ALLISON TRANSMISSION GLOBAL FASTENERS PACKAGE - PHASE 2 - COF Test results for Allison Parts

SFL (PHASE-2) SFL (PHASE-1)

Allison INCUMBENT SUPPLIER (PHASE-2) INCUMBENT SUPPLIER (PHASE-1)
Without Torque stabilizer With torque stabilizer
Sl No. Allison Part SFL Part No. Material Description Plant Surface protection COF test samples Remarks Results
No. qty
available Range of COF Range of Torque Range of COF Range of Torque Range of COF Range of Torque Range of COF
Range of Torque (Nm)
(µ tot) (Nm) (µ tot) (Nm) (µ tot) (Nm) (µ tot)

70 - 92.5 (Avg: 78.6)

110 - 155 0.21 - 0.31 0.12 - 0.20 67.5 - 80 (Avg:75.1) 0.12 - 0.18
1 29536947 MK7130 M10X1.5X50 - BOLT-LARGE HEX FLANGE KPM Zinc plate Applicable 20 Completed COF Results M10x1.5x70 mm heavy hex
(Avg: 129.37) (Avg: 0.26) (Avg : 0.15) M10x1.5x70 (Avg: 0.15)
0.11 - 0.15 flange bolt
62 - 78
(Avg: 0.13)
(Avg: 69.40) 70 - 92.5 (Avg: 78.6)
2 29557116 MK7120 M10X1.5X50 - BOLT-LARGE HEX FLANGE KPM Zinc plate Applicable 3 Completed 125 - 130 0.25 - 0.26 0.12 - 0.20 67.5 - 80 (Avg:75.1) 0.12 - 0.18
COF Results M10x1.5x70 mm heavy hex
(Avg: 127) (Avg: 0.25) (Avg : 0.15) M10x1.5x70 (Avg: 0.15)
flange bolt

70 - 92.5 (Avg: 78.6)

110 - 120 0.21 - 0.23 0.14 - 0.19 0.12 - 0.20 67.5 - 80 (Avg:75.1) 0.12 - 0.18
3 29541286 MK7150 M10X1.5X55 - BOLT-LARGE HEX FLANGE KPM Zinc plate Applicable 3 Completed COF Results 74 - 98 (Avg: 83) M10x1.5x70 mm heavy hex
(Avg:115) (Avg: 0.23) (Avg: 0.16) (Avg : 0.15) M10x1.5x70 (Avg: 0.15)
flange bolt

60-68.5
4 11515115 MK6910 M8X1.25X100 - BOLT-HEAVY FLANGED HEX KPM Zinc plate Applicable 3 Completed COF Results 0.23 - 0.27
(Avg: 64)
60 - 70 0.11 - 0.16
5 11501822 MB9690 M10X1.5X65 - BOLT-HEX PADI Zinc phosphate Applicable 30 Completed COF Results
(Avg: 63.5) (Avg:0.13)

6 24573779 MK7350 M6X1.0X50 - BOLT-WASHER HEX KPM Zinc phosphate Applicable 5 Completed COF Results
18-20 0.17 - 0.19
(Avg: 18.8) (Avg:0.18)

7 11515309 MK7340 M6X1.0X60- BOLT-HEAVY FLANGED HEX KPM Zinc phosphate Applicable 3 Completed COF Results
18-20 0.16 - 0.18
(Avg: 19.0) (Avg:0.17)

8 29541274 MB9070 M10X1.5X100 - BOLT-HEAVY FLANGED HEX PADI Zinc plate Applicable 3 Completed COF Results
106-115 0.21 - 0.23 74-98 (Avg:84.5) in
(Avg: 110) (Avg:0.22) M10x1.5x100
185-220 0.20 - 0.25 SFL Phase-2 parts under development
9 29541884 MC0040 M12X1.75X195 - LARGE HEX FLANGE BOLT PADI Zinc plate Applicable 5 Completed COF Results
(Avg: 196) (Avg:0.22)
185-220 0.20 - 0.25
10 29552108 MC0050 M12X1.75X228 - HEAVY HEX FLANGE BOLT PADI Zinc plate Applicable 5 Completed COF Results
(Avg: 182) (Avg:0.22)
80-105 0.15 - 0.20
11 29541885 MB9950 M10X1.5X187.5 - HEAVY HEX FLANGE BOLT PADI Zinc plate Applicable 4 Completed COF Results
(Avg: 94.17) (Avg:0.18)

