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st c ss

pa d by R vi w d by App v d by

n Y n S if H z J d t

D t An lysis
D sign tion QA/QC Engin TM Di cto
M n g

Sign

D t 2 /1 /2 16 2 /1 /2 16 2 /1 /2 16
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D c# LIN/ R/ /D17
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R visi n
N mb & Am ndm nts R ma ks
Dat

Initi l D ft Don
1/ 1/2 1

1
w Co p ny Logo us d Don
3/ 8/2 12
D t ils upd t d in s ction
2
1.6, 1.11 & 1.12 nd pictu s Don
28/ 2/2 16
dd d.

Docu nt nu ch ng d e

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ABLE OF CON EN S
CHA ER 1. ROCEDURE........................................................................................5
1.1. u pos ............................................................................................................... 5
1.2. Scop ................................................................................................................. 5
1.3. R sponsi ility....................................................................................................... 5
1.4. D finitions ........................................................................................................... 5
1.5. M t i ls nd quip nt ....................................................................................... 5
1.6. oc du ............................................................................................................ 5
1.7. p tion........................................................................................................ 1
1.8. Aft T st Activiti s............................................................................................. 1
1.9. R po ting Activity............................................................................................... 1
1.1 . sonn l involv d.............................................................................................. 1
1.11. QA/QC .............................................................................................................. 1
1.12. H lth, S f ty & Envi on nt; ............................................................................. 11
CHA ER 2. ROCESS .......................................................................................... 12
2.1 Running th tool ...................................................................................................... 12
2.2 D t ch c .............................................................................................................. 13
2.3 S nsitivity/ Offs t nd G in ch c .............................................................................. 13
2.4 Ano li s C li tion ............................................................................................... 13
CHA ER 3. SAM LE ( I E SKE CH/DA A SHEE / ELEME RIC DA A/ CALIBRA ION
RE OR ) ..................................................................................................................... 14
2.1 ip S tch........................................................................................................ 14
2.2 Tool D t Sh t ................................................................................................. 15
2.3 T l t ic D t o t in d f o tool ft TT ......................................................... 16
2.4 S pl Tool C li tion R po t ............................................................................ 18
CHA ER 4. SAM LE CALIBRA ION CER IFICA E ...................................................... 21
CHA ER 5. CON AC US............................................................................................ 23

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1. S ct t app p iat pip (Ab v ) wit a tificia d f cts.

2. Lift t by sin Liftin b t ( w & ab v p ac d it is

d p nds p nt n t and n mb f s cti n) and F k Lift.

3
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3. ac t ILI t by F k Lift int t I E nt anc ay as p

s wn pict .

4. t ILI ad a y (c nstant v city f 0.3- 1.0 m/s c)

t Winc Mac in H avy F k Lift & C an .

4
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D c# LIN/ R/ /D17
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C apt 1. ROCEDURE

All inlin insp ction tools p oduc d y LI SCA is pull th ough t st d to nsu
th t sp cifi d nd d cl d tool ccu cy nd d t ction v lu s t du ing th
ctu l in-lin pip lin insp ction.

To nsu th t sp cifi d nd d cl d tool ccu cy nd d t ction v lu s t

du ing th ctu l in-lin pip lin insp ction.
2 Sc
This p oc du is pplic l to wo ing p oc ss s of QA/QC, oduction, DA nd
oj ct D p t nts.
3 R n ibility
QA/QC, oduction, DA M n g s sponsi l fo i pl nt tion of this
p oc du .

4 D finiti n
ILI tool: In-lin Insp ction tool/v hicl , int llig nt g o ty o gn tic flux
l g pig.
T st pip : M t l pip with tifici l d f cts, us d fo t sting nd c li tion of th
ILI tool
TT: ull Th ough T st – op tion us d fo ILI tool t sting nd c li tion
y pulling th tool th ough t st pip .
5 Mat ial and q i m nt
T st pip . S tt ch d d wings.
TT T st st nd
ulling Winch/ Fo Lift
Op to C
Conn ction c l s
ulling op
Hoisting f ciliti s
Acc sso i s
M t l p oc ssing tools
M su nt inst u nts including h nd h ld UT sc nn
6 c d
ull Th ough T st is c i d out y pulling th gn tic flux l g o g o t y
insp ction v hicl th ough th t st pip y ns of hyd ulic winch/Fo Lift. Th
tool is ov d t const nt v locity tw n .3-1 /s c. On th t st pip tifici l
od ls of d f ct ppli d. T st pip should cont in ll c t go i s of d f cts
cco ding to th OF st nd d nd lso should cov ll typ s of d f cts id ntic l to

5
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D c# LIN/ R/ /D17
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tool p fo nc sp cific tion. Di nsions of th d f cts ccu t ly su d.

