B0193vu e

I/A Series® System
SPEC 200® CCM

Control Integrator
User’s Guide
*B0193VU* *E*
B0193VU
Rev E
December 15, 2013
Invensys, Foxboro, I/A Series, SPEC 200, SPECTRUM, INTERSPEC, Micro-I/A, VIDEOSPEC, and the
Invensys logo are trademarks of Invensys plc, its subsidiaries, and affiliates.
All other brand names may be trademarks of their respective owners.
Copyright 1998–2013 Invensys Systems, Inc.

All rights reserved
Contents
Contents................................................................................................................................ iii
Figures................................................................................................................................... vii
Tables..................................................................................................................................... ix
Preface.................................................................................................................................... xi
Revision Information ............................................................................................................... xi
Safety Considerations ............................................................................................................... xi
Reference Documents .............................................................................................................. xi
1. Concept and Overview ...................................................................................................... 1

I/A Series Hardware/Software Support ...................................................................................... 3
Terminology ............................................................................................................................. 3
Planning Ahead ......................................................................................................................... 4
2. Product Implementation ................................................................................................... 7

Fieldbus Isolators ...................................................................................................................... 7
Remote and Local Fieldbus ....................................................................................................... 7
3. Configuration.................................................................................................................... 9
System Configuration ............................................................................................................... 9
I/A Series Software v4.x vs. v6.x ......................................................................................... 10
Module Identifier (Letterbug) Assignments ........................................................................ 10
System Configuration (or System Definition) Procedure .................................................... 10
Integrated Control Configuration ........................................................................................... 11
Off-Line Integrated Control Configuration ........................................................................ 11
On-Line Integrated Control Configuration ........................................................................ 16
Fail-Safe Operation ................................................................................................................. 22
Fail-Safe Functionality ....................................................................................................... 22
Fail-Safe for Type 1 Failures – Control Integrator OFF-LINE ...................................... 22
Fail-Safe for Type 2 Failures – COMM FAIL ................................................................ 22
Fail-Safe Examples ......................................................................................................... 22
4. Equipment Installation.................................................................................................... 25
Pre-Installation Requirements ................................................................................................. 25
SSFBI Installation ................................................................................................................... 27
iii
B0193VU – Rev E Contents
Local Fieldbus Cable Installation ............................................................................................. 28

Remote Fieldbus Cabling, Control Station End ...................................................................... 28
Fieldbus Cabling at the CP30/CP40 .................................................................................. 28
Fieldbus Cabling at the CP60 ............................................................................................. 33
Fieldbus Cabling at the FCP280 ........................................................................................ 34
Fieldbus Cabling at the FCP270 ........................................................................................ 40
Fieldbus Cabling at the ZCP270 ........................................................................................ 45
ZCP270 Direct Connection to FCM100E .................................................................... 46
ZCP270 Connection to FCM100E via The MESH Control Network .......................... 49
Cabling FCM100E Baseplate to SSFBI ......................................................................... 49
Remote Fieldbus Cabling, SSFBI End ..................................................................................... 55
Control Integrator Installation ........................................................................................... 58
Module Identifier (Letterbug) Installation ............................................................................... 59
Control Integrator I/O Jumper Settings .................................................................................. 60
Control Integrator I/O Jumper Settings, P0913CX Revision B .......................................... 60
Control Integrator I/O Jumper Settings, P0913CX Revisions C/D and Above .................. 61
Final Installation Operations ................................................................................................... 62
Power Switch-On ............................................................................................................... 63
Switch to On-Line Status ................................................................................................... 63
EEPROM Update and Download Operations ................................................................... 63
Cable Dressing ........................................................................................................................ 64
Installation Checklist ............................................................................................................... 64
5. Maintenance.................................................................................................................... 67
Operating Status ..................................................................................................................... 67
LED Indicators ....................................................................................................................... 67
Technical Support ................................................................................................................... 68
Module Return Procedure ....................................................................................................... 68
Appendix A. Hardware Specifications.................................................................................. 69

S2CM17 Functional Specifications ......................................................................................... 69
S2CM17 Physical Specifications ............................................................................................. 71
SSFBI/SDFBI Functional Specifications ................................................................................. 72
SSFBI/SDFBI Physical Specifications ...................................................................................... 72
Common Environmental Specifications .................................................................................. 73
Appendix B. Control Integrator/CUIC Signal Flow Diagrams ............................................ 75

Serial Communications (INTERSPEC) CCM Control Integrator/CUIC Flow Diagrams ...... 75
Parallel Communications CCM Control Integrator/CUIC Flow Diagrams ............................ 79
Jumper Settings, Parallel Communications CCM with CUIC ............................................ 79
Jumper Settings, Parallel Communications CCM without CUIC ...................................... 80
iv
Contents B0193VU – Rev E
Appendix C. CP60 Upgrade................................................................................................ 81
Appendix D. FCP280 or FCP270 Upgrade ......................................................................... 83
Appendix E. ZCP270 Upgrade............................................................................................ 85
Index .................................................................................................................................... 87
v
B0193VU – Rev E Contents
vi
Figures
1-1. Typical SPEC 200 CCM Control Integrator Subsystem Implementation ..................... 2
2-1. Local Fieldbus Cabling Configuration ........................................................................... 8
3-1. Typical Editing Display for S2CM17 Control Integrator ECB ................................... 14
3-2. Typical Control Scheme, S2CM17 with CUIC INTERSPEC Connections ............... 15
3-3. Typical Editing Display for an AIN Block .................................................................. 17
3-4. Typical Editing Display for an AOUT Block .............................................................. 18
3-5. Typical Editing Display for a PID Block ..................................................................... 18
3-6. Typical Editing Display for a Setpoint Select (AIN) Block .......................................... 19
3-7. Typical Editing Display for a Track (AIN) Block ........................................................ 19
3-8. Typical Editing Display for an Auto/Manual (CIN) Block .......................................... 20
3-9. Typical Editing Display for a Cable Interrupt (CIN) Block ......................................... 20
3-10. Typical Editing Display for a Computer Fail (CIN) Block .......................................... 21
3-11. Typical Editing Display for a Computer Status (COUT) Block .................................. 21
4-1. Typical CCM Control Integrator Subsystem Hardware Configuration ....................... 26
4-2. SSFBI Installation ....................................................................................................... 27
4-3. Cable Connections, SSFBI Powered Using Cable P0913ZY ....................................... 28
4-4. Non-Fault-Tolerant CP30/40 and Non-Redundant Fieldbus, Cable Connections ...... 29
4-5. Non-Fault-Tolerant CP30/40 and Redundant Fieldbus, Cable Connections .............. 30
4-6. Fault-Tolerant CP30/40 and Redundant Fieldbus, Cable Connections ....................... 31
4-7. TCA Termination Assembly Block Assembly and Mounting ...................................... 32
4-8. Fieldbus Cabling to the CP60 (Typical) ...................................................................... 33
4-9. Cabling Fieldbus Isolator Cards to an FCP280 Baseplate ............................................ 36
4-10. TCA Termination Block Assembly Mounting ............................................................. 37
4-11. TCA Termination Block Removal .............................................................................. 37
4-12. Remote Redundant Fieldbus Cabling (FCP280 End) ................................................. 38
4-13. Example of Extending Fieldbus in Two Directions from FCP280 ............................... 39
4-14. Cabling Fieldbus Isolator Cards to an FCP270 Baseplate ............................................ 41
4-15. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator ............................ 42
4-18. Remote Redundant Fieldbus Cabling (FCP270 End) ................................................. 44
4-19. Example of Extending Fieldbus in Two Directions from FCP270 ............................... 45
4-20. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Overview 47
4-21. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Wiring .. 48
4-22. Cabling Fieldbus Isolator Cards to an FCM100E Baseplate ........................................ 51
4-23. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator ............................ 52
4-26. Remote Redundant Fieldbus Cabling (FCM100E End) .............................................. 54
4-27. Example of Extending Fieldbus in Two Directions from FCM100E ........................... 55
4-28. Remote Fieldbus Cabling, SSFBI Not at End of Fieldbus Run .................................... 57
4-29. Remote Fieldbus Cabling, SSFBI at End of Fieldbus Run ........................................... 58
4-30. Module Identifier (Letterbug) Assembly and Insertion ................................................ 59
4-31. S2CM17 Jumper Locations, P0913CX Revision B ..................................................... 60
vii
B0193VU – Rev E Figures
4-32. S2CM17 Jumper Locations, P0913CX Revisions C/D and Above .............................. 61
5-1. LED Indicators ........................................................................................................... 68
B-1. Control Integrator and 2DC-J or 2DC-JR CUIC with Panel Display Station ............. 75
B-2. Control Integrator and 2DC-J or 2DC-JR CUIC without Panel Display Station ....... 76
B-3. Control Integrator and 2DC-K or 2DC-KR CUIC with Panel Display Station .......... 77
B-4. Control Integrator and 2DC-K or 2DC-KR CUIC without Panel Display Station ..... 78
B-5. Control Integrator and 2DC-Q CUIC ........................................................................ 79
B-6. Parallel Communications CCM Configuration without Panel Display Station ........... 80
viii
Tables
3-1. S2CM17 ECB Parameter Descriptions ....................................................................... 12
4-1. Cables for Connections between the Splitter/Combiners
and the FCM100E/ZCP270 ....................................................................................... 48
4-2. Control Integrator Jumper Settings, P0913CX Revision B .......................................... 60
4-3. Control Integrator Jumper Settings, P0913CX Revisions C/D and Above .................. 62
5-1. Control Integrator Operating Status LEDs ................................................................. 68
A-1. S2CM17 Input Resolution .......................................................................................... 69
ix
B0193VU – Rev E Tables
x
Preface
This document describes all aspects of the I/A Series® system SPEC 200™ CCM Control Inte-
grator subsystem, including:
♦ Configuration
♦ Installation
♦ Maintenance.
The document is intended for use by process engineering and operations personnel.
Revision Information
For this revision of the document (B0193VU-E), the following changes were made:
Global
♦ Added Field Control Processor 280 (FCP280).
Preface
♦ Moved “Reference Documents” on page xi to this chapter.
Chapter 1 “Concept and Overview”
♦ Added the FCP280 to “I/A Series Hardware/Software Support” on page 3 and “Ter-
minology” on page 3.
Chapter 3 “Configuration”
♦ Updated “System Configuration” on page 9.
♦ Added FCP280 to “I/A Series Software v4.x vs. v6.x” on page 10.
Chapter 4 “Equipment Installation”
♦ Added “Fieldbus Cabling at the FCP280” on page 34.
Appendix D “FCP280 or FCP270 Upgrade”
♦ Added the FCP280.
Safety Considerations
Safe use of this product depends largely upon proper installation, use, and maintenance by you,
the customer. This manual provides the information needed to properly install, use, and maintain
the SPEC 200 CCM Control Integrator subsystem.
Reference Documents
You should be familiar with the I/A Series documentation listed below:
♦ Field Control Processor 280 (FCP280) User’s Guide (B0700FW)
♦ Field Control Processor 280 (FCP280) Upgrade Guide (B0700GC)
♦ Field Control Processor 270 (FCP270) User’s Guide (B0700AR)
xi
B0193VU – Rev E Preface
♦ Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN)

♦ Control Processor 60 and Control Processor 60S Installation and Maintenance
(B0193FB)
♦ DIN Rail Mounted Subsystem User's Guide (B0400FA)
♦ System Definition, a Step-by-Step Procedure (B0193WQ)
♦ I/A Series Configuration Component (IACC) User's Guide (B0700FE)
♦ Integrated Control Block Descriptions (B0193AX)
♦ Control Processor 270 (CP270) and Field Control Processor 280 (CP280) Integrated
Control Software Concepts (B0700AG)
♦ Integrated Control Software Concepts (B0193AW) - for CP60 or earlier processors
♦ System Manager (B0750AP)
♦ Integrated Control Configurator (B0193AV)
♦ Process Operations and Displays (B0193MM)
♦ System Management Displays (B0193JC) and associated Help screens
♦ Power, Earthing (Grounding), EMC and CE Compliance (B0700AU)
♦ System Equipment Installation (B0193AC)
Most of these documents are available on the I/A Series Electronic Documentation media
(K0173WT). The latest revisions of each document are also available through our Invensys®
Global Customer Support at http://support.ips.invensys.com.
xii
1. Concept and Overview
This chapter provides an overview of the SPEC 200™ CCM Control Integrator subsystem,
including its function, specifications, and components. It also provides a general overview of
planning an I/A Series® system.
The I/A Series system SPEC 200 CCM Control Integrator subsystem provides a means of migrat-
ing control of SPEC 200 loops from the Controller Communication Module (CCM) equipment
rack to the I/A Series system. As part of the equipment upgrade, Control Integrators plug directly
into CCM rack in place of the existing control cards, Models 2AX+A4 and 2AX+A5. All CCM
configurations1 (INTERSPEC™, SPECTRUM™, and parallel communications CCMs) are sup-
ported, and all associated functions remain unaffected:
♦ All associated Control Unit Interface Cards (CUIC) can remain in place.
♦ INTERSPEC/SPECTRUM system communication with VIDEOSPEC™ systems or
a host computer can remain unaffected.
♦ SPEC 200 control stations associated with the affected control loops may remain in
use.2
♦ SPEC 200 field interface modules and I/O wiring are unaffected.
The Control Integrators pass 0 to 10 volt process measurement and output signals between an
I/A Series control station and the CCM. I/A Series control and management software provides
advanced control, display, and system management capabilities for the affected control loops.
Connection between the newly mounted Control Integrators and the I/A Series control station is
via the I/A Series Fieldbus, which can be implemented in either a single or redundant configura-
tion. Figure 1-1 shows a typical CCM Control Integrator subsystem.
The CCM Control Integrator subsystem consists of the following components:
♦ S2CM17 Control Integrator – Serving as a replacement for the 2AX+A4 or 2AX+A5
control card, this component passes the 0 to 10 volt measurement and output signals
to/from the I/A Series control station via the Fieldbus. It provides four analog (0 to 10
volt) inputs, two analog (0 to 10 volt) outputs, four logic (contact) inputs, and four
logic (contact) outputs. For detailed hardware specifications, refer to Appendix A
“Hardware Specifications”.
♦ SPEC 200 Single Fieldbus Isolator (SSFBI) and redundant SPEC 200 Dual Fieldbus
Isolator (SDFBI) – These components provide isolation between the local Fieldbus,
which interconnects the Control Integrators, and the remote Fieldbus, which con-
nects to the I/A Series control station. The SSFBI (or SDFBI, which consists of two
SSFBIs) mounts in the area of the CCM’s connector panel. A minimum of one SSFBI
module per CCM rack is required. For detailed hardware specifications, refer to
Appendix A “Hardware Specifications”.
1. Serial communications CCMs (INTERSPEC and SPECTRUM) include model codes 2DNC-A,
2DNC-B, and 2DNC-C; parallel communications CCMs are model coded 2DNU-C.
2. If the CCM configuration uses a 240SJ/261PJ station with a Model 2DC-J CUIC, there is no loop
manual operation support from the 240SJ/261PJ station once migration to S2CM17 control is
completed.
1
B0193VU – Rev E 1. Concept and Overview
♦ Local Fieldbus cable P0913ZX – Interconnects the Fieldbus Isolators (SSFBI/SDFBI)

and Control Integrators in the CCM rack.
Termination Cable Remote Fieldbus

Assemblies (TCAs) (Redundant)
Fieldbus Cable A
*
Fieldbus Cable B
*
To I/A Series
Control Station *
A B
BUS
RUN SSFBI A
Control Integrators
FAIL
SSFBI
(S2CM17s)
A B
BUS
CUIC Local Fieldbus RUN

