobon Rod
edured y CanlucLo aO formed
no d
metal
Fo i e
A Con
Lee
alum ino
SHoldschmias
schmlat
Reduction
rold
herm'te
Red"
a
nfau
Frue
e..
hermite ue
o ue to Hrgh electo
acts
a P. A tui
me th od
A l u m i n i u m sdured ly
(C% O r Mng Ou 1ao
Oxidtd
uch a Heot 11 C T9nition
8a0 +0% +
m9 BaO t3o) Euegu 77 J
Pib bon re
motA cCIO3 Ag 9+ M
Theymite
Thick 7fYoCtOry
mot A4
mdte i al Ond
.CR A) A
Hiqu y exotumK o A
ore S
(16 00 l7oo'C)
Ra+io
AL c4 A
E.Mh,OytA
A Mnt A,
Commereia
A
Sio+ )
> sit A O /
kod for Repalring
Fe+AL,
FeFec Al RailwaH Trockd.
EnowN ay
7'CO A T P03 Tt
THERMITE WELDIN
wed for
el Reductiof CU H
D u to (unstoble ox jol
P ormotion
Ct ROom remp,
PbO+so,t {RCoos trg
Pbs + Q2 H 9 o+S3 f
ph S +PbO Pb .Hgs O
+H9O
(RA) (o.A)
eo+So,7
E. C, StO
CUS+CUo Cts0,
Thermod OlecomPositonReduc 1O
PrecipitaionaEeducila eogeh)
reo y
(6) Hyoaomett alurgy es electgo metap
SalA
displors
electrO metal
Moe
Ngs
Na 49 N, +
EX. 4Na CN 4 EACHTNO
Tnis
T tupe
+ye
+n9
EX.naTAg(cN),J z N Tn(eNy 0f PPt attoy
Procea L
REDUCIION
C lle l a
ENEN TA 7TON
electo ue m etap
F o r move
CATHODE CA TTON
e
ANODE ANTON
uely
Puification Ulad PoY
Zo ne Refinng Metuod si,ore, oo, P,
Tmpu rtre BASED ON 2ROpERTY
soluluk
EE ww mote
ImprHrep Fha_tuwy
Crcuwar hoater.
SoUd puae
me» atmos pne gwd pluag, tuon in
meHh ood.
ACTtONAL CRys TA LISATzON
BAS ED ON FR
TION
UL TRA PURT FICA Ahmelal
VOletile CPURe
meta
COmP:
CIMpuo) Ens tolle
Vapour phaeRefipi IaHle comp
shousd fovm
deroAable
Vo be E O s j i y
Comp: 7 u t
Hhat
T,zY,
Hf, The B
AD t e
etuod. UA d for P u
( Van -
Unstable 7
meta
meta Vol t l e
( ImPu) CompoUnd
9)
Tt CPure UsEDfo
Re movi
CImpurr uAd tmpu)
N
caYbongPTOreRA|
7C
BP = 91o° F6
Cd T7910
Spete Fe En
(F, Pb)
Pb
erept PtFe, W
B p t Pfe,VW
metalo
with moy
form alloy
Hg
Hg COn
con
Seler4i uo
Ord" metnod.
haue
Oxidatio 7method Se melalo wh ose a i
rmp.
uied o oridlse
to
.
CU FeO{mj'z
Fe sio (maj 2mp) Feo +Si esiO
S
CUO +s io,2 C
(siag) metal ap
Yano koi Doosra
HO9a,
Ag e AU
Present
meta) Fe li ye Tin me
ese ol
for cu esn
oricla
e metal
Unni
UROd P r e s e n t Ho.
POlng impur
Fe
Sh
CU CU0, S,As,
Sn S?C, CU Fe w fusmoee.
ma TMP Rever
bevatoy
On
CU. Af to, sO Sol, Sh,
P o l g _ o I m p u s e
Volati/e
Ox'de E
PoT m S
Sb
S , S, AS, FesiO
FeO t S1
f eFe CACicl) (SIa) TmP.