Tool is switch d to op ting od du ing th t st nd ft th t st; th c iv d
d t is downlo d d y l ptop nd n lyz d.

Th Following S qu nc is in pl c , S tt ch d pictu s.

To nsu th TT pip s dy which will tch with pp op i t tool t g t Wt.

s p cli nt pip lin w ll thic n ss sp cifi d. It ight tol ting ±2 .

) To nsu ull Th ough T st ( TT) Ch c List with th tool is dy fo TT.

) Lift th Insp ction v hicl y using lifting lt’s (Two & ov pl c d it is
d p nds upon tool l ngth nd nu of s ction) nd Fo Lift.
c) If th tool siz is l ss th n 8 inch you ight us d y M nu l t oll y.
d) Th Insp ction v hicl is to pl c in f ont of th TT pip on th pulling t y.
) p to conn ct with insp ction v hicl nd pulling op y using “D” sh c l
nd lifting lt with th tool ulling S ction hoo .
f) To nsu th pulling op conn ct d with Fo Lift o Winch th ough insid th
pip .
g) Th fl ps su f c w l ying down y ho izont lly whil pl c th tool to pip
t y.
h) To nsu Insp ction V hicl is dy with switch on condition.(R d Light on(2
pl c d) nd w it fo g n light on(1 pl c d) th n it st t d to lin ing)
i) Tool Op to st ts th wo ing od of th syst nd s su th t th
co ding p oc ss is on.
j) Aft th t, op to confi s th t th tool is dy fo ull Th ough T st nd
disconn cts th c l s f o tool.
) io to ull Th ough T st so s nso units sh ll d with whit p int o
in o d to ch c th ot tion of th tool in th pip .
l) To info fo lift d iv to ov g du lly nd const ntly.( Sp d<5 /h s o
d d slow o quiv l nt to v locity tw n .3- 1. /s c)
) If it’s us d y ulling winch M chin with ot . Th tool should ov t
const nt v locity tw n .3- 1. /s c.
n) Du ing tool nt insid th pip to su th fl ps will not d g nd
p ovid h nd suppo t y nu lly fo guiding pu pos .
o) Aft co pl tion of un, th tool is to ot t d t n ngl sp cifi d y QA/QC
M n g nd ull th ough T st is to p t d with diff nt sp d. ull
th ough T st is to p t d ini u 3 ti s nd 3 ot tion l
di ction(Eith tw n 3,6,9 o 12 O’cloc )
p) If co pl t d TT, D t h s to downlo d y using USB c l to conn ct with
L ptop nd Insp ction v hicl .
q) D t to copy with USB nd uplo d in ER to D t An lysis fo c li tion nd
confi tion.
) Du ing th TT of UT tools o ull/ ush Th ough t st should us d und
w t .

6
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D c# LIN/ R/ /D17
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s) All th qui d s f ty su s to t n. A p son sup vising th ull

th ough T st is to p th dist nc tw n hi nd outl t sid of th t sting
pip .
t) G n l Condition, Up to 2 inch Insp ction V hicl w could us 4 ton fo Lift
nd 22 inch to 4 inch Insp ction v hicl should us 1 ton fo lift nd
ov 42 inch insp ction v hicl should us ov 3 ton c p city of h vy
duty C n (4*4 wh l)

7
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D c# LIN/ R/ /D17
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7 a ati n
Joint su nts of ll th t st pip no li s p ovid d, y ch c d y
DA p s nt tiv with ou QA/ QC p sonn l, with insp ction tools nd
inst u nts, p io to ull th ough T st nd to co d d.

8 Aft T t Activiti
Aft th ull Th ough T st th insp ction tool is ov d f o th output t y of th
t sting pip with pp op i t hoisting f ciliti s.
Op to conn cts c l s nd ch c s th function lity of th syst s nd
v il ility of th co d d d t . In c s syst s inop tiv o / nd d t is not
co d d tool is tu n d to oduction D p t nt fo inv stig tion.

Op to downlo ds th d t to C, co ds on po t l o y unit nd h nd d
ov to Ev lu tion d p t nt fo n lysis..

