L3 - Instruction / T1 - Global

Tech Unit
Packers
TU 4550
Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer
Product Family H78460

Last Four Revisions

Rev. RDR Amendment Detail Reviewer Approver Effective Date
Update to Product Selection Chart Ratings. Revision level
F 2225/SF aligning to the highest revision level of the document Ramirez, Ralph Ruddock, Dave 02 Nov 2017
family.
RDR-UNIT- Updated Table 2, Updated to new template. Imported
D E. Dobies D. Ruddock 06 Mar 2015
1238 content to CMS
RDR-UNIT-
C Updated Table 4: HS Standard Materials, Size 7 in. R. Ramirez D. Ruddock 28 Oct 2014
1039
RDR-UNIT- Remove “Steel” Screws and update to “Brass” Screws for
B R. Ramirez D. Ruddock 18 Sep 2014
962 Size 831
BHOS CMS

Copyright 2015, 2017 Baker Hughes, a GE company, LLC – All rights reserved. Baker Hughes, a GE company, LLC and its affiliates (“BHGE”) provides this information on an “as is”
basis for general information purposes and believes it to be accurate as of the date of publication. BHGE does not make any representation as to the accuracy or completeness
of the information and makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness for a
particular purpose or use. BHGE hereby disclaims any and all liability for any direct, indirect, consequential or special damages, claims for lost profits, or third party claims arising
from the use of the information, whether a claim is asserted in contract, tort, or otherwise. The BHGE logo is a trademark of Baker Hughes, a GE company, LLC. GE and the GE
monogram are trademarks of General Electric Company used under trademark license.

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TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer

Table of Contents
1 Introduction ...................................................................................................................................................... 3
2 Description ........................................................................................................................................................ 3
3 Application ........................................................................................................................................................ 3
4 Features and Benefits ...................................................................................................................................... 4
5 Engineering Tables and Information ............................................................................................................. 5
Table 1: Specification Guide ................................................................................................................................................................. 5
Table 2: Tubing Differential Pressure to Initiate Setting Action ...................................................................................................... 6
Table 3: HS Standard Materials, Size 5-1/2 in. ................................................................................................................................... 6
Table 4: HS Standard Materials, Size 7 in............................................................................................................................................ 6
Table 5: HS Standard Materials, 9-5/8-in. ........................................................................................................................................... 7
Ordering Guide ....................................................................................................................................................................................... 8
Sizing and Ordering ......................................................................................................................................................................................................................... 8
Accessory Equipment ............................................................................................................................................................................ 8
Product Selection Chart ........................................................................................................................................................................ 8
Ratings ................................................................................................................................................................................................................................................. 8

6 HSE&S ................................................................................................................................................................ 8
7 Preservation of Product .................................................................................................................................. 9
Storage Recommendations .................................................................................................................................................................. 9

8 Assembly and Dimensional Information..................................................................................................... 10

HS Hydraulic Set Single String Retrievable Packer ..........................................................................................................................10
Figure 1: Dimensional Data Drawing 337-601-1, Size 450 .............................................................................................................10
Dimensional Data, Size 450 ...................................................................................................................................................................................................... 11
Figure 2: Dimensional Data Drawing 290-808-1, Sizes 591, 598, and 608 ..................................................................................12
Dimensional Data, Sizes 591, 598, and 608 ....................................................................................................................................................................... 13
Figure 3: Dimensional Data Drawing 290-808-00P04, Size 831 ...................................................................................................14
Dimensional Data, Size 831 ...................................................................................................................................................................................................... 15

9 Rating Envelopes ............................................................................................................................................ 16

HS and HSS Packer Rating Envelope ..................................................................................................................................................16
Figure 4: 5-1/2-in., 15.5–23 lb/ft Casing (4.545-in. through 5.031-in. ID), Sizes 450-237 and 450-193 Maximum
Temperature: 300°F Nitrile .................................................................................................................................................................16
Figure 5: 7-in., 29–32 lb/ft Casing (5.990-in. through 6.293-in. ID) NACE Service—22 Rc Maximum, Size 591 .......................17
Figure 6: 7-in., 26–29 lb/ft Casing (6.088-in. through 6.381-in. ID) 22 Rc Maximum, Size 598 .................................................18
Figure 7: 7-in., 23–26 lb/ft Casing (6.187-in. through 6.466-in. ID) 22 Rc Maximum, Size 608 .................................................19
Figure 8: 9-5/8-in., 40–53.5 lb/ft Casing (8.405-in. through 8.968-in. ID), Size 831 Maximum Temperature: 300°F Nitrile .20

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TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer

1 Introduction
The Advantage™ series HS™ hydraulic set single
string packer is a tubing-conveyed retrievable
tool that provides isolation inside the casing or
tubing.