SSFBI B
Interconnection (Redundant) SSFBI
FAIL
Cables**
P0913ZY P0913ZZ
To
Control Station To CCM To Next To Available Connectors
(If Applicable)***
Connector Panel Control Integrator (J1 - J16)***
(If Applicable) on CCM Connector Panel
* Terminating resistors (not shown) are used at both ends of the remote Fieldbus.
** The use of either CUIC interconnection cable (P0913ZY or P0913ZZ) is required to provide
communication between the Control Integrator and the CUIC. (P0913ZY also provides
connection to the control station, if applicable.) If no CUIC is present, neither cable is used.
*** If a connector (J1 - J16) is not available for powering an SSFBI, the control station
connector on cable P0913ZY can be used for this purpose. (Provided, of course, it is not used
for connection to a control station.)
Figure 1-1. Typical SPEC 200 CCM Control Integrator Subsystem Implementation
♦ CUIC interconnection cables – Two different cables are provided for interconnection
of control signals between the Control Integrator and the associated CUIC:
2
1. Concept and Overview B0193VU – Rev E
♦ CUIC/control station cable P0913ZY is required when the associated CUIC is

used, and connection is required to an existing SPEC 200 control station (Series
240, 261, or 270)3.
♦ CUIC cable P0913ZZ is required when the associated CUIC is used, and no con-
nection is required to an existing SPEC 200 control station. If no INTERSPEC
system communication or display stations are required, no CUIC is used in con-
junction with the Control Integrator, and thus no interconnecting cables are
required.
I/A Series Hardware/Software Support

The SPEC 200 CCM Control Integrator can be configured to interface with any standard
I/A Series single or fault-tolerant CP. It connects to the standard I/A Series Fieldbus and can coex-
ist on the Fieldbus with other I/A Series Fieldbus devices, provided CP loading constraints are
observed.
NOTE
For the Control Processor 60, I/A Series software v6.3.2, v6.5 and higher are
required for CCM Migration Integrator support. I/A Series software v6.4 does not
include this support for the CP60. However, I/A Series software v6.4 supports all
other competitive migration products. For the FCP280, I/A Series software v9.0 (or
higher) is required. For the FCP270, I/A Series software v8.1.1 (or higher) is
required.
Terminology
This document uses certain terms specific to the CCM Control Integrator subsystem. Under-
standing these terms is essential to understanding this document:
CP Control Processors, together with its associated I/O modules, performs

regulatory, logic, timing, and sequential control functions as well as data
acquisition, alarm detection, and notification. The CP communicates
with WSTA70s (70 Series workstations), WSVR70s (70 Series servers),
Workstation Processors (WPs), Application Processors (APs), Fieldbus
Modules (FBMs), and Fieldbus processors. The CP controls process vari-
ables using algorithms contained in functional control blocks configured
by on-site process engineers to implement the desired control strategies.
Control Station Any I/A Series module, application workstation, or subsystem that effects
process control via the I/A Series Fieldbus. Examples include the Control
Processors, WSTA70s (70 Series workstations), WSVR70s (70 Series serv-
ers), 50 Series Application Workstations, 70 Series Application Worksta-
tions, and Micro-I/A®. The control station controls process variables
3. If
the CCM configuration uses a 240SJ/261PJ station with a Model 2DC-J CUIC, there is no loop
manual operation support from the 240SJ/261PJ station once migration to S2CM17 control is
completed.
3
using algorithms contained in functional control blocks configured by on-

site process engineers to implement the desired control strategies.
FBM Fieldbus Modules (FBMs) provide the interface between process sen-
sors/actuators and the Fieldbus in a standard I/A Series system.
Fieldbus An optionally redundant serial bus conforming to the EIA standards gen-
eral requirements for RS-485. The Fieldbus carries data communications
on a twinaxial cable between the I/A Series input/output modules on the
Fieldbus (Fieldbus Modules, FBP Integrators, and so forth), and their
associated control stations.
IACC I/A Series Configuration Component
ICC Integrated Control Configurator
Letterbug In the I/A Series system, a letterbug is a label consisting of six interlocked
plastic characters with pin connectors at the back, that are read electrically
by the computer and visually by the user. The letterbug for the FCP280 is
set via the buttons on its faceplate. The FCP270, ZCP270 FCM100Et,
and FCM100E use the Letterbug Configurator to electronically set and
read the letterbug.
PIO Process I/O (see Fieldbus).
TCA Termination Cable Assembly, provides a means of attaching the Fieldbus

to the I/A Series control station at one end, and the CCM Control Inte-
grator subsystem at the other.
Planning Ahead
Personnel who should be involved with the planning process include sales support personnel, sys-
tem engineers, software engineers, and process control engineers. For throughput and sizing infor-
mation tailored to your system, consult your Foxboro engineering or sales support representative.
There are three major areas of concern when planning a system:
♦ System Configuration – During system configuration you select and define the hard-
ware and software for your system. The end product of this configuration is a diskette
that defines the network equipment packaging, documents the configuration, pro-
vides a list of material for the Quotation System, and enables software installation.
Prior to undertaking this configuration, you should determine the number and types
of loops and blocks in your process control scheme. Determine memory and through-
put requirements based on block definition, scan rates, and other block-related
functions that can affect the number and selection of hardware items.
♦ Process Control Configuration – With the FCS Configuration Tools, Integrated Con-
trol Configurator (ICC) or the I/A Series Configuration Component (IACC), you
define compounds, blocks (continuous and sequential) and ladder logic. Lay out the
schemes for your compounds and blocks prior to actually performing a configuration
on the system. Use the resulting information in conjunction with information on the
4
1. Concept and Overview B0193VU – Rev E
System Configuration worksheets to arrive at a final plan for hardware and software,
and a final process control strategy.
♦ Equipment Installation – Equipment installation does not require any special tools.
However, it does require a basic knowledge of I/A Series Nodebus and Fieldbus hard-
ware concepts.
5
6
2. Product Implementation
This chapter covers the implementation of the SPEC 200 CCM Control Integrator subsystem,
including Fieldbus Isolators, their location and powering, and remote and local Fieldbus
definitions, locations, and specifications.
Up to 16 S2CM17 Control Integrators may be installed on the local Fieldbus (see Figure 2-1).
Implementation of the CCM Control Integrator subsystem need not affect current SPEC 200
process configuration or wiring. No rewiring of process control signals is required. The existing
Control Unit Interface Cards (CUICs) are reused if INTERSPEC system interfaces (display sta-
tions, VIDEOSPEC systems, or supervisory computer) are to remain.
Upon implementation of the CCM Control Integrator subsystem, all operator adjustments pro-
vided by the original SPEC 200 display stations may be replaced by I/A Series workstation func-
tions. However, the SPEC 200 control stations may be reused by simply connecting a Foxboro
supplied cable (P0913ZY) between the display station and the newly installed S2CM17 Control
Integrator. (Use of the CUICs is required when INTERSPEC system communications are to
remain effective and/or the SPEC 200 display stations are to be used.)
The CCM Control Integrator subsystem can be configured to interface with any standard
I/A Series control station, 50 Series Application Workstation, 70 Series Application Workstation,
or Micro-I/A system). The CCM Control Integrator subsystem operates with any version of the
standard I/A Series software.
Fieldbus Isolators
The Fieldbus Isolators (SSFBIs) must be located in the same rack (CCM rack) as the connected
Control Integrators. They may be mounted on the CCM rack rails along either side of the con-
nector panel, and are powered from spare connectors on the CCM connector panel.
Remote and Local Fieldbus

A typical remote/local Fieldbus implementation is shown in Figure 1-1 (on page 2). The remote
Fieldbus, which connects the I/A Series control station to the SSFBIs, is optionally redundant and
consists of 2-wire (twisted) shielded cable (twinaxial cable). Its maximum allowable length is
1800 m (6000 ft) using coaxial cable, or 20 km (12.4 mi) using a combination of coaxial and
fiber optic cable. Other I/A Series Fieldbus devices may be used on the same remote Fieldbus as
the CCM Control Integrator subsystem, provided that I/A Series control station loading con-
straints are observed.
The local Fieldbus (see Figure 2-1) interconnects up to two SSFBIs and up to sixteen Control
Integrators. Local Fieldbus connection to each Control Integrator is via a 9-pin D connector on
the front plate of the module. I/A Series Fieldbus addressing is accomplished by a standard, 6-
position letterbug fixture located on each Control Integrator.
The local Fieldbus supports redundant, as well as non-redundant, communications. It is designed
such that both A and B Fieldbus communications connect to the Control Integrators. Where
7
B0193VU – Rev E 2. Product Implementation
non-redundant Fieldbus communication is opted for, SSFBI B is omitted and the “B” portion of
the local Fieldbus cabling, while connected to the Control Integrators, remains unused.
Local Fieldbus
Cable (P0913ZX)
S2CM17
CUICs (Reused
Control Integrator
from Original
(1 of up to 16)
Hardware
Configuration)*
A B Cable Connector A B
Cable Connector BUS
Marked “A”
BUS
Marked “B” RUN

RUN
FAIL
FAIL
SSFBI
SSFBI B SSFBI
SSFBI A
* CUICs are reused if INTERSPEC system communication and/or SPEC 200 control
station interfacing is required.
Figure 2-1. Local Fieldbus Cabling Configuration
8
3. Configuration
This chapter provides procedures for configuring your I/A Series system, including assigning
letterbugs and using System Configurator or System Definition to perform an off- or on-line
integrated control configuration. This chapter also covers the functionality of fail-safe
operation.
In general, configuration means specifying, to the I/A Series system software, the types of hard-
ware and software modules that comprise the newly added CCM Control Integrator subsystem,
and the control blocks that will be used in conjunction with it. Prior to performing configuration
procedures, you must develop loop drawings to determine the control scheme, and a detailed
equipment plan that identifies all the equipment required to control the process.
System Configuration
NOTE
1. To minimize interruption of the process, it is advisable to perform System Con-
figuration (or System Definition) prior to installing the CCM Control Integrator
subsystem equipment, as described in Chapter 4 “Equipment Installation”.
2. If the host I/A Series system is on-line (currently controlling the process), it may
be desirable to perform Integrated Control Configuration on-line, prior to updating
the System Configuration. With this method, process control using the CCM Con-
trol Integrator subsystem equipment can commence immediately (following equip-
ment installation), with the System Configuration update being deferred until a
more convenient time.
To perform Integrated Control Configuration on-line, refer to “On-Line Integrated
Control Configuration” on page 16.
System Configuration (or System Definition) is the process of selecting and identifying the hard-
ware and software for a particular I/A Series system. It is initially performed prior to installation
of the system equipment, and it is updated with any hardware/software system changes.
♦ For a step-by-step procedure for defining an I/A Series system configuration using the
System Definition (SysDef ) software, refer to System Definition: A Step-By-Step Proce-
dure (B0193WQ).
♦ IACC allows you to import system configuration information from an I/A Series sys-
tem using SysDef Export media created with a previous instance of the System
Definition configuration application. For importing procedures, refer to I/A Series Sys-
tem Configuration Component (IACC) User's Guide (B0700FE).
♦ To use the Foxboro Control Software (FCS) Configuration Tools to define the system,
refer to the “System Development” and “Security” manuals listed under “Foxboro
Control Software and I/A Series System Specific Documentation” in Foxboro Control
Software Deployment Guide (B0750BA). Refer to Foxboro Control Software Hardware
Configuration User’s Guide (B0750BB) to define the I/A Series hardware.
9
B0193VU – Rev E 3. Configuration
Reports produced by System Configuration (or System Definition) define the network, define the
overall packaging of the system, and provide information that may be used in conjunction with
equipment installation and system quotation. The System Configuration database can be updated
at any time to reflect changes made to the initial hardware layout.
I/A Series Software v4.x vs. v6.x

Execution of System Configuration (or System Definition) is, in part, a function of the software
release for your I/A Series system. With I/A Series software v4.x (v4.0, v4.1, or v4.2), System
Configuration is performed using the I/A Series System Configurator; with v6.x (v6.0, v6.1, v7.0,
v8.1, v8.1.1) and later), System Definition (a form of system configuration) is performed using
the System Definition utility. Either of these software packages is accessible from an I/A Series
workstation.
For the FCP280, I/A Series software v9.0 (or higher) is required. For the FCP270, I/A Series
software v8.1.1 (or higher) is required.
Module Identifier (Letterbug) Assignments

Before including the CCM Control Integrator subsystem in an I/A Series system, module identi-
fiers must be assigned to the Control Integrators. A module identifier can be any combination of
six alphanumeric characters. These characters (or letterbugs) are entered by you during System
Definition and, as part of the equipment installation process (see Chapter 4 “Equipment Installa-
tion”), physical letterbugs are attached to the Control Integrators.
System Configuration (or System Definition) Procedure

If your I/A Series software is v4.0, v4.1, or v4.2, refer to the I/A Series System Configurator docu-
ment (B0193JH), and configure the S2CM17 Control Integrators as you would I/A Series
FBM17s. If your I/A Series software is v6.0 or higher, refer to the I/A Series System Definition: A
Step-by-Step Procedure document (B0193WQ) and configure the S2CM17 Control Integrators as
you would I/A Series FBM17s.
When System Configuration (or System Definition) is completed, perform one of the following
operations:
♦ If this is a new (as opposed to existing) I/A Series system, install the system software.
(Refer to the appropriate I/A Series software installation document - all these docu-
ments are available on the Invensys Global Customer Support website
(http://support.ips.invensys.com).)
♦ If this is an existing (previously configured) I/A Series system, specify to the currently
installed system software that hardware items have been added to the system. (Refer to
the appropriate I/A Series software installation document - all these documents are
available on the Invensys Global Customer Support website
(http://support.ips.invensys.com).)
10
3. Configuration B0193VU – Rev E
Integrated Control Configuration

NOTE
This section presents integrated control configuration information that is specific to
the CCM Control Integrator subsystem. For more comprehensive information
regarding integrated control configuration, refer to the I/A Series Integrated Control
Configurator document (B0193AV).
The Integrated Control Configurator, which is accessed through the process engineer’s environ-
ment at an I/A Series workstation, allows you to configure control blocks relating, in this case, to
the CCM Control Integrator subsystem equipment. The general procedure is to create a com-
pound name under which the blocks will be created and run, and then create and integrate the
desired control blocks.
Using the Control Configurator, you create an Equipment Control Block (ECB) for each
S2CM17 in the CCM Control Integrator subsystem. The ECB serves as a “holding place” for the
device’s software data. You then go on to configure the necessary control blocks and compounds
for the desired control scheme.
The Control Configurator lets you modify configuration data for on-line stations (for example, a
CP) or off-line library volumes. (A library volume is a “dummy” configuration which may be
loaded into the CP when creation and/or editing are completed.) As a compound/block editor,
the Control Configurator provides compound/block-building templates along with a full range of
editing functions.
Integrated control configuration for the CCM Control Integrator subsystem is divided into two
separate procedures:
♦ “Off-Line Integrated Control Configuration” on page 11 is intended for use when a
new system is being configured – typically, when the CCM Control Integrator subsys-
tem is being included in new (overall) system configuration.
♦ “On-Line Integrated Control Configuration” on page 16 is intended for use when a
previous I/A Series configuration is being updated to include the CCM Control Inte-
grator subsystem.
NOTE
As indicated in the note on page 9, if the host I/A Series system is on-line (currently
controlling the process), it may be desirable to perform Integrated Control Config-
uration on-line, prior to updating the System Configuration. If this is the case, refer
to “On-Line Integrated Control Configuration” on page 16.
Off-Line Integrated Control Configuration

