Professional Documents
Culture Documents
Final FS Balachan Dip
Final FS Balachan Dip
In Partial Fulfillment
BLACHAN DIP IN
ZAMBOANGA CITY”
Submitted by:
Ghalethea Calumpang
Melanie Zamora
March 2023
Table of Contents
a.Project Name……………………………………………………………………………………………… 1
b. Location…………………………………………………………………………………………………….. 2
c. Proponent…………………………………………………………………………………………………. 2
d. Project Description…………………………………………………………………………………… 2
f. Project Benefits………………………………………………………………………………….…….. 2
g. Project Cost…………………………………………………………………………………….……….. 3
h. Project Funding…………………………………………………………………………….…….…… 3
i. Contingency Plan………………………………………………………………………….…….…….. 3
II. Introduction………………………………………………………………………………………….……… 4
g. Methodology……………………………………………………………………………….……………. 10
h. Definition of Terms…………………………………………………………………….……………… 11
A. Marketing Aspect…………………………………………………………………………………….. 13
a. Market Description………………………………………………………………………………. 14
b. Nature of Demand……………………………………………………………………………….. 14
c. Projected Demand………………………………………………………….……………………. 15
d. Demand Analysis………………………………………………………….………………………. 15
e. Nature of Supply………………………………………………………….………………………. 16
f. Projected Supply………………………………………………………….……………………….. 17
g. Supply Analysis………………………………………………………….………………………… 17
h. Pie Chart………………………………………………………………….…………………………. 18
j. Competitive Position……………………………………………….…………………………… 19
k. Marketing Program……………………………………………….……………………………. 20
l. Projected Sales…………………………………………………….……………………………… 22
B. Management Aspect…………………………………………….……………………………… 23
b. Organizational Structure……………….……………………………………………………. 24
d. Recruitment Program………………………………………………………………………….. 28
e. Training Program…………………………………………………………………………………. 29
f. Compensation Package…………………………………………………………………………. 30
g. Fringe Benefits……………………………………………………………………………………… 31
h. Working Hours…………………………………………………………………………………….. 32
i. Office Hours…………………………………………………………………………………………… 33
j. Business Policies……………………………………………………………………………………. 33
k. Gantt Chart…………………………………………………………………………………………… 36
C. Technical Aspect……………………………………………………………………………………. 37
a. Product Description…………………………………………………………………………….. 38
b. Manufacturing Process………………………………………………………………………… 41
c. Plant Size……………………………………………………………………………………………… 43
d. Production Schedule…………………………………………………………………………… 44
g. Plant Location………………………………………………………………………………………… 60
h. Plant Layout……………………………………………………………………………………………. 61
i. Raw Materials…………………………………………………………………………………………. 64
j. Utilities…………………………………………………………………………………………………. 66
k. Waste Disposal……………………………………………………………………………………… 74
l. Product Cost…………………………………………………………………………………………… 69
m. Logo……………………………………………………………………………………………………… 74
D. Financial Aspect…………………………………………………………………………………….… 75
a. Financial Assumptions…………………………………………………………………………… 76
c. Financial Statements……………………………………………………………………………… 78
1. Balance Sheet………………………………………………………………………………… 78
2. Income Statement…………………………………………………………………………… 79
4. Cash Flow……………………………………………………………………….………………. 81
5. Related Financial Ratios…………………………………………………………………… 82
6. Supporting Schedules……………………………………………………………………… 83
7. Financial Analysis……………………………………………………………………………… 91
E. Socio-Economic Aspect……………………………………………………………………………… 92
Appendices/Annexes……………………………………………………………………………………………… 96 - 132
I. Executive Summary
1
a. Project Name Project Feasibility Study on Manufacturing
Balachan Dip in Tumaga Zamboanga City
b. Location Tumaga - Lunzuran road, fronting tumaga
barangay hall which has a total of 400 square
meters
c. Proponent Chastine Mae B. Buen
Ghalethea Calumpang
Melanie Zamora
d. Project Description Balachan is a multipurpose type of condiment
where it can be used as; Dip, Sauce, Viand and
Condiment. It is a shrimp paste with low-carb
condensed milk, coconut sugar, mayonnaise,
lemon and coconut cream sealed in a 200g
bottle.
e. Objective of the Project
● to generate income.
● to be able to make use of the fishing farm
and other local business in Zamboanga
● to introduce new products in the market.
● to be able to serve healthy and
multipurpose sauce in the market.
2
To the Economy- the proposed business will
help to promote increased krill fishery and
local businesses in Zamboanga peninsula.
3
II. Introduction
4
A. Nature of the Business
Here in Zamboanga Peninsula there are only a few places that sell Balachan; in Dipolog and
Dumaguete but the largest area where Balachan is very known is in Zamboanga Sibugay
specifically in the municipality of Ipil. There they use Balachan as a dip paired with banana
crackers and then sell it everywhere, mostly seen in street carts. Since it is not introduced
in Zamboanga City we decided to make a Zamboanga City version of Balachan.