2 Description
The HS packer is designed to be used in all
applications now using FH™, FHL™, HB™
packers. The packer is available with a large
bore or standard bore.

3 Application
The HS™ is setting the standard for high-
performance, single-string retrievable, hydraulic
set shear-release packers. Its' simple and
reliable design provides maximum pre-set
prevention while running and has improved
sealing and retrieving reliability, metallurgy and
elastomer selections fit for the well
environment. Other applications include:
production, injection and zonal isolation; single-
string selective completions or dual-string
completions with multiple packers; completions
that require pre-set prevention while running;
deviated wells or other applications when
rotation for installation or removal is not
beneficial; when it is beneficial to displace and
set packers after the well is flanged up.

Drawing 290-808

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Advantage Series HS Hydraulic Set Single String Retrievable Packer

4 Features and Benefits

 NACE MR0175 compliant elements (except for size 450-237 in which the body is the only NACE
component)
 Renders a tool suitable for H2S service.
 Optional premium elastomer trim (available in Aflas®1 trim except for size 450-237 which is available in
nitrile only)
 Provides long-term protection.
 Short, compact design
 Is ideal for negotiating tight spots and deviated wells while allowing for convenient handling at
surface.
 Packing element system with zero-gap backup
 Prevents elastomer extrusion at high temperatures and pressures.
 PERFORM™ rating envelopes
 Describe the packer’s performance limits under the combined effects of tubing movement loads and
differential pressure.
 Bidirectional (opposed dovetail) slip system
 Prevents movement of the packer in either direction during pressure reversals eliminating the need
for hydraulic holddown buttons above the packing elements.
 No mandrel movement
 Mandrel movement is not required during setting sequence. This feature becomes important in
stacked applications.
 Hydraulic set
 Requires only 2,500 psi to fully pack off and eliminates hydrostatic limitations of FH.
 Hydraulic interlock system
 Prevents preset as all outer housing components are mechanically locked to the mandrel during
run-in making negotiation of tight spots in the well possible.
 Superior O-ring and backup design
 Is supported by peroxide-cured nitrile O-rings that provide increased resistance against
compressive set, and Teflon®2 backup rings. All tested during assembly of the packer.
 Packing elements above slips
 Protect slips from debris buildup that can cause retrieval problems.
 Built on a 1-piece continuous mandrel
 Renders an HS packer rated comparable to N-80 tubing.
 Built-in unloader and bypass
 Aid in releasing and retrieving.
1
AFLAS is a registered trademark of the Asahi Glass Co., Ltd
2
Teflon is a registered trademark of E.I. du Pont de Nemours and Company.

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TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer

 Shear release
 Allows packer to be released by simply pulling on the tubing string utilizing the field-proven FH
shear ring mechanism.
 Body lock ring
 Allows the hydraulic setting force to be locked into the packer. Subsequent set-down weight and
differential from the annulus above to the annulus below will add to the pack-off force and be
trapped by the body lock ring system.

5 Engineering Tables and Information

Table 1: Specification Guide
Casing Packer

Outside Inside Diameter (ID)

Weight Range Minimum Seal
Diameter Packer Gauge OD PE OD Standard Thread*
Range ID Diameter
(OD) Minimum Maximum Size (box × pin)
in. (mm) (lb/ft) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
1.93 2 3/8-in. EU
450-193
5-1/2 4.578 5.031 4.5 (49.0) 4.35 2.953 8 round
15.5–23
(139.7) (116. 3) (127.8) (114.3) 2.373 (110.5) (75.0) 2 7/8-in. EU
450-237
(60.3) 8 round
2.92 3 1/2-in. EU
608-292
(74.2) 8 round
6.187 6.466 6.08 2.373 2 7/8-in. EU
23–26 608-237
(157.2) (164.2) (154.4) (60.3) 8 round
1.93 2 3/8-in. EU
608-193
(49.0) 8 round
2.92 3 1/2-in. EU
598-292
(74.2) 8 round
7 6.088 6.381 5.98 2.373 5.65 3.56 2 7/8-in. EU
26–29 598-237
(177.8) (154.6) (162.0) (151.8) (60.3) (143.5) (90.4) 8 round
1.93 2 3/8-in. EU
598-193
(49.0) 8 round
2.92 3 1/2-in. EU
591-292
(74.2) 8 round
5.99 6.208 5.91 2.373 2 7/8-in. EU
29–32 591-237
(152.1) (157.6) (150.1) (60.3) 8 round
1.93
591-193
(49.0) 2 3/8-in. EU
1.931 8 round
831-193 2.750
(49.0)
2.373 2 7/8-in. EU
831-237 3.250
9-5/8 8.405 8.968 8.31 (60.3) 7.86 8 round
40–53.5
(244.5) (213.5) (227.9) (211.1) 2.919 (199.6) 3 1/2-in. EU
831-292 3.655
(74.1) 8 round
3.894 4.812 4 1/2-in. EU
831-389
(98.9) (122.2) 8 round
*VAM TOP (box × pin) also available. Other premium threads obtained by utilizing VAM Inside mandrel with top and bottom subs.