12 29541888 MC0010 M10X1.5X205 - HEAVY HEX FLANGE BOLT PADI Zinc plate Applicable 4 Completed COF Results
95-110 0.18 - 0.21
(Avg: 101) (Avg:0.19)

85-90 0.16 - 0.17

13 29541877 MC0020 M10X1.5X212 - HEAVY HEX FLANGE BOLT PADI Zinc plate Applicable 4 Completed COF Results
(Avg: 88.3) (Avg:0.17)

85-98 0.16 - 0.18

14 29541879 MC0030 M10X1.5X225 - HEAVY HEX FLANGE BOLT PADI Zinc plate Applicable 4 Completed COF Results
(Avg: 90) (Avg:0.17)

15 29537510 MK6760 M10X1.5x20 - BOLT-HEAVY FLANGED HEX KPM Zinc plate Not feasible to check COF due to short length

16 11514354 MK6770 M10X1.5X25 - BOLT-HEAVY FLANGED HEX KPM Zinc plate Not feasible to check COF due to short length

17 11514355 MK6780 M10X1.5X35 - BOLT-HEAVY FLANGED HEX KPM Zinc plate Not feasible to check COF due to short length

18 11515467 MK7140 M10X1.5X40 - BOLT-HEAVY FLANGED HEX KPM Zinc plate Not feasible to check COF due to short length

19 29514683 MK6900 M8X1.25X25 - BOLT-LG HEX FLANGE KPM Zinc phosphate Not feasible to check COF due to short length

20 29535636 MK7170 M8X1.25X40 - BOLT-FLANGED HEX KPM Zinc plate Not feasible to check COF due to short length

21 11515726 MB9450 M12X1.75X25 - BOLT-HEAVY FLANGED HEX PADI Zinc plate Not feasible to check COF due to short length

22 29541865 MB9440 M12X1.75X45 - BOLT-HEAVY FLANGED HEX PADI Zinc plate Not feasible to check COF due to short length

23 23049342 STOP- VALVE PADI Plain finish + RP oil Not feasible to check COF due to pin profile

24 29538477 MB9730 STOP,CONVERTER REG.VALVE PADI Plain finish + RP oil Not feasible to check COF due to pin profile

25 29546550 MB9720 STOP - CONVERTER REGULATOR PADI Plain finish + RP oil Not feasible to check COF due to pin profile
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29536947
PART DESCRIPTION M10X1.5X50 - BOLT-LARGE HEX FLANGE
SFL PART No. MK7130
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 36 kN 122.5 0.24 72.0
2 36 kN 140 0.28 68.0
3 36 kN 135 0.27 76.0
4 36 kN 115 0.23 78.0
5 36 kN 130 0.26 64.0
6 36 kN 137.5 0.27 62.0
7 36 kN 115 0.23 66.0
8 36 kN 125 0.25 70.0
9 36 kN 135 0.27 64.0
10 36 kN 130 0.26 74.0
11 36 kN 115 0.23
12 36 kN 155 0.31
13 36 kN 147.5 0.29
14 36 kN 125 0.25
15 36 kN 110 0.21
16 36 kN 135 0.27
17 36 kN 125 0.25
18 36 kN 130 0.26
19 36 kN 145 0.28
20 36 kN 115 0.23
Min 110.00 0.21 62.00

Max. 155.00 0.31 78.00

Average 129.38 0.26 69.40

Std Deviation 12.16 0.02 5.50

X-3s 92.89 0.18 52.90

X+3s 165.86 0.33 85.90

NGE

SFL

COF (µ tot)

0.14
0.13
0.15
0.15
0.12
0.12
0.13
0.13
0.12
0.14

0.12

0.15

0.13

0.01
0.10

0.17
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29557116
PART DESCRIPTION M10X1.5X50 - BOLT-LARGE HEX FLANGE
SFL PART No. MK7120
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 36 kN 127.50 0.25 72.0

