Ship whistle, Morse light and elec.

Gong system application

Shipyard AVIC Dingheng Shipbuilding Co., Ltd

Project 25000dwt S.S Product Oil & Chemical

Tanker
Hull No.
AD0039
Classification Society

3 2016-05-12 For Final

2 For Working
1 For Approval
No. Date Drawings Charge Checked Approved

Kockum Sonics AB
 Table of Contents
Ship whistle, Morse light and elec. Gong system application

Whistle system Document No.

• Scope of supply .................................................................................................. 01
• Spare parts ........................................................................................................ 02

Wiring Diagram....................................................................................................... 03

SUPERTYFON AT 150/330, with valve TV 784

• Installation ....................................................................................................... 04

Push Button / Morse Signal Key

• Installation .......................................................................................................... 05

Signal Controller TLG 2000 See separate Instruction Manual

Electronic Bell and Gong BG300 See separate Instruction Manual

Kockum Sonics AB
 Scope of supply
Ship whistle, Morse light and elec. Gong system application

• Sound Frequency 330 Hz

• Mains 230V 50/60Hz 27W
SUPERTYFON • Emergency operation 230 V AC 27W
AT 150/330
1 pc • Heating element 230V AC 25W
with
Valve Unit TV 784 • Working pressure 7 bar
• Air consumption 20-30 l/s
• Weight 11,5 kg
• Mains 24V DC
Signal Controller 1 pc • Power consumption 2 W
TLG 2000 • Operating ambient temperature rang 0…+70oC
• Weight 1.2 kg
Push Button TL-80P
for panel
3 pcs • Weight 0,1 kg (One unit)

Push Button TL-80B

2 pcs • Weight 0,1 kg (One unit)
for wall/bulkhead
Box for Wall/bulkhead
2 pcs • Weight 0.2kg (one unit)
mounting

Morse Signal Key TL-70P

3 pcs • Weight 0,1 kg (One unit)
for panel
Morse Signal Key TL-70B
for wall/bulkhead 2 pcs • Weight 0,1 kg (One unit)

Box for Wall/bulkhead

2 pcs • Weight 0.2kg (one unit)
mounting

Bell & Gong

Bell and Gong
1 pc • 24V DC
BG 300
• Weight 2.3 kg

Kockum Sonics AB Doc. No. 01

 Spare Parts
Ship whistle, Morse light and elec. Gong system application

Article Qty SPECIFICATION

For SUPERTYFON AT 150/330

Ref. No: 21758006 1 Diaphragm set KM 150 AT
Ref. No: 39880149 1 Piston compl with rings and spring
Ref. No: 20862062 1 O-ring for TV 784

For Signal Controller TLG 2000

Ref. No: 22910075 1 Fuse kit

Kockum Sonics AB Doc. No. 02

 Wiring Diagram
Ship whistle, Morse light and elec. Gong system application

Specification, see scope of supply document 01. Spark suppression and Load indication,
see Instruction Manual for TLG 2000 Signal Controller.

Sound reception system

(TYFON ACTIVE)

TLG 2000

Mains For signal

controller 24VDC

500mA

BG 300 connection
terminal

11 common
8 Aground

11 common
Output to fore
7 Anchor

jumper

AT 150/330
SUPERTYFON

Output to aft

Heating
230VAC
Shielded cable
Shielded cable

Shielded cable

47
GENERAL EM'CY
Mains For Whistle ALARM SIGNAL
230VAC 42 (potential free dry
normally open contact)

TL-80B
TL-80P TL 70P TL 70B
PUSH BUTTON
PUSH BUTTON MORSE KEY MORSE KEY

42 42
42 42
43 43 44
44

TL-80B 2pcs TL-80P 3pcs TL-70P 3pcs TL-70B 2pcs

Kockum Sonics AB Doc. No. 03

 SUPERTYFON AT 150/330
Installation
Ship whistle, Morse light and elec. Gong system application

600

400

94

Ø 270
Valve
252

TV 784
140

35

78

A
10

Lanyard Ø11 Inside

100

30-40
70
120 3 holes Ø 11

A-A Pipe thread 1/2"

1 3 2

Installation
SUPERTYFON is to be fixed with bolts to an outrigger or
4
similar construction. To avoid functional trouble blow the
supply pipe thoroughly clean before connecting to the 5
signalling whistle.