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TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer

Table 2: Tubing Differential Pressure to Initiate Setting Action

Quantity of Steal Shear Tubing Pressure (psi)
Screws (Item 35) 450 591, 598, and 608 831
3 1,800 1,800 N/A
6 N/A N/A 1,800

Table 3: HS Standard Materials, Size 5-1/2 in.

Tubing
Packer Flow-wetted
Size Elastomer Thread Description Shear (lb) Material
Size Material
(in.)
2 3/8 nitrile 450-193 41XX 18-22 Rc 2 3/8 in. 4.6 VAM TOP box × pin 30,000 H784600019
2 7/8 in. 6.4 EU 8 round box × pin H784604000STD
2 7/8 nitrile 450-237 41XX 18-22 Rc 30,000
2 7/8 in. 6.4 VAM TOP box × pin H784600016

Table 4: HS Standard Materials, Size 7 in.

Tubing
Packer Flow-wetted
Size Elastomer Thread Description Shear (lb) Material
Size Material
(in.)
591-193 2 3/8 in. EU 8 round box × pin H784606400STD
2 3/8 nitrile
598-193 2 3/8 in. 4.6 VAM Inside box × box
41XX 18-22 Rc —
2 7/8 in. 6.4 VAM Inside box × pin
30,000
591-237 2 7/8 in. EU 8 round box × pin H784606207
Aflas 13% chrome 2 7/8 in. 6.4 VAM Inside box × pin —
41XX 18-22 Rc 2 7/8 in. EU 8 round box × pin H784606707
608-237
— 2 7/8 in. 6.4 VAM Inside box × pin — —
2 7/8 in. EU 8 round box × pin H784606200STD
30,000
2 7/8 41XX 18-22 Rc 2 7/8 in. EU 8 round mod box × pin H784606202
591-237
2 7/8 in. EU 8 round box × pin 40,000 H784606201
— 2 7/8 in. 6.4 VAM Inside box × pin —
nitrile
2 7/8 in. EU 8 round box × pin 30,000 H784606700
41XX 18-22 Rc 2 7/8 in. EU 8 round mod box × pin H784606702
608-237
2 7/8 in. EU 8 round box × pin 40,000 H784606701
— 2 7/8 in. 6.4 VAM Inside box × pin — —
— 3 1/2 in. 9.2 VAM Inside box × pin —
591-292
41XX 18-22 Rc 3 1/2 in. EU 8 round box × pin H784606007
Aflas 40,000
— 3 1/2 in. 9.2 VAM Inside box × pin —
608-292
H784606507
3 1/2 3 1/2 in. EU 8 round box × pin
30,000 H784606001
41XX 18-22 Rc 3 1/2 in. 9.2 VAM Inside box × pin —
nitrile 591-292
3 1/2 in. EU 8 round box × pin 40,000 H784606000STD
3 1/2 n. EU 8 round mod box × pin H784606002

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Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer

Tubing
Packer Flow-wetted
Size Elastomer Thread Description Shear (lb) Material
Size Material
(in.)
— 3 1/2 in. 9.2 VAM Inside box × pin 50,000 —
591-292 50,000 H784606009
3 1/2 in. EU 8 round box × pin
30,000 H784606500
41XX 18-22 Rc 3 1/2 in. 9.2 VAM Inside box × pin H784606503
3 1/2 nitrile
608-292 3 1/2 in. EU 8 round box × pin H784606501
40,000
3 1/2 in. EU 8 round mod box × pin H784606502
13% chrome 3 1/2 in. 9.2 v box × pin H784606504
2 7/8 Nitrile 598-237 13% Chrome 2 7/8 in. EU 8 round box × pin 30,000 H784600070
3 1/2 Viton 598- 292 41xx 18-22Rc 3 1/2 in. VAM TOP box × pin 50,000 H784600031

Table 5: HS Standard Materials, 9-5/8-in.

