Full Operation Manual ACM 7 Pulgadas - SCH - C - ENERO2017

Automotive Cleaning
Machines
Full Operation Manual
ULTRASONIC SYSTEM FOR

CLEANING AND DEGREASING
ACM-450E
ACM-650E
ACM-1000E
PLEASE READ THIS BEFORE
CONNECTING EQUIPMENT
Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Tel.: +34 961 666 565 info@ultratecno.es www.ultratecno.es 1
TABLE OF CONTENTS
WARRANTY. ….……………………………………………………………….................................. 2
TECHNICAL FEATURES ……… ……………………………………………………………………………. 3
ULTRASONIC CLEANING PRINCIPLES……………………………………………………………….. 4
CAUTIONS …….. ……………………………………………..………………………………………………. 6
MACHINE MAIN FEATURES……………………………………………………………………………. 6
CHOOSING RIGHT CHEMICAL PRODUCT…………………………………………………………… 8
PREPARING CLEANING SOLUTION…………………………………………………………………… 9
TAKING OUT OIL & GREASE FROM AUXILIARY TANK……………………………………….. 11
DEFAULT PARAMETERS…………………………………………………………………………………… 11
OPERATION INSTRUCTIONS ……………………………………………................................. 11
LANGUAGE SELECTION…………………………………………………………………………… 11
MANUAL MODE……………………………………………………………………………………… 12
STATE INDICATORS…………………………………………………………………………………. 13
AUTOMATIC MODE………………………………………………………………………………… 13
AUTOMATIC MODE CYCLE TIMES…………………………………………………………… 15
SETUP - HOURS COUNTER……………………………….……………………………………… 16
MAIN TANK FILTER (Optional)………………………..……………………………………… 16
WATER AUTO-FILLING (Optional)……………………………………………………………. 17
ELECTRICAL ENERGY CONSUMPTION…………………………………………………….. 18
PROGRAMMABLE HEATING TIMER…………………………………………………………. 19
ULTRASOUND DELAYED START..…………………………………………………………….. 19
CHEMICALS CALCULATOR……………………………………………………………………….. 20
MAINTENANCE OPERATIONS………………………………………………………………….. 20
HIBRYD HEATING SYSTEM (OPTIONAL)….……………………………………………….. 21
ALARM MESSAGES ……………………………………………................................……………. 22
ELECTRICAL DIAGRAMS…………………………………………………………………………………… 23

WARRANTY
All equipment in the Automotive Cleaning Machines range have 2-year warranty against all manufacturing
defects upon purchase of the equipment. This warranty will be void if the equipment is not used in
accordance with the instructions of operation and maintenance contained in this manual, or if different
chemicals than those provided by UltraTecno – Ultrasonidos Lover are used.
Similarly, this warranty will be void if any modifications, changes or additions are made to the equipment
by anyone other than UltraTecno-Ultrasonidos Lover, without our written consent.
The manufacturer reserves the right to make changes and improvements in designs or materials in the
interest of offering a finer product.

TECHNICAL FEATURES
MODEL ACM-450E ACM-650E ACM-1000E
POWER SUPPLY 400V / 50Hz (3 PHASE + NEUTRAL + PE)
TOTAL POWER (kW) 15,67 kW 17,00kW 19,76 kW
HEATING SYSTEM (kW) 11,25 kW 11,25 kW 12,00 kW
ULTRASOUNDS (kW) 4,0 kW 5,0 kW 7,0 kW
LAMINAR FLOW PUMP (kW) 0,3 kW 0,6 kW 0,6 kW
COOLING FANS (kW) 0,12 kW 0,14 kW 0,16 kW
EXTERNAL DIMENSIONS (mm) 1760x1060x2000 2000x1260x2056 2300x1400x2055
MAIN TANK DIMENSIONS (mm) 1120x650x705 1370x800x705 1500x900x750
TOTAL CAPACITY (liters) 584 lt 861 lt 1250 lt
MAIN TANK VOLUME (liters) 510 lt 770 lt 1100 lt
AUX TANK VOLUME (liters) 74 lt 91 lt 150 lt
DRAIN VALVE 1½” 1½” 1½”
MAX WEIGH ELEVATOR (kg) 350 kg 500 kg 800 kg