This product will be different from the usual since we will make it healthier and
multipurpose. Our Balachan can be used as viand, sauce, dip and condiment. It is also rich
in omega 3 and highly quality protein and contains low-carb. The proposed study will focus
on the manufacturing of Balachan here in Zamboanga City whereas the researchers would
like to find out if it is feasible or not to the proposed target market.
5
C. Significant of the Study
This section will provide a brief description on the various significances of the study given
To Entrepreneurs:
The major beneficiaries of this study will be the business owners in Zamboanga City,
who will be able to adapt this type of production in the market because, as we all know,
Balachan is not well known in our city. This study will also give them ideas on how to make
Balachan since it will identify the production and manufacturing of the Balachan
Stakeholders:
The owner and staff of the company are the second beneficiaries of this project. This
research would give the business owner and staff the chance to discover how to make
Balachan so they may be innovative and add something new to the market.
Government:
The government of Zamboanga City would be the study's third beneficiary. Instead of
being able to experience the taste of Bagoong and Chili sauce, the team will be making
Balachan sauce spreading the word about the Balachan, we will be sharing and welcoming
the new type and flavor of Condiments.
6
D. Objective of the Study
Management Objective
Marketing Objective
Technical Objective
Financial Objective
Socio-Economic Objective
● To determine the benefits of Balachan Dip in Zamboaga City.
● To be able to help local vendors and farmers .
● To determine the contribution of the Balachan Dip to the community.
7
E. Scope and Limitation of the Study
The marketing aspect will focus on the proposed product's projected demand and
supply for the 5 years of operation, its price, marketing program, and projected sales
quantity.
The management aspect will focus on how the business will function. It will include
the type of business organization the proponents plan to establish - a partnership. It
contains the organizational chart, a clear and precise identification of duties and
responsibilities, qualifications of the people involved in the business, and compensation. It
will also include the capital contribution of the proponents.
The technical aspect will detail the location and layout of production, as well as the
procedure and scale of the operation, the utility schedule, the procurement of culinary
tools and equipment, and raw materials. It will also cover waste disposal and other issues
that may have an impact on the operation process.
The Financial aspect will be the focus of the financial element. It will comprise a
five-year projected financial statement, as well as financial analysis and ratios and the
financial position, income statement, and cash flow.
8
F. Identification of SWOT (Strength, Weaknesses, Opportunities and Threats)
Strengths - S Weaknesses - W
Internal
● Space is big for ● Source of
manufacturing funding
● Knowledgeable in ● Unidentified
marketing and sales workers
● Knowledgeable in
processing the
balachan sauce
External
9
The table above are the strengths, weaknesses, opportunities, threats, and strategies
employed by Balachan Dip in regard to external factors that will impact the business. SO,
Strategies are actions that use strength to find opportunities. WO Strategies are the ways
in which a business takes advantage of opportunities to address its weaknesses. ST
strategies are employed to counteract threats with strengths.WT strategies are actions
that lessen threats and weaknesses.
G. Methodology
The proponent used random sampling and the quantitative research method to acquire
the data.
In order to calculate the number of respondents, the proponent used data from the PSA
site for Zamboanga City in 2015, which shows that there are 21,670 people there between
the ages of 20 and 29 in the selected barangays.
where: N= Total Population of the Target Market (ages 20-29 of chosen barangays)
e = Marginal Error
�
� =
2
1 + � �
21,670
� = 2
1 + 21,670(8%)
= 155 respondents
The proponent created a survey questionnaire using Google Forms as a method for
data collection, and distributed it to 155 respondents via the Facebook platform along with
a letter of data confidentiality. The proponent confirms that the respondents live in
Zamboaga City.
In order to find the supplier and competitors, the proponent did research, listed
Zamboanga City condiments listed at the supermarket, and afterwards verified the
information online using Google Forms, online platforms such as Facebook, and personal
questions about the different markets in Zamboanga.
10
The proponent conducted research at different physical stores and online
platforms to learn the cost of the machinery and raw materials utilized to make this
product.
Regarding the location of the plant, the proponent asked the property's owner
whether they could approve the group's proposed project on Tumaga-lunzuran Road, in
front of the barangay hall.
H. Definition of Terms
● Condiment - A condiment is a preparation that is added to food, typically after cooking,
to impart a specific flavor, to enhance the flavor, or to complement the dish.
● Fermented - fermentation is the conversion of carbohydrates to alcohol or organic acids
using microorganisms—yeasts or bacteria—under anaerobic (oxygen-free) conditions.
● Feasible - Capable of being done or carried out.
● Manufacturing - is the making of goods by hand or by machine that upon completion
the business sells to a customer.
● Krill - are small shrimp-like crustaceans, with an average size of about 3.5cm in length –
about the size of an ordinary paperclip – although they can reach lengths of double that
size up to 6cm.
● Dip - A thick sauce in which pieces of food are dunked before eating.
● Multipurpose - is serving or able to serve more than one purpose.
● Utilize - make practical and effective use of.
● Patronize, then, typically means to support a business by being a loyal customer.
● Profitable - affording profits: yielding advantageous returns or results.