Tubing
Packer Flow-wetted Shear
Size Elastomer Thread Description Material
Size Material (lb)
(in.)
41XX 18-22 Rc 2 3/8 in. EU 8 round box × pin H784609600STD
2 3/8 nitrile 831-193
13% chrome 2 3/8 in. RTS-8 box × pin H784609601
30,000
Aflas — 2 7/8 in. VAM Inside box × pin —

H784609400STD
41XX 18-22 Rc 2 7/8 in. EU box × pin
2 7/8 831-237 41XX 18-22 Rc 40,000 H784609401
nitrile 41XX 18-22 Rc
2 7/8 in. RTS-8 box × pin H784609402
30,000
2 7/8 in. VAM Inside box × pin

— 3 1/2 in. VAM Inside box × pin —

Aflas
3 1/2 in. 9.2 VAM Inside box × pin
3 1/2 831-292 40,000
41XX 18-22 Rc 3 1/2 in. EU 8 round box × pin H784609200STD
nitrile
3 1/2 in. VAM Inside box × pin
—— —
Aflas 4 1/2 in. VAM Inside box × pin

4 1/2 831-389 41XX 18-22 Rc 4 1/2 in. EU box × pin 50,000 H784609000STD
nitrile
— 4 1/2 in. VAM Inside box × pin —

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Advantage Series HS Hydraulic Set Single String Retrievable Packer

Ordering Guide
Sizing and Ordering

The HS packers are sized with two 3-digit numbers. The first number denotes the OD of the tool and the
second one denotes the ID. For example, a 591-237 packer is a 5.91-in. (150.1-mm) OD packer with a
minimum ID compatible with the minimum API3 ID of 2.373-in. (60.3-mm) for 2-7/8-in. tubing.
An HS packer compatible with 3-1/2-in. tubing would be a XXX-292 with an ID not less than 2.920-in. (74.2-
mm).
Large bore HS packers are of the same product family as the regular bore packers.
For ordering convenience, a list of the most popular product materials and descriptions are contained within
this unit. An order/quote sheet is included in this unit to be used should the standard list of products prove
unsuitable. This sheet should be duplicated and used to supply the necessary information to the plant when
quoting and ordering HS packers.

Accessory Equipment
A tubing-plugging device must be positioned below the packer for actuation: E™ hydraulic-trip sub (Product
Family H79928); CMU(D)™ sliding sleeve (Product Families H81079 and H81080) with blanking plug; flow-
control seating nipple with blanking plug; or wireline entry guide with pump out plug (Product Family
H46921).

Product Selection Chart

Ratings

The HS packers were tested to 7,500 psi (51.7 Mpa) at a temperature range of 80°–300°F (21°–149°C) for
nitrile. The temperature range for the Aflas packer test was 80°–350°F (21°–177°C).
The size 450-237 HS packer was tested to 6,000 psi and is available with nitrile packing elements only which
has a temperature rating of 250°F.
However, packer ratings are more complicated than single temperature and pressure specifications. To
accurately represent the range of conditions a packer can safely operate within, tubing forces must be
considered. The HS packer has been incorporated into Baker Hughes, a GE company (BHGE) PERFORM
performance rating envelope program like permanent packers.
Rating envelopes for the HS are included in this unit for reference. Rating envelopes assume the casing is
supported.

6 HSE&S
Read, understand and follow all Baker Hughes, a GE company
(BHGE) instructions and specifications in this unit while assembling,
disassembling, maintaining or repairing this equipment. Failure to
do so may result in property damage, serious injury or fatality.

3
American Petroleum Institute

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Advantage Series HS Hydraulic Set Single String Retrievable Packer

7 Preservation of Product
For preservation of product requirements refer to the global procedure for Preservation of Product (QA-GLB-
En-100042) located on Baker Hughes Operating System (BHOS).
In addition to the requirements in the global procedure, refer to Storage Recommendations.