9 R ting Activity
Aft co pl tion of d t v lu tion, d t n lyst will issu ull Th ough T st po t
including:
This po t includ s ll d f cts sizing including ID/OD disc i in tion, xi l nd
ci cu f nti l position.
0 nn l inv lv d
R p s nt tiv s f o oduction, QA/QC nd oj cts D p t nts nd El ct onic
Division to p s nt du ing th ull Th ough T st. R p s nt tiv s of
oduction - nd QA/QC D p t nts s w ll s El ct onic Division to confi
on pull th ough t st po t c d din ss of th insp ction tool fo ull Th ough
T st. Ev lu tion d p t nt n g issu s th ull Th ough T st po t.
R p s nt tiv of D t Ev lu tion nd oj cts D p t nts confi th t ccu cy
sp cific tions of th tool t th qui nts sp cifi d s d on ull th ough
T st.
QA/QC
QA/QC d p t nt p s nt tiv cont ols th whol p oc ss nd docu nt tion is
ch c d nd pp ov d y QA/QC M n g . ull th ough t sts o lig to y
tt nd d y QA/QC oduction p s nt tiv . ull Th ough T st & C li tion
po ts p p d nd int in d y Ev lu tion nd oj cts D p t nt.

ysica Insp cti n ft

hysic l insp ction of th tool h s to c i d p io nd ft th TT. Followings

h v to nsu d in physic l insp ction.

1. Ch c th lign nt of th tool nd fl ps.

2. Co p th s nso wi ing with th d sign.

1
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D c# LIN/ R/ /D17
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3. Ch c ll th c lip s on y on .
4. Ch c th qu lity nd condition of ll th odo t wh ls nd sp ings,
5. Ch c th qu lity of th U discs nd cups

2 H alth, Saf ty & Envi nm nt;

HSE p s nt tiv s will info d fo conducting th TT ith v lly o in

w iting th ough il to nsu H lth & S f ty of E ploy s nd nvi on nt l
p ot ction. Following points ust consid d fo conducting th TT;

Ass ly sup viso s to nsu th t ll th wo s conducting th TT

using cov lls, s f ty sho s/ oots, h d h t/ s f ty h l t, s f ty gl ss s nd
s f ty glov s s ini u .
Ass ly sup viso is sponsi l to nsu th t ll th lifting quip nt such
s w ing slings, sh c l s tc in s f wo ing condition nd insp ct d
nd c tifi d y Thi d p ti s.
Ass ly sup viso /s will info HSE p s nt tiv s fo conducting th
TT.
it to Wo Syst ust follow d if outsou c d fo lift, o il c n o
oth v hicl s hi d to conduct th TT. Mo ov , wo p it ust
o t in d f o HSE d p t nt fo conducting ush Th ough T st in which
H vy duty w t pu p nd hos s cqui d on f / nt f o oth p ti s.
Fo such quip nt p ocu nt d p t nt is qui d to o t in th thi d ty
oduct/ S f ty Confo nc c tific t s fo w t pu p, hos s nd p ssu
g ug s tc.
Und no ci cu st nc s th p oc ss w t us d du ing th TT of UT tools o
ush Th ough t st should dispos d th ough no l ns. HSE d p t nt
ust info d to dispos th us d p oc ss w t nd should dispos d
us d HFZA ( pplic l fo UAE) pp ov d cont cto t ing this w t fo
cycling to th pp ov d sit s.
HSE p s nt tiv long with ss ly sup viso sponsi l to nsu
th t th wo s using E du ing th TT oc ss.
Ass ly sup viso is sponsi l to nsu th t th s cl n d nd ll
th t i ls/ quip nts tu n d to th i d sign t d s ft
conduction th ull/ ush th ough t sts.
Und no ci cu st nc s ny of th wo will st nd tw n th tool nd th
fo lift o tool nd oth pip which is clos whil lo ding th tool in th TT ip
o lifting op tions using fo lift.

11
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C apt 2. ROCESS

Th TT p oc ss consists of 4 su -p oc ss s:

1. Running th tool
2. D t ch c
3. S nsitivity (V sion 3 tool)/Offs t nd G in (V sion 4 tool) v lu ch c
4. Ano li s c li tion

2 R nning th t l
B s d on th info tion c iv d f o oj cts Tool M n g nt d t in th tool
to us d nd ch c th v il ility of t st pip t LI SCA y d which will tch
with th t g t w ll thic n ss

If th t st pip v il l WT do s not tch within +/- 2 of th t g t WT, LI

SCA n o d fo t st pip of th qui d WT.