Positioning Whistles
For an all–round radiation and a limited noise level from the
ship's whistles at the listening posts, the positioning of the
ship's whistles is very important. For further information
Lanyard TV 784
regarding installation regulations and "Combined Systems",
see our leaflet "IMO Regulations, KSM 265E". Dia. 11 inside

Cable gland Ø 9,5-16mm

Pipe line dimensions
Working pressure Length of pipe Inside diam. of
MPa (overpressure) metres pipe, mm *(inch)
below 2,0 Max. 150 m Min. 25mm (1")* Wiring diagram TV 784
150 - 350 m Min. 32mm (11/4")*
above 2,0 Max. 150 m Min. 19mm (3/4")* Heater Valve Valve
150 - 350 m Min. 25mm (1")* Coil 2 Coil 1

Parts No TV 784
Thermostat
No. Name Ref. no.

1 Heating element with thermostat 230V 24800072

2 Operating Pilot valve 230V 24510064
3 Emergency Pilot valve 230V 24510064
4 O–ring for cover 20862062
5 Piston compl. 39880149 Mains Emergency Operating
2 2
Parts can be obtained from Kockum Sonics or their agents. When ordering, 3x1,5mm 2x1,5mm2 2x1,5mm
please, give part no.

Kockum Sonics AB Doc. No. 04

 Push-Button And Morse Signal Key
Installation
Ship whistle, Morse light and elec. Gong system application

Specification, see scope of supply document 01.

Push-Button and Morse Key are approved for 500V/4A AC.
Cable gland for cable Ø 9-16mm

20

46
Ø 4,5 (x4)

131
105

50
105 105 70

Note: Cutting hole for panel mounting, a hole of Ø

22,5mm is to be made. The switch is adjustable to a
panel thickness of 1-5mm.

2
63
Ø 60 1

94
88
69

Contact Scheme

13 14

23 24

Parts No
No. Name Ref. no.

1 Push-Button comp. 24500009

2 Morse Key comp. 24500217

Parts can be obtained from Kockum Sonics or their agents.

When ordering, please, give part no.

Kockum Sonics AB
Doc. No. 05
 KSM740E

Electronic Bell and Gong BG 300

Operating and installation manual

Electronic Bell and Gong Power amplifier BG 300

Ref. no. 20142020 Ref. no. 24530339

General Information Power Amplifier BG 300

According to the International Regulations for Preventing The power amplifier BG 300 is developed by using the latest

Collisions at Sea 1972, Rule 33, vessels of 12m in length or
more shall be equipped with a bell, and vessels of 100m or
more shall, in addition, be provided with a gong with the tone
and sound which cannot be confused with that of the bell.
The device shall produce a sound pressure level of not less
than 110 dB at 1 metre. The electronic Bell & Gong system
is especially developed to meet these regulations.
MARINE
amplifier technology. The sound for bell and gong is recorded
and syntheized from real bell and gong instruments and has
a very authentic characteristic.
It only requires 24V DC (7A) and max outpower is 2 x 120W.
The Power Amplifier BG 300 is to be mounted indoors and
protected against water.

The Bell and Gong sound emitters are identical and electro-
dynamic. They are, also, small and compact compared with
many other loudspeaker designs. The design is advantageous
from different aspects — not only the aesthetic. Repeating signal characters for ship at anchor
5 str/s 5 str/s
By means of modern electronics, a power amplifier BG Bell
300 supplies the sound emitters with the signal characters
stipulated by regulation for “ship aground” and “ship at 5s 5s
anchor”. 60 s
2 str/s 2 str/s
Operating Gong
The BG300 can be activated by the auto controller TLG2000.
See separate connection diagram. 5s 5s

Repeating signal characters for ship aground

2 str/s 5 str/s 2 str/s 2 str/s 5 str/s 2 str/s

Bell

1,5 s 5s 1,5 s 1,5 s 5s 1,5 s

60 s

Gong 2 str/s 2 str/s

5s 5s

Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden, Tel: +46 (0) 40 671 88 00
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com
 Electronic Bell and Gong BG 300
Ref. no. 20142020 287 units: mm

125
Technical Data
Sound emitter modules are made of ABS plastic with
UV inhibitors.
Made for roof or wall mounting via stainless steel

Ø238
Ø120
U-bracket.

154
Temperature range: –30°C to + 60°C
Weight: ca: 2.3 kg
Colour: RAL 7035

3
Electrical connection: 2 x 1.5 mm2 (shielded) 30 30
Max cable outer diameter: Ø 10mm 30 3 x Ø7 135

Side View Front View

Observe the isolation tube before assembling.