SHIPPING BOX DIMENSIONS
1965x1314x1602 2210x1504x1637 2900x1760x1970
(mm)
ULTRASONIC CLEANING PRINCIPLES
HOW ULTRASONIC CLEANING WORKS
During ultrasonic cleaning, very high frequency (28.000 cycles per second) elastic waves are produced in
the liquid surrounding the components to be cleaned. These waves originate pressure and vacuum
phenomena (known as CAVITATION) in the liquid that are real explosions at the molecular scale. The
CAVITATION causes a microscopic hammering that draws out the dirt adhered to the components, on the
surface or elsewhere (nozzles, holes).
The ultrasonic cleaning is usually quick (several minutes) for submerged components. The process is
considerably quicker and the effectiveness increases if hot liquids are used.
ADVANTAGES
The ultrasonic cleaning of industrial pieces has following advantages:
1. The results obtained cannot be achieved by conventional procedures (especially for difficult or delicate
pieces).
2. It avoids manual cleaning
3. It is cost-effective since it allows for significant cost reductions in manpower and generally solvent.
4. It provides a solution for a work that is difficult to assign due to its nature.
The investment is covered in very few months.
COMPONENTS OF THE SYSTEM

The equipment consists of three basic elements:
- Generator of high frequency: it gives electric impulses to the transducers.
- Transducers: they transform the above mentioned electric impulses in mechanical vibration.
- A tank made of stainless steel containing the cleaning liquid. The transducers transmit the
vibration to the cleaning liquid.
CLEANING LIQUIDS USED

The ultrasonic cleaning must be properly supplemented by an efficient chemical action. There is an
appropriate solvent or detergent for each cleaning necessity.
All process of ultrasonic cleaning requires the immersion of the components in a liquid that should satisfy
two conditions. Firstly, it should possess solvent or humectant properties that break the external film,
thus eliminating the dirt. Secondly, the liquid should not attenuate the ultrasonic vibration; neither should
it lose effectiveness by the action of the ultrasonic waves.
The ultrasonic waves ensure that the whole surface of the components is contacting the cleaning liquid,
allowing the liquid to penetrate in usually inaccessible places. Both solvents and detergents are more
effective if applied warm; the working temperature must be determined for each application depending
generally on the type of pieces and material to clean.
EQUIPMENT DIMENSIONS
The equipment dimensions can vary according to the type and number of pieces that must be cleaned and
to the cleaning time. We especially warn buyers not to acquire equipments whose features and
effectiveness are below the required level.

CAUTIONS
 Avoid blows to the tank, where the transducers are.
 Avoid abrupt temperature changes (let the tank cool down before adding new water; otherwise
the glue used to attach the transducers could be affected).
 Clean the components in baskets or trails, but always suspended.
 Make sure that the generator’s fans are working properly. Stop the equipment if this is not the
case.
 The tanks in the ACM range are not appropriate to work with solvents, since they do not include
condensation systems and other relevant devices.
 Clean the pumping circuit and the auxiliary tank periodically.
 The pump should always remain inside the cleaning liquid.
 After emptying the tank, rinse it thoroughly to remove the metal dust and avoid it could damage
many components.
MACHINE MAIN FEATURES

 ULTRASONIC CLEANING SYSTEM
This equipment has been specifically designed and built to remove dirt, carbon and grease from
automotive pieces. It works with high power 28khz ultrasonic waves, as best results are obtained with this
frequency levels in this applications.
Ultrasonic cleaning time will be different depending on size and material of pieces to be clean, kind of
dirt/grease/carbon to be removed, water tank temperature, chemical cleaning product used, etc. You can
adjust the Automatic Cycle Time in Working Parameters Screen. Your own experience will teach you the
right cycle duration to be used in each case.
 ELEVATOR
Used to easily place pieces to clean inside tank. It can be operated fully manual at all times in Manual
mode. In Automatic mode, elevator will be in up position before start of the cicle. Once cycle is started, it
will do down with pieces. It will perform agitation during Automatic mode when programmed. During
cleaning time in Automatic mode, it can be operated by pressing Up & Down buttons (to check piece
status, for example).
Please, remind to open cover always before raising elevator with pieces, to avoid damage to cover. At
the end of Automatic cycle, a warning message will remind about this.
 LAMINAR FLOW SEPARATION SYSTEM

Grease and oil extracted from pieces cleaned will float in main tank surface. They should be removed
before piece is extracted from tank, in order to avoid already cleaned piece to get dirty again.
UltraTecno’s Laminar Flow Separation System creates a laminar flow over main tank’s surface which
pushes grease to the auxiliary tank. There, it can be easily removed by adjustable cup leading to outlet
hose, or by mechanical extraction.
In Automatic Mode, Laminar Flow will start once cleaning cycle is finished. It will stop when operators
press UP button in order to raise elevator (or after 10 min working). In Manual Mode, Laminar Flow will
work upon demand, by pressing its button. Laminar flow is generated by a pump.