Storage Recommendations
Tool should be stored indoors. Ensure racks do not damage pack-off components (element, backup rings
and slips). If tool is stored horizontally ensure it is rotated regularly to prevent O-rings taking a set. Protect
tool from extremes of temperature and humidity. Threads must be protected using thread protectors or any
other suitable mechanical protection to avoid damage.

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 TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer
HS Hydraulic Set Single String Retrievable Packer
Figure 1: Dimensional Data Drawing 337-601-1, Size 450
8 Assembly and Dimensional Information
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Advantage Series HS Hydraulic Set Single String Retrievable Packer

HS Hydraulic Set Single String Retrievable Packer

Dimensional Data, Size 450

Refer to Drawing 337-601-1.

Size 450
Dimension
450-193 450-237

A 2.736 3.688

B 1.930 2.373
C 2.955

D 3.350

E 4.480
F 4.500
G 3.500
H 9.340
J 11.442
K 23.206
L 59.127
M 62.299
N 81.864
P
2-3/8 2-7/8
Q

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 TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 2: Dimensional Data Drawing 290-808-1, Sizes 591, 598, and 608
HS Hydraulic Set Single String Retrievable Packer
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 Advantage Series HS Hydraulic Set Single String Retrievable Packer
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HS Hydraulic Set Single String Retrievable Packer

Dimensional Data, Sizes 591, 598, and 608

Refer to Drawing 290-808-1.

Size 591 Size 598 Size 608
Dimension
591-237 591-292 598-193 598-237 598-292 608-237 608-292
A 3.69 4.50 3.69 4.50
B 2.373 2.919 1.930 2.373 2.919 2.373 2.919
C 3.565
D
5.880
E
F 5.910 5.980 6.080
G 3.124 4.250 3.124 4.250
H 9.06 8.67 9.06 8.67
Page 13 of 20

J 11.30 10.90 11.30 10.90

K 22.27 21.80 22.27 21.80
L 40.90 40.50 40.90 40.50
M 43.60 42.33 43.60 42.33
N 58.41 60.41 58.41 60.41
P 4.530
Q 5.880 6.055
Baker Hughes, a GE company – Confidential

Effective Date: 02 Nov 2017

FOR INTERNAL USE ONLY

TU 4550 Rev. F
 TU 4550 Rev. F
Effective Date: 02 Nov 2017
Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 3: Dimensional Data Drawing 290-808-00P04, Size 831
HS Hydraulic Set Single String Retrievable Packer
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Advantage Series HS Hydraulic Set Single String Retrievable Packer

HS Hydraulic Set Single String Retrievable Packer

Dimensional Data, Size 831

Refer to Drawing 290-808-00P04.

Size 831
Dimension
831-193 831-237 831-292 831-389
A 3.063 3.69 4.25 5.56
B 1.931 2.373 2.919 3.894
C 2.750 3.250 3.655 4.812
D
8.280
E
F 8.310
G 3.060 3.124 4.250 5.200
H 10.76
J 12.91
K 27.63
L 48.52
M 51.15
N 75.12
P 6.340
Q 8.280

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 TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 4: 5-1/2-in., 15.5–23 lb/ft Casing (4.545-in. through 5.031-in. ID), Sizes 450-237 and 450-193
HS and HSS Packer Rating Envelope

Maximum Temperature: 300°F Nitrile

9 Rating Envelopes
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 TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 5: 7-in., 29–32 lb/ft Casing (5.990-in. through 6.293-in. ID) NACE Service—22 Rc Maximum, Size 591
HS and HSS Single String Retrievable Packer

Use 80% of tensile limitations to avoid shear ring failure.

Note:
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 TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 6: 7-in., 26–29 lb/ft Casing (6.088-in. through 6.381-in. ID) 22 Rc Maximum, Size 598
HS and HSS Single String Retrievable Packer

Use 80% of tensile limitations to avoid shear ring failure.

Note:
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 TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 7: 7-in., 23–26 lb/ft Casing (6.187-in. through 6.466-in. ID) 22 Rc Maximum, Size 608
HS and HSS Single String Retrievable Packer

Use 80% of tensile limitations to avoid shear ring failure.

Note:
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 TU 4550 Rev. F
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Advantage Series HS Hydraulic Set Single String Retrievable Packer
Figure 8: 9-5/8-in., 40–53.5 lb/ft Casing (8.405-in. through 8.968-in. ID), Size 831 Maximum Temperature: 300°F Nitrile
HS and HSS Packer Rating Envelope
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