2 36 kN 125.00 0.25 68.0

3 36 kN 130.00 0.26 76.0

4 36 kN 78.0

5 36 kN 64.0

6 36 kN 62.0

7 36 kN 66.0

8 36 kN 70.0

9 36 kN 64.0

10 36 kN 74.0

Min 125.00 0.25 62.00

Max 130.00 0.26 78.00

Average 127.50 0.25 69.40

Std Deviation 2.50 0.01 5.50

X-3s 120.00 0.24 52.90

X+3s 135.00 0.27 85.90

TS

NGE

SFL

COF (µ tot)

0.14

0.13

0.15

0.15

0.12

0.12

0.13

0.13

0.12

0.14

0.12

0.15

0.13

0.01
0.10

0.17
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541286
PART DESCRIPTION M10X1.5X55 - BOLT-LARGE HEX FLANGE
SFL PART No. MK7150
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 36 kN 115.00 0.22 74.0

2 36 kN 110.00 0.21 98.0

3 36 kN 120.00 0.23 82.0

4 36 kN 94.0

5 36 kN 84.0

6 36 kN 84.0

7 36 kN 76.0

8 36 kN 80.0

9 36 kN 74.0

10 36 kN 86.0

Min 110.00 0.21 74.00

Max 120.00 0.23 98.00

Average 115.00 0.22 83.20

Std Deviation 5.00 0.01 8.01

X-3s 100.00 0.19 59.17

X+3s 130.00 0.25 107.23

TS

ANGE

SFL

COF (µ tot)

0.14

0.19

0.16

0.18

0.16

0.16

0.14

0.15

0.14

0.17

0.14

0.19

0.16

0.02
0.11

0.21
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 11515115
PART DESCRIPTION M8X1.25X100 - BOLT-HEAVY FLANGED HEX
SFL PART No. MK6910
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 22 kN 65.00 0.26

2 22 kN 60.00 0.23

3 22 kN 68.50 0.27

Min 60.00 0.23

Max 68.50 0.27

Average 64.50 0.25

Std Deviation 4.27 0.02

X-3s 51.68 0.19

X+3s 77.32 0.32

TS

GED HEX

SFL

COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 11501822 - A
PART DESCRIPTION M10X1.5X65 - BOLT-HEX
SFL PART No. MB9690
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Phosphate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 36 kN 62.50 0.13
2 36 kN 67.50 0.15
3 36 kN 70.00 0.15
4 36 kN 62.50 0.13
5 36 kN 62.50 0.13
6 36 kN 65.00 0.14
7 36 kN 62.00 0.11
8 36 kN 60.00 0.13
9 36 kN 60.00 0.13
10 36 kN 65.00 0.14
11 36 kN 62.00 0.12
12 36 kN 65.00 0.14
13 36 kN 60.00 0.13
14 36 kN 65.00 0.15
15 36 kN 65.00 0.14
16 36 kN 62.00 0.12
17 36 kN 60.00 0.13
18 36 kN 65.00 0.14
19 36 kN 60.00 0.12
20 36 kN 70.00 0.16
21 36 kN 65.00 0.14
22 36 kN 62.50 0.13
23 36 kN 62.50 0.12
24 36 kN 65.00 0.14
25 36 kN 65.00 0.13
26 36 kN 60.00 0.12
27 36 kN 65.00 0.14
28 36 kN 62.50 0.13
29 36 kN 65.00 0.14
30 36 kN 65.00 0.14
Min 60.00 0.11
 Max. 70.00 0.16
Average 63.62 0.13
Std Deviation 2.71 0.01
X-3s 55.48 0.10
X+3s 71.75 0.17
SFL

COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 24573779
PART DESCRIPTION M6X1.0X50 - BOLT-WASHER HEX
SFL PART No. MK7350
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Phosphate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 12.5 kN 18.00 0.17

2 12.5 kN 19.00 0.18

3 12.5 kN 20.00 0.19

4 12.5 kN 18.00 0.17

5 12.5 kN 19.00 0.18

Min 18.00 0.17

Max 20.00 0.19

Average 18.80 0.18

Std Deviation 0.84 0.01

X-3s 16.29 0.15

X+3s 21.31 0.20

TS

SFL

COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 11515309
PART DESCRIPTION M6X1.0X60- BOLT-HEAVY FLANGED HEX
SFL PART No. MK7340
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Phosphate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 12.5 kN 19.00 0.17