 FILTERING SYSTEM (OPTIONAL)
Use it regularly to keep bath clean from carbon dust. It will make chemicals life longer.
 AGITATION (BY USING PLATFORM LIFT)

Agitation performed is useful to improve dirt and grease retirement from pieces while being cleaned. In
order to start agitation, elevator must be placed before in full down position (inside tank).
In Automatic mode, agitation duration will be done as percentage from total cycle time. You can set this %
in Working Parameters screen for short, medium & long cycles. Agitation time will be always made at the
end of cycle.
 STOP & GO (only selected models)

Stop&Go is a operation mode for our ultrasonic generator. In this mode, ultrasonic emission is made in
intermittence mode. It helps to remove some kinds of dirt and grease more quickly, as sand inside valves.
Your own experience will teach you when to use this mode to get better results, depending on kind of
material cleaned or dirt to remove.
 PNEUMATIC BLOWER
Once pieces are cleaned, and before taking them from elevator’s tray, you can use Pneumatic Blower in
order to remove water from inside piece (holes, etc.)
 TANK HEATING SYSTEM

Ultrasonic cleaning gets better results when water in main tank is heated (75-85ºC). This improves
cavitation physic process. You can adjust the Set Point temperature in Working Parameters Screen.
Default temperature is 80ºC. Your own experience will teach you best temperature for each kind of
material cleaned or dirt to remove.
 ELECTRICAL BOARD COOLING SYSTEM

Tank Heating System and Ultrasonic Power Circuit Boards generate high quantity of heat. In order to
remove it from inside electric box, there are 3 cooling systems:
- Electric Box Upper Fans: they will work at all times, in order to evacuate heat generated from tank
heating system.
- Ultrasound Circuit Boards Fans: this small fans, mounted on electronic circuit boards will be
working at all times in order to protect electronic components even after Ultrasound System is
stopped (due to thermal inertia).
- Ultrasound Circuit Boards Box Fans: these big fans (1 for each 1KW Ultrasound Power) create a
forced convection air flow which cools Ultrasound Generators while working. They will work only
when Ultrasound System is working.
-
 ECO MODE
Use it every night so bath temperature will drop to 60ºC, saving energy. Quick heat-up to working
temperature (80ºC) can be done quickly (less than 1 hour). Eco Mode can be setup to be
activated/desactivated automatically every night/morning. Desired temperature for Eco Mode can be
changed at Setup screen.
 HEATING SYSTEM TIMER

Use it to program heating system switch on automatically before you arrive, so machine will be ready to
work once, and no need to wait for it to heat-up (3 hours). You can also use it to switch it off automatically
at the end of each week. Also Eco Mode times can be programmed here for daily operation.

 ULTRASOUND DELAYED START
An automatic cycle can be programmed to be started with some delay. For example, use to leave parts to
clean inside tank when you leave, so chemical & temperature will be working for all night, and quick
ultrasound will be done just before you arrive. This will get very good cleaning resuls with few energy
consumption, as ultrasound time is reduced. Please be aware some materials could get coloured or
damaged when left inside chemicals for a long time.
 ENERGY CONSUMPTION MONITOR SCREEN

At this screen you can monitor energy used by each machine device (measured in kwh). Introduce your
€/kwh cost, so you will know how much money is your cleaning process taking. You can do reset any time
you want (daily, weekly, monthly....)
 CLEANING CHEMICALS CALCULATOR SCREEN

Use it to easily calculate how much chemicals are need to prepare new bath.
 HOURS & SWITCH COUNTER

Use to check how many running hours & switches on each device had since first day (non reset-able
counter).
 MAINTENANCE PROGRAM SCREEN

It will advise about maintenance actions to be done to keep your ultrasonic cleaner in good shape & full
performance.
 AUTOMATIC WATER REFILLING SYSTEM (optional device)

Just connect water supply to provided inlet, and water will be automatically refilled when needed.
CHOOSING RIGHT CHEMICAL PRODUCT

 Depends on the dirt and the part material. Damages can be done when using a wrong chemical.
 The earliest we eliminate the oil, the longer chemicals last.
 Corrosive. When handling them always use security glasses, mask and gloves.
 It’s recommended to formulate a defined concentration. To increase or decrease concentration out

from provided range, won’t improve the cleaning result.
 After bath saturation, a waste management company should take it away.
 When is “the end” for the bath? It happens when the cleaning process last a longer time than usual.
Based on experience.
 To add new fresh chemicals to a dirty bath is not worthy. Best results will be achieved changing the
whole bath when saturation occurs.

