Professional Documents
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ETM Alfa Romeo Spider 1990
ETM Alfa Romeo Spider 1990
SYSTEM
uNtr40
CONTENTS
WIRINGDIAGRAMS
HOW TO READTHE WIRINGDIAGRAM . . . ,lo-O2 Engineignilion,startingand charging. . 40-10
w r R t N GD T A G R A MTSN D E X . . . . . . .. ....40-03 Sensors,sendersand warning lights . . . 40-11
ALFABETTCTNDEX .........._.40{4 P o w e rw i n d o w sm , irrors. . . .. . .. . . .. 40-12
Parkinglights,low beams, high beams . 4045 Homs, heatedrear window, parking
D i r e c t i olni g h t sh, a z a r dl i g h t s . . . . . . . . 4 0 { 6 b m k e. . . . ...... 40-13
Numberplatelights, back-up lights, Heater,windshieldwash,A/vipe ... . ... . 40-14
stopfights(Manualtransmission).....4047 q o c k , r a d i o c, i g a rl i g h t e r. . . . . . . . . . . . 4 0 , 1 5
Numberplatelights,back-up lights, E n g i n ec o o l i n gt a n s . . .. ... 40-'16
stoplights (Automalictransmission). . .. 40-8 M o t r o n i sc y s t e m( d i a g r a m A). . ... . ... 40-17
Insidelighting . . . . . . . . . . 4048/1 Motronicsystem (diagramB) . . . . . . . . 40-18
L a m D s u n d e r r h e o s l a t . . . . . . . . . . .4. 0 . .{. 9 Airbag... ......40-19
ELECTRICCOMPONENTS
WIRINGDIAGRAMS
CABLE IDENTIFICATION
t{ ltt co|lN6 Each csbleis mark€d by a r€l€rencedes€_
nation compos€d by on€ or iwo letlers and
r---T-t s numb6r (eg. AN1).The iettels identifylhe
/^\ | -- ll lA ll | .o-,I cabls cotour,wheteas numbersindicstethe
t ' r fi lt i T l thickness (N.8.:where not indicated,cable
r" ]' .l \ l -; ;- ;- F- I| |1 il| tl lhicknesEis o,s mm1.
It llt?lt 1.,*ll
t l
The colour name has b€en shortened tor
--.--|---r convenience.The acronyn list is herewith
i T
WIRINGDIAGRAMSINDEX
Directionlights,hazardlights .40-6
Insidelighting ..40-B/1
Heater,windshieldwash/wipe ..40-14
Motronicsystem (diagramA) . . . 4 01 7
Air Bag . . 4 0t 9
INDEX
ALFABETIC
N
40-17 G l o v ce o m p a r m el n
a tm p . . . . . 4 o € / 1 Numbe.platelights 4G7,4+A
4G19 H o
4S19 Herdtopceilinglight . - . . . .4041 Ol prsssuregauge , ,4+t l
,rot9 l-lazard lightg . .406 P
Fuellevelgauge . . 4+11
40-4 1
PA4466000C000
July 1990
ELECTRICALSYSTEM
PARKINGLIGHTS.LOWBEAMS,HIGHBEAMS
tlff cordMllot{ Llcllls
l.t\
llrl-turl
tmN DiRtclpN
lrEtl
t;T;l
Efi 0..>-.-ffi
m r--.--*F-n
telll I Fm
I l"ftl
t-t.
:L_.1:,,
AAo
tlllrltlrll
o C I
,fl
9| t ti
)H( rrn
F,-rl I-'ri
40-5
ELECTRICALSYSTEM
DIRECTION
LIGHTS,HAZARDLIGHTS
ftffil P^nft|6 ue{I
o o
,//--\\ ,A,A
V' ) oooo
\ \- rTrsrnra
tlrlrlrlrlr
'fil,
:u:.--l
A'O H^zrtD LtGSrSSrrlc'lts
February1990 40.6
SYSTEM
ELECTRICAL
NUMBERPLATE LIGHTS,BACK.UPLIGHTS,STOPLIGHTS
(Manualtransmissiononly)
o-""..'-ffi
N r-rrt
rffi
tltlrlrltll
.t-t-
.l t.