S1 S2
Electrical connector inside Electrical connector Sound emitter cover
sound emitter housing

Power Amplifer BG 300

Ref. no. 24530339 226

Technical Data
Voltage: 24VDC
Current, operating: 7A
Output power, max 2 x 120W
Current, standby: <0,5A
Protection class: IP 31
271

Operating ambient temp: -25°C to +50°C

Dimensions: 271x226x100 mm
Weight: 3,1 kg
Colour: RAL5017

100
Connector positions:

D
C
• Thickness = 6 mm
A
• 4 x M6
260
271

Important!
The connectors can only be inserted in one position.
Connector C and D are also coded to avoid faulty insert positions.
130
226

(mounting plate on amplifier)

 External wiring diagram
Wiring Diagram Bell Bell Bell
Sound emitters
Bell Gong Gong Gong Gong
S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2

See last page for overview.

The inter-connection between the 4 sound- Fuse
Yard supply
2 x 1.5mm2
emitters shoud be done by using a connection- 10A slow max 265 m
24V DC
box, IP65 (yards supply). 7A
+ Yard supply
1 2 3 4 5
5 x 0.5mm2
Cables, contacts and terminals
The 24V DC supply should be protected by below is included in delivery
max 100 m
1 2 3 4 5 6 7 8 9 10 11
a 10 A slow fuse.

Power amplifier
BG 300
Signal activator D TLG2000
TLG2000

A Power input
including fuse
Sound emitter C
Bell

A Power input
including fuse
Sound emitter B
Gong

Connectors:

A Power connector Ship side connections

Manual Gong
Manual Bell
+ 24V DC

Common
2 pcs included

Aground
Anchor
GONG
0V DC

BELL

B Gong

Ref. no. 24800145

Connection block
blue/white
Sound emitter
Each connector is coded
C
brown/grey Bell

D Signal activator
 Overview
BELL GONG

TLG2000

Mount indoors Power amplifier

BG 300
4 x 2 x 1.5mm2 4 x 2 x 1.5mm2
Terminal block
BG 300

Connection box Connection box

Yard supply 2 x 1.5mm2 2 x 1.5mm2 Yard supply
Sound emitters to be connected max 265 m max 265 m Sound emitters to be connected
in parallel in connection box in parallel in connection box

Mount the sound emitters in horisontal position, 90o

Electrical connector
inside sound emitter.
Be sure to connect in parallel

90o S1 S2

Mast or other structure

Fault finding scheme

Symptoms Fault Solution
Anchor or Aground function not working Cable fault Check cable between TLG2000 and connection block
Manual Bell or Gong not working Cable fault Check cable between TLG2000 and connection block
No sound when activating Cable fault Check cable between TLG2000 and connection block
Check cable between connection block and sound emitters
-"- No power supply Check voltage on terminal 1 and 2 on the connection block

Recommended spare parts

Spare Parts can be obtained from Kockum Sonics or their agents.
Part name Ref. No.
When ordering, please, give reference number and part name.
Sound emitter 201.42.020

Subject to alteration without notice. /1109

 KSM712EN/1142

Signal Controller TLG 2000, Ref.no. 245.80.309

General
TLG 2000 is a multipurpose sound and light signal control-
ler with a number of important features:

• Several sound and light signal characters according to

the Rules in the International Regulations for Preventing
Collisions at Sea can be automatically emitted.

• General Emergency Alarm given as a combined sound

and light signal.

• Automatic Bell & Gong signalling for Anchor and

Aground.

• All signalling can be made automatic or by hand Front panel

manoeuvre.

Sound signalling
Technical data
Eight different signal characters can be given with variable
interval. The signals are given as sound signals only or as
Dimensions:
combined sound and light signals. Width x Height x Depth = 196 x 140 x 60 mm
Weight: approx. 1.2 kg
Eight standard characters according to colreg Rule 35
Power source for the controller, alternatives:

TYFON®
"T" Making way through the water 24V DC (only single supply)
115 – 230 V AC (50/60 Hz) as option
"M" Not making way through the water Power consumption: 2 W
•• "D" Vessel not under command Operating temperature range: 0...+70°C
Power source for valves, contactors and light:
••• "B" Vessel being towed
115 - 230 V AC or 24 V DC
• • "R" Vessel at anchor Protection class, front panel: IP 65
••• "S" Great Lakes and St Lawrence Seaways, Front panel colour:
fog signal signal black RAL 9004.
•• "U" Vessel aground

• "A" Keep clear (inland) Bell and Gong signalling

Repeating signal characters for ship at anchor
Light signalling Bell
Optical flash signals for Attention and Manoeuvring according
to Rule 34.
••••••• Attention
Gong
• "E" Altering my course to starboard

•• "I" Altering my course to port

••• "B" Operating astern propulsion Repeating signal characters for ship aground

NOTE! Attention is not a repeated signal but the manoeuvring Bell

flashes are emitted until a stop command is given on the
TLG 2000 control panel.

General Emergency Alarm Gong

••••••• GEA

• • Abandon Ship

Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden, Tel: +46 (0) 40 671 88 00
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com