PARTS MATERIAL PRODUCT APPLICATION % FORMAT PACKAGING
Special for 25 lts

ALUMINUM PARTS Heavy duty degreassing and 4% Blue Liquid
PDU-200 33,4kg/can
and carbon dust or burned oil
& removal. Used together
other non ferrous 10 lts
PDU-201/202
PDU200 + PDU201/202 0,8% Red Liquid
or light alloys. 10 kg/can
Also suitable for PDU-50 Standard degreassing 3-5 % Powder 25 kg bag

Steel & Cast Iron.
Special for STEEL, Heavy duty degreassing and

PDU-40 or
CAST IRON or carbon dust or burned oil 5-10 % Powder 25 kg bag
PDU-45
STAINLESS STEEL removal
parts.
PDU-39 Standard degreassing 3-5 % Powder 25 kg bag
NEVER use with
Aluminum.
PDU-40 is sold pure, whilst a specific additive can be used to increase process speed.
PREPARING CLEANING SOLUTION

In order to prepare cleaning solution, please proceed in this way:
Water
1. Fill Auxiliar tank with water up to FILL LEVEL mark (5-10 cm
above level sensor)
Fill Main tank with water up to SAME LEVEL as auxiliar tank,
so enough free room will be left for chemicals to be added later.
Never use hot water for filling, as it could damage transducers.
15ºC Level
2. Set Water Temperature Set Point to 80ºC at Configuration Sensor
Screen. Turn on Heating System.
3. When temperature reaches 40º C, Turn on Ultrasound System, to start degassing process. This will
improve cleaning performance, as existing gas on tap water will absorb energy released from
cavitation.
Chemicals
4. At 70ºC, chemicals can be added. Use Initial Screen
Calculator at Touch Screen for recommended
concentrations.
a. Put on glasses, mask and gloves (irritating).

b. Shake the product inside cans.
70ºC
c. Pour chemicals into Main tank, spreading it over the
whole surface.
Water
5. Fill main tank with water until it’s full. Use laminar flow pump & pneumatic tray agitation up-down
movement, in order to help chemicals to mix.

80ºC
Once bath is prepared, you just have to renew daily evaporated water in this way by adding enough
water to main tank until it’s full & auxiliar tank gets to “Fill Level” mark (5-10 cm above level sensor).
Don’t add more water than necessary, as this will reduce room for water coming from main tank when
parts are introduced. Overflow can occur then.
CHEMICALS CONCENTRATIONS RECOMMENDED
Real PDU-200 PDU-201/202

KGS
Volume 4% 0,8%
ACM-100E 125 lts 6,7 kg 1,0 kg
ACM-200E 250 lts 13,3 kg 2,0 kg
ACM-300E 415 lts 22,1 kg 3,3 kg
ACM-450E 545 lts 29,1 kg 4,4 kg
CM-650E 835 lts 44,6 kg 6,7 kg
ACM-1000E 1.250 lts 66,7 kg 10,0 kg
Real PDU-200 PDU-201/202

LITERS
Volume 4% 0,8%
ACM-100E 125 lts 5,0 lts 1,0 lts
ACM-200E 240 lts 10,0 lts 2,0 lts
ACM-300E 415 lts 16,6 lts 3,3 lts
ACM-450E 545 lts 21,8 lts 4,4 lts
ACM-650E 835 lts 33,4 lts 6,7 lts
ACM-1000E 1.250 lts 50,0 lts 10,0 lts
When adding fresh water, full degassing takes up to 4-8 hrs, so equipment won’t have full performance
until then.
You can test slight different concentrations, inside ranges provided, at your own experience.
If the water temperature falls under 10ºC, the dust will deposit on the bottom of the tank. In this case, the
machine will not clean properly, even if we heat the water up to 80ºC.
In order to solve this, you need to shake the liquid of

the tank to ease the solution of the product. Maybe
you need to take away the working tray and shake the
bath with a specific stick as this shown at photograph:
TAKING OUT OIL & GREASE FROM

AUXILIARY TANK

Oil & grease will be retained at surface of auxiliary tank water. In order to remove it, you have to turn
removing device, until it’s at same level as water surface. Then open drain valve so you can extract oil.
Machine has to be well leveled regarding to floor, so this oil removing device works properly. You can
also use a small saucepan or strainer for this purpose.
DEFAULT PARAMETERS
These are the default settings for equipment:
Water Temperature 80ºC (60 ºC for ECO mode)
Working Parameters
Short Cycle 20 min Cleaning Time 100% Agitation Time
Medium Cycle 40 min Cleaning Time 100% Agitation Time
Long Cycle 60 min Cleaning Time 100% Agitation Time
Air Compressed Working Pressure: 6 kg/cm2
LANGUAGE SELECTION
This initial screen is shown at start-up. Please, choose the language you prefer by pressing on the desired
flag on the screen.
Emergency Rearm button is placed at this screen. You will need to press it to initialize
equipment after an emergency stop (release emergency button before rearming)
Access to Chemicals Calculator screen. Use it to easily calculate how much

chemicals do you need to add to prepare new bath.
Access to Maintenance Program screen. It will let you know you about
maintenance actions to be done to keep your ultrasonic cleaner in good shape &
full performance.