To perform off-line integrated control configuration, refer to the I/A Series Integrated Control
Configurator document (B0193AV) for details and proceed as follows.
11
NOTE
1. This procedure assumes that system configuration (or System Definition) has
been performed (see “System Configuration” on page 9).
2. This procedure is intended for use with an I/A Series system having Version 4.0
or higher software. If your system has software of a previous version, refer to the
appropriate version of the I/A Series Integrated Control Configurator document
(B0193AV), and configure the S2CM17 in a manner similar to an FBM17. Use the
ECB parameters shown in Table 3-1 and block parameter settings shown in
Figure 3-2 on page 15.
1. Using the System Management displays (accessible at an I/A Series workstation), boot
up the CP to which the CCM Control Integrator subsystem equipment will be
attached. This creates two compounds:
♦ Station compound (cplbug_STA)1 containing the station block
(cplbug_STA_STATION)1
♦ ECB compound (cplbug_ECB)1 containing the primary ECB
(cplbug_ECB:PRIMARY_ECB).1
2. Access the Integrated Control Configurator. From the Process Engineer’s environ-
ment, select Config and then Control_Cfg.
3. Use the Control Configurator’s Fix All function to create ECB(s) for the Control
Integrators added previously to the system configuration via the System
Configurator.
4. If required, edit the S2CM17 ECB(s) if the default parameters provided are not satis-
factory. (See NOTE immediately following this step.) Figure 3-1 shows a typical edit-
ing display for the S2CM17 Control Integrator ECB. Table 3-1 describes the
S2CM17 ECB parameters.
NOTE
For ready reference, ECB parameter information appears in a “show window” along
the right side of the ECB editing displays (see Figure 3-1). The show window is
accessed by selecting Show in the menu bar, and then selecting Legal FBM/ECB
Combos.
Table 3-1. S2CM17 ECB Parameter Descriptions
Parameter Description
NAME User-defined 12-character (maximum) name
TYPE ECB type: ECB9
DESCRP 32-character description of the ECB
PERIOD Scan period (minimum is 0.5 seconds)
PHASE Desired scan phase
1.
The CP letterbug (cplbug) is filled in by the station being configured.
12
Table 3-1. S2CM17 ECB Parameter Descriptions (Continued)
Parameter Description
DEV_ID Derived from S2CM17 letterbug
HWTYPE Hardware type: 17
SWTYPE Software type: 9
EXTYPE Not applicable
FSENAB Enables the fail-safe setting (0 = No, 1 = Yes)*
FSDLAY Delay time for communications to have ceased before the fail-safe values
are asserted on outputs. Default = 1000 (10 seconds).*
BUSWDS Bus Switch Disable. Enables (= 0) or disables (= 1) S2CM17 I/A Series
Fieldbus switching.
BADRNG Determines whether raw count violations will cause the channel status to
be set bad, and, if so, whether high, low, or both types of violations will be
considered.
RES02/09 Resolution. (See Table A-1, “S2CM17 Input Resolution” on page 69.)
FPM09 Filter Period Main*
FSMM02/09 Fail-safe Mask Main*
FSDM09 Fail-safe Data Main*
FSnD0n Fail-safe fallback value for channel n output. For example, FS5D02 is
Channel 5 data for ECB type 2.*
SMPM09 Sustain-Momentary-Pulse mask for ECB type 9**
P13N09 Pulse, Channel 13 on time for ECB Type 9**
P13F09 Pulse, Channel 13 off time for ECB Type 9**
ROCn Rate-of-change limit for Channel n**
* For additional information, refer to “Fail-Safe Operation” on page 22.
** For additional information, refer to the I/A Series Integrated Control Block Descriptions
document (B0193AX).
5. Referring to Appendix B “Control Integrator/CUIC Signal Flow Diagrams” and

I/A Series documents Control Processor 270 (CP270) and Field Control Processor 280
(CP280) Integrated Control Software Concepts (B0700AG), Integrated Control Software
Concepts (B0193AW) (for CP60 or earlier) and Integrated Control Block Descriptions
(B0193AX), configure the necessary compounds and blocks for the desired control
scheme.
Figure 3-2 shows a typical control scheme using the S2CM17 Control Integrator. Also shown are
typical block parameter settings that are used with the S2CM17.
NOTE
Figure 3-3 through Figure 3-11, referenced below, are examples only. Actual param-
eter settings require specific application engineering expertise. Contact your local
Foxboro field service representative for further information.
13
Figure 3-3 through Figure 3-5 show typical block editing displays for a simple control loop (AIN,
AOUT, and PID blocks).
Figure 3-6 through Figure 3-11 show typical block editing displays for blocks that are required for
interfacing the Control Integrator with the CUIC and maintaining communication with existing
stations (for example, VIDEOSPEC systems, control stations, or a supervisory control computer).
These include Selected Setpoint (AIN block), Track (AIN block), Auto/Manual (CIN block),
Cable Interlock (CIN block), Computer Fail (CIN block), and Computer Status (COUT block).
For additional information on maintaining communication with existing INTERSPEC inter-
faces, contact Foxboro application engineering.
Figure 3-1. Typical Editing Display for S2CM17 Control Integrator ECB
14
4-20 mA 0-10 V 0-10 V Measurement

AIN
4-20 mA 0-10 V 0-10 V Remote Setpoint
AIN
4-20 mA 0-10 V 0-10 V Track In A
SPEC 200 Conversion and Computing Units

I PIDA
N
4-20 mA*
4-20 mA 0-10 V 0-10 V Output

AOUT AOUT
4-20 mA 0-10 V 0-10 V Setpoint Readout
Input
S2CM17
To/From
ECB09
CUIC
Process Switch
CIN
Input
Switch
CIN
C Input
O Switch
N CIN
Input
T Switch
A CIN
C Output CALC
T Switch
COUT
Output
I Switch
/ COUT
Output
O Switch
COUT
Output
Switch
COUT
Main Logic
Control Compound
SPEC 200/CCM Equipment Rack (I/A Series Software)
BLOCK PARAMETER SETTINGS

SCI (Signal Conditioning Index) for AIN block: 2 (for 0 to 10 V dc); 15 for SQRT (0 to 10 V dc)
SCO (Signal Conditioning Output Index) for AOUT block: 2 (for 0 to 10 V dc)
MODOPT (Mode of Operation) for PIDA block:
1=Proportional only 2=Integral only 3=Proportional plus derivative
4=Proportional plus integral 5=Proportional, integral, derivative
PNT_NO (Point Number) for AIN, AOUT, CIN, and COUT blocks:
PNT PNT
No S2CM17 FBM17** Function No S2CM17 FBM17** Function
1 AI1 AI1 Measurement 8 CI2 CI2 Comp. On/Off from Disp.
2 AI2 AI2 Select Setpoint 9 CI3 CI3 Cable Interlock
3 AI3 AI3 Track In 10 CI4 CI4 Auto/Manual from CUIC
4 AI4 AI4 Unselect Setpoint 11 CO1 CO1 Comp. On/Off from I/A
5 AO1 AO1 Out 12 CO2 CO2 Rem/Loc or SP/OP
6 AO2 AO2 I/A Setpoint 13 CO3 CO3 Pulse On/Off
7 CI1 CI1 Fail to Disp. 14 CO4 CO4 Ramp Up/Down
* Not used in this example configuration.

** FBM17 parameter settings included for reference only.
Figure 3-2. Typical Control Scheme, S2CM17 with CUIC INTERSPEC Connections
15
On-Line Integrated Control Configuration

To perform on-line integrated control configuration, refer to the I/A Series Integrated Control
Configurator (B0193AV) document for details and proceed as follows.
NOTE
This procedure is intended for use with an I/A Series system having Version 4.0 or
higher software. If your system has software of a previous version, refer to the appro-
priate version of the I/A Series System Configurator document (B0193JH), and con-
figure the S2CM17 in a manner similar to an FBM17. Use the ECB parameters
shown in Table 3-1 on page 12 and block parameter settings shown in Figure 3-2.
1. Using the System Management displays (accessible at an I/A Series workstation), boot
up the CP to which the CCM Control Integrator subsystem equipment will be
attached. This creates two compounds:
♦ Station compound (cplbug_STA)2 containing the station block
(cplbug_STA_STATION)2
♦ ECB compound (cplbug_ECB)2 containing the primary ECB
(cplbug_ECB:PRIMARY_ECB).2
2. To access the Integrated Control Configurator, from the Process Engineer’s environ-
ment, select Config and then Control_Cfg.
3. Using the Control Configurator’s Insert New Block/ECB function, create an ECB
for each S2CM17 Control Integrator in the subsystem.
4. Access the editing displays for the newly created S2CM17 ECBs (see Figure 3-1 on
page 14) and set the parameters (refer to Table 3-1 on page 12).
NOTE
For ready reference, ECB parameter information appears in a “show window” along
the right side of the ECB editing displays (see Figure 3-1 on page 14). The show
window is accessed by selecting Show in the menu bar, and then selecting Legal
FBM/ECB Combos.
5. Referring to Appendix B “Control Integrator/CUIC Signal Flow Diagrams” and

I/A Series documents Control Processor 270 (CP270) and Field Control Processor 280
(CP280) Integrated Control Software Concepts (B0700AG), Integrated Control Software
Concepts (B0193AW) (for CP60 or earlier), and Integrated Control Block Descriptions
(B0193AX), configure the necessary compounds and blocks for the desired control
scheme.
Figure 3-2 shows a typical control scheme using the S2CM17 Control Integrator, and
maintaining existing INTERSPEC interfaces. Also shown in this figure are typical
block parameter settings that are used with the S2CM17.
2.
The CP letterbug (cplbug) is filled in by the station being configured.
16
Figure 3-3 through Figure 3-5 show typical block editing displays for a simple control
loop (AIN, AOUT, and PID blocks). Figure 3-6 through Figure 3-11 show typical
block editing displays for blocks that are required for interfacing the Control Integra-
tor with the CUIC:
Setpoint Select (AIN block)
Track (AIN block)
Auto/Manual (CIN block)
Cable Interrupt (CIN block)
Computer Fail (CIN block)
Computer Status (COUT block).
NOTE
For additional information on maintaining communication with existing INTER-
SPEC interfaces, contact Foxboro application engineering.
Figure 3-3. Typical Editing Display for an AIN Block
17
Figure 3-4. Typical Editing Display for an AOUT Block
Figure 3-5. Typical Editing Display for a PID Block
18
Figure 3-6. Typical Editing Display for a Setpoint Select (AIN) Block
Figure 3-7. Typical Editing Display for a Track (AIN) Block
19
Figure 3-8. Typical Editing Display for an Auto/Manual (CIN) Block
Figure 3-9. Typical Editing Display for a Cable Interrupt (CIN) Block
20
Figure 3-10. Typical Editing Display for a Computer Fail (CIN) Block
Figure 3-11. Typical Editing Display for a Computer Status (COUT) Block
21
Fail-Safe Operation
Fail-safe parameters in the controlling ECB (S2CM17) specify the outputs in the event of a break
in communication with the I/A Series control processor (CP). All fail-safe operations are initiated
by the S2CM17 Control Integrator.
Each time the Control Integrator receives a write request, it resets a fail-safe timer for its ECB.
The Control Integrator asserts a fail-safe condition if it does not receive another output command
within a specified time. The fail-safe condition can be either of the following:
♦ Hold the current output value, that is, the value sent in the most recent output com-
mand from the CP.
♦ Use a value specified for the output (value specified in the ECB).
The ECBs for the Control Integrators include parameters for enabling and disabling the fail-safe
function and for setting a fail-safe delay for the outputs. When a fail-safe condition is enabled for
a specific output, the Control Integrator asserts fail-safe actions. When normal operation resumes,
the current output values are read by the CP and stored in the ECBs. These values, in turn, are
used by the I/O blocks as the starting point for new output commands.
Fail-Safe Functionality
What the Control Integrator does during various failed conditions is dependent upon two condi-
tions: configuration of several fail-safe parameters, and the type of failure. Two basic types of Con-
trol Integrator failures can occur: those that cause the Control Integrator to go off-line (such as
EEPROM update or download), and those that cause loss of communications (COMM FAIL).
Fail-Safe for Type 1 Failures – Control Integrator OFF-LINE

Two variables (parameters) – fail-safe mask (FSMMn) and fail-safe data (FSnD0n) – determine
what action the Control Integrator will take when a Type 1 failure occurs. FSMMn, configured
for a particular output, determines what state will be asserted at the output: Fallback Value, or
Hold Current Value. The default setting of the fail-safe mask parameter is zero, to assert the fall-
back value. The mask can be set so that some outputs hold while others fall back. FSnD0n, also
configured for a particular output, determines the fallback value. The default value for analog out-
puts is zero, and the default value for digital values is false.
Fail-Safe for Type 2 Failures – COMM FAIL

In addition to the fail-safe mask and fail-safe data parameters, there are two other parameters,
FSENAB and FSDLAY, that affect the Control Integrator’s response to communications failures.
FSENAB determines if the output will simply hold (FSENAB = 0) its output value during the
communications failure until the communications failure ceases, or if it will delay fail-safe action
(FSENAB = 1) for the time specified by FSDLAY and then respond in the same way as Type 1
failures.
Fail-Safe Examples
The following examples are fail-safe operations for a S2CM17 type I/O ECB with analog outputs.
The operation is performed for the first output point, which is point number 1. An AOUT block
is used, and the output is driven at a value of 75 percent of full scale. The fallback value is config-
ured to be 25 percent of full scale (FSD01 = 16000). FSDLAY is set to 1000, which is equal to a
delay time of 10 seconds.
22
Example 1: FSENAB = 0 and FSMMn = 0X00

a. Cause: Type 1 failure.
Result: Output immediately goes to 25%.
b. Cause: Type 2 failure.
Result: Output holds at 75%.
Result: Output immediately goes to 25%.
Result: Output holds at 75% for 10 seconds, then goes to 25%.
Result: Output holds at 75% for 10 seconds, then continues to hold at 75%.
23
24
4. Equipment Installation
This chapter provides detailed procedures for installing and configuring the SPEC 200 CCM
Control Integrator subsystem. A general installation checklist is also included in this chapter.
A typical CCM Control Integrator subsystem configuration is shown in Figure 4-1. Use this fig-
ure as a general reference when performing the following installation procedures.
Pre-Installation Requirements
Before starting the actual equipment installation (as described in the following subsections) per-
form the following:
1. Determine, from system engineering and sales order documentation, which A-4 con-
trol cards are to be replaced with Control Integrators. Also, determine the module ID
(letterbug) numbers the replacement Control Integrators will contain.
2. Perform the system configuration for the new (soon to be installed) Control Integra-
tors (refer to Chapter 3 “Configuration”).
3. Perform the integrated control configuration for the new (soon to be installed) Con-
trol Integrators (refer to Chapter 3 “Configuration”).
4. The procedures in this chapter assume that power is removed from the CCM rack.
! CAUTION
When removing power from the CCM rack, ensure that such action does not
adversely affect the process under control.
25
B0193VU – Rev E 4. Equipment Installation
TERM Remote Fieldbus A TCA = Termination Cable Assembly

TCA TERM = 110 Ω Terminating
TERM Resistor
TCA Remote Fieldbus B
To I/A Series
Control Station
TERM
TERM
See Notes 2 and 3
A B A B A B A B
BUS BUS BUS BUS
RUN RUN RUN RUN