.+--
ti--l
F
lf
_=_:
---J hI
40.7
SYSTEM
ELECTRICAT
NUMBERPT.ATE LIGHTS,BACK-UPLIGHTS,STOPLIGHTS
(Automatictransmissiononly)
o-"--.*ffi
hr"rr
r lilTl
I lcl,j
il#$l?',fr 5F'iXi,Ui-
l- -l l- r=-] |
ILF+il
l"!J,; .t.!l
il+-fl tl
l"!J n";.';l -f,t'l
h-t'ft1 J/
F I4P \ \
,t,i, ;'";
H+f-it-
t l l t
|
t l " ;
I I It tl r_.-----_
T- ll ll r""l xoTRo{(
ri-'rr
j-lI
I ll ll
iiilrll
. : lt l :
l r li l
ii::l
.ll-
. t t .
40-8
ELECTRICALSYSTEM
INSIDE
LIGHTING
Fl;l
tlFt
,;c-\
*r-.--r------.],tr
€ l l.]-l-------r |
" l,.|]l| jj:l 4=! |
rltlrlrltlr
E:]
ldnrl
T-1-
ld'
q,
I r, L: " 1fl-l*j
l r r L" rl
",-t tt.
l''l 't t.
LAMPSUNDERRHEOSTAT
tr
rlrlrltltlt
I A-'l
e=:
LSq
"'",,L.:'
ANDCHARGING
ENGINESTARTING
rlrlrlrlrlr [J TJ
I;\AA,/,:\
V )) ooCIo
oooo K"-/'
SENSORSAND SENDERS
t@Tfl-G'
tlrltltltlr
-@
-sF*ild{
sIrilsl
-=.-r-
|noo*ll *,-* *rarr,*r,,
P444660oO00M Februaryt99O
ELECTRICATSYSTEM
POWER
WINDOWS,
MIRRORS,
SEATBELT,BUZZER
tltltlrltll
AA
o o
A
HORNS,HEATEDREARWINDOW,PARKINGBRAKE
{oaric0*n0(sarrcH MzAtDTJCHIS
ttfia{ts
l-@T@ I
l ^ ) l 6 l
ffi
I l t l , s - '^ l
l 1 | t h / t ' l
I i t l ? ' 1. ' : ! |
- ,_-_tT
It lT
r-+
, T
l t
T ,
ti_1i_:_:l_..:_.:_:__l I
AA
o o
AA
rltlrlrltlt
- _ - r - 6 5 1 b
| :l+l:
.":Ll:
l "{.
*e_l_
Tt-
I l"l
r;-l i t
T l # l
t l
l\-Tf,n
I lul -l -t
fiurr! rtrn rn00y
WASH/WIPE
WINDSHIELD
HEATER.
I'[;l
ffi
J;<t." bllt
ffi
\ I'TN
lrltl
rlrlrlrlllr J
i |6Fn
L!L!l
|;FN
Frt
r
II
t':8:
February1990 PA44660WOOO
ELECTRICALSVSTEM
CLOCK,RADIO,CIGAR LIGHTER
lI-,oG.--.--,
ffi
iA
I
r Q
bo
00
rlrlrllllll
ri--i--i-i--- i-l
1ffi
r-rFfld lA-4-r
=_.t \..1Jtr U\*f
liv#vil
l-
t @ t @ l
lolol
Forrx vnoots strlcrts
SYSTEM
ENGINECOOLINGFANS,AIR CONDITIONING
otatil codfiG
tri ||orcr nG|. coo(rclrrcnt a|| {r rft)
--.T-:1
l@lffil
T_T__
E
w
rlrlrlrlrll
AIR BAG
rlrltlrltlt
AA
C I c l
COMPONENTS
ELECTRIC
POWERSUPPLYDISTRIBUTION
FUSES
WARNINGI
a. It a fu3. blow.. chcck that thc
cluso ha! bacn olimltutad oaio. to
replecing th6 tu3e.
b. Us. fulea with stipulat.d
amporlgo only. Novel ulo a tuse
which hl8 r highor amporage
rh.n th.t soccitied.
c. In36ft th6 fua€ corractly in lts
houslng.