MANUAL MODE
Go to Home screen (languageselection)
Go to Automatic mode
Shows current tank temperature, and actual Set Point.
Shows current time elapsed since last

Ultrasound start
Move UP, PAUSE or move

DOWN the pneumatic elevator
Important:
 DOWN will automatically start ultrasounds
 UP will automatically stop ultrasounds
Switches on/off the heating system for the tank
Switches on/off the pump for grease removement.
Switches on/off the Ultrasound system
Switches on/off the elevator agitation system. Tray must be in full down position
before start agitation.
Switches ECO Mode ON/OFF. Use ECO mode for quickly setting a lower Set Point
for Temperature Control at Main Tank. Use Eco Mode to decrease heat losses
while machine is not working (at night). New Set Point must be high enough to
allow a quick heating back to working temperature.
Acess to Timer Heating Screen.
Access to Configuration Screen.
Access to Electrical Power Consumption Control Screen.

STATE INDICATORS
Ultrasound
System Working
Elevator Raising Indicator
Indicator
Laminar Flow
Pump Working
Elevator Agitation Indicator
Position Indicator
Elevator Lowering Heating System

Indicator Working
Indicator
Elevator Full
Down Position
Indicator
In Manual Mode, you can monitor from touch screen the activity of the equipment systems, by
reading the status indicators shown for each function:
 Elevator Raising: will light when air pressure is applied to elevator to raise
 Elevator Lowering: will light when air pressure is applied to elevator to go down
 Elevator Full Down Position: will light when elevator is in full down position inside tank
 Elevator Agitation Position: will light when elevator reaches agitation position (15 cm
distance from low position). This point is used to determine return position in agitation
system.
 Heating System: will light when electrical resistances are working. This will happen when
Heating System is ON, and tank temperature is below Set Point fixed in. This indicator also is
shown in Automatic Mode.
 Laminar Flow Pump: will light when Laminar Flow Pump is working. This will happen when
Laminar Flow System is ON, and pump is working following pattern fixed in Laminar Flow
Setup Screen for working and waiting times.
 Ultrasound System Working: will light when Ultrasound System is being enabled from PLC.
AUTOMATIC MODE
In Automatic Mode, cleaning and agitation times are controlled by the
machine, so operator presence is not required during cleaning cycle.
Please consider that when entering Automatic Mode, elevator will

raise full up, in order to place tray in load position. This cold damage
cover in case any pieces are in tray, or even cause any damage to
operator. For that reason, before entering this mode, you will receive
this caution message:

If you leave Automatic Mode while in a cleaning cycle, it will stop. So confirmation will be asked before
trying to leave this mode to Manual Mode.
At the end of each Automatic Cycle, the ultrasounds will stop and the tray will keep in full down position.
Laminar Flow Pump will start in order to clean water surface from oil & grease prior to piece extraction.
Elevator will raise the tray when operator press UP button, after verifying oil has been removed from
water surface and confirms cover has been opened (so pieces in tray won’t hit cover).
Heating System
Working
Indicator
Go to Manual System Mode Screen
Shows current temperature inside tank
Shows Elapsed cycle time (1st box) and Cycle Time

Preseted (2nd box).
Shows Up-down Time Preseted (1st box), and elapsed

time (2nd box).
Begins the Short, Medium or Long Cycle. You can

change cycle, even if cleaning has already started.
Switches on/off tank heating system
Finishes the automatic cycle
Switches ECO Mode ON/OFF. Use ECO mode for quickly setting a lower Set
Point for Temperature Control at Main Tank. Use Eco Mode to decrease
heat losses while machine is not working (at night). New Set Point must be
high enough to allow a quick heating back to working temperature.
Access to Automatic Mode Cycle times screen setup.

Access to Timer Heating Screen.
Access to Configuration Screen.
Access to Electrical Power Consumption Control Screen.
CYCLE TIME COMPLETED. OPEN COVER & PRESS UP TO CONTINUE.
This message is shown when the Automatic Cycle ends. At this point, Laminar Flow System will start, and
machine will show this message. Once user checks Laminar Flow has removed oil from surface, can open
cover and press UP button. This will stop Laminar Flow and raise elevator so parts can be extracted. In
case user doesn’t give confirmation after 10 minutes, Laminar Flow system will stop, and parts will keep
inside until user presses UP button.
AUTOMATIC MODE CYCLE TIMES
Go to Previous Screen (Automatic Mode)
Access to automatic cycles Delayed Start screen.
For each preset automatic mode

(Short – Medium – Long):
 Enter the desired cycle duration time, in minutes.
 Enter the desired percentage (%) of cycle being done with up-down moving system. This time will be
executed at the end of the cleaning cycle.
Example: Cycle time 40 min / Up-Down Time: 75%
The machine will start ultrasonic cleaning. For

the first 10 minutes, it will be done without agitation. From minute 10 to the end of cleaning cycle (min
40), agitation will be performed for 30 min (75% of cycle)
Times & percentages can be changed during automatic cleaning. In this case, they will be refreshed by
pressing Short or Long Cycle buttons in Automatic Mode Screen.