Clu
Contoi! Cyo
p ouweles AHred
molten CU ept beui nad Anthrcite
with
molten CO I T7e0ted
wood,
gee at H1gu lep
wit a Pole
wood iberales d Hydroruibon
CHaeen
CUtCe t 0
CUo CHy
ACOS
(99
R.A
POlPolin _ S7 doMe ad CoPPer
(R.A.)
oytee
Electi
Mn,En, Fe, NI, Cn
sol" a
Ccus)+Hsoy A t Anod A9 A UCre
Pb/cU
for Ce on
Amcola or C 7 Fe >N'>sn Ph
mud Mnz n
Oxidhtiovi
O
P Ag
CU
ut2+ze
Anode (Impux)
MnZz7 <Fe < Nj<sn c Phfes
CO Reduct/on R.P
cothod cU So1h mein Bhatkal
RnO ne
91.97
PUe
Entraction ndividual
Metalk
VojQil cods AS
0 ) E x t o action ZInC (c)Aai
nON-LoaH/ fe e C.
no ImP
Zncoz Coda
ObeS
2ns ,
Juy r o tPlotation
Oxidot On t Co
Dy Cazbon Red
Red uio 5PELTER
Coa COg Ay Cao +(%
Si+aO CoSig
Cs199)
Pwiifialio: 0 t+fllatfon
e l e c t 7O Te fining
Electoly +it so" znsOt Sq)
K
U
Extraction S
C r e > Sno, (cass ber Tte se poto
Ewolfromit e
n eHE LmP
V 9
n c e n t à a t h ' o n O N a g n e t i
depayalon mag
CO
CUS +O CUsOy wate
Soluble
stO
Roa4ting A, O 7 Fes +O esoy Sno
sb, 7 hiolubl
Sb t In u o c n
=ot
Chomral oacuig
eacu i Sno Crostdue)
of'solud
ol ol isol uecd in wator
PHewRd
eusou Fesou Recicuo
Fes Oy
CUsoy
Sle
Pre sep
S m o t Co
Snoa
Sno +O Snt¬%
Refining 0 PollIn
iquati on
)EleCt30-vepii
ng Sns oy +H,SOu
8ecePning,.
3 8xtraction_P ailvey.
f o d es | Prore
Ath u t
-
Me
Leachi vg9 proress
- coNentration
Cementa Uion
Ometaluwgical Red ue1ron
Hyd
HNS)
Eiedtrovefrnng (A9N
e7ining_ProcedA
RAmq19ama troy
cuppelatu@n
Pb
CU
-znsCy ONd" Acid (conc HNO
c o nC. H s o
AU
HNg
A
Sorgn gu Acid Red" Acid a Hso,
Conc Hct
E t o o tior_p copPPe
OTe-CUFe S
Concentzalion froth Plotalion
Oxidation - Roaoti na Partia Rocut ng
CCFesst Op CUs+Set+ Feo
Omet H Pux si+oke
Roasted oe SmeItM@ matelcus +
Fe mixtwo a l
(Bios nmonre) cU) Suipuide
FeC) Sulpuide CUsC987) FosC 2)
S109 Fesio) Copper
maHe
6essencl 20tio OREN
tuo SIo9 fornoton Pro mos LAD
FLADE
CUs + O U2O +ST DUatng
duo to for moion
CU S +t Oa CUsOy) is Produred
Cminor) FLAmE Disoproy
gep Reo Dto
Fes +0e FeO
FesO Cu +SQ f So2 Co ulp
Feo tsio CU20 +CS
(s9) Acjdrc
CPlu e Os+ CU Ou
t227
Rai n.
BIen
Copper
Selfred"
Reductior_ cond" OHi9 tooo ae
Pbo. grado ore a>bon Ted
CAmpbo) Cond" e ou
Refini9 PrOceseo
S4eP pre
esenco
puwlas
Imp we Pb) ead \riHIG oluo too p t m p - fme
n. A most
A9, s 7 , Sb,A5, Bi, Vo taHte Omda
PPeaion: fo 8 A9
asorperS
i ) CTueshi'ng
uConCentrdtioy -doacing
Chernirl doorug
Red BouTe / OJu mjnl Umn
Bayex 's proress
+ 2o
two)/0
(caic]n0
AL
A 4H o
Tmpue) /Na[aroO
diges+ wiho Ree id uo T
AL NgoH traken
OS
(Tmpue) NO, sio3 0 WS
TOd ud
NOOH (Sol ub le)
Si BOe)
(Acid
(mio sed upon
IP NO RXh Ampuoterrc notuso
NaoP
Fe +
+
wgOH
No
No Rxxn
n
PO
Tr AmphoterC
0
Co ALO3+H,
(i) elit
wu Aag om4 At
CPua)
Na[AI (OH). C) Acidificato
PQss i g C
ACidificaltior edilulion
to
nerc ea s cs
basiC
NaOH
H a l S Proresss ool w n t
B ut
C Ba e ye
formot
TAItOH%
S Na, C e . Ng
a Fe rcess
Fe3+N g Cinsoluble C is oquived
AI Co H) t N co foy or motton
NaTAICO o HO ( etobe)
exess)
A
A COH ALO40
(POe)
M yleA
dpecpece Prored foy A: NIt/do forret
1POoC AlN o T 49denty Ca brrde
form
A Os C+ Nedsy
Sio+c o0 s i + Co vapoi'2es
t tU Temp)
earope Ow
ANODE
TO s e m.P
Ctroly ie
8'?