If th v il l wt is within +/- 2 of th t g t wt, p oc d with th following

st ps.

B s d on th tool histo y, consid th following (this info tion c n fill d in

TT ch c list):

W s TT un don fo with th s tool – if y s, wh t w s th

s nsitivity/ v g us d nd w s th d t qu lity good?

W s th tool un in th fi ld – if y s, wh t w th s nsitivity o Offs t nd G in

/ v g us d nd w s th d t qu lity good?

Is th tool d sign d fo no l o high w ll thic n ss?

Ensu th v il ility nd ccu cy of s tch d no li s on th t st pip .

B s d on th info tion o t in d f o ov nd s d on th wt, dvic th

s nsitivity (st p) v lu s with which th tool will t st d.

B s d on th xp ct d t g t pip lin flow t , dvic th s pling t s with

which th tool will t st d.
Usu lly, th tool ust pull d th ti s th ough th t st pip , with v ying
s nsitivity

D t in th functioning of th ch nic l tool d sign p t s y ch c ing

th ch nic l condition of th tool.

Aft th uns, downlo d nd unp c th d t using Unp c Softw .

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2 2 Data ch ck

DA d p t nt will ch c th d t to

D t in th functioning of th xt n l nd int n l l ct onic,

V ify d sign p t s

Confi d t qu lity

D t in if th gn tiz tion l v l of th pip is s tisfying.

Acco ding to OF sp cific tion l v l of pip w ll gn tiz tion f o 1 to 3

A/ gu nt d good s nsitivity/ Offs t nd G in nd ccu cy of th MFL /TFI
ILI tool

D t in th s nso & plitud v lu s.

2 3 S n itivity/ Off t and Gain ch ck

Run th tool in th diff nt s nsitivity/ Offs t nd G in, s l ct th st

s nsitivity/ Offs t nd G in to us d in th l un s d on th t g t w ll
thic n ss

D t in th st s nsitivity/ Offs t nd G in v lu f o th th TTs y

ch c ing v g / s nsitivity/ Offs t nd G in fo th WT nd th s ll st nd
d p st d f ct.

2 4 An mali Calib ati n

D t n lyst Co p th t st pip s tch to th un d t nd d t in th
no li s nd th i cloc o i nt tions.

Co p th ctu l di nsions of no li s with th o t in d d t nd

c li t th no li s cco dingly.

13
ull Th ough t st p oc du

C apt 3. Samp (pip sk tc /Data s t/ m t ic Data/ Ca ib ati n R p t)

2 i Sk tch

14
ull Th ough t st p oc du

22 T l Data Sh t

ILI t c nfi ati n

15
ull Th ough t st p oc du

23 T l m t ic Data btain d f mt l aft TT

V city fi

16
ull Th ough t st p oc du

Samp Ma n tizati n v fi btin d f mt aft

17
ull Th ough t st p oc du

24 Sam l T l Calib ati n R t

Eq ipm nt: xxx

st ip W : xx mm t ickn ss

ns on Tool R sul p f a on A ual Vs. p .

W80%
mm W mm D th % mm W mm D th % 80% mm D80% W D C mm nts
mm
1 Ext I H 13 13 8 1 14 61 - - - - - -
2 Ext I H 1 1 6 12 12 38 - - - - - -
3 Ext I H 1 1 4 1 13 27 - - - - - -
4 Ext I H 14 14 2 8 13 12 - - - - - -
5 Ext AXGR 51 25 6 41 33 55 2 25 15 Y Y Y
6 Ext AXGR 51 25 45 4 35 38 2 25 15 Y Y Y
7 Ext ITT 4 25 3 32 32 27 15 15 15 Y Y Y
8 Ext ITT 38 25 15 28 32 11 15 15 15 Y Y Y
9 Ext GE E 54 54 8 44 5 82 15 15 1 Y Y Y
1 Ext GE E 38 38 5 44 42 44 15 15 1 Y Y Y
11 Ext GE E 51 51 3 48 48 29 15 15 1 Y Y Y
12 Ext GE E 38 38 1 35 32 11 15 15 1 Y Y Y
13 Ext ITT 25 25 6 26 26 57 15 15 15 Y Y Y
14 Ext ITT 17 17 45 2 2 41 15 15 15 Y Y Y
15 Ext ITT 25 25 3 22 22 27 15 15 15 Y Y Y
16 Ext ITT 17 17 15 14 17 11 15 15 15 Y Y Y
17 Ext AXSL 3 13 7 32 33 31 - - - - - -
18 Ext AXSL 25 6 5 26 26 31 - - - - - -
19 Ext AXSL 25 6 3 22 19 14 - - - - - -
2 Ext AXSL 3 13 15 2 19 8 - - - - - -
21 Ext CISL 3 254 2 14 241 19 15 15 15 Y Y Y
22 Ext CISL 3 254 4 18 273 42 15 15 15 Y Y
23 Ext CISL 3 254 6 34 265 65 15 15 15 Y Y
24 Ext AXSL 3 3 2 - - - - - - - - -
25.1 Ext ITT 25 25 2 14 52 18 15 15 15 Y Y Y Clust