FAIL FAIL FAIL FAIL
SSFBI SSFBI SSFBI SSFBI
Earth Bus Bar Earth Bus Bar

CCM Racks
See Note 4 See Note 4
Notes:
1. Up to 16 Control Integrators are allowed per SSFBI (or redundant SSFBI pair).
2. Termination resistors are required if the SSFBIs are the last devices in the Fieldbus run.
Installation is described later in this chapter.
3. The remote Fieldbus shield(s) must be earthed at the last device(s) in the Fieldbus run.
Earth cable connections are described later in this chapter.
4. A close connection must be made between the earth bus bar and building steel
(or a driven earth rod) to provide the necessary electrostatic discharge and
electromagnetic interference (EMI) drain.
Figure 4-1. Typical CCM Control Integrator Subsystem Hardware Configuration
26
4. Equipment Installation B0193VU – Rev E
SSFBI Installation
1. Referring to Figure 4-2, install the SSFBI A as shown.
2. Referring to Figure 4-2, connect the SSFBI power cable to any unused display station
connector (J1-J16). If one of these connectors is not available, power the SSFBI using
display interface cable P0913ZY. See Figure 4-3 for connection details.
3. If applicable, repeat Steps 1 and 2 for the other SSFBI (SSFBI B), mounting it on the
left rail.
4. Set the A/B bus indicator (shown in Figure 4-2) to the proper position on each of the
SSFBIs. (The SSFBI on the right is SSFBI A, and the one on the left is SSFBI B.)
Note: This indicator is for operator reference only; it has no switching function.
CCM Connector Panel

A/B Bus Indicator
A B
BUS
Nut Clip
RUN
FAIL
(X0169LF)
SSFBI
SSFBI A
Bracket
Note: 10 x 32 Screw
(P0914BW)
If a second SSFBI 10 x 32 Screw (X0127DF)
(SSFBI B) is to be (X0127DF)
included, install it SSFBI A Power Cable – Connect to any available
here in like manner. connector, J1 to J16. If connector is not available,
power SSFBI using display station interface cable
P0913ZY. (See next figure for connection details.)
Figure 4-2. SSFBI Installation
27
From S2CM17
Control Integrator
Display Interface From SSFBI
Cable P0913ZY
Power Cable
To CCM (Part of SSFBI)
Connector Panel
Figure 4-3. Cable Connections, SSFBI Powered Using Cable P0913ZY
Local Fieldbus Cable Installation

To install the local Fieldbus cable (P0913ZX), attach the cable to the SSFBIs as shown in
Figure 2-1 (on page 8). Secure the cable connectors at the SSFBIs using the captive retaining
screws, and dress the cable neatly, securing it to the rack at various points to prevent loose slack.
Connection of the cable to the Control Integrators is performed at a later time, when the control
integrators are installed (see “Control Integrator Installation” on page 58).
Remote Fieldbus Cabling, Control Station End

Remote Fieldbus cable installation involves the use of TCAs and twinaxial cable to provide con-
nection between the I/A Series control station and the SSFBI(s).
Fieldbus Cabling at the CP30/CP40

For an I/A Series CP30/CP40 based subsystem, three remote Fieldbus cabling configurations are
possible:
♦ Non-fault-tolerant CP30/40 and non-redundant Fieldbus (Figure 4-4)
♦ Non-fault-tolerant CP30/40 and redundant Fieldbus (Figure 4-5)
♦ Fault-tolerant CP30/40 and redundant Fieldbus (Figure 4-6).
To make the remote Fieldbus cable connections at the I/A Series CP30/40 end, refer to
Figure 4-4, Figure 4-5, or Figure 4-6, as appropriate for your configuration, and proceed as fol-
lows:
1. Referring to Figure 4-7 on page 32, assemble the termination block(s) associated with
the CP TCAs, snap them onto the mounting rail(s) (DIN rails) in the I/A Series rack,
and connect the earth wire(s).
2. Connect the TCA cable(s) to the CP(s).
3. Connect the Fieldbus cable(s) to the TCAs as shown in Figure 4-4, Figure 4-5, or
Figure 4-6.
28
4. If the termination resistor (supplied with each TCA) is not already in place, add it as
shown in Figure 4-4, Figure 4-5, or Figure 4-6.
CP Term. Cable
Assembly P0800DB
A B C D
Note 1
110 Ω resistor, P/N E0157CZ
Note 2
Blk
1 2 3 To
Wht
Shield 100 Ω Twinaxial SSFBI
Non-Fault 1 2 3
Tolerant Cable P0170GF, P0170GG,
CP30/40 Or Equivalent
F F- S
F F- S
Notes:
Field 1. Route cable over strain relief bracket
Note 3 and secure using cable tie.
Bus PO
2. Wire colors shown (black and white)
are for reference only (actual colors
may vary).
3. Attach earth strap to screw on DIN rail.
Figure 4-4. Non-Fault-Tolerant CP30/40 and Non-Redundant Fieldbus, Cable Connections
29
Control Processor Term.

Cable Assemblies (2) 100 Ω Twinaxial
P0800DB Cables P0170GF,
P0170GG, or
Equivalent
ABCD
Note 1
110 Ω resistor
P/N E0157CZ. Note 2
Note 2
Blk Blk
1 2 3 1 2 3 Fieldbus A
Wht Wht
Non-Fault 1 2 3 Shield Shield To
1 2 3
Tolerant Fieldbus B SSFBIs
CP30/40
F F- S F F- S
F F- S F F- S
Field Field
Bus Note 3 Bus Note 3
PO PO
Notes:
1. Route cable over strain relief bracket and
secure using cable tie.
2. Wire colors shown (black and white) are for
reference only (actual colors may vary).
Figure 4-5. Non-Fault-Tolerant CP30/40 and Redundant Fieldbus, Cable Connections
30
Control Processor Term.

Cable Assemblies (2) 100 Ω Twinaxial
P1 P2 P0800DA Cables P0170GF,
P0170GG, or
A BCDA BCD
Equivalent
Note 1
110 Ω resistor
P/N E0157CZ. Note 2
Note 2
Blk Blk
12 3 123 Wht Fieldbus A
Wht To
123 Shield 123 Shield
Fault-Tolerant SSFBIs
Fieldbus B
CP30/40
F F- S F F- S
F F- S F F- S
Field Field
Bus Note 3 Bus Note 3
PO PO
Notes:
1. Route cable over strain relief bracket and
secure using cable tie.
2. Wire colors shown (black and white) are for
reference only (actual colors may vary).
Figure 4-6. Fault-Tolerant CP30/40 and Redundant Fieldbus, Cable Connections
31
1 Slide strain relief bracket 2 Snap assembled termination block

onto TCA termination block. onto DIN rail, and connect earth
wire to the screw on the DIN rail.
Earth
Wire
TCA
Termination
Block
Strain
Relief
Bracket
DIN Rail
Figure 4-7. TCA Termination Assembly Block Assembly and Mounting
32
Fieldbus Cabling at the CP60

Interfacing of the upgraded CCM system to the I/A Series CP60 (via the Fieldbus) is accom-
plished using DCM10E or DCM10Ef converters, as shown in Figure 4-8. For detailed informa-
tion on making the cable connections, refer to Control Processor 60 and Control Processor 60S
Installation and Maintenance (B0400FB).
NOTE
Refer to Appendix C “CP60 Upgrade” for information regarding control processor
upgrades from CP30/CP40 to CP60.
Ethernet Trunk
DCM10E
Fieldbus (10Mbps)
From CP60 Converters
TCAs (P0903VY) 2
(Fault - Tolerant (P0926DJ) 1 2
pair) B A
F+
A
F-
SH
SH
F-
F+
24V dc -
+
3
T-Connectors
(P0912ZV)
F+
B
F-
SH
SH
F-
F+
24V dc -
+
3
Connect StoSSSFBI as described in
HDLC F- F
- FCabling, SSFBI
B A
“Remote Fieldbus BUS
Fieldbus F
End” on page 55
To other DCM10E/ (268.75 Kbps) RU N
F AI L
DCM10Ef converters, SSF BI
or terminate using
P0912SY terminators.
SSFBI
(A or B)
I/A Series Equipment Rack
CCM Equipment Rack
Notes:
1 A configuration using DCM10Ef converters (P0926DP) is similar, but with the Ethernet Trunk fiber optic
cables connecting to the ST type connectors on the units.
2 Terminating resistors, included with the DCM10E/DCM10Ef converters and the corresponding TCAs, are
used only if these devices exist at the ends of the Fieldbus run.
3 If the TCAs are the last TCAs in the Fieldbus run, the Fieldbus shields must be connected to
the earth bus bar in the equipment rack (which, in turn, must be connected to solid earth ground).
Check to ensure that these connections are in place.
Figure 4-8. Fieldbus Cabling to the CP60 (Typical)
33
Fieldbus Cabling at the FCP280

Cabling an FCP280 baseplate to the SSFBI consists of extending the remote 268 Kbps fieldbus
from the isolators (see Figure 4-9). This extension, used between enclosures, involves the use of
termination cable assemblies (TCAs) and twinaxial cable to provide cable connections between
primary and extended fieldbus segments, for a maximum fieldbus length of 1 Km (3200 ft). If the
fieldbus is non-redundant, only one TCA is connected to the FCP280 baseplate.
The Fieldbus splitter (part number RH928CV) consists of a connector for any Fieldbus port on
the FCP280 baseplate, and a TCA termination block similar to two of the P0903VY termination
assemblies connected together. It has a 3 m (9.8 ft) cable between the connector and the block.
The termination blocks on the splitter’s TCAs each include a strain relief bracket, nylon cable tie,
and labels for bus A and B. You must install the label to the termination block on each TCA.
Refer to “Fieldbus Splitter (RH928CV)” in DIN Rail Mounted Subsystem User’s Guide (B0400FA)
and Field Control Processor 280 (FCP280) User’s Guide (B0700FW) for details.
NOTE
The Fieldbus splitter (RH928CV) is used instead of the two legacy TCAs
(P0903VY) and the Extended Fieldbus Splitter/Terminator (P0926LC), which are
used with legacy control processors for their twinaxial cabling.
Before starting this procedure, plan which Fieldbus port on the FCP280 baseplate you will
connect the TCA cable to. The FCP280 considers the S2CM17 as a 100 Series FBM17, so it
must connect to the SSFBI from a Fieldbus port on the FCP280 baseplate which is dedicated to
268 Kbps HDLC fieldbus connections. Each fieldbus port on the FCP280 baseplate may connect
to either 100 Series or 200 Series modules exclusively - not both.
You can mount the FCP280 module(s) on either the two-position, vertical DIN rail mounted
baseplate (RH924YF) or the two-position, horizontal DIN rail mounted baseplate (RH924YL).
For FCP280 baseplate mounting procedures, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA). For FCP280 installation procedures, refer to Field Control Processor 280 (FCP280)
User’s Guide (B0700FW).
NOTE
Refer to Appendix D “FCP280 or FCP270 Upgrade” for information regarding
control processor upgrades from CP30/CP40 to FCP280.
To connect an FCP280 baseplate to an SSFBI:

1. Referring to Figure 4-10, assemble the termination blocks on the termination cable
assembly end of the RH928CV splitter (RH928CV). Snap them onto the mounting
rails (DIN rails) in the enclosure, and connect the ground wires. (For future reference,
Figure 4-11 illustrates how to remove the TCA termination blocks.)
NOTE
If you intend to use an FBI200 to extend the twinaxial cabling to the SSFBI TCA
from the FCP280 baseplate, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA) for site planning and installation instructions.
34
2. Connect the splitter (RH928CV) to the appropriate port on the FCP280 baseplate.
The splitter includes both a plug for the Fieldbus port and the TCA termination block
which you installed in the previous step (see Figure 4-9). Refer to “Fieldbus Splitter
(RH928CV)” in DIN Rail Mounted FBM Subsystem User’s Guide (B0400FA) for
instructions on how to make this connection.
If you are upgrading a legacy control processor with an FCP280 and the site has two
P0903VY TCAs on it, be sure to remove the P0903VY TCA termination blocks
before installing the splitter, as explained in Figure 4-11.
Finish making the cable connection(s) to the fieldbus splitter/terminator or fieldbus
splitter as shown in Figure 4-9 and described in “Remote Fieldbus Cabling, SSFBI
End” on page 55.
3. Make the fieldbus cable connections between termination cable assemblies (see
Figure 4-12).
4. Terminate the HDLC fieldbus according to the following rules:
♦ Terminating resistors are used only at the SSFBI TCA end of the bus. Add the ter-
minating resistors (supplied with the termination cable assemblies) to the
P0903VY termination cable assemblies as shown in Figure 4-9.
♦ To terminate Fieldbus port 1 in the FCP280 baseplate end of the HDLC fieldbus
(if needed), set both the termination DIP switches on the FCP280 baseplate to
“ON”, as described in “Setting Termination Switches for FCP280 Baseplates” in
Field Control Processor 280 (FCP280) User’s Guide (B0700FW).
Fieldbus ports 2-4 in the FCP280 baseplate are terminated internally and do not
require any external hardware for termination. No action is needed to terminate
the FCP280 baseplate end of the HDLC fieldbus for Fieldbus ports 2-4.
♦ The Fieldbus can be extended in two directions from the FCP280. (Refer to
Figure 4-13 on page 39.)
5. Connect an insulated 14 AWG green wire between connection point 3 (shield) on the
last Fieldbus Isolator termination cable assembly (or assemblies) and the earth bus in
the enclosure. For I/A Series system earthing requirements, refer to Power, Earthing
(Grounding), EMC and CE Compliance (B0700AU).
35
Customer Installed Labels Fieldbus A Termination Cable

Assemblies*
(RH928CV)
Splitter (RH928CV)
cable is 3 m (9.8 ft)
Vertical DIN Rail Mounted

Baseplate (RH924YF) Fieldbus B
with Fault Tolerant
FCP280 Modules DIN Rail
Ground Wire
Splitter (RH928CV) attaches

to any Fieldbus port
14 Gauge Twinaxial Cables

1 Km (3200 ft) Maximum
(P0170GF or P0170GG)
~~
Wire Connection to
Enclosure Earth Bus
Fieldbus Isolator
Termination Cable
Assemblies (P0903VY)
*The 110 ohm resistor E0157CZ

shipped with previous TCAs for
installation across the F+ and F- To CCM Equipment Rack
terminals at both ends of the
Fieldbus should not be installed on To connect to SSFBIs, refer to “Remote Fieldbus
these terminals on the FCP280 end. Cabling, SSFBI End” on page 55
Termination is automatic for Fieldbus
ports 2-4. To terminate the FCP280 end
of the HDLC Fieldbus for Fieldbus port 1,
set both the DIP switches on the FCP280
baseplate to ON. See “Setting Termination
Switches for FCP280 Baseplates” in B0700FW.
Figure 4-9. Cabling Fieldbus Isolator Cards to an FCP280 Baseplate
36
Slide strain relief bracket(s) onto TCA Connect ground wire to DIN rail using
1 3
termination block. (RH928CV has two screw, lock washer and nut (customer
brackets, not shown.) supplied).
Snap assembled termination block
2
onto DIN rail.
TCA Termination Block
(P0903VY Shown - RH928CV has two))
Earth (Ground) Wire
Screw
Lock Washer
Strain Relief Bracket
DIN Rail
Ring Lug
Figure 4-10. TCA Termination Block Assembly Mounting
1 Disconnect the earth wire from 2b Move the screw drive handle in the
from the DIN rail. direction shown, while lifting the TCA
termination block from the DIN rail.
For each strain relief bracket, insert a For RH928CV, repeat for the other
2a strain relief bracket.
medium-size flat-head screwdriver as shown.
Lift
Earth (Ground) Wire
Screw
Washer
Move
(P0903VY Shown - RH928CV has two)
Figure 4-11. TCA Termination Block Removal
37
Control Processor
Termination Cable Assemblies (2)
(RH928CV or P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To
SSFBI
SH SH Fieldbus B
F F- S F F- S
F F- S Note 5 F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
To Splitter (RH928CV) or
Splitter/Terminator (P0926LC)
Notes:
1. For cable strain relief, it is recommended that the Fieldbus cable(s) be routed over the strain
relief bracket and secured using nylon cables ties.
2. TCAs can be daisy chained as indicated by the dashed cable lines, but terminating resistors
(110 ohms) must be installed on the SSFBI TCA end of the fieldbus (not the FCP280 end). For
the FCP280 end of the fieldbus, Fieldbus ports 2-4 are auto-terminated internally. Fieldbus port 1
is terminated with the DIP switches on the FCP280’s baseplate as described in “Setting Termina-
tion Switches for FCP280 Baseplates” in Field Control Processor 280 (FCP280) User’s Guide
(B0700FW).
3. Wire colors shown (BK and W) are for reference purposes only.
4. Earth (ground) the surge protection network contained within the TCAs by attaching the green
earth wire to a screw on the DIN rail connected to system earth. For more information on earth-
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU). Splitter
(RH928CV) has only one green earth wire.
5. The shield of the twinaxial cable (terminal 3) should be earthed at the farthest end from the
FCP280 baseplate. The fieldbus shield must be earthed at one end only. (See text for
earthing instructions.)
Figure 4-12. Remote Redundant Fieldbus Cabling (FCP280 End)
38
Control Processor
Termination Cable Assembly
(RH928CV or P0903VY)
SH
To Next Fieldbus
Isolator Termination W BK
Cable Assembly* To Next Fieldbus
BK W Isolator Termination
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A
* Ground shield and install terminating

resistor at last termination cable
assembly. B
BR G/Y
F+ F- SH
To Splitter (RH928CV) or
Splitter/Terminator (P0926LC)
Figure 4-13. Example of Extending Fieldbus in Two Directions from FCP280
39
Fieldbus Cabling at the FCP270