● Optimization - the action of making the best or most effective use of a situation or
resource.
11
III. The Feasibility Study
12
A. Marketing Aspect
13
A. Market Description
The Balachan Dip is a special condiment, a supplemental food type of business
that focuses on manufacturing a multipurpose condiment that contains ingredients that
are fit for people who practiced a healthy living.
The target market of Balachan Dip are those people who are health conscious,
households located in Barangay Tumaga, Zamboanga City especially those working
individuals who have the purchasing capability to consume our product. The business
also offers free and non-free delivery services within a 5-kilometer radius of the
physical/manufacturing store. It is also available in all branches of Yubengco in
Zamboanga City.(Please refer to Annex 5 Page 107 )
A. Nature of Demand
Out of 90,189 total population of the five barangays, 21,670 or 25% people ages
20-29 are included in our target market. Within the five barangays there are 155
respondents represented in this study.
As far as the proponents are aware, Balachan Dip is a product that is currently not yet
sold nor available in the city. Because it is still a new product, the proponents performed
a survey to see if it would be expected. The proponents have considered five barangays
within the five km radius from Tumaga namely; Tumaga, Putik, Sta Maria, Guiwan and
Pasonanca. Out of 90,189 of these five barangays, only 25% or 21,670 people ages 20-29
are included in our market. These people are represented by the 155 respondents
coming from different barangays.
According to the data acquired, 96.8% of the respondents are mostly students with an
allowance of 1,000-4,999 php are willing to purchase and patronize the product once it
is available in the market. Based on their preferences, most of them are willing to pay
Php 180-200 php for 200 grams of Balachan Dip.(Please refer to the Survey Result Annex
6 Page 108)
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B. Project Demand
The population growth rate of Zamboanga city is 7.8% on food and beverages
based on the PSA 2020-2021 data. Based on 2015 PSA data that ages 20-29 wherein the
total population of the five chosen barangays is 90,189, which serves as a basis of the
computation to get the desired respondents of each barangays.
Based on the survey conducted, out of 21,670 people ages 20-29 within the five
chosen barangays in Zamboanga City, only 92%, 143 respondents, or equivalent to
19,937 of the total population in these barangays buy condiments.
1
353,088
2
380,667
3
410,351
4
442,363
5
476,869
C. Demand Analysis
The table above shows the annual condiments in Zamboanga City for three
consecutive years. The demand on the left column shows the response of consumers
purchasing condiments.
15
D. Nature of Supply
The proponents have gathered inventory data of condiments’ supply in Yubenco
supermarkets. These condiments offer the same product of Balachan Dip, thus making
them the main competitors of our business. In this, we have decided to gather daily
information of supply in different Yubenco Supermarkets.
The table above shows daily and yearly supply of selected 5 competitors of Balachan Dip
in Yubengco Supermarket Zamboanga City
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E. Project Supply
1 155,520
2 167,651
3
180,728
4
194,825
5
210,021
F. Supply Analysis
The proponents have gathered data on condiment inventories and restocking
cycles that were used to calculate the annual supply of each condiment accessible at
Yubengco Supermarkets, which totaled 155,520. The numbers for years two and three
are calculated using the total supply from year one multiplied by the 7.8% annual
growth rate for food and beverages. The increase in supply over the upcoming years is
due to the idea that suppliers will raise their production rate as Zamboanga City's
population rises.
G. Pie Chart
17
As shown in the pie chart above, there is a 6% stake for Juan Balachan to
penetrate the market and our competitors such as Baguio Fiesta Shrimp Paste, Ejt
Bagoong Gata, Mothers Best Classic, Lolits Dayok and Dragon Bagoong Alamang covered
44% of the markets demand leaving 50% for the Unserved Market.
1
353,088 155,520 197,568
2
380,667 167,651 213,016
3
410,351 180,728 229,623
4
442,363 194,825 247,538
5
476,869 210,021 266,848
I. Competitive Position
Zamboanga's Balachan Dip has a clear competitive advantage compared to other
condiments for several reasons. Firstly, it is the only condiment that promotes healthy
alternatives such as coconut sugar, low calorie mayonnaise and low carb condensed
18
milk. This is important because there is an increasing trend that the population is
becoming more health conscious and choosing products that are beneficial to their
welfare over products that only boast taste, this health-centric consumption behavior is
amplified by the dangers currently posed by the COVID-19 pandemic.
Secondly, the pricing strategy of our business makes sure that the Balachan Dip
product is as competitive as the other options in the market. This means that we can
cater to individuals who belong to the low-income and lower middle-income bracket
since our product is a multipurpose condiment.
Lastly the business will also have a strong digital presence in social media which
allows the customer to order online with free delivery service within 5 km radius of our
physical store given that their order has reached the minimum number of bottles.
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J. Marketing Program
Marketing program will focus on different barangay in Zamboanga city. In
connection with this the proponents conducted a survey to determine the analysis of
four aspects of the study such as the marketing aspect. According to the result of the
survey 96.7% of the total respondents are willing to patronize and purchase Balachan
Dip products that will be available in all Yubenco branches and in the physical store
located in Tumaga Zamboanga City. Proponents would be able to see how it could
attract customers to purchase its product in this way.