2 12.5 kN 18.00 0.16

3 12.5 kN 20.00 0.18

Min 18.00 0.16

Max 20.00 0.18

Average 19.00 0.17

Std Deviation 1.00 0.01

X-3s 16.00 0.14

X+3s 22.00 0.20

TS

D HEX

SFL

COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541274
PART DESCRIPTION M10X1.5X100 - BOLT-HEAVY FLANGED HEX
SFL PART No. MB9070
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN)
Tightening COF (µ tot) Tightening
Torque (Nm) Torque (Nm)
1 36 kN 110.00 0.22

2 36 kN 115.00 0.23

3 36 kN 106.00 0.21

Min 106.00 0.21

Max 115.00 0.23

Average 110.33 0.22

Std Deviation 4.51 0.01

X-3s 96.81 0.19

X+3s 123.86 0.25

TS

GED HEX

SFL

COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541884
PART DESCRIPTION M12X1.75X195 - LARGE HEX FLANGE BOLT
SFL PART No. MC0040
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 53 kN 185.00 0.20
2 53 kN 200.00 0.22
3 53 kN 220.00 0.25
4 53 kN 190.00 0.21
5 53 kN 188.00 0.21
Min 185.00 0.20
Max 220.00 0.25
Average 196.60 0.22
Std Deviation 17.93 0.02
X-3s 142.82 0.16
X+3s 250.38 0.28
TS

GE BOLT

SFL
COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29552108
PART DESCRIPTION M12X1.75X228 - HEAVY HEX FLANGE BOLT
SFL PART No. MC0050
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 53 kN 180.00 0.20

2 53 kN 185.00 0.25

3 53 kN 180.00 0.20

Min 180.00 0.20

Max 185.00 0.25

Average 181.67 0.22

Std Deviation 2.89 0.03

X-3s 173.01 0.13

X+3s 190.33 0.30

TS

GE BOLT

SFL
COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541885
PART DESCRIPTION M10X1.5X187.5 - HEAVY HEX FLANGE BOLT
SFL PART No. Mb9950
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 36 kN 97.50 0.18

2 36 kN 105.00 0.20

3 36 kN 80.00 0.15

Min 80.00 0.15

Max 105.00 0.20

Average 94.17 0.18

Std Deviation 12.83 0.03

X-3s 55.68 0.10

X+3s 132.65 0.25

TS

GE BOLT

SFL
COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541888
PART DESCRIPTION M10X1.5X205 - HEAVY HEX FLANGE BOLT
SFL PART No. MC0010
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 53 kN 95.00 0.18

2 53 kN 98.00 0.19

3 53 kN 110.00 0.21

Min 95.00 0.18

Max 110.00 0.21

Average 101.00 0.19

Std Deviation 7.94 0.02

X-3s 77.19 0.15

X+3s 124.81 0.24

TS

E BOLT

SFL
COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541879
PART DESCRIPTION M10X1.5X212 - HEAVY HEX FLANGE BOLT
SFL PART No. MC0020
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 36 kN 90.00 0.17

2 36 kN 90.00 0.17

3 36 kN 85.00 0.16

Min 85.00 0.16

Max 90.00 0.17

Average 88.33 0.17

Std Deviation 2.89 0.01

X-3s 79.67 0.15

X+3s 96.99 0.18

TS

E BOLT

SFL
COF (µ tot)
 SUNDRAM FASTENERS LIMITED
PADI
COEFFICIENT OF FRICTION TEST RESULTS
CUSTOMER PART No. 29541888
PART DESCRIPTION M10X1.5X225 - HEAVY HEX FLANGE BOLT
SFL PART No. MC0030
TEST MACHINE SKIDMORE TORQUE TESTER
FINISH Zinc Plate
TEST METHOD / STANDARD ISO 16047
Incumbent supplier SFL
Sl No. CLAMP FORCE (kN) Tightening Tightening
COF (µ tot)
Torque (Nm) Torque (Nm)
1 53 kN 90.00 0.17

2 53 kN 85.00 0.16

3 53 kN 95.00 0.18

Min 85.00 0.16

Max 95.00 0.18

Average 90.00 0.17

Std Deviation 5.00 0.01

X-3s 75.00 0.14

X+3s 105.00 0.20

TS

E BOLT

SFL
COF (µ tot)