Cabling an FCP270 baseplate to the SSFBI consists of extending the remote 268 Kbps fieldbus
termination cable assemblies (TCAs) and twinaxial cable to provide cable connections between
primary and extended fieldbus segments, for a maximum fieldbus length of 1 Km (3200 ft). If the
fieldbus is non-redundant, only one TCA is connected to the 268 Kbps fieldbus splitter/termina-
tor (P0926LC) which is shown in Figure 4-15. TCA part number P0903VY includes a strain
relief bracket, nylon cable tie, labels for bus A and B, and 110 ohm terminating resistor. You must
install the label to the TCA.
You can mount the FCP270 module(s) on either the two-position, vertical DIN rail mounted
baseplate (P0926HW) or the two-position, horizontal DIN rail mounted baseplate (P0926HC).
For FCP270 baseplate mounting procedures, refer to DIN Rail Mounted Subsystem User's Guide
(B0400FA). For FCP270 installation procedures, refer to Field Control Processor 270 (FCP270)
User’s Guide (B0700AR).
To connect an FCP270 baseplate to an SSFBI:
1. Referring to Figure 4-16, assemble the termination blocks associated with the termi-
nation cable assemblies (P0903VY) for the FCP270 baseplate, snap them onto the
mounting rails (DIN rails) in the enclosure, and connect the ground wires. (For future
reference, Figure 4-17 illustrates how to remove the TCA termination blocks.)
2. Connect the fieldbus splitter/terminator (P0926LC) to the “Fieldbus and Time
Strobe” connector on the FCP270 baseplate (see Figure 4-14).
3. Make the cable connection(s) to the fieldbus splitter/terminator as shown in
Figure 4-15 and described in “Remote Fieldbus Cabling, SSFBI End” on page 55.
Figure 4-18).
5. Add the terminating resistors (supplied with the termination cable assemblies) accord-
ing to the following rules:
♦ Terminating resistors are used only at the ends of the bus.
♦ The Fieldbus can be extended in two directions from the FCP270. (Refer to
Figure 4-19.)
NOTE
Refer to Appendix D “FCP280 or FCP270 Upgrade” for information regarding
control processor upgrades from CP30/CP40 to FCP270.
40
Customer Installed Label Termination Cable

and 110 ohm resistor
Fieldbus A (E0157CZ) across the
F+ and F- terminals.
at the end of the
Fieldbus.
Baseplate (P0926HW)
with Fault-Tolerant
FCP270 Modules
Fieldbus B
268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)
No Terminator on
this connector

~~
Wire Connection to
Enclosure Earth Bus
Fieldbus Isolator
Termination Cable
To CCM Equipment Rack

To connect to SSFBIs, refer to “Remote Fieldbus
Cabling, SSFBI End” on page 55
Figure 4-14. Cabling Fieldbus Isolator Cards to an FCP270 Baseplate
41
Fieldbus A TCA
Cable Connector
Baseplate (P0926HW)
268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)
Fieldbus B TCA
Cable Connector
Figure 4-15. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator
Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
2
onto DIN rail.
Earth (Ground) Wire
Screw
Lock Washer
DIN Rail
Ring Lug
42
1 Disconnect the earth wire from 3 Move the screw drive handle in the
2 Insert a medium-size flat-head

screw driver as shown.
Lift
Earth (Ground) Wire
Screw
Washer
Move
43
Control Processor
(P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To
SSFBI
SH SH Fieldbus B
F F- S F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
To Splitter/Terminator
(P0926LC)
Notes:
(110 ohms) must be installed at the ends of the fieldbus.
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
FCP270 baseplate. The fieldbus shield must be earthed at one end only. (See text for
Figure 4-18. Remote Redundant Fieldbus Cabling (FCP270 End)
44
Control Processor
(P0903VY)
SH
To Next Fieldbus
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A

assembly. B
BR G/Y
F+ F- SH
(P0926LC)
Figure 4-19. Example of Extending Fieldbus in Two Directions from FCP270
Fieldbus Cabling at the ZCP270

NOTE
Refer to Appendix E “ZCP270 Upgrade” for information regarding control proces-
sor upgrades from CP30, CP40, or CP60 to ZCP270. If upgrading from a CP60 to
ZCP270, no special procedure is necessary.
Connections between a redundant ZCP270 to the SSFBI requires the following to facilitate com-
munications:
♦ ZCP270 connects to a redundant pair of DIN rail mounted Fieldbus Communica-
tions Module 100Es (FCM100Es) via fiber optic cabling, either directly with standard
LC to LC cables or indirectly via The Mesh control network
♦ The FCM100Es connect to the SSFBI
Cabling a FCM100E baseplate to the SSFBI consists of extending the remote 268 Kbps fieldbus
termination cable assemblies (TCAs) to provide cable connections between primary and extended
45
fieldbus segments, for a maximum fieldbus length of 1830 m (6000 ft). If the fieldbus is non-
redundant, only one TCA is connected to the fieldbus splitter/terminator (P0926LC) which is
shown in Figure 4-23. TCA part number P0903VY includes a strain relief bracket, labels for bus
A and B, and a 110 ohm terminating resistor. You must install one of the labels on the TCA (see
Figure 4-22 for label orientation)
You can mount the FCM100E module(s) on either the two-position, vertical DIN rail mounted
baseplate (P0926KE) or the two-position, horizontal DIN rail mounted baseplate (P0926KH).
For FCM100E installation procedures, refer to Z-Module Control Processor 270 (ZCP270) User’s
Guide (B0700AN).
ZCP270 Direct Connection to FCM100E
! WARNING
Prior to connecting the direct connect cables to the FCM100E, install the letterbug
into the ZCP270. Refer to the I/A Series Letterbug Configurator (B0700AY).
Non-redundant or redundant FCM100Es can be connected directly to a ZCP270 through two

splitter/combiners (on each for Bus A and Bus B).
Figure 4-20 shows a redundant FCM100E connection to a redundant ZCP270. Figure 4-21
shows how the connections are made. Use the cables listed in Table 4-1 to make the connections.
46
FCM100E Pair
Bus A
Bus B
100 Mbps Orange Duplex

Fiber Cable for FCM100E
Bus A - See Table 4-1
Splitter/
Combiners
Ethernet Fieldbus A Port 1 + 2*

Ethernet Fieldbus B
Port 1*
Port 2*
100 Mbps Gray Duplex

Fiber Cable for FCM100E
Bus B - See Table 4-1
* Each splitter/combiner has one set of three

ports on the front labeled 1 + 2, 1, and 2.
Note: The cable color scheme helps you to
properly connect the fiber cables to the
splitter/combiners and modules so that the
ZCP270 Pair
ZCP270 can operate in the fault-tolerant
mode. However, you can use fiber cables
of any color to make these connections.
Figure 4-20. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Overview
47
FCM100Es
To/From Time Strobe Orange Duplex
B
Ethernet Fieldbus Time Strobe
Converter (Optional) Fiber Cable
Cat 5 Cable with See Table 4-1
RJ-45 Connectors
A
Ethernet Fieldbus Time Strobe
A
Splitter/
B
1+2 1+2
A
Combiners
1 1
B
2 2
Orange Duplex
Fiber Cable
See Table 4-1
Gray Duplex
Fiber Cable
See Table 4-1
Figure 4-21. FCM100E to Splitter/Combiner to ZCP270 Cabling - Direct Connection - Wiring
Table 4-1. Cables for Connections between the Splitter/Combiners

and the FCM100E/ZCP270
Part
Number Length Material Use
P0972UN 0.5 m (1.65 ft) MMF 62.5/125 micron, gray Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “B” network.
48
Table 4-1. Cables for Connections between the Splitter/Combiners

and the FCM100E/ZCP270 (Continued)
Part
Number Length Material Use
P0972VG 0.5 m (1.65 ft) MMF 62.5/125 micron, orange Fiber Optic Splitter mounted
riser. LC connectors on each end. on DIN rail or shelf mounted
to ZCP270. Recommended
for use on the “A” network.
P0972UJ 1.0 m (3.3ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
nectors on each end. on DIN rail or shelf mounted
to ZCP270.
P0972TN 3.0 m (9.9 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
to ZCP270.
P0972TP 15 m (49.5 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
to FCM100E or ZCP270.
P0972TQ 50 m (164 ft) MMF 62.5/125 micron. LC con- Fiber Optic Splitter mounted
to FCM100E or ZCP270.
After you have installed and cabled the FCM100E module, you need to assign their letterbugs
through the infrared port using the I/A Series Letterbug Configurator. For information on using
this device and procedures for assigning letterbugs, see the Letterbug Configurator User’s Guide
(B0700AY).
ZCP270 Connection to FCM100E via The MESH Control Network

Refer to the “Installing a Single or Primary ZCP270 Module”, “Cabling a Single (Non-Fault-Tol-
erant) ZCP270” and/or “Cabling a Fault-Tolerant ZCP270 Module Pair” sections in Z-Module
Control Processor 270 (ZCP270) User’s Guide (B0700AN) for instructions on connecting the
ZCP270 to The Mesh control network.
Fiber optic connecting cables require a MTRJ connector on the Ethernet 100 Mbps switch and
an LC connector on the FCM100E end. The maximum optical insertion loss though each con-
nector must be equal to or less than 0.5 db. For the Ethernet equipment used in The Mesh con-
trol network, refer to The MESH Control Network Architecture Guide (B0700AZ).
After you have installed and cabled the FCM100E module, you need to assign their letterbugs
through the infrared port using the I/A Series Letterbug Configurator. For information on using
this device and procedures for assigning letterbugs, see the Letterbug Configurator User’s Guide
(B0700AY).
Cabling FCM100E Baseplate to SSFBI

Remote fieldbus extension cable connections are implemented as shown in Figure 4-22 and
Figure 4-27.
49
To connect an FCM100E baseplate to the SSFBI:

1. Referring to Figure 4-23, assemble the termination blocks associated with the termi-
nation cable assemblies (P0903VY) for the FCM100E Modular Baseplate, snap them
onto the mounting rails (DIN rails) in the enclosure, and connect the ground wires.
(For future reference, Figure 4-24 illustrates how to remove the TCA termination
blocks.)
2. Connect the fieldbus splitter/terminator (P0926LC) to the “Fieldbus and Time
Strobe” connector on the FCM100E baseplate (see Figure 4-22).
3. Make the cable connection(s) to the fieldbus splitter/terminator as shown in
Figure 4-23.
Figure 4-25). Refer to “Remote Fieldbus Cabling, SSFBI End” on page 55.
5. Add the terminating resistors (supplied with the termination cable assemblies) accord-
ing to the following rules:
♦ Terminating resistors are used only at the ends of the bus.
♦ The Fieldbus can be extended in two directions from the FCM100E. (Refer to
Figure 4-27.)
50
Customer Installed Label Termination Cable

and 110 ohm resistor
Fieldbus A (E0157CZ) across the
F+ and F- terminals.
at the end of the
Fieldbus.
Baseplate (P0926KE)
with Fault-Tolerant
FCM100E Modules
Fieldbus B
268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)
No Terminator on
this connector

~~
Wire Connection to
Enclosure Earth Bus
Fieldbus Isolator
Termination Cable
To CCM Equipment Rack

To connect to SSFBIs, refer to “Remote Fieldbus
Cabling, SSFBI End” on page 55
Figure 4-22. Cabling Fieldbus Isolator Cards to an FCM100E Baseplate
51
Fieldbus A TCA
Cable Connector
Baseplate (P0926KE)
268 Kbps Fieldbus

Splitter/Terminator
(P0926LC)
Fieldbus B TCA
Cable Connector
Figure 4-23. TCA Cable Connection to 268 Kbps Fieldbus Splitter/Terminator
Slide strain relief bracket onto TCA Connect ground wire to DIN rail using
1 3
termination block. screw, lock washer and nut (customer
supplied).
2
onto DIN rail.
Earth (Ground) Wire
Screw
Lock Washer
DIN Rail
Ring Lug
52
1 Disconnect the earth wire from 3 Move the screw drive handle in the
2 Insert a medium-size flat-head

screw driver as shown.
Lift
Earth (Ground) Wire
Screw
Washer
Move
53

(P0903VY)
100 Ohm Twinaxial
Cable P0170GF,
P0170GG, or
Note 1
Equivalent
Note 2
Note 3 Note 3
BK BK
Fieldbus A
W W To
Fieldbus B SSFBI
SH SH
F F- S F F- S
Fieldbus Fieldbus
Note 4 Note 4
B A
B B
BR G/Y BR G/Y
F+ F- SH F+ F- SH
(P0926LC)
Notes:
(110 ohms) must be installed at the ends of the fieldbus.
ing, refer to Power, Earthing (Grounding), EMC and CE Compliance (B0700AU).
FCM100E Modular Baseplate. The fieldbus shield must be earthed at one end only. (See text for
Figure 4-26. Remote Redundant Fieldbus Cabling (FCM100E End)
54
Control Processor
(P0903VY)
SH
To Next Fieldbus
Cable Assembly*
SH
F F- S
F F- S
Fieldbus
A

assembly. B
BR G/Y
F+ F- SH
(P0926LC)
Figure 4-27. Example of Extending Fieldbus in Two Directions from FCM100E
Remote Fieldbus Cabling, SSFBI End