20
for the students as well.
The proponents had decided to
distribute our product in all
branches of Yubenco, especially
those branches who are under the
5 km radius from Tumaga road
since it is accessible for our
customers to do their grocery.
21
the proponents decided to use the
most common pricing method
which is the cost-plus pricing.
Cost-plus pricing works: a certain
product will have a mark-up to
cover the expenses of production
of Balachan Dip with a reasonable
mark-up. The price of Balachan
Dip is 130 pesos 200g bottle.
K. Project Sales
The proposed manufacturing of JUAN BALACHAN Company will have an 8 hours
operating schedule. The maximum capacity of the production of Balachan Dip with a
total of 144 200g bottles a day that will be distributed in 3 branches of Yubenco in
Zamboanga City which results in 48 pcs or 2 boxes of Balachan Dip. We used 70%, 77.8%,
85.6% ,93.4% and 100% of the utilization rate for the year 2023, 2024,2025, 2026, 2027
which there is always room for improvement of the Balachan Dip. This means that out
of the 37,440 full capacity of our business within 260 running days, we will only be
making a percentage out of it.
22
B. Management Aspect
23
A. Name and Type of Business Organization
The name of the business company is Juan Balanchan Dip Manufacturing that
will be producing multi-purpose healthy condiments called Balachan Dip which will operate at
Tumaga Zamboanga City. It is a manufacturing business and it is a partnership type of business
where the asset, liabilities, and equity will be divided into four.
B. Organizational Structure
24
C. Office of the Business, their Job Qualification, And Job Description
25
Quality controller • Responsible for
• Experience in industry. packaging and
• At least 18 Years Old and checking the quality
above of the product.
• Male / Female. • He / She will be in
• Can finish the work on charge of checking
time. the raw materials,
• Good communication skills. the mixture, the
finished goods and
will do the daily
inventory as well.
26
Utility • Preferably male • He will be in charge
of cleaning and
• At least 18 Years Old and
maintaining
above
company premises
• Someone who has the and equipment.
capability of multitasking.
• He will maintain the
• Extensive knowledge of upkeep of the
cleaning and landscaping company facilities,
equipment. repair broken
equipment, inspect
• Has good physical strength.
finished projects,
• Has knowledge to fix lights, and comply with
repair equipment and state health and
maintain a safe working safety regulations.
area.
27
D. Recruitment Program
Juan Balachan Dip Manufacturing will be recruiting employees based on their job
specification. The business will post several posters to inform hiring an employee needs and
qualifications around the area of Zamboanga City. The announcement for the recruitment
program will be also posted in the social media sites. It will be implemented 3 months before
the start of business operations. Applicants should submit the following requirements which
will be submitted directly to the office at Tumaga Zamboanga City, and look for Ms. Buen,
Manager.
• Resume
• Diploma (High School and Collage)
• Barangay Clearance
• NBI / Police Clearance
• SSS Card
• PhilHealth Card
• NSO / Birth Certificate
• Medical Certificate from designated barangay and include here the Vaccination
Card
• 2x2 picture
• At least 2 Photocopy of Gov’t ID
After screening there will be an interview by the manager. The manager will take
responsibility to discuss further of each employees’ responsibilities in work, salaries, and
other important matters relevant to his/her job.
28
E. Training Program
The objective of the training programs is to ensure that the newly hired
employees will train on Good Manufacturing Practice. Newly hired staff must undergo
an orientation program and training program that the general manager will be
conducting. The goal of the orientation and training programs is to give new hires a
head start in performing their jobs well. During the orientation, details on the
organization's general facts, purpose, goal, objectives, core values, policies, and
uniforms will be delivered.
After the orientation, all employees who are directly engaged in the
manufacturing activities shall be trained in the particular operations they perform in
accordance with the principles of Good Manufacturing Practice. The purpose of the
training program is to give the employees the mechanics in doing their assigned task
and let them feel the short experience of working. Training in Good Manufacturing
Practices shall be in accordance with written programs approved by the production and
quality control manager.
This kind of training would be advantageous to both the company and its
employees since it would make it simpler for them to handle the workload during peak
business hours because they are already trained to complete each other’s tasks.
A year-end team-building activity will be planned by the owner for the entire
company, including the research and development team. Year-end team development
includes activities like the yearly celebration, employee assessments, and the sharing of
creative business concepts. It is also a get together after a stressful year of work.
29
F. Compensation Package
The owner is entitled to any salaries and bonuses. The Salary and wages of the
employees are based on working days and months. The employee’s salary is based on the new
minimum wage rate in Zamboanga city. Also, the Employee will receive benefits such as SSS,
PAG-IBIG, PhilHealth and 13th month pay.
Personnel Salary
Manager
457.00 11,882.00 142,584.00
Quality
Control 457.00
Production
Manager 11,882.00 142,584.00
Utility
351.00 9,126.00 109,512.00
Cook
351.00 9,126.00 109,512.00
As shown on the table above, the 9 personnel will have their different amount of salary
based on their position and work project as stated in the job description of every personnel.