SETUP - HOURS COUNTER
Go back to Previous Screen
Special Stop&Go Mode useful for Degas tank water when first used & for some special
cleaning situations (when available)
Advanced setup screen. Only for technical assistance (password).
Tank Temperature (ºC): Enter desired water main tank temperature.
Tank Temperature ECO mode (ºC): Use ECO mode for quickly setting a lower Set Point for Temperature
Control at Main Tank. Eco Mode will decrease heat losses while machine is not working (at night). New Set
Point must be high enough to allow a quick heating back to working temperature.
HOURS & SWITCH COUNTER:Use it to check

how many running hours & switches each device had since first day (non reset-able counter).
MAIN TANK FILTER (Optional)

All dirt removed from parts has to be removed to increase chemicals life and get better cleaning results.
1. Floating dirt can be removed with Oil Free LFS Separation system. Then, extract from auxuliary tank.
2. Heavier dirt will lay at tank’s floor, being enough room to keep it there until next tank emptying.
3. Dirt mixed in suspension with water & chemicals can be filtered using our optional stainless steel filter:
A B
FILTER
Valve A: Filter
Valve B: Open

Valve B: Open
Valve A: Filter
Go to Setup Screen. Select filtering time(minutes). Press green button to start
Countdown will start. Filtering can be cancelled anytime by pressing
Note: Filtering will not start if any Automatic Mode is working. Automatic Modes can not be started if
filtering is working.
Automatic pressure detector will stop pump if pressure inside filter is higher than 3 bar.

OIL SEPARATION (Also to isolate filter before open it to clean)
Valve A: Oil Separation

Valve B: Closed
Valve B: Closed
Valve A: Oil Separation
WATER AUTO-FILLING (Optional)

WATER AUTOFILLING TIME (Optional): First, attach water supply to provided inlet in back
of machine. System Selection Button:
 Water OFF: Automatic filling will not work. Machine will stop & LOW WATER
LEVEL sign will be shown when sensor detects minimum water level.
 Water AUTO: When sensor detects minimum water level, water filling valve will be opened for
selected time (see next). Machine will pause laminar flow/filtering pump temporally to help
auxiliary tank refilling. If machine is not recovering water working level soon, machine will stop &
LOW WATER LEVEL sign will be shown as some problem with water supply could be happening.

 Water ON: Use it to manually fill tank with water. Remeber to close after tank is full!!
Enter desired filling time in seconds, depending in supplying water

pressure. Our recommendation is to do small & frequent refillings, so
level in auxiliary tank is always as low as possible (4-8 cms above
sensor level). This will keep free highest possible volume in auxiliary tank to be used as overflow space
when entering big parts to cleanin main tank.
ELECTRICAL ENERGY CONSUMPTION
You can control electrical power consumption being used by each equipment device: Ultrasound
Generator, Heating System, Laminar Flow Pump and Stand-by Time. You can even calculate money cost by
entering kWh cost at your country.
Installed kW for each device are entered at Advanced Mode Setup Screen (accessible only with password
by technical service).
Hold button for more than 2 seconds to reset values.
You can access Heating Temerature Graph (96 hr) our Ultrasounds On/Off Graph (24 hr) by clicking over
“Heating” or “Ultrasounds” signs on Energy Consumption Screen:

PROGRAMMABLE TIMER HEATING SYSTEM
This timer can be used to control Heating system, helping you to reduce electrical power
consumption, which can save quite money each year. Press over Actual Time to change it.
AUTO START: Select day and time for heating system to start. For example, 3 h before you start cleaning,
so water will be at right temperature for then. You can choose this to be done once, or every week. If you
started system previously manually, Auto Start will not affect.
AUTO STOP: Select day and time for heating system to stop. For example at the end of week, so heating
system will turn off (in case you forget to make it). You can choose this to be done once, or every week. If
you stopped system previously manually, AutoStop will not affect.
ECO MODE: Choose what time Eco Mode will be connected and/or disconnected each day. At the end of
every day, Eco Mode ON will decrease Set Point (see Setup Scree), helping to reduce power consumption
during night. Set Eco Mode OFF enough time
before you start cleaning next day, so water will
be at right temperature for that time. Default Eco Mode Temp is 60ºC. For that temperature, you will
need 1 hour aprox to raise temp again to 80ºC.
ULTRASOUNDS DELAYED START