Figure 4-1 on page 26 shows a typical remote Fieldbus cabling configuration at the SSFBI end;
Figure 4-28 shows details of connections to an SSFBI that is within the Fieldbus run (not at the
end); and Figure 4-29 shows details of connections to an SSFBI that is at the end of the Fieldbus
run. To make the remote Fieldbus connections at the SSFBI end, refer to these figures and pro-
ceed as follows:
1. If the SSFBI is not at the end of the Fieldbus run (for example, the rack at the left in
Figure 4-1 on page 26), refer to Figure 4-28 and make the connections as shown, tak-
ing note of the following:
a. Provide the necessary cable strain relief for the remote Fieldbus cable by securing
the cable to the CCM rack at a location near the SSFBI.
b. The jumpers on the connector strip (shown in Figure 4-28) must remain in place.
c. The cable connections for Fieldbus A (to SSFBI A) and Fieldbus B (to SSFBI B)
are identical.
55
! CAUTION
The Fieldbus shield, if left uncovered, could short against the SSFBI chassis. Fox-
boro recommends covering the shield wire (the use of shrink tubing is recom-
mended). It is the installer’s responsibility to provide this protection.
2. If the SSFBI is at the end of the Fieldbus run (for example, the rack at the right in
Figure 4-1 on page 26), refer to Figure 4-29 on page 58 and make the connections as
shown, taking note of the following:
a. Provide the necessary cable strain relief for the remote Fieldbus cable by securing
the cable to the CCM rack at a location near the SSFBI.
b. The jumpers on the connector strip (shown in Figure 4-29 on page 58) must
remain in place.
c. For the purpose of electromagnetic interference (EMI) drain, make an earth wire
connection between the remote Fieldbus shield and the CCM rack earth bus bar
using customer-supplied 14 AWG insulated wire.
d. Install the 110 Ω terminating resistor as shown in the figure. This resistor is sup-
plied with the SSFBI.
e. The cable connections for Fieldbus A (to SSFBI A) and Fieldbus B (to SSFBI B)
are identical.
! CAUTION
The Fieldbus shield and terminating resistor leads, if left uncovered, could pose a
potential short-circuit risk. Invensys recommends covering the shield wire and ter-
minating resistor leads (the use of shrink tubing is recommended). It is the
installer’s responsibility to provide this protection.
56
From Control Processor,

Other SSFBI, or Other
Fieldbus Device
S Jumper
S (1 of 3)
F-
A B F-
F Shields*
BUS F
RUN White** Fieldbus

FAIL A or B
SSFBI
Black**
To Next SSFBI
SSFBI
or Other Fieldbus Device
(A or B)
* Fieldbus cable shields must be covered to prevent

possible shorting to SSFBI chassis. (See note in text.)
** Wire colors shown (black and white) are for reference
only; actual colors may vary.
Figure 4-28. Remote Fieldbus Cabling, SSFBI Not at End of Fieldbus Run
57
From Control Processor,

Other SSFBI, or Other
Fieldbus Device
Jumper
S (1 of 3)
S
F-
A B F- Shield*
F
BUS F
Fieldbus
A or B
White**
RUN
FAIL Black** Black**
SSFBI
110 Ω To Rack
Terminating Earth Bus Bar
Resistor*
(P.N. E0157CZ)
SSFBI
(A or B)
* Fieldbus cable shield and terminating resistor leads must be

covered to prevent possible shorting. (See note in text.)
** Wire colors shown (black and white) are for reference
only; actual colors may vary.
Figure 4-29. Remote Fieldbus Cabling, SSFBI at End of Fieldbus Run
Control Integrator Installation

For each Control Integrator to be installed:
1. Remove the A-4 control card that is to be replaced.
2. Install the module identifier (letterbug set) on the Control Integrator to be installed.
Refer to “Module Identifier (Letterbug) Installation” on page 59.
3. Set the appropriate I/O jumpers on the Control Integrator. Refer to “Control Integra-
tor I/O Jumper Settings” on page 60.
4. Insert the Control Integrator into the slot vacated by removing the A-4 control card in
Step 1.
5. Attach the appropriate local Fieldbus cable connector to the Control Integrator (see
Figure 2-1 on page 8). Secure the cable connector with the captive retaining screws
attached to the connector.
6. If a CUIC is to be used in conjunction with the Control Integrator, refer to Figure 1-1
on page 2 and connect a control station cable (P0913ZY or P0913ZZ) between the
Control Integrator and the CUIC.
7. Repeat Steps 1 through 6 for all other Control Integrators to be installed.
58
Module Identifier (Letterbug) Installation

A module identifier, composed of six letterbugs, is used to provide physical, user-assigned labels
on the Control Integrators. Each letterbug is a small plastic device with a single character
embossed on the front surface. Six interlocking letterbugs form a module identifier, which plugs
into a receptacle on the Control Integrator. The rear surface of each letterbug contains pins
arranged in a unique configuration corresponding to a particular character or symbol. The
required sets of letterbugs, as specified per system configurator/FoxQuote references, are shipped
packaged with the Control Integrators.
Assembly of the letterbugs to form a module identifier and the insertion of the module identifier
into the Control Integrator are shown in Figure 4-30. To assemble and install the module identi-
fiers, proceed as follows:
NOTE
It is important to wear a properly connected electrostatic discharge (ESD) wrist
strap while removing, handling, and installing the Control Integrator modules.
Connect the ESD strap to the rack ground bar.
It is also good practice to observe the following steps when handling electronic cir-
cuitry:
1. Use the static shielding bags supplied with the Control Integrator modules.
2. Ground the bag before opening.
3. Avoid touching the Control Integrator module circuitry.
1. Referring to the I/A Series configuration reports, determine the module identifier (let-
ter/number combination) that pertains to the Control Integrator in question.
2. Gather the six letterbugs that will form the module identifier and assemble them by
inserting the dovetail end of one letterbug into the mating end of the next, until all six
letterbugs have been assembled in the proper order (see Figure 4-30).
3. Insert the assembled module identifier into the receptacle on the Control Integrator as
shown in Figure 4-30. (Letterbugs read from top to bottom.) Exercise care, ensuring
that the pins properly align with the holes in the receptacle.
4. Repeat Steps 1, 2, and 3 for all Control Integrators to be installed.
Module Identifier Control Integrator

(Assembled Letterbugs) (S2CM17)
Figure 4-30. Module Identifier (Letterbug) Assembly and Insertion
59
Control Integrator I/O Jumper Settings

The S2CM17 Control Integrator contains jumpers, which must be set prior to installing the
Control Integrator into the CCM. The jumper settings differ for the two versions of the Control
Integrator: P0913CX Revision B, and P0913CX Revision C. Schematic diagrams showing how
the jumper settings affect signal flow are shown in Appendix B “Control Integrator/CUIC Signal
Flow Diagrams”. Also, for parallel CCM implementation, refer to Appendix B “Control Integra-
tor/CUIC Signal Flow Diagrams” for additional information on jumper settings.
Control Integrator I/O Jumper Settings, P0913CX Revision B

Locations of the jumpers are shown in Figure 4-31, and the actual jumper settings are indicated in
Table 4-2.
P9
TB1-1
P19 P8 P10 P16 P4 TB1
P3 TB1-2
P20 P7 P6 P11 P17 P5 P13 P12 P14 P15
W6 W1 W13 W5 W2 W3 W4 W7
Figure 4-31. S2CM17 Jumper Locations, P0913CX Revision B
Table 4-2. Control Integrator Jumper Settings, P0913CX Revision B
Jumper Name Setting Description

W1 Unselected P6–P7 Unselected setpoint from CUIC, from CUIC
Setpoint Input interconnection cable.
P7–P8 Value input from TB1 connection.
W2 Digital Output #2 P3–P4 Remote/Local to CUIC through CUIC
interconnection cable.
P4–P5 SP/OP to CUIC through CUIC
60
Table 4-2. Control Integrator Jumper Settings, P0913CX Revision B (Continued)

W3 Digital Output #3 P12–P13 Pulse output to CUIC through CUIC inter-
connection cable.
W4 Digital Output #4 P14–P15 Up/down to CUIC through CUIC intercon-
nection cable.
W5 Test P16–P17 Always removed, for factory use only.
W6 Analog Input #3 P19–P20 When installed, AI#3 is a single-ended input.
This is normal for CUIC card applications.
When removed, AI#3 becomes a differential
input. This allows an additional field input as
used with a 2DC-Q application.
W7 Output Override TB1-1–TB1-2 This jumper, X0175LT, is used when there is
no CUIC or INERSPEC interface required.
W13 Selected Setpoint P9–P10 When in this position, Analog Output #2 is
connected to the CCM Selected Setpoint
(for tracking purposes, where required).
P10–P11 Standard position when using CUIC, includ-
ing 2DC-Q.
Control Integrator I/O Jumper Settings, P0913CX Revisions C/D

and Above
Locations of the jumpers are shown in Figure 4-32, and the actual jumper settings are indicated in
Table 4-3.
P9
P22 P8 P10 P16 P4

P3
P23 P7 P6 P19 P18 P20 P21 P11 P17 P24 P25 P5 P13 P12 P14 P15
W9 W1 W6 W8 W13 W5 W14 W2 W3 W4
Figure 4-32. S2CM17 Jumper Locations, P0913CX Revisions C/D and Above
61
Table 4-3. Control Integrator Jumper Settings, P0913CX Revisions C/D and Above

W1 Unselected P6–P7 Unselected setpoint from CUIC, from CUIC
Setpoint Input interconnection cable.
P7–P8 Value input from TB1 connection.
W2 Digital Output #2 P3–P4 Remote/Local to CUIC through CUIC
P4–P5 SP/OP to CUIC through CUIC interconnection
cable.
W3 Digital Output #3 P12–P13 Pulse output to CUIC through CUIC
W4 Digital Output #4 P14–P15 Up/down to CUIC through CUIC
W5 Test P16–P17 Always removed, for factory use only.
W6 Output Override P19–P18 This jumper must be in place when there is no
CUIC, DDC, or interface required. (Only
I/A Series.)
W8 Analog Input #4 P20–P21 When installed, AI#4 is a single-ended input. This
is normal for CUIC card applications.
input. This allows an additional field input as used
with a 2DC-Q application.
W9 Analog Input #3 P22–P23 When installed, AI#3 is a single-ended input. This
is normal for CUIC card applications.
input. This allows an additional field input as used
with a 2DC-Q application.
W13 Selected Setpoint P9–P10 When in this position, Analog Output #2 is con-
nected to the CCM Selected Setpoint (for track-
ing purposes, where required).
P10–P11 Standard position when using CUIC, including
2DC-Q.
W14 240 Control Sta- P24–P25 Remove for 240 Control Station support.
tion Support
Final Installation Operations

Once the Control Integrators are installed and all local and remote Fieldbus cabling is completed,
and system configuration and integrated control configuration (see Chapter 3 “Configuration”)
have been performed, perform the following final installation operations.
62
Power Switch-On
Power to the CCM may be switched on after all CCM Control Integrator subsystem equipment
has been installed. The Control Integrators and SSFBIs have status indicators that report operat-
ing conditions (see “LED Indicators” on page 67).
When power is first applied, the Control Integrator undergoes a power-on self-diagnostic test that
tests its operating status. (The SSFBIs have no self-diagnostics, but LEDs indicate the run/fail sta-
tus and any local/remote Fieldbus activity.) When power is applied, the LED indicators on the
Control Integrators and SSFBIs should light as described in the Maintenance section. If normal
run conditions are not indicated following power switch-on, refer to Chapter 5 “Maintenance”
for corrective action.
Switch to On-Line Status

Using the I/A Series System Management displays, switch all newly installed Control Integrators
to on-line status.
EEPROM Update and Download Operations

Once the CCM Control Integrator subsystem equipment has been installed and power is applied
to the equipment rack(s), the following operations must be performed at the I/A Series worksta-
tion to bring the CCM Control Integrator subsystem up to operating status:
EEPROM update This action sends a new EEPROM image to the Control Integrator. Prior
to EEPROM update and download, the CP sets the Control Integrator to
off-line (the GO ON-LINE option on the equipment change display
turns white), so that all outputs go to HOLD while EEPROM update
takes place. You may perform any number of EEPROM updates (for any
number of Control Integrators) without waiting for the completion of
each EEPROM update request. However, you must be sure that, for each
Control Integrator, the EEPROM update has completed successfully prior
to requesting a download.
Download (of the Control Integrator image and database)

This action restarts the Control Integrator software. Prior to the down-
load, you must have performed integrated control configuration and Fix
All, otherwise, the System Management Display Handler does not recog-
nize the Control Integrator.
The EEPROM update and download operations are performed on each Control Integrator using
the System Management equipment change displays. To perform these operations proceed as fol-
lows, referring to the System Management Help files or the System Management Displays docu-
ment (B0193JC) for detailed information on System Management displays:
1. Access the equipment change display for the Control Integrator in question:
a. Select Sys from the top menu bar, then select Sys_Mgmt.
b. Select the appropriate system monitor, and then the letterbug of the CP to which
the desired Control Integrator is attached.
2. At the PIO Bus display, select the desired Control Integrator, then select EQUIP CHG.
Allowable equipment change actions appear in white on the menu.
63
3. Perform an EEPROM update and download for the Control Integrator:

a. On the Control Integrator equipment change display, select EEPROM UPDATE. An
EEPROM Update Successful message appears in the message line when the
EEPROM update is complete.
b. Select DOWNLOAD. A Download Successful message appears in the message line.
4. You must now checkpoint the file in the CP to preserve the on-line state of the Con-
trol Integrator in the checkpoint file:
a. Access the CP Equipment Change display (part of the System Management Dis-
plays).
b. Select CHECKPOINT COMMAND on the CP Equipment Change display.
5. Repeat Step 2 through Step 4 for each Control Integrator in the subsystem.
Cable Dressing
When all Control Integrator subsystem equipment has been installed and the subsystem is opera-
tional, dress any excess local and remote Fieldbus cables for neatness using the rack wireways.
Installation Checklist
Complete the following checklist before applying power to the CCM and performing the final
installation operations:
Local and remote Fieldbus installed and connected.
Fieldbus shields earthed (at last device on Fieldbus).
Fieldbus termination resistors installed (at last device on Fieldbus).
Fieldbus shield lead(s) and terminating resistor leads at Control Integrator end of Field-
bus covered to prevent against short circuits.
Strain relief provided for Fieldbus cables (near connection to SSFBIs).
SSFBIs installed.
Module identifiers (letterbugs) installed in all Control Integrators.
Appropriate jumper settings made on all S2CM17 Control Integrators.
System configuration and integrated control configuration completed.
The Control Integrators have been switched to on-line status at the I/A Series System
Management displays.
64
EEPROM update and downloading of the Control Integrator image and database have
been performed.
Cable dressing is completed.
65
66
5. Maintenance
This chapter describes general maintenance for CCM equipment racks. It provides detailed
explanations of LED indicators and their associated meanings, as well as technical support
information.
The original maintenance and preventive maintenance philosophies for the CCM equipment
racks are maintained. This includes periodic inspection and cleaning, checking the status of LED
indicators, and checking for loose cable connections.
Operating Status
The operating status of the Control Integrators is reported by the I/A Series software using on-
screen messages. [The I/A Series software regards the Control Integrators as standard Fieldbus
Modules (FBMs).] Refer to the following I/A Series documents for information on the reporting
of equipment operating status and errors:
♦ System Maintenance (B0193AD)
♦ System Manager (B0750AP)
♦ System Management Displays (B0193JC).
LED Indicators
LED indicators at the front of the SSFBI Isolators and the Control Integrators indicate the opera-
tional status of these devices (see Figure 5-1). The functions of the SSFBI Isolator LEDs are as fol-
lows:
♦ Remote Fieldbus Activity – When illuminated, indicates the existence of communica-
tion activity on the remote Fieldbus (that is, external to the CCM)
♦ Local Fieldbus Activity – When illuminated, indicates the existence of communica-
tion activity on the local Fieldbus (that is, internal to the CCM)
♦ Run – When illuminated, indicates that the SSFBI Isolator is running
♦ Fail – When illuminated, indicates that the SSFBI Isolator has failed.
67
B0193VU – Rev E 5. Maintenance
Remote
Fieldbus A B Local
Activity BUS Fieldbus
Activity
Run RUN
Fail Operating Status
FAIL
(See Table 5-1)
SSFBI
S2CM17
Control Integrator
SSFBI
Fieldbus Isolator
Figure 5-1. LED Indicators
Two status LEDs (red and green) at the front of the S2CM17 Control Integrator provide indica-
tions of operating status, as listed in Table 5-1
Table 5-1. Control Integrator Operating Status LEDs
Red Green Status