(See C1 management aspect.), which makes it clear that every staff member should have a
great compensation package.
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G. Fringe Benefits
Aside from the regular salaries that the employees will receive, they are also
provided with SSS, PhilHealth, PAG-IBIG and 13th month pay as mandated by the labor
law. The employer will contribute such an amount for the benefits and rest will be
contributed by the employee that will be deducted from their monthly salary.
Contribution
Personnel Monthly
Manager
100.00 534.69 1,128.79 11,882.00
31
Monthly Total 600.00 2,712.07 - -
5,725.46 2,177.37
As shown on the table above, it shows the monthly and yearly contribution in PAG-IBIG,
PhilHealth and SSS of each management staff under Juan Balachan as well as their 13th month
pay.
H. Working Hours
The manufacturing of JUAN BALACHAN will be open from Monday-Friday for
production. Saturday is for delivery day to Designated Supermarket. There will be a total of
8 working hours in a day. There will be a lunch break for the employees (12:00 NN to 1:00
PM. Every Saturday the employees can have their (12 to 1pm) lunch break since there are a
lot of things to do and do on that day. It will operate for 260 days in a year.
32
I. Office Hours
J. Business Policies
● The success of the business greatly depends on your presence. Employees are
expected to strive for perfect attendance and to be on time for work. We
understand that sometimes you might be unable to report for work or that you
might need more time to get there. You cannot always plan for illness and other
crises, which can force you to miss all or part of your workday.
● We'll post your schedule at least four days in advance. You must arrive at work
on time and keep to the schedule. Inform the shop management team if you
won't be able to report for work during your scheduled shift because any
absences, tardiness, or over break will not be excused.
The following are the increasing disciplinary measures that a crew may experience for being
overdue and tardy:
33
Over time, we have discovered that our guests like a clean, well-groomed, and orderly
staff in our shop. We request the following from you in order to accommodate this preference:
● Every employee must have a clear forehead. The entire ear should be visible to
guys. The hair cannot extend past the collar or past the top of the head. Long
hair on women should be tied back and away from the face.
● When you arrive at work, you must be dressed entirely in your uniform. While
on duty, crew members must appropriately wear their uniforms.
● Women are only permitted to wear one pair of stud earrings at a time.
Necklaces are permitted but should be covered up by the uniform. While on duty,
no additional item may be worn.
● Men should remove their mustaches as soon as they become visible because
they are not permitted to grow mustaches.
● Slippers, athletic shorts, and sleeveless undershirts are not permitted for
employees to wear inside the shop.
Security Policies
The following rules have been established in order to further protect the shop's property and
its employees:
● Openers are instructed to wait for a member of the management team outside
the shop until they arrive.
● The closing manager may leave before the overnight crew departs. No one will
be permitted to remain inside the shop beyond that point. Only the front lobby
should be used by the overnight personnel while they are waiting for the closing
manager. They shouldn't go back into the crew room or the counter area.
● Present all items, including garbage removed from the store, to the manager for
inspection.
● All luggage and packages must be stored in the designated locker. No crew
member should store any personal items in the locker. The manager will be able
to help you retrieve any goods that were left.
● The use of mobile devices at work worries employers the most. As a business
owner or operator, you should implement this policy and adhere to it strictly.
Business owners frequently find it useful to post a sizable notice in the kitchen
that reads, "Phones are prohibited in the kitchen while on duty."
● Some employers require that employees only check their phones during breaks
and keep them in their lockers the whole workday. You can make sure your staff
is aware of the violation and repercussions of using a phone while on duty by
34
clearly outlining this policy in your employee handbook and having each
employee to sign acknowledgment of it.
● Have a "zero tolerance" policy for any kind of harassment at your place of
business. Verify that each and every employee has read, signed, and
comprehended your anti-discrimination/anti-harassment policy. If you're unsure
of what constitutes harassment, take a course. A few are created especially for
the restaurant and food service industry. Prepare your team leaders and
managers to deal with any issues that may arise.
35
K. Gantt Chart
36
C. Technical Aspect
37
A. Product Description
Product name Balachan Dip
Flavors Spicy and Plain
Ingredients kilos of krill
pcs coco
kilo coconut sugar
kilo of calamansi
of plain mayonnaise
(380g) own low-carb condensed milk
kilo garlic
kilos of onion
liter of vegetable oil
Ingredients of low-carb condensed milk 300ml all-purpose cream
cup sugar
knoxx gelatin
Intended use Ready to eat
Size and weight Net weight per pack – 200 grams
Nutritional facts
Energy (kcal) 73.73
Thiamine 0.04
Riboflavin 0.09
38
Vitamin C (mg) 5.13
Balachan dip is a condiment made of all-natural ingredients and the main ingredients are: fresh
salted krill, coconut sugar, fresh coconut milk and a homemade low-carbohydrate condensed
milk. Balachan dip has two types of flavors; (1) Sweet & Spicy (2) Original/plain. This Balachan
dip is a healthy multipurpose condiment that is suitable for a variety of uses.
