INSPECTION AND TESTING PROGRAM (ITP)

PROJECT NAME JOB No New project

CUSTOMER NAME ITP REF No STD-ITP
CONSULTANT ITP REV No. 0
END USER ITP REV DATE 26-Aug-14

Revision No
Revision Date
Issued for

Sl Inspection Verification Mabani

Nature of Inspection/Test Acceptance criteria Customer
No frequency Document Inspection

1 RAW MATERIAL
Confirmation of P.O. to 'standard'
Standard Material Specifications:
Anchor Bolts ASTM A36 (grade 4.6)- Straight type - HDG MTC P R
Steel plates ASTM A572 Gr 50 Or Equivalent MTC P R
Hot rolled 'I' sections, Angles BS EN 10025 S275JR Or Equivalent MTC P R
Hot rolled Square Tubes ASTM A 500 Gr B MTC P R
Hot rolled Round bars ASTM A36 or Equivalent MTC P R
Hot rolled channels BS EN 10025 S275JR Or Equivalent MTC P R
Hot rolled pipes ASTM A 53 Gr B MTC P R
Primary Connection fasteners ASTM A325 MT Type-1 MTC P R
Secondary Connection fasteners ISO 898 Gr 8.8 MTC P R
Cables ASTM A 475 Hight tensile strength-HDG MTC P R
Pre-galvanized steel coils for 'z' & 'c' sections ASTM A 653 SS Gr50 Class 1, Z 275 MTC P R
Alu Zinc coated steel coils (cladding) ASTM A 792 SS Gr 50 Class 1, AZ 150 MTC P R
Pre-galvanized steel coils for deck-panels ASTM A 653 SS Gr50 Class 1, Z 275 MTC P R
Polyester painted coil for sheeting Aluminum Panel AA 3105 H46 MTC P R
Mill certificate verification 100% Material Specifications Std Test Rpt P R
Visual Inspection @ receipt Material Specifications Std Insp. Rpt P R
Dimensional Inspection Random ASTM A6 Std Insp. Rpt P R
2 Drawings/Bill of Material/Shipper list:
To confirm the correct revision 100% Mabani steel drawings Shop Drawing P R

3 WELDING/WPS/PQR
Confirm Equipments to standard Annualy Third Party Inspection Certificate P R
Confirm all consumables to standard 100% AWS D1.1 MTC/WPS P R
Welding Procedure Specification 100% AWS D1.1 WPS/PQR P R
Welders/Operators Qualification Record 6 months AWS D1.1 WQR P R

4 MATERIAL PREPARATION
Shearing, Cutting, Punching, Drilling etc Random Product quality/MBMA&AISC Inspection report P R
Visual Inspection 100% MBMA/Mabani Steel drawings P
Dimensional Inspection of preparation Random MBMA/Mabani Steel drawings Std Insp. Rpt P R
5 FABRICATION PROCESS
Dimensional check of fit-up components, holes, 10% AISC/MBMA/Mabanis teel drawing Std Insp. Rpt P R
hard stamp marking , bearing surfaces 100% MBMA/Mabani Steel drawing P
Weld surface preparation of weld joint 10% MBMA/Mabani Steel drawing Std Insp. Rpt P R

6 IN-PROCESS WELDING
Conform the process in compliance with WPS 100% WPS/AWS D1.1 Std Insp. Rpt P R

7 Non-Destructive Testing
UT -Built-upweb or flange butt weld joints for thick ≥ 8mm 10% AWS D1.1 Std Insp. Rpt P R
UT- Butt joints for Hot rolled sections for thickness > 8mm 100% AWS D1.1 Std Insp. Rpt P R
Magnetic Particle Testing for all fillet weld 10% AWS D1.1 Std Insp. Rpt P R
Visual Inspection 100% AWS D1.1 Std Insp. Rpt P R

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 INSPECTION AND TESTING PROGRAM (ITP)
PROJECT NAME JOB No New project
CUSTOMER NAME ITP REF No STD-ITP
CONSULTANT ITP REV No. 0
END USER ITP REV DATE 26-Aug-14

Revision No
Revision Date
Issued for

Sl Inspection Verification Mabani

Nature of Inspection/Test Acceptance criteria Customer
No frequency Document Inspection

8 SURFACE PREPARATION & PAINTING

Shot blast - Visual inspection 20% SSPC/Job specifications Std Insp Rept P R
Paint- Dry film thickness. 10% SSPC/Job specifications Std Insp Rept P R
Check ambient conditions 5 times a day SSPC/Job specifications Std Insp Rept P R
Dust test 1 test per day SSPC/Job specifications Std Insp Rept P R
Roughness test (Testex tape test) 1 test per day SSPC/Job specifications Std Insp Rept P R
Salt Contamination testing 1 pcs per day SSPC/Job specifications Std Insp Rept P R
Check finish and appearance Random SSPC/Job specifications Std Insp Rept P R
Check galvanising quality (If applicable) Random ASTM A 123/ISO 1461 (If applicable) Std Insp Rept P R
Check part mark is visible 100% Mabani Steel drawing Std Insp Rept P R
11 Warehouse Items:
Confirm the items are packed with the correct quantity 20% Mabani steel drawings and BOM Std Insp Rept P R
12 PACKAGING & SHIPPING (irc)
Final visual inspection (pre-shipping) 100% Job specifications Std Insp. Rpt P R

P = perform Inspection,R = Review , S-Survilience , W - Witness,

QC Manager Customer Representative

QC-F-001 Rev 1 Dated 20th May 2010

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