LOCATION
Th€ centralizod fus6 box is located under
th6 dashbo8rd, at driver left Elr6.
It can b€ resched by pulling catch O out
trom retainer@. A cover O protects the
rgmote control 6witches.
E] - )
SERVICESPROTECTEDBY FUSES
R : Spars lusas
11 : Engin€ cooling lan.alay f,,-\ I l,-\ I f,.\ I lFl l,-\ lf,--.,]
12 : Healed rearwindow r€lay
ll2lll2jls2llszlll2llszl
112 : Powerwindows rolay
NlO : Lighttimsr
N13 : Directionindicaior lighls and hazard
mo
l\--/l
KE-l
tvl
lights Int6minenc€
NX : Radio relay
O22 : El€ctromagnetlccoupling control
The following tabl6 indicatos. for sach mod6l, the s6rvic€3prot€ctsd by Eachfu3e.
Fus€ Table
6 Windshieldwioor^rash.. 10
8 Pow6r widow r€lay - l-lea!€d .6ar wtndow lclay - hstnrm€nt waming lighta 7.5
9 F onl RH,r6ar LH pa*ing lighr and sldg markarllght. licen.. plet. lbht - Enoinccompartmentlight
IGNITIONSWITCH
o
REMOVALAND INSTALLATION q (!
o T
Rsterenco should b€ made ro Unit 23 - - F
at I
Sto€ring tor the ror'roval ard inslelldtion ot
the ignition s ritch assy. I 9 1 (r r/
2 ll -< ll
CHECK
d d 3 LlJ
Ch€ck functionality ot th€ ignition switch r-l
by v€rifying that the 6l6ctrical continuity
between th6 lerminela ia accomplishod in
YI
accordance with tl|€ contents of the Tablo. (9
LIGHTINGSYSTEM
CAUTION:
P.lor to comm.ncing rvoik on th. lighting .y.t m, chack thrt th. ignhion krv i. in th. ,,STOP,,Dorition and that the
battary ground wira ia diaconnactad.
WARNIiIG:
When roplecing bc sur€ to u$ orlglnal
ALFA RoMEo 3prr. parts. 2 Bayongt lamp - type I
"Lamps"
Tabl6
The tollowing tablo lists tho fcatu.s. of tho l.mpa (typo and electrlcal power ablorbedl
tw)
(w)
Ctusr6rw6.ning ramp
Clust€rilluminaringl6mp H
C€ilins lighl L
Engans
companmontlamp L
tlqgoge companmrnr |amp L
COMBINATIONSWITCH UNIT
1 Combinarion sitch'rnit
2
3
Indlcator controls
o ld 2d 1a 26
2 I
5
6 d 6 o
10
TI
ln fv
o tl u
3 I
4 I I d
6
7 e I
a o d 6
Extornallight control
Control
0 - 1610po6ilron
1 - p3*ing light3
2 - lorFr b6€m; raa fog lighr
irhhand lMr for 6xtem.l light Mo/om.nt prrall€l to sto€ring col- B - ddving bsam {pai|€d with .ot.tion an
pd{rion 2l
^l )l'. l-------------r
rifl-i----:
\-----
o
'EE--
o I tl
A B c A B c A Btc
d o o o olo 1
Chock
Chock 6al tho svitch b {rotking bY \/eri_
fying rhat cofttinuity bot\rveenthe terminab
b accomplish€d in co.npliarlce with the in-
6 6 dicalions pro,/ided in th€ 1abl6.
I
2
3 BACK-UP LAMP SWITCH
5
B I
t4
Location location
Th€ $ritch ior the hazrd lights is ass€m_ Th6 switch i6 aaagmbl€don tho gear oa5_
bled on the |...'€rcoruolo facing {s€6 Unit ing l€6e: Unit 13 - G€arbox).
56 - Int€rnsl Trimming).