Off Off Power to card failed.
On Off Diagnostic run-time failure occurred.
On On Diagnostics passed and Control Integrator is ready to be
brought on-line by the CP. (This state normally occurs during
power-up, or when the control integrator is off-line.)
Off On Control Integrator on-line and functional. (This is the normal
run state.)
Technical Support
If technical support is needed, call Global Product Support at 1-866-746-6477) or contact the
Invensys Global Customer Support website (http://support.ips.invensys.com).
Module Return Procedure

Contact Invensys Global Customer Support for a Return Authorization Number and shipping
address for repairs.
68
Appendix A. Hardware
Specifications
This appendix gives the hardware specifications for the SPEC 200 CCM Control Integrator
subsystem, including S2M17 functional and physical specifications, SSFBI/SDFBI physical
specifications, and common environmental specifications.
S2CM17 Functional Specifications

Power Requirements
Input Voltage ±15 V dc
Heat Dissipation 6.5 W (maximum)
Analog Inputs
Channels 4
Analog Input Range -0.256 to 10.256 V dc
Rated Mean Accuracy ±0.150% of span
Temperature Stability ±0.150% of span
Input Resolution 12 to 15 bits, programmable (see Table A-1)
Table A-1. S2CM17 Input Resolution
Conversion Update Time Settling (a) Linearity Error (b) Resolution

(Seconds) (Milliseconds) (Seconds) (% of Range) (Bits)
0.1 10 0.25 0.0125 12
0.2 10 0.50 0.0075 13
0.5 25 1.00 0.005 14
1.0 50 2.00 0.005 15
(a)
Value settles within a 1% band of steady state for a 10 to 90% input step change.
(b)
Monotonic: assures that the signal for Fieldbus communications either increases or remains the
same for increasing analog input signals.
69
B0193VU – Rev E Appendix A. Hardware Specifications
Analog Outputs
Capacity Two outputs
Range -0.256 to 10.256 V dc
Current 2 mA (maximum)
Rated Mean Accuracy ±0.150% of span
Temperature Stability ±0.150% of span
Settling Time 150 ms maximum (to 1% of final value for
10 to 90% step change)
Linearity Error ±0.025% of span
Resolution 12 bits
Digital Inputs
Capacity 4 inputs
Input 1:
Input Range Max. Low Level Input = 1.5 V dc ± 1%
(Low = Fail to Display, output to gate array = High)
High Level Input Threshold = 2.5 V dc ± 0.375 V dc
(High = OK, output to gate array = Low)
Input Open, Open Circuit Voltage = 5 V dc
(Open = OK, output to gate array = Low)
Max. Sink Current 1 mA
Input 2:
Input Range Max. Low Level Input = 1.5 V dc ± 1%
(Low = Computer ON, output to gate array = Low)
High Level Input Threshold = 8 V dc ± 1.2 V dc
(High = Computer OFF, output to gate array = High)
Input Open, Open Circuit Voltage = 5 V dc
(Open = Computer ON, output to gate array = Low)
Max. Sink Current 50 micro amps
Input 3:
Input Range Max. Low Level Input = 0.5 V dc ± 0.1 V dc
(Low = Interlock connected, output to gate array = High)
High Level Input Threshold = 2.1 V dc ± 0.315 V dc
(High = Interlock connected, output to gate array = Low)
Input Open, Open Circuit Voltage = 4.35 V dc
(Open = Interlock connected, output to gate array = Low)
Max. Sink Current 50 micro amps
70
Appendix A. Hardware Specifications B0193VU – Rev E
Input 4:
Input Range Max. Low Level Input = -15 V dc to +1 V dc
(Low = AUTO, output to gate array = High)
Min. High Level Input = 2.1 V dc ± 0.315 V dc
(High = MANUAL, output to gate array = Low)
Input Open, Open Circuit Voltage = 4.35 V dc
(Open = AUTO, output to gate array = High)
Max. Sink Current 1 nano amp
Max Source Current 30 micro amps
Digital Outputs
Capacity Four outputs

Output 1:
Open Circuit Voltage +15 V dc ±2 V dc
Load Current 100 mA max. @ 25°C
Computer ON, output Low
Computer OFF, output High
Output 2:
Local or Output, output Low
Remote or Setpoint, output High
Output 3:
Output Voltage 0 to 14 V dc
Output Pulse 1 ms ON, 3 ms OFF
Output 4:
Pulse UP, output High
Pulse DOWN, output Low
Communication
Redundant IEEE P1118 Fieldbus
S2CM17 Physical Specifications

Mounting
CCM card form factor
Indicators
Red and green light-emitting diodes (LEDs)
71
Connections
10-pin male redundant Fieldbus connector
14-pin male control station connector
SSFBI/SDFBI Functional Specifications

Power Requirements
Input Voltage ±15 V dc
Heat Dissipation 2.4 W (maximum)
Communication
Single IEEE P1118 Fieldbus
Local Fieldbus Length 10 m (30 ft) (maximum)
Fieldbus Devices 16 (maximum)
SSFBI/SDFBI Physical Specifications

Mounting
SSFBI units mount in CCM, along either side of connection panel (SSFBI A on right,
and SSFBI B on left).
Indicators
Red and green light-emitting diodes (LEDs)
Remote and local Fieldbus communication indicators
Connections
Power cable – 30-pin standard SPEC 200 display connector
Local Fieldbus – DB9 9-pin male redundant IEEE P1118 Fieldbus connector
Remote Fieldbus – 6-terminal quick-disconnect terminal block
72
Appendix A. Hardware Specifications B0193VU – Rev E
Common Environmental Specifications

Operating
Temperature 5 to 50°C (40 to 120°F)
Relative Humidity 5 to 95% (Noncondensing)
Altitude -300 to +3000 m (-1000 to +10000 ft)
Storage
Temperature -40 to +70°C (-40 to 158°F)
Relative Humidity 5 to 95% (Noncondensing)
Altitude -300 to +12000 m (-1000 to +40000 ft)
Contamination
ISA Standard S74.04, Class G1 (mild)
73
74
Appendix B. Control
Integrator/CUIC Signal Flow
Diagrams
This appendix provides Control Integrator/CUIC signal flow diagrams for the two major CCM
configurations, serial communications (INTERSPEC) and parallel communications.
Serial Communications (INTERSPEC) CCM Control

Integrator/CUIC Flow Diagrams
Control Integrator/CUIC signal flow diagrams for the serial communications CCM are shown in
Figure B-1 through Figure B-5.
Control Integrator
(S2CM17) MEAS FROM SPEC 200 I/O
J27
2DC-J or 2DC-JR
MEAS AI1 1
J27
6+ CUIC CARD
5-
OUTPUT TO SPEC 200 I/O W4

AI3 OUTPUT
31 19 30
TRK IN TO CCM
2DNC-C ONLY
RELAY1
AO1
W8
19 20
100
TO PIN 11 ON
17 DISPLAY STATION 38
ANALOG SWITCH:
CLOSED - AUTO 39 11
OPEN - MANUAL
INTERLOCK 40 32 GND
12
SEL SPT AI2 P11 P10
21 SEL SPT
AO2 P9 16
I/A SPT SETPOINT J27 UNSEL SPT REMOTE
P7 P8 SETPOINT
AI4 J28 36
FIELDBUS UNSEL + 15 J28
SPT TB1 SP R/L SW PULSE ENABLE
P6 - AUTO = -15V
DI4 14 MAN = +15V 17 35 PULSE
A/M FROM A/M R/L
COMP 4 ADDRESS
J2
DI3 5 33 AM STATUS
CABLE INTERLOCK 3 A/M
OPEN = 0 14 A=H 26 AUTO
GND = 1 M=L 21 PULSE
DI1 1 PULSE 27 MAN
FAIL TO DISPLAY UP=H
DN=L 1 UP/DN 25 UP/DN
P14 P15 UP/DN
UP/DN DO4 11
SP=H 2 SP/OP 6 SP/OUT
OP=L SP/OP
DO3 P13 P12 5 LOCAL
10 22 R/L
PULSE CIRCUIT 24 REMOTE
R=H R/L FROM MUX
DO2 P4 R/L DISPLAY 7 R/L STATUS
7 L=L
COMP ON/OFF or I/A ON-OFF
23
FROM DISPLAY P3 COMP 34 COMP FAIL
STATION P5 SP/OP 13 13 COMP ON/OFF (OFF=H, ON=L)
OPEN ON = L DRIVER 14 ON/OFF COMP
OPEN OFF = H FAIL TO DISPLAY (L=FAIL)
OPEN = COMP ON = L
DI2 2
DISPLAY CONNECTOR ON CCM TTL FROM
RELAY2 P1 MAIN LOGIC
DO1 6 78
COMP ON/OFF CUIC/DISPLAY
FROM I/A CABLE ASSEMBLY DISPLAY STATION
1
A/M 12
+15V
8 - S2CM17 RELAYS 1 & 2 REMAIN OPEN UNTIL THE S2CM17 IS OPERATIONAL,
+5V 2AK CABLE I.E., APPROXIMATELY 10 SECONDS AFTER THE RED LED GOES OFF.
9 J1
GND - ANALOG SWITCHES ON AO1 OPEN WHEN DI4 INDICATES MANUAL AND CLOSE
TO CABLE RELAY AFTER 2 SECONDS WHEN DI4 TRANSITIONS TO AUTO INDICATION.
COIL PINS 2 & 6 - CABLE RELAY 1 IS CLOSED (PIN 13-13) WHEN S2CM17 IS NON-OPERATIONAL,
I.E., CARD POWER IS OFF OR CARD IS REMOVED FROM CCM NEST, TO ENABLE
COMPUTER ON/OFF SIGNAL TO BE DRIVEN DIRECTLY FROM DISPLAY STATION.
- CABLE RELAY 2 (PIN 9) IS OPEN WHEN THE DISPLAY STATION POWER IS OFF
OR WHEN THE DISPLAY STATION IS UNPLUGGED.
- JUMPER P10 - P11, P6 - P7 IN 2DNC-C CONFIGURATION
Figure B-1. Control Integrator and 2DC-J or 2DC-JR CUIC with Panel Display Station
75
B0193VU – Rev E Appendix B. Control Integrator/CUIC Signal Flow Diagrams
Control Integrator
J27
2DC-J or 2DC-JR
MEAS AI1 1
J27
6+ CUIC CARD
5-
OUTPUT TO SPEC 200 I/O W4

AI3 OUTPUT
31 19 30
TRK IN TO CCM
2DNC-C ONLY
RELAY1
AO1
W8
19 20
100
TO PIN 11 ON
17 DISPLAY STATION 38
ANALOG SWITCH:
CLOSED - AUTO 39 11
OPEN - MANUAL
INTERLOCK 40 32 GND
12
SEL SPT AI2 P11 P10
21 SEL SPT
AO2 P9 16
P7 P8 SETPOINT
AI4 J28 36
P6 - AUTO = -15V
DI4 14 MAN = +15V 17 35 PULSE
A/M FROM A/M R/L
COMP 4 ADDRESS
J2
DI3 5 33 AM STATUS
DI1 1 PULSE 27 MAN
P14 P15 UP/DN
UP/DN DO4 11
OP=L SP/OP
DO3 P13 P12 5 LOCAL
10 22 R/L
R=H R/L FROM MUX
7 L=L
23
STATION
P5 SP/OP 13 COMP ON/OFF (OFF=H, ON=L)
OPEN ON = L 13
DRIVER 14 ON/OFF COMP
OPEN OFF = H
OPEN = COMP ON = L FAIL TO DISPLAY (L=FAIL)
(NOT USED) DI2 2
RELAY2 P1 DISPLAY CONNECTOR ON CCM

TTL FROM
DO1 6 MAIN LOGIC
COMP ON/OFF
FROM I/A CUIC CABLE ASSEMBLY
A/M 12
+15V - S2CM17 RELAYS 1 & 2 REMAIN OPEN UNTIL THE S2CM17 IS OPERATIONAL,
8 I.E., APPROXIMATELY 10 SECONDS AFTER THE RED LED GOES OFF.
+5V
- ANALOG SWITCHES ON AO1 OPEN WHEN DI4 INDICATES MANUAL AND CLOSE
9
GND AFTER 2 SECONDS WHEN DI4 TRANSITIONS TO AUTO INDICATION.
Figure B-2. Control Integrator and 2DC-J or 2DC-JR CUIC without Panel Display Station
76
Appendix B. Control Integrator/CUIC Signal Flow Diagrams B0193VU – Rev E
Control Integrator
J27
2DC-K or 2DC-KR
MEAS AI1 1
J27
6+ CUIC CARD
5-
OUTPUT TO SPEC 200 I/O

AI3 TRK OUT
31 19
TRK IN
RELAY1
AO1
19 20
100 100
TO PIN 11 OUTPUT
ON DISP STA 30 TO CCM
17 38
ANALOG SWITCH: 2DNC-C ONLY
TRACK INPUT
CLOSED - AUTO 39 11 DISABLED WHEN STORAGE INTEGRATOR
OPEN - MANUAL INTERLOCK OPEN
INTERLOCK 40 32
OUT
12 GND
SEL SPT AI2 P11 P10
21 SEL SPT
AO2 P9 16
P7 P8 SETPOINT
AI4 J28 36
P6 - AUTO = -15V
DI4 14 MAN = +15V 17 35 PULSE
A/M FROM A/M R/L
COMP 4 ADDRESS
J2
DI3 5 33 AM STATUS
DI1 1 PULSE 27 MAN
P14 P15 UP/DN
UP/DN DO4 11
OP=L SP/OP
DO3 P13 P12 5 LOCAL
10 22 R/L
R=H R/L FROM MUX
7 L=L
23
STATION P5 SP/OP 13 13 COMP ON/OFF (OFF=H, ON=L)
OPEN ON = L DRIVER 14 ON/OFF COMP
OPEN OFF = H
FAIL TO DISPLAY (L=FAIL)
OPEN = COMP ON = L
DI2 2
DISPLAY CONNECTOR ON CCM TTL FROM
RELAY2 P1 MAIN LOGIC
DO1 6 78
COMP ON/OFF CUIC/DISPLAY
FROM I/A CABLE ASSEMBLY DISPLAY STATION
1
A/M 12
+15V
8 2AK CABLE - S2CM17 RELAYS 1 & 2 REMAIN OPEN UNTIL THE S2CM17 IS OPERATIONAL,
+5V I.E., APPROXIMATELY 10 SECONDS AFTER THE RED LED GOES OFF.
9 J1
GND - ANALOG SWITCHES ON AO1 OPEN WHEN DI4 INDICATES MANUAL AND CLOSE
TO CABLE RELAY AFTER 2 SECONDS WHEN DI4 TRANSITIONS TO AUTO INDICATION.
COIL PINS 2 & 6 - CABLE RELAY 1 IS CLOSED (PIN 13-13) WHEN S2CM17 IS NON-OPERATIONAL,
I.E., CARD POWER IS OFF OR CARD IS REMOVED FROM CCM NEST, TO ENABLE
COMPUTER ON/OFF SIGNAL TO BE DRIVEN DIRECTLY FROM DISPLAY STATION.
- CABLE RELAY 2 (PIN 9) IS OPEN WHEN THE DISPLAY STATION POWER IS OFF
OR WHEN THE DISPLAY STATION IS UNPLUGGED.
Figure B-3. Control Integrator and 2DC-K or 2DC-KR CUIC with Panel Display Station
77
Control Integrator
(S2CM17)
J27 MEAS FROM SPEC 200 I/O
2DC-K or 2DC-KR
AI1 1 6+
MEAS J27
5-
CUIC CARD
OUTPUT TO SPEC 200 I/O
AI3 TRK OUT
31 19
TRK IN
RELAY1
AO1
19 20
100 100
TO PIN 11 ON OUTPUT
30
17 DISPLAY STATION 38 TO CCM
ANALOG SWITCH: 2DNC-C ONLY
TRACK INPUT
CLOSED - AUTO 39 11 DISABLED WHEN STORAGE INTEGRATOR
OPEN - MANUAL INTERLOCK OPEN
INTERLOCK 40 32
OUT
12 GND
SEL SPT AI2 P11 P10
21 SEL SPT
AO2 P9 16
P7 P8 SETPOINT
AI4 J28 36
P6 - AUTO = -15V
DI4 14 MAN = +15V 17 35 PULSE
A/M FROM A/M R/L
COMP 4 ADDRESS
J2
DI3 5 33 AM STATUS
DI1 1 PULSE 27 MAN
P14 P15 UP/DN
UP/DN DO4 11
OP=L SP/OP
DO3 P13 P12 5 LOCAL
10 22 R/L
R=H R/L FROM MUX
7 L=L
23
STATION
OPEN ON = L 13
OPEN OFF = H DRIVER 14 ON/OFF COMP
(NOT USED) DI2 2
RELAY2 P1 DISPLAY CONNECTOR ON CCM TTL FROM