User can program an automatic cycle (short,
medium or long) to be started with some delay.
For example, use to leave parts to clean inside
tank when you leave, so chemical & temperature
will be working for all night, and quick ultrasound
will be done just before you arrive. This will get
very good cleaning resuls with few energy waste,
as ultrasound time is reduced.
Be aware as some materials could get
coloured/damaged when left inside chemicals for
a long time.
Steps to procedure:
1. Open cover and place parts to clean at tray.
2. Enter desired day & time for cycle to start.
3. Choose desired automatic cycle to perform when time is reached.
4. Tray will go down, and machine will keep waiting entered time to be reached. You can close cover
5. Go back to automatic cycle screen (or system will go automatically when delayed cycle starts).
If you want to cancel programmed cycle before it starts, press Cancel button at this screen, or Stop button
at automatic cycle screen. Note: Press over Actual Time to change it in case it’s not correct.
CLEANING PRODUCT CALCULATOR
Use it to easily calculate how much chemicals do you need to add to prepare new bath.
Recommended values are always shown, but you can modify desired concentration up to your own
experience.

Result is given in both kgs & liters. Machine capacity can only be changed by advanced user
password.
MAINTENANCE PROGRAM SCREEN

It will let you know you about maintenance actions to be done to keep your ultrasonic cleaner in good
shape & full performance. You can press over each operation’s text in order to see photo. System will
advise when one or more operations have to be done, showing message “Maintenance Operations
Pending” on every screen.
In that case, go to Maintenance screen and check with operation has to be done (red flashing light). Once
maintenance is done, press its green button. Alarm for that operation will be re-programmed for next
maintenance, using Frequency parameter. You can change Frequency parameter.
Operations are divided in 2 pages. Press Next / Previous buttons to go through them. Always check system
time is tight. Press over Actual Time to change it in case you need.
GREASE ELEVATOR SHAFT EACH WEEK

Elevator shaft needs to be lubricated frequently to avoid quick nylon bearing waste. Please use provided
greaser each week to fill inner chamber inside shaft with SILICONE GREASE.
CLEAN AIR FILTERS.

Electronic Power boards need to be cooled with air when running. Fans are placed inside machine to get
air from exterior, but this air has to be filtered to prevent dirt or metal particles to damage electronic
boards. Please remove filters and blow or change them every 3 months.
NON RETURN VALVE CLEANING

A non return valve is placed on left side of machine, next to Laminar Flow Pump. It will prevent water from
main tank going back to auxiliary tank with less height. Non return valve must be cleaned every 6 months
or when water is moving from main tank to
auxiliary tank. In order to clean it, machine
has to be empty and left side panel has to be
removed.
AUXILIAR TANK FILTER CLEAN

This filter placed at auxiliary tank prevents any small part (grovers, etc) to enter into Laminar Flow circuit,
which could damage pump and non return valve. Please clean this valve every 6 months. For better
cleaning, you can dismount it by unscrewing it. You can ask UltraTecno for new filter in case you need.
CLEAN TANK WALLS & FLOOR WHEN EMPTYING

After emptying the tank, rinse it thoroughly with water to remove the metal dust and avoid it could
damage any components. Also proper cleaning will prevent ultrasonic erosion to appear early on
transducers sets, and will make its life longer.
CHECK ELEVATOR BEARINGS

Nylon bearing will deteriorate with friction with stainless steel cylinder bar. Good lubrication can delay
this process, but bearings must be checked every 12 months. If gap opens between bearing and cylinder
bar, elevator movement will not be smooth, and loading cargo will decrease.

CHEACK TRAY GUIDE-ROLLERS
Two Teflon guide-rollers are placed at tray to prevent it from rotating. Every 12 months must be checked
they are running freely. Please don’t tight bolts too much, as this will prevent guide rollers to run freely.
CHECK POWER BOARDS & FANS

Every 12 months panel on right side of machine has to be removed to check all power boards and their
fans are running ok. You will notice power boards are running as red lights will light when ultrasounds are
activated. You can also measure power consumption with clamp-meter to verify.
HIBRYD HEATING SYSTEM (Optional)