Check
nemo\ral and lnlt llation'
Conh€ct a t6tea to th€ terminals ol tho
!. Using a 3ritabl€ tool. 6xtract lh€
beck-up lighr $\,itch ard wtify folloi,ing
switch casing @ Irom it6 cavity, dbcon_ location
nect the wiring O and relnovo it.
Thestoplight$rritchis ess€mbled
on ths
In OFF Po3itlon = o bEckotb€lowthestoeingcolumn.
In ON po.hion - 0 O
Check
1. Romol,r€tho €ar console lse€ Unit
68 - Intem8lTrimming).
2. Conn€cta loster to th€ termimlof the
pa.king brakelamp s\ rirch Esillustratedin
th6 figu6.
3. These rcsinance values should b€
rBcoro60.
Brlk on = 0o
Check
Check that th€ s/\,itch is functioial bry\r€ri-
fying thst ol€ctdcel conrinuity betrlre€n tho
terminals is accomplished in compliance
with th€ indic€tions provid€d in $6 rable.
q
@/
rc 3.
svitch
Re-install the parkihg btake lamp
by ope|sting in rEl/sr56 odor of
location
Th6 lwitch b aararnu€don tlt6 brackdtfir-
ed to th€ pa.kin€ brskosupport (!a€: Unh
22 - Frontand RoarBr6ko3l.
LIGHTS
FRONTCOMBINATION
2. Rsmov€ the sclsw and rim from the 4. Rotate the ring nut @ ccrv and
REMOVAL AND IT{STALLATION
combination light asay.
1. unscr€wthe screws€curingthe rim 5. Partiallvextdct the cornbinationlEht
3. Loo6on the thr€€ sctsds !U which
O of the light assy@ to the bodvvvo.k. lock the ring nur O secuing the combins_ a6sy(?J ttom itssrppod (Y and d|scon-
tion light ass'y. nect the wiring tU
6. Romo/€ tho combinalion light ass'y.
40.30 P441660OOOOO00
February1990
SYSTEM
ELECTR!CAL
1990
February 40-32 P4446600000000
SYSTEM
ELECTRICAL
I.AMPSREPLACEMENT
REAROPTICALGROUPS 1. R6mova th€ rcar optical Oroup as
.tat d in 'Romoval/lmiallation'.
2. Pt€aslh6 bulb of th6 lamp being re-
da@d lhen rolaie end ramova ihe lemo.
3. Brn.wth. lernpandroinstalltho
reer
opricelgroup.
4. 4.6ior lempa lay-out, s€e the diaoram
shoun in lh. lollowing figure.
Th6 dlagram retors lo the LH. opticat
group: R.H. and L.H. groups are symmo-
2 Numb€rplab lighr-hoklot
&-=
February
1990 40-34 P4446600000000
ELECTRICAL
SYSTEM
4. Replace the lamp with a n€$/ one and 3- Re-install the rhsosiat by applying
INSIDE LIGHTING prossur€. in r6v6rs€ order ot removal.
inatall th6 lampholdsr by pr€ssing il in the
PASSENGERCOMPARTMENT kne€ padding.
LIGHT
VENTILATION SYSTEM LAMPS
Location
3 La.np
-:.:
Lamp roplacoment
t. unscrerivscrewOsecuring the back
@ of the map reading light.
2. Remove the back.
1 Reading|tght lamp
3 C e i l i ^ gl i g h t l a m P
2 Back
4. Replace the lamps witi new ones and
re-install the support by op€tatrng In
revers€ order o{ removal, 4. Re-installthe new lamp by operaling
in r6v€rs€ ord€r of removal.
ELECTRICAL
COMPONENTS
Location
INJECTION CONTROL
UNIT
The rrensmitter is insert€d in the brake fluid
Location
Check The iniectionconirol unil is housed
benerth the rear upholstery, behind th6
l. Put lhe ignition key to run.
passongers€ai.