18
ull Th ough t st p oc du

ns on Tool R sul p f a on A ual Vs. p .

W80%
mm W mm D th % mm W mm D th % 80% mm D80% W D C mm nts
mm
25.2 Ext ITT 17 17 3
25.3 Ext GE E 38 38 25
3 71 29 15 15 1 Y Y Clust
25.4 Ext ITT 14 14 35
26.1 Ext GE E 4 4 4 37 45 41 15 15 1 Y Y Y
26.2 Ext GE E 4 4 15
22 45 23 15 15 1 Y Y Clust
26.3 Ext ITT 2 2 3
27.1 Ext ITT 25 25 5
34 84 54 15 15 15 Y Y Clust
27.2 Ext GE E 4 4 25
27.3 Ext ITT 18 18 4 12 19 28 15 15 15 Y Y Y
28.1 Ext ITT 25 25 6 24 28 56 15 15 15 Y Y Y
28.2 Ext GE E 45 45 25 38 45 2 15 15 1 Y Y Y
29 Ext CIGR 25 51 7 28 58 75 15 15 1 Y Y Y
3 Ext CIGR 19 76 5 24 85 57 15 15 1 Y Y Y
31 Ext CIGR 25 51 3 24 52 34 15 15 1 Y Y Y
32 Ext CIGR 19 76 1 2 71 17 15 15 1 Y Y Y
33 Ext ITT 25 25 2 22 26 17 15 15 15 Y Y Y
34 Ext ITT 25 25 4 22 32 39 15 15 15 Y Y Y
35 Ext GE E 38 38 1 32 39 13 15 15 1 Y Y Y
36 Ext GE E 51 51 2 36 39 25 15 15 1 Y Y Y
37 Ext GE E 38 38 2 34 39 23 15 15 1 Y Y Y
38 Ext I H 1 1 4 14 14 33 - - - - - -
39 Ext I H 6 6 42 8 19 23 - - - - - -

19
ull Th ough t st p oc du

Samp Raw data btain d f mt

2
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D c# LIN/QM/Q /D17
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C apt 4. Samp Ca ib ati n C tificat

Eq ipm nt : xxx

ip Sp cificati ns : A I 5L X52, 6.0 m n t , 12.7 mm W

N mb f ns :3

R ns’ sp cificati ns:

R n# TT 1 TT 2 TT 3
(WT 12.7 ) (WT 12.7 ) (WT 12.7 )
Min d f ct visib Y s Y s Y s
Max d f ct visib Y s Y s Y s
Av a ac i v d ~11 ~11 ~11
Sat ati n v
o o o
ac i v d
Ov a data q a ity Good Good Good
S n ss on on on

sp cificati ns:

St a capacity 16 Gig yt s
itc m as m nt in n it dina
2
di cti n
itc m as m nt in ci c mf ntia
7
di cti n
 st c ss

D c# LIN/QM/Q /D17
R v. 2
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x inc MFL as b n t st d and acc din y ca ib at d f W

Ran 6.35-18 mm.

x inc MFL t is app v df pip in insp cti n.

A t iz d Si nat 1 A t iz d Si nat 2

Nam : Ant n S a v Nam : Ib a im K a

Dat : Dat :
 st c ss

D c# LIN/QM/Q /D17
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C apt 5. C ntact Us

: 00971 6 5262442

Fax : 00971 6 5262443

Add ss : LIN SCAN Advanc d ip in &

ank S vic s
Ham iya F Z n ( tN .1
H-24)S a ja , Unit d A ab Emi at s
.O. B x: 62159
D bai, UA

Mai in Add ss :

E-mai : inf @ inscaninsp cti n.c m

W bsit : www. inscaninsp cti n.c m