DO1 6 MAIN LOGIC
COMP ON/OFF
A/M 12
+5V
9
Figure B-4. Control Integrator and 2DC-K or 2DC-KR CUIC without Panel Display Station
78
Control Integrator
(S2CM17)
AI1 1
2DC-Q
MEAS J27 CUIC CARD
MEAS
AI3 J27
TRK IN OUTPUT
RELAY1
AO1
19 OUTPUT
20 30
100 TO CCM
2DNC-C ONLY
17
ANALOG SWITCH:
CLOSED - AUTO 39
OPEN - MANUAL
INTERLOCK 40
SEL SPT AI2 P11 P10

21 16
AO2 P9
I/A SPT
P7 P8
AI4 J27
UNSEL +
SPT TB1
P6 -
A/M FROM DI4 14
COMP
GND J2
DI3 5
CABLE INTERLOCK SETPOINT
OPEN = 0 14
GND = 1
DI1 1
FAIL TO DISPLAY
P14 P15
UP/DN DO4 11
DO3 P13 P12

10
PULSE CIRCUIT
DO2 P4 R/L 7
P3
P5 SP/OP 13
DI2 2
RELAY2
DO1 6
NOTES:
A/M 12
+15V - JUMPER P10 - P11 AND DI4 TO GND WHEN USED WITH 2DNC-Q
8
+5V
9
GND
Figure B-5. Control Integrator and 2DC-Q CUIC
Parallel Communications CCM Control

Integrator/CUIC Flow Diagrams
Control Integrator/CUIC signal flow diagrams for the parallel CCM are shown in Figure B-6.
CUIC jumper settings, presented in the following subsections, must be implemented for proper
equipment operation.
Jumper Settings, Parallel Communications CCM with CUIC

If the CUIC is to remain in the CCM, it must be jumpered as follows:
J1–1 and 2 J7–20 and 21
J2–4 and 5 J8–26 and 27
J3–7 and 8 J9–29 and 30
J4–10 and 11 J10–32 and 33
J5–14 and 15 J11–35 and 36
J6–18 and 19
79
NOTE
There is no backplane connection from the output of the S2CM17 card to the
SPEC 200 output TB. When a CUIC card is in the configuration, the S2CM17
output is sent across the backplane to the CUIC, and then the CUIC routes the
output to TB-5 and 6. To allow I/A Series to track the output, a hard-wire connec-
tion must be made from TB-5 and 6 to TB1-1 and 2 on the S2CM17 card. Then,
with S2CM17 jumper W1-7 and 8 in place, analog input #4 can be used as the
TRACK input for the PIDA block.
Jumper Settings, Parallel Communications CCM without CUIC

If the parallel CCM is to be used without a CUIC, the hard-wire connection from TB-5 and 6 to
TB1-1 and 2 (as shown in Figure B-6) must be in place. This connects the S2CM17 output to the
SPEC 200 output TB.
Control Integrator TB#- 2 + MEAS FROM SPEC 200 I/O

- 1-
OUTPUT TO SPEC 200 I/O 2DC-K or 2DC-KR
AI1 1 TB#- 6 +
MEAS - 5- CUIC CARD
AI3 TRK OUT

31 19
TRK IN
RELAY1
AO1
19 20
100 100
30
17 38
ANALOG SWITCH:
CLOSED - AUTO 39 11 STORAGE INTEGRATOR
OPEN - MANUAL
40 32
OUT
12 GND
SEL SPT AI2 P11 P10 21 SEL SPT
AO2 P9 16
I/A SPT TB# - 7+ REMOTE
P7 P8 SETPOINT
AI4 SETPOINT 36
FIELDBUS UNSEL + 15 TB#
P6 - AUTO = -15V
DI4 14 MAN = +15V 17 35 PULSE
A/M FROM A/M R/L
COMP 4 ADDRESS
J2
DI3 5 33 AM STATUS
DI1 1 PULSE 27 MAN
P14 P15 UP/DN
UP/DN DO4 11
OP=L SP/OP
DO3 P13 P12 5 LOCAL
10 22 R/L
R=H R/L FROM MUX
7 L=L
23
STATION
OPEN ON = L 13
OPEN OFF = H DRIVER 14 ON/OFF COMP
(NOT USED) DI2 2
RELAY2 P1 DISPLAY CONNECTOR ON CCM TTL FROM

DO1 6 MAIN LOGIC
COMP ON/OFF
A/M 12
+5V
9
Figure B-6. Parallel Communications CCM Configuration without Panel Display Station
80
Appendix C. CP60 Upgrade
This appendix provides the procedure to upgrade CP30 or CP40 Control Processors to CP60
Control Processors on existing I/A Series systems.
NOTE
CP60 support for SPEC 200 products is presently limited to the V6.3.2 and V6.5
releases. The CP60 image (V6.4) supplied with the V6.4 and V7.0 releases does not
support SPEC 200 Migration products. Releases that use the V6.5 or later versions
of CP60 software will provide support for SPEC 200 Migration products.
To upgrade CP30/CP40 to CP60 on existing I/A Series systems:

1. Prior to replacing CP30 or CP40 control processors with a CP60, you must install
V6.3.2 or V6.5 System Software on the existing system.
2. After the system has been upgraded to V6.3.2 or V6.5, the CP30s and CP40s can be
replaced with CP60 control processors. Follow the instructions in Control Processor 60
and Control Processor 60S Installation and Maintenance (B0400FB) for CP60 and
DCM10E, DCM10Ef installation.
81
B0193VU – Rev E Appendix C. CP60 Upgrade
82
Appendix D. FCP280 or FCP270
Upgrade
This appendix provides the procedure to upgrade CP30, CP40, or CP60 control processors to
FCP280 or FCP270 control processors on existing I/A Series systems.
If upgrading from the CP60 to the FCP280 or FCP270, there is no need to EEPROM update
the Control Integrators or other FBMs.
To replace CP30, CP40, or CP60 control processors with the FCP280 or FCP270, perform the
following:
NOTE
The FCP280 is supported by I/A Series software v9.0 or later.
The FCP270 is supported by I/A Series software v8.1.1 or later.
1. Install the appropriate version of the I/A Series software on the I/A Series system
which contains your control processors - see the note above. Refer to the Invensys
Global Customer Support website (http://support.ips.invensys.com) for the latest version
of I/A Series software and its documentation.
2. After the system has been upgraded to the appropriate version of the I/A Series soft-
ware, the CP30s, CP40s or CP60s can be replaced with the FCP280 or FCP270.
♦ To install the FCP280, refer to Field Control Processor 280 (FCP280) Upgrade
Guide (B0700GC) for instructions on replacing the CP30s, CP40s or CP60s, and
refer to the chapter “Installing the Field Control Processor 280” in Field Control
Processor 280 (FCP280) User’s Guide (B0700FW) for instructions on installing the
FCP280.
♦ To install the FCP270, follow the instructions in Field Control Processor 270
(FCP270) User’s Guide (B0700AR).
♦ To cable the Fieldbus to the FCP280, follow the instructions in “Fieldbus Cabling
at the FCP280” on page 34.
♦ To cable the Fieldbus to the FCP270, follow the instructions in “Fieldbus Cabling
at the FCP270” on page 40.
83
B0193VU – Rev E Appendix D. FCP280 or FCP270 Upgrade
84
Appendix E. ZCP270 Upgrade
This appendix provides the procedure to upgrade CP30, CP40, or CP60 control processors to
ZCP270 control processors on existing I/A Series systems.
If upgrading from the CP60 to the ZCP270, there is no need to EEPROM update the Control
Integrators or other FBMs.
To replace CP30, CP40, or CP60 control processors with the ZCP270, perform the following:
1. Install V8.3 or later System Software on the existing system.
2. After the system has been upgraded to V8.3 or later, the CP30s, CP40s or CP60s can
be replaced with ZCP270 control processors. To install the FCP270, follow the
instructions in Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN).
To cable the Fieldbus to the ZCP270, follow the instructions in “Fieldbus Cabling at
the ZCP270” on page 45.
85
B0193VU – Rev E Appendix E. ZCP270 Upgrade
86
Index
A
Auto/manual 17, 20
B
Block, see Control block
C
Cable dressing 64
Cable interrupt 17, 20
Cabling
FCM100E 48
fiber optic 49
Cabling, fieldbus at FCP270 34, 40
Cabling, fieldbus at ZCP270 45
Checklist
installation 64
Checkpointing 64
COMM Fail 22
Computer fail 17, 21
Computer status 17, 21
Configuration 9
Control block 11, 13, 16
Control configuration, see Integrated control configuration
Control integrator
description 1
I/O jumper settings 61
Control Processor (CP) 3
Control processor (CP) 26
Control scheme 15
Control station 3, 7
CUIC jumper settings 79
CUIC signal flow diagrams 75
D
Download (of control integrator image) 63
E
ECB 11, 12, 16
ECB parameters 12
EEPROM update 63
Electrostatic discharge 59
Equipment control block 11, 12, 16
Equipment installation 5, 25
87
B0193VU – Rev E Index
ESD 59
F
Fail-safe
examples 22
operation 22
FCM100E cabling 48
Fiber optic cabling 49
Fieldbus 2, 4, 28, 33
description 1, 7
Fieldbus isolator 1, 7
Fieldbus module 4
Final installation operations 61
Fix All function 12
H
Hardware specifications 69
I
I/A Series Control Processor (CP) 3
I/A Series control processor (CP) 26
I/A Series personal workstation (PW-FB) 26
Indicators, LED 63, 67
Installation
checklist 64
equipment 25
Integrated control configuration
description 4, 11
off-line 11
on-line 16
INTERSPEC communications 7
Invensys Global Customer Support xii
J
Jumper settings
control integrator I/O 61
CUIC 79
L
LED indicators 63, 67
Letterbug 10, 59
Local fieldbus 2, 7, 8
M
Maintenance 67
Module identifier, see Letterbug
88
Index B0193VU – Rev E
Module return procedure 68

MSFBI 7
O
Operating status 67
Overview 1
P
Panel display station 75, 77
Parameters, setting 12
Personal workstation (PW-FB) 26
Power switch-on 63
Pre-installation requirements 25
Product implementation 7
R
Reference documents xi
Release
4.1 81
4.2 81
Remote fieldbus extension 34, 40, 45
Remote fieldbus, see Fieldbus
Revision information xi
S
Safety considerations xi
Setpoint select 17, 19
Signal flow diagrams, CUIC 75
Software installation 10
Software requirements 7, 10, 12, 16
Specifications, hardware 69
SSFBI
description 1, 2
installation 27
System configuration 4
System Definition 9
System definition 9
System management displays 63
T
TCA 4, 28, 32
Technical support 68
Termination cable assembly 4, 28, 32
Track 17, 19
Type 1 failures 22
Type 2 failures 22
89
B0193VU – Rev E Index
U
UCM SPECTRUM Migration Integrator subsystem
hardware/software support 3
V
VIDEOSPEC 1, 14
90
Index B0193VU – Rev E
91
Invensys
10900 Equity Drive
Houston, TX 77041
United States of America
http://www.invensys.com
Global Customer Support

Inside U.S.: 1-866-746-6477
Outside U.S.: 1-508-549-2424 or contact your
local Invensys representative.
Website: http://support.ips.invensys.com

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I/A Series® System

SPEC 200® CCM

Copyright 1998–2013 Invensys Systems, Inc.

1. Concept and Overview ...................................................................................................... 1

2. Product Implementation ................................................................................................... 7

Local Fieldbus Cable Installation ............................................................................................. 28

Appendix A. Hardware Specifications.................................................................................. 69

Appendix B. Control Integrator/CUIC Signal Flow Diagrams ............................................ 75

Appendix C. CP60 Upgrade................................................................................................ 81

Appendix D. FCP280 or FCP270 Upgrade ......................................................................... 83

Appendix E. ZCP270 Upgrade............................................................................................ 85

♦ Z-Module Control Processor 270 (ZCP270) User’s Guide (B0700AN)

♦ Local Fieldbus cable P0913ZX – Interconnects the Fieldbus Isolators (SSFBI/SDFBI)

Termination Cable Remote Fieldbus

CUIC Local Fieldbus RUN

♦ CUIC/control station cable P0913ZY is required when the associated CUIC is

I/A Series Hardware/Software Support

CP Control Processors, together with its associated I/O modules, performs

using algorithms contained in functional control blocks configured by on-

IACC I/A Series Configuration Component

ICC Integrated Control Configurator

PIO Process I/O (see Fieldbus).

TCA Termination Cable Assembly, provides a means of attaching the Fieldbus

Remote and Local Fieldbus

Cable Connector BUS

Marked “B” RUN

Figure 2-1. Local Fieldbus Cabling Configuration

I/A Series Software v4.x vs. v6.x

Module Identifier (Letterbug) Assignments

System Configuration (or System Definition) Procedure

Integrated Control Configuration

Off-Line Integrated Control Configuration

Table 3-1. S2CM17 ECB Parameter Descriptions

Table 3-1. S2CM17 ECB Parameter Descriptions (Continued)

5. Referring to Appendix B “Control Integrator/CUIC Signal Flow Diagrams” and

4-20 mA 0-10 V 0-10 V Measurement

SPEC 200 Conversion and Computing Units

4-20 mA 0-10 V 0-10 V Output

BLOCK PARAMETER SETTINGS

* Not used in this example configuration.

On-Line Integrated Control Configuration

5. Referring to Appendix B “Control Integrator/CUIC Signal Flow Diagrams” and

Figure 3-3. Typical Editing Display for an AIN Block

Figure 3-4. Typical Editing Display for an AOUT Block

Figure 3-5. Typical Editing Display for a PID Block

Figure 3-7. Typical Editing Display for a Track (AIN) Block

Figure 3-8. Typical Editing Display for an Auto/Manual (CIN) Block

Fail-Safe for Type 1 Failures – Control Integrator OFF-LINE

Fail-Safe for Type 2 Failures – COMM FAIL

Example 1: FSENAB = 0 and FSMMn = 0X00

TERM Remote Fieldbus A TCA = Termination Cable Assembly

RUN RUN RUN RUN

Earth Bus Bar Earth Bus Bar

CCM Connector Panel

Figure 4-2. SSFBI Installation

Figure 4-3. Cable Connections, SSFBI Powered Using Cable P0913ZY

Local Fieldbus Cable Installation

Remote Fieldbus Cabling, Control Station End

Fieldbus Cabling at the CP30/CP40

110 Ω resistor, P/N E0157CZ

Figure 4-4. Non-Fault-Tolerant CP30/40 and Non-Redundant Fieldbus, Cable Connections

Control Processor Term.

Figure 4-5. Non-Fault-Tolerant CP30/40 and Redundant Fieldbus, Cable Connections