Sample Packaging:
39
Nutrient content
Thiamine 0.04
Riboflavin 0.09
40
B. Manufacturing Process
START
PREPARATION
Gathering/Preparing of Raw
Materials, Preparing of
Pre-Measurement of
Raw Materials / Ingredients
COOKING
BOTTLE FILLING
41
S1: Gather and prepare all the Ingredients. - In this Step, the worker must gather all the raw
materials and prepare it. The Krill must be washed to remove its saltiness. Peel the Onion and
Garlic and then blend it separately. Next is the extraction of Coconut to generate a coconut
cream.
S2: Preparing the Equipment. - In this step, a worker must check all the Equipment’s if it’s clean
and well functioning before they start cooking.
S3: Pre-Measuring of Raw Materials/Ingredients - In this step, a worker must check if all
ingredients have the right measurement to cook a certain volume of Balachan.
S4: Cook the Balachan - Put the wok into the heavy-duty stove and let it hear for about 2
minutes. When it's ready pour coconut cream stearate continuously until the oil shows up and
then put the Krill and mix it regularly until the coconut cream is mixed properly and when the
oil boils out add the sugar. When it's done, heat a different wok, and pour a small amount of oil
and sauté the garlic until its aroma comes out and then separate it. In the same oil put the
onion and sauté until the aroma comes out then put the cooked krill and the fried garlic. Stir it
regularly and then put all the rest of the ingredients and mix it well. With that, the Balachan is
ready.
S5: Sterilize the bottles. - Prepare all the bottles and boil it for 10 minutes only. After 10
minutes, put them on a surface where it can cool down and dry.
S6: Filling in the bottles - Since the bottles are already sterilized, put 200 grams of Balachan in
each bottle.
S7: Steam the bottles. - Before the capping of the bottles, steam the bottles first until it’s hot
enough to vacuum its cap to lock it properly and to extend its shelf life.
S8: Sealing and Labeling. - Next step is to seal the bottle using a heat gun and attach its Product
Label.
S9: Store - When everything is done, it’s time to put the bottle in the box and store it in the
storage area.
Raw material used Equipment used Time frame # of workers
● salted krill ● Weighing scale 8 hours 3
● coconut cream ● Wok
● sugar, ● Ladle
● chili powder ● Strainer
● onion, ● Paper towel
● vegetable oil ● Coconut cream
● Mayonnaise extract
● Home-made low ● Stainless knife
carbohydrate condensed milk ● Measuring spoon
● calamansi/lemon
42
Process of making the home-made low – carbohydrate condensed milk
Ingredients of home-made Low - Carb Condensed Milk (380grams)
S1: In a small saucepan, add all your ingredients and mix well.
S2: On medium heat, bring the mixture to a boil, while stirring regularly.
S3: Once it begins to boil, reduce to very low heat, to a gentle simmer. Let it simmer for around
45 minutes until it has reduced and thickened.
S3: Now, transfer the unsweetened condensed milk into a glass jar or heat proof container.
S4: Let it cool completely, before refrigerating for at least 4 hours, for it to thicken further.
Leftover condensed milk should always be stored in the refrigerator, to avoid any spoilage. It
will keep well covered, for up to 4 weeks. Before using it, let it sit at room temperature for 30
minutes, for it to loosen up. To freeze: Place the condensed milk in a sealable container, and
store in the freezer for up to 6 months.
C. Plant Size
The proposed project has a total area of 400 square meters and it is located at Tumaga,
Zamboanga City. The area will be divided into two parts (1) production 150 sqm and (2) storage
20 sqm area, in the production 30sqm area it is the responsible for turning raw materials into
finished outputs through a series of production process, while in the storage area here are the
offices of administrative, marketing labeling and also where the output / finished products
store.
43
D. Production Schedule
Time Task
8:00 am Time in
work spaces
process
44
1:00pm to 4:00pm Resume of delivery to designated
supermarkets
Product Produced
Per day 144
Per month 2,880
Annual 37,440
Note: In terms of distribution of the Balachan Dip, the merchandiser and the delivery man will
distribute the products on rotation once a week per branch.
45
E. Machineries and Equipment
Factory Equipment
46
Mount Exhaust fans 2 Ace 900 1,800
Exhaust Fan draw Hardware
aromas,
fumes, and
moisture out
of a room
and vent
them outside
for
elimination.
The fan's
blades, which
are used to
remove air
from the
room, are
turned by a
machine.
47
overall
temperature.
48
s.
Total: 29,190
Factory Utilities
49
product.
50
Stainless Used for 1 New Kim 150 150
ladle set cooking. Chiong
51
cook food at
temperature
s higher than
boiling-water
canners.
Total: 16,773
52
ly get into
food through
hands,
fingernails,
or skin.
53
Total: 984
Office Equipment
54
Laptop Used for 1 Lenin 15,000 15,000
printing,
product
design,
paperworks
and other
marketing
strategies.