2. Connect a waming lamp to the Ping
of tloal plug, as shown in the figure. FUEL LEVELSENSOR
3. Ensuretho device functions by veri-
Ramoval rnd Installation
lying that:
- when the floater is rais€d, tho lamp Location Opsratoas indicat€din Unit ()4- FuelSys-
is off; lsm - lonition end Inj6ction Control Unil -
Th6 fud l€v6l s€mor b loc4ed d the left
- wh€n the floater is lower€d,the lamp Femovaland Instsllation.
ticl€ of the luggage compartm€nt.
is lit.
ACCESSORIES
ELECTRIC
WINDSHIELDWIPER
it--=-=\
I Blade 7
a
9
4 Rubber cushion to
5 Bing nut 1t
6 Seal
t
2
3 Nul
February1990
P4446600000@0 40.39
SYSTEM
ELECTRICAL
--:a
-..-.--
3 Nut
AND CORRECTIVEACTIONS
TROUBLESHOOTING
Corractiv6 actior
. Motor, if noisy
Vvindscreen
wiper fails to stop conocw . Stopper faulty Replace stopper
Washing liquid is nor sprayed {spray6r . Spray nozzlo or hose is blocked up Remove toreign matter-
motor fails to op€lat€)
Windscre€n wip6r Iails to oporat€ ini6r . Windscreen wiper control taulty Replacecombination switch unit (right-hand
mittently but oporates at low end high
sp€eds
. Circuit faulty Check the circuit
Intermittence speed too high for proper . Line vohagelower $an 10V Bestore line voltage correct value
Int6rmittence sp€ed cheng6 incon€ctly Windscr66n wiper switch faulty Replacecombin6tion switch unh {right-hand
WINDSHIELDWASHER
ELECTRICPUMP WINDSHIELDWASHERTANK
REIIOVAL AND INSTALLATION
Location
1. Raisolhevehicl€andremov€rhstront
The €lectricpump b installodin a ceviv
l6ft hard whssl lokari (5ea Group 75 - Exler-
withinthe windshi€ldwasherlluid tank in
nat Trihmlng - LokarD.
lhelrontl6flhandsideof th€vehicls.
2. Dbconnect coupling aD trom tanr
WINDSHIELDWASHER SPRAY
NOZZLES
;r(,'
'9.\\
Removal and installation
1. Slidoth6blad€6 off thowip€rarms.
2. Lift the covorsoft the nutssecuring
tho wipor arms end r€mova tham aft6r
unscrewrng the nuts.
3. Lift off the bush, unscrew the nut and
remov€ it togeth€r with lh€ spac€r; rcmove
the air gratingOand iurrt it uFide down.
4. Derach th6 hos€s O from the win-
shield washer spray no-tes @.
5. Unscrcw rho nuts @ s€curing the
spray nozzl€s to lhe Orill and rcmov€ them.
1 Coupling 3 Brackel
2 Tank 4 Cro*' m€mber 3 Windshieldwasherspray nozzres
4 Nut
4. Enracl lh6 pump, lsaving it con-
6. Re-installth€windshieldwasherspray
n€ctod and rscovering th6 fluid. Recover
nozzl€s by operating in reverse order of
th6 t6nk lrom th6 wh6ol compenmont,
5. For installation, oporat. in reverse
Locatlon
HORNS
The horns ar6 assembled on lhelront righ!
hand and lefthand skirl ipanels.
!)
C)
I
2
3
HORN SETTING
HORNCONTROLPUSH.BUT- To set dre horn, ediust screw O.
TONS Onces6t drip a drop ot pgint oo tho scteld
to lock it.
Localion
Push-buttohs aro litted on the uppd slesr_
Check
1. Detchpush-bulton
O lromits s€lt
2. Connect a i€stor prodg io lh6 hom
Pushbutton rolea3ed = 6
Pu.hbutton Prcarcd = 0O
One horn onlv ooe€te6 . Ono horn tautty Roplace th€ fsulty horn
Poor ton6 oualit on on6 side . Ton€ ediGtment inconect Adj6t tone by operetino on th6 a3sociated
adjusting scr6w {R€f6r to: Horn S6tting: it6rh
o
Volume ol both homs is lofl . Battery ch€rge poor R€chargoor rephce batt€ry
. Altomatorinetticionl Rsplaco alt€rmto.