Hybrid Heating uses both hot water from customers central heating (gas/diesel/sun power...) and
electrical energy from installed resistances at tank. There are two valves for in and out hot water
connection back of machine. Any of them can be in our out. Connect to your central heating system.
Set Electrical Heating Start Temperature to desired frontier level at which Hot Water heating will
stop, and electrical system will start. For example, if your hot water system is at 70ºC, use 55-60ºC.
Customer's hot water installation must be always keep with hot water and pressure, so hot water
will recirculate, as our system does not include any pump.
ECO Mode Temperature has to be equal or lower to frontier temperature, as when ECO Mode
activated, it will never use electrical heating system.
ALARM MESSAGES
EMERGENCY STOP. PRESS REARM BUTTON AT HOME SCREEN.
This alarm message is shown in case Emergency Button is pressed. Once the problem that originated the
emergency is solved, please go to Home screen, release Emergency Button and rearm system by pressing
Rearm button at Home screen.
PUMP BREAKDOWN.
Shown if the electric thermal protection for the flow pump is released. Please re-arm the protection in
the main electric box and go on.
HIGH WATER TEMPERATURE. 15 MINUTES STOP.
Shown if water temperature reaches 94ºC due to high power ultrasounds, even with heating system
disconnected. Ultrasounds & Heating system will stop for 15 minutes.
WATER LOW LEVEL. FILL THE TANK.

Shown if the water level in the tank is too low and automatic water refilling is not available or it was not
able to recover working level. Ultrasounds, Heating and Laminar Flow systems will stop working. Please,
fill the tank with more water/cleaning product and press OK at blue screen to re-start (blue screen will
only appear in main Manual/Automatic Screens)
POSSIBLE AGITATION SENSOR FAILURE
Shown if system does not detect tray arriving to return point after 7 seconds, as this could mean return
point sensor failing. In this case, system will take tray down to avoid cover being hit with parts at tray. This
message doesn’t mean sensor is failing, as it will be shown if reaching turning point takes more than 7
seconds when agitation with heavy parts or with tray speed reduced (increase tray speed with flow
regulators).
OVER PRESSURE IN PUMP - CLEAN FILTER
Automatic pressure detector will stop pump if pressure

inside filter is higher than 3 bar (adjustable). An alarm
message will be shown so filter is cleaned. Do it, and then
press OK.


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Automotive Cleaning

Full Operation Manual

ULTRASONIC SYSTEM FOR

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

MODEL ACM-450E ACM-650E ACM-1000E

POWER SUPPLY 400V / 50Hz (3 PHASE + NEUTRAL + PE)

TOTAL POWER (kW) 15,67 kW 17,00kW 19,76 kW

HEATING SYSTEM (kW) 11,25 kW 11,25 kW 12,00 kW

ULTRASOUNDS (kW) 4,0 kW 5,0 kW 7,0 kW

LAMINAR FLOW PUMP (kW) 0,3 kW 0,6 kW 0,6 kW

COOLING FANS (kW) 0,12 kW 0,14 kW 0,16 kW

EXTERNAL DIMENSIONS (mm) 1760x1060x2000 2000x1260x2056 2300x1400x2055

MAIN TANK DIMENSIONS (mm) 1120x650x705 1370x800x705 1500x900x750

TOTAL CAPACITY (liters) 584 lt 861 lt 1250 lt

MAIN TANK VOLUME (liters) 510 lt 770 lt 1100 lt

AUX TANK VOLUME (liters) 74 lt 91 lt 150 lt

DRAIN VALVE 1½” 1½” 1½”

MAX WEIGH ELEVATOR (kg) 350 kg 500 kg 800 kg

The investment is covered in very few months.

COMPONENTS OF THE SYSTEM

CLEANING LIQUIDS USED

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

MACHINE MAIN FEATURES

 LAMINAR FLOW SEPARATION SYSTEM

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

 AGITATION (BY USING PLATFORM LIFT)

 STOP & GO (only selected models)

 TANK HEATING SYSTEM

 ELECTRICAL BOARD COOLING SYSTEM

 HEATING SYSTEM TIMER

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

 ENERGY CONSUMPTION MONITOR SCREEN

 CLEANING CHEMICALS CALCULATOR SCREEN

 HOURS & SWITCH COUNTER

 MAINTENANCE PROGRAM SCREEN

 AUTOMATIC WATER REFILLING SYSTEM (optional device)

CHOOSING RIGHT CHEMICAL PRODUCT

 The earliest we eliminate the oil, the longer chemicals last.

 It’s recommended to formulate a defined concentration. To increase or decrease concentration out

 After bath saturation, a waste management company should take it away.

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Special for 25 lts

Also suitable for PDU-50 Standard degreassing 3-5 % Powder 25 kg bag

Special for STEEL, Heavy duty degreassing and

PREPARING CLEANING SOLUTION

a. Put on glasses, mask and gloves (irritating).

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

CHEMICALS CONCENTRATIONS RECOMMENDED

Real PDU-200 PDU-201/202

Real PDU-200 PDU-201/202

In order to solve this, you need to shake the liquid of

TAKING OUT OIL & GREASE FROM

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Access to Chemicals Calculator screen. Use it to easily calculate how much

Pol.Ind. Mediterraneo – C/Senyera, nave 19 - 46560 Massalfassar - Valencia (Spain)

Go to Home screen (languageselection)