AtF Mointain COnduttiU,
C19ows rOe)
S'ea uI alay
From
Mg(o Ca
Mgc + Calo wte"
S1Oted ne)
M C+20 M9 GHO
MglOH)t2H(oa)
A (Caicio7o Mg c + o O
GH O+ bTH
ma HCiC9)
dro ysrs Ng C
HC Preyen ds HY
DTa
Anny Mg¢
ForFor mation
Anhy. Mg (MgC, coo,
B8lectaolyoio)
_fUaed
cOAL SOAS
Mg (q ) A
CCo, CHu, Hco7 Mg
*e6 P wo
CATHODE:MgR
Sp0ss tO
Qvoid R Yn wiu
AN Op
9Oph, N. mOY
() 40 s Temp . N. m
( m e oride S I O p e
SIOpe =D
eW Phadl
Oxido
Non meta
COn Tedue oxiao oL
metal
1i uiuCOn
Le abo
le albo l
Otuay
A
euinguom.Dia.
AO
BS
B+O-5Bo
Dcon reolure
Co-C
AG A Co B0,AO
DtoDO
ol
Are ap m e t a . t u )
mP no a metaOr/d
X)
At a1 A O+D DO
Temp accka
utna
U l m eFa ke AL Beeh mein 9op
wald metas uper
Nichs Un dono kee
HOga ditno
s P e c ucing Agent
A TO2 s
511ingon2
On
T
(17 wnen T213soC
A +Mgo A , O t 9
MhzNS
ome
Cwon 7<13 so'C
B E
/ 35C Al t M9O
(1) wh en T710C
NCERT
Famou
Fe O +co f e + co
2 C0 to CO Con aCto
R.A wwn TL HoC
4T
a)wnen T z 71oe
BesF
710'c RA C Can acto o etbr
R A unuan T7 7t0C
nroducTion ep fe meltalu magnet anop
Jravity fblio u d
COnc Sep.
wnich
fomed w hi ch into Fe (LeAS
Feo to ConVert t
Cou Rto paeesd React
BLAST R-
Pa bon Ked urto
2onee t
FURNAo m ITon Sbfoine
Reduttron S
O Combutoton CO, +e CO SPONuy Ze F
T>IoC I I On ObtOne C
ERedtucuon 29ne (T< 71o'c) from fuaion 2a
FeO +Co Fe +Co,1 f pIC IRON
duo to inpu 20yer ab
tep utne Kedurti@n
PrPVnk eond
$mail Omt PIg Don ull
Fe o +Co Fe Outco (Pati a) 00sHig
hot Bl o s ta
Feo +g1 also toletd plore
Fe, Oy +CO -
fn blast fuvmor
Fe o +
Peverberatov
a Zone TZo'e
Puriffrakion f Pu o y ore
ProceR
A Ca0+Co Puddling
Ca COa
acto OA O.A.
Co3io fe, C
CaO +S
CSta9)
BUse) CAcid tee I MonufockuHi
B @ s s e m e r i s a t i o n Tucma
prorea
fuAiOn Zone :T2 Ho C)
( THoNAS
SLA)
1 1 Ca(PO),
Nm C M
M ProcelR
/t ca t opem HOTt
si tC C1 = PRODuCERO COT
0) -D procese
Pass ed,
Pe oCot IYo P U RE O
+eel
9&ey 9Tapoite
Imf alloy (s, G Mn)
CaSt
Cwnlte Cementi' te
(FeC)
pe Don2 to sY
O
Cadt &Ton
OS 1O 27.
0te e
UTOuNttron <o.
MaSt Pwoo m