Total: 31,200
Office Supplies
55
Official Issued by the 2 Shop-o- 36 72
Receipt seller to the rama
buyer as
written
documentati
on for the
sales, as well
as an
acknowledge
ment for the
receipt of
cash
payment. It
acts as the
foundation
for both the
buyer's and
the seller's
input tax
claims.
Total: 988
Cleaning Supplies
56
Mop A floor- 1 KCC 299 299
specific Department
cleaning tool
consisting of
absorbent
material and
attached to a
handle.
57
for the
purpose of
containing
waste trash.
Total: 2,801
58
F. Machineries and Equipments Layout/Floor Plan
59
G. Plant Location
The Juan Balachan’s Plant is located at Sun Street, Tumaga-Lunzuran Rd, Zamboanga City.
1.48km or 7-10minutes away from Phoenix Putik Gasoline Station and MCLL National highway.
60
H. Plant Layout
61
62
63
I. Raw Materials
BALACHAN DIP
Chili Php 160 / kilo 1.5 kilo Sta. Cruz Vendor Php 106
64
200g Jar Php 15 144pcs Styroplast Php 2,160
bottled
65
J. Utilities
Utilities Source
66
For Electricity, Estimated Computation
Administrative
67
0
0
Total consumption of electricity for Administrative Area per Month: Php 4,468.83
Production
68
Coconut 600 1 1 hour 21 days Php 12.0969 1 Php 304.84
extract 0
0
0
Total consumption of electricity for Production Area per Month: Php 2,159.27
1.LPG The LPG will be used for cooking using 2 LPG per month every 3 months.
a power stove.
Php 1,110/3 months = Php 370 per month
69
2.Diesel The Diesel will be used for the 20 liters per month * Php 72.42 = php 1,448.4 *
Generator if a blackout occur to 12 months = Php 17,380.8 per year.
provide electricity in some
equipment’s of Juan Balachan.
The Diesel will also be used for the 40 liters per month * Php 72.42 =Php 2,896.8 *
fuel of the Delivery service of Juan 12 months = Php 34,761.6 per year.
Balachan.
3.Drinking The water is used for Drinking. 12 gallons per month * Php 15.00 = Php 180 *
water 12 months = Php 2,160 per year.
Water per gallon: Php 15
4. Water for The water will be used for washing the 278 per month * 12 months = Php 3,336
washing Krill and washing the equipment after estimated water bill cost per year.
being used.
70
M. Production Cost
a. Raw Materials
BALACHAN DIP
Garlic Php 105 1/2 kilo Sta. Cruz Vendor Php 26.25
71
Lemon Php 35 ⅛ kilo Sta. Cruz Vendor Php 4.38
924.63 / 24 pcs
72
Indirect Cost Total Cost
Product Pricing
c.
73
J. Waste Disposal
K. Logo
74
D. Financial Aspect
75
E. Socio - Economic Aspect
92
Socio-Economic Aspect
The proposed study "Balachan Dip" will bring satisfaction to the consumers who are
searching for appetizing and enhancing dishes and can be viand and eaten directly with a plain
rice.This study is committed to promote a new taste of condiments at the same time a healthy
condiments that is good for the health, it can be used in many ways not just an ordinary
bagoong. But a unique and tasty bagoong which called BALACHAN. .
The proposed study will benefit the economy by providing jobs. This will provide a
source of income for the recruited employees and their families to meet their basic needs. The
increase of consumer spending will help to keep the economy active. This business will help the
less fortunate people to sustain their needs with the Balachan Dip because of how low the price
is.
The business owner and the business itself shall pay their tax obligations in accordance
with the law. Taxes will assist the government in raising revenue for public service and
government projects.
The proposed study will provide help to the community. Given that the nature of the
business focuses on manufacturing business in Zamboanga City that processes raw materials
into a multipurpose and healthy condiment. Our products come in plain, spicy, sweet, and spicy
flavors that will be distributed to different Yubenco supermarkets.
93
F.Conclusion and
Recommendation
94
The researchers concluded through this study that it is feasible to start the Juan
Balachan manufacturing business in Zamboanga City based on all the data that the researchers
gathered. The one major drawback to beginning and maintaining Juan Balachan is that, despite
being anticipated to be profitable, the availability of the primary raw material, Krill, is unstable
because of a shortage of suppliers and limited stock of krill per harvest season. With that said,
there are a couple of recommendations that can be made for other researchers interested in
pursuing this study further.
Firstly, a complimentary study on the feasibility of starting up more Krill fishery in the
locality can be made since Zamboanga City has its coastal area. This is because addressing the
Fresh krill supply end of the problem can also greatly stabilize the establishment of a Juan
Balachan manufacturing business.
Lastly, it is recommended that researchers will apply their marketing strategy to make
Juan Balachan known to the people and to the public. That is to patronize the product through
radio stations and social media platforms. By monthly advertising it to radio and creating a
promotional video of Juan Balachan Dip paired with Banana chips, Green mango and etc. also it
is included in the video the health benefits of the product which makes it unique and different
to others.