. Eleciric connoctions looBaor taulty Restoroconn6ction condnuity
Check
Ch6ck lilament good conditions by
operating as lollows,
z
o l. Activate th6 heated rear window.
2. Set one tester terminal {positioned on
4 a the Volt scale (V) at ths snd and the other
6
in the m;ddle of 6ach filament.
(} a ) lf the tilament is in good condition, the
1/l o d vohmeter indicalion should be 6V.
3. To idenrify the interruplion, it is ne-
cessary to move the tester tip along the
filament, and s€t in evidence the point
in which the instrument index moves
abruptly.
Location
The switch is inserted in the rear consols
facing (s6e: Unit 66 - Int€rnal Trimming).
Lights - Removd and Installation,. Or, alter having verifigd that currenrflows
properiyio the heeted rearwindow, check
the filamont electric continuity via the swit-
ching on of a warning lamp parallel-con-
nected to the leads of th6 filament under
Filamont ropait wire and, by ms6lts ot th6 ruling p€n, lay 4, Ory the ruling pon 6nd in order to
th€ rilv6. cornDoondro 8ato cov€Jtr6 wiro romove ll|g rosiduotrs6ilv€t comootrnd,
in th€ interruDt€derea, on both 5ida6,for 5. Oncs the 6pair has b6oncarriedout
Toob and mtt.tial! tor tha raplir. \lt6it lor about 10 mlnut.o, th€n verifv the
about 5 mm 10,2In),
1. Conduclor gilvor compound conlinuity of the wiro concorned.
2. Ruler (4, cm (12 Inl longthl
Durlng tho icd, do not touch th.
3. Ruling p€n
rap.lrad fllim.nt-
4. Haat gun
5. Alcohol 6. H€6r the repair€der€awith a hot eir
6. Cloth jet tor abour20 minut€6,k€epingthe heat-
gun oriffcs at about 3 cm (1.2 inl frorh th€
eirtac6. ll a heat{on b not eveileblo,allow
Ropai. to drv for 2a hour3.
1. Clean th€ wir6 and the sutrounding
area with s cloth soaked in alcohol.
2. Put a srn€ll arnount ol conductof silver
compound on tho ruling pon 6nd.
INTERNALACCESSORIES
CIGAR LIGHTER
Cb.. liehter
February1990 P4446600000000
40-46
SYSTEM
ELECTRICAL
Check
'1.
Lift off th6 re€r console facing ls€e: 3, Snap installlhe clock in tho lront con-
Removal and Installationl, without, how- solefacing byoperating in reverseorderof
ever. disconnocting the wiring.
2. Using a tester ch6ck ihat there is Set th6 clock by acting on the conlrotO.
voltage pr€s€nt at the positive terminal of
the cigar lighter bass and that the n€gative
terminal ground conn€ction is co.recl.
3- It voltage is present and the ground
conn€ction correct, but the cigar lighler stil
1 Rearconsolofscing
fails to operate. replaco the cigar lighter
with a new one; otherwise, replace both
For vshicl6s 6quipp€d wiih automaiic
cigar lighler and bas€ (s€€: Removal and
Installationl.
remove lh€ r6ar consolo (s€€ Unit 66 -
lnternaltdmming).
CLOCK
3. Disconnoct lhe cigar lighter wiring
then remove th6 lamphotder @ trom
Location
R6tnov6 the cov6t complete wilh The dighal clock is iruerted in th€ t ont con-
4,
sole facing {s€e: Unit 66 - lnl€rnalTrimm-
cigar lightet base lrom th€ f€cing.
mg).
5. Releasethe cigar lighrer base (9frorn
the cover @ by acling from inside $e
housing on rhe two locking t8eth provid- Removal and lnstallation
4 13)' l)
Localion
Ths slectic mk.or conrrol swilch is assem-
bled on the rea. console (ses Unil 56 -
1 Safety beh device
InternslTrimming). 2 Wirins
Location
The s€at-b€lt devico ls located undcr the
dashboardon the letl valancopan6lof lho