95
Appendices/Annexes
96
ANNEX 1
97
Pangapuyan Barangay 573 534 590 767
98
San Roque Barangay 14,788 25,531 27,889 28,829
99
Tictapul Barangay 2,122 3,515 3,817 3,527
100
ANNEX 2
Uses Google platform(gform) to conduct a survey
101
102
103
104
ANNEX 3
105
ANNEX 4
106
ANNEX 5
Juan Balachan markets the product of Balachan Dip to different barangays near its
location within a 5-kilometer radius, which will serve the target market of the company.
107
ANNEX 6
Barangay
Tumaga 41 26.5
Pasonanca 36 23.2
Putik 25 16.1
Guiwan 19 12.3
Age
20 14 9.0
21 25 16.1
22 42 27.1
23 31 20.0
108
24 19 12.3
25 8 5.2
26 4 2.6
27 4 2.6
28 3 1.9
29 5 3.2
Occupation
Employed 25 16.1
Self-Employed 15 9.7
Unemployed 11 7.1
109
Monthly Allowance/Salary
Frequency Percentage
No 12 7.7
110
Total 155 100
Frequency Percentage
Supermarket 79 55.2
Other:
Sari-sari 2 1.4
Frequency Percentage
Bagoong 79 55.2
111
Sambal 11 7.7
Other:
Toyo 1 0.7
Catsup 1 0.7
Question 4 Percentage
Cooking 46 32.2
Other:
112
5. How often do you buy condiments
Frequency Percentage
Daily 1 0.7
Frequency Percentage
70 pesos 34 23.8
113
90 pesos 31 21.7
other:
20 pesos 1 0.7
50 pesos 22 15.4
Frequency Percentage
No 42 29.4
114
8. If Balachan is to be introduced in the market, are you willing to patronize
Frequency Percentage
No 5 3.2
Frequency Percentage
Spicy 55 36.7
Plain 7 4.7
Sweet 5 3.3
115
10. How much are you willing to spend for this 200g Balachan
Frequency Percentage
116
ANNEX 7
Solution:
117
Twice a 16.8 3,349 24 80,376
month
Table 1.1.
YEAR 2
118
Table 1.2.
YEAR 3
119
Table 1.3.
YEAR 4
120
Table 1.4.
YEAR 5
Based on the survey conducted, out of 155 respondents, only 143 said they usually buy
condiments at supermarkets. The researchers use the 7.8% growth rate of accommodation and
food service activities. Every year, the demand for condiments increases.
121
ANNEX 8
Solution:
Considering the yearly growth rate of population in PSA data 2020-2021, we
have decided to use the 7.8% growth rate of food and beverages.
167,651
Table 2.1.
180,728
Table 2.2.
194,825
Table 2.3.
210,021
Based on the yearly supplied, the researcher multiplied by the 7.8% growth rate. This
will be the supply of YUBENGCO based on their information given.
122
ANNEX 9
Table 3. Unserved Market Share
1
353,088 155,520 197,568
2
380,667 167,651 213,016
3
410,351 180,728 229,623
4
442,363 194,825 247,538
5
476,869 210,021 266,848
The Annual Projected Demand per year Table 1 less than the Annual Projected Supply from
Table 2 provides the Total Gap of unserved Market Share.
123
ANNEX 10
For Employers (ER) and Employees (EE) contributing at an MSC of P20,000 and below:
Additional monthly SSS contributions range from P40 to P200, which will be paid by the
employer only.
For ER and EE contributing at the maximum MSC of P30,000: The additional amount of
monthly SSS contributions is P950, with P225 coming from the employee and P725 from
the employer.
124
Philhealth members will still follow the premium rate of 4% in accordance with the Universal
Health Care law and Philhealth Circular on premium contribution schedule.
PhilHealth will now collect premiums from direct contributors using the 4% instead of the
supposed increase of 4.5% contributions rate; and will follow the P80,000 instead of the
P90,000 ceiling set for 2023.
It is mandatory for employees to pay Pag-ibig Fund contributions every payroll or whenever
they receive their monthly salaries. This is automatic and done by the employer on every
payroll.
It is also essential for employers to remit and submit reports to Pag-ibig regarding their
employees’ contributions.
125
ANNEX 11
Coconut Sugar Php 75 / 1/2 kilo 100% 500 g ILT Food Php
kilo Products 37.50
Garlic Php 105 1/2 kilo 85% 500 g Sta. Cruz Php
Vendor 52.50
Onion Php 200 1/2 kilo 93% 500g Sta. Cruz Php
Vendor 100
126
ml
Php 924.63
127
Table 4.1. Computation of Components
128
Garlic 500 g 4.2 5 0. 0 1 1. 5 0. 0 0.0 0 0. 0
5 3 2 1 1 1
(Own
Made)
Lemon 125 g 0 0 0 0 0. 0 0 0 0 0 0 0 0
1
129
Table 4.2. NutriFacts of Balachan Dip
Nutrient content
Thiamine 0.04
Riboflavin 0.09
130
ANNEX 12
Table 5. Supporting Schedule Fringe Benefits
EPR EPL
A. B.
131
SSS 562.00 6,744.00 SSS 272.